US 2530502 A
Abstract available in
Claims available in
Description (OCR text may contain errors)
Nm 21, 1950 H. N. BANEY 2,530,502
MILLING MACHINE HEAD Filed Sept. 1a, 1947 2 Sheets-Sheet 1 fg cuv y jijlqy Nov, 21, 1950 H. N. BANEY 5 9 MILLING MACHINE HEAD Filed Sept. 18, 1947 2 Sheets-Sheet 2 Patented Nov. 21, 1950 2,530,502 MILLING MACHINE HEAD Harry N. Baney, Muncie, Ind., assignor to Borg- Warner Corporation, Chicago, 111., a corporation of Illinois Application September is, 1947, Serial No. 774,838
This invention relates to a milling device and more particularly to an improved milling head for grinding and cutting machines and the like.
In the manufacture of shafts and the life, a single cutter, for example a hob, is conventionally employed and is carried by a rotating spindle of a milling machine for reducing shaft diameters, for machining the ends of shafts or for otherwise shaping the shaft to a desired form. The cutter is usually formed of high grade steel, or other extremely hard cutting material, and is revolved at high speed by a rotatable spindle for cutting the shaft. The cutter must be held in constant engagement with the shaft for a considerable length of time to satisfactorily perform the work operation on the shaft as the steel of which the shaft is formed resists the action of the high grade steel cutters to readily shape the shaft. A constant engagement of the cutter for the length of time usually needed to cut the shaft to satisfactory form, results in considerable wear of the cutter and also raise the temperature of the cutter sufficiently high to increase the possibility of breakage of the cutter, which frequently occurs. As a result, frequent interruptions and delay in manufacturing operations in the mass production of the shafts are normally had for the purpose of replacing worn or broken cutters with attendant loss of production.
It is an object of the present invention to provide an improved milling device having a plurality of cutters adapted to simultaneously engage a workpiece, to shape the workpiece to a desired form so that the cutting operation is of short duration and consequently heating and wear of the cutters in shaping each workpiece to a desired form is negligible, whereby the useful life of each cutter is substantially increased.
Another object of the invention is to provide a novel milling head having cutter and an improved mechanism cooperating with a rotatable spindle to provide a multiple cutting action of the cutters.
Another object of the invention is to provide an improved cutter head comprising a gear mechanism, which may be of the planetary type, adapted to provide a compound motion of the cutters about their own centers of rotation and also about the center of rotation of the milling machine spindle mounting the head whereby the cutters are simultaneously engaged with the workpiece to expedite the cutting operation on the workpiece.
Other objects and advantages of my invention will appear from a consideration of the following description taken in connection with the accompanying drawings in which:
Fig. 1 is a side elevational view, partially in section, of a cutter head embodying my invention;
Fig. 2 is a vertical sectional view of the cutter head taken on the line 22 of Fig. 1.
The drawings are to be understood as being more or less of a schematic character for the purpose of disclosing, a typical or preferred embodiment of the improvements contemplated herein, and in these drawings, like reference characters identify the same parts wherever these parts appear in the different views.
Referring now to the figures of the drawings, the numeral 1 generally designates a stationary part of a milling machine having an opening 2 therein adapted to receive a rotatable spindle'3 in conventional manner. My improved cutter head generally designated 4 comprises a bellshaped casting 5 having a radially extending annular flange 5a secured by means of bolts 5b to the stationary part I of the milling machine. Within the casting 5 is an adapter 6 in the form of a cylindrical shell or casing having an axially extending opening 7 in one side thereof for receiving the reduced end portion 8 of the spindle 3 whereby the shell 6 is centered by the end 8 of the spindle 3 with the axes of the shell 6, spindle 3, and casting 5 in alignment. Equidistantly spaced about the axis of the shell 6 and radially outward thereof are four openings 9 extending therethrough receiving bolts Ill adapted to be threaded into openings in the end of the spindle 3 for securing the shell 6 in fixed relation to the spindle 3 and for rotation with the spindle 3. The shell 6 is also provided with four bores I l extending axially of the shell 6 and spaced radially outward therefrom equidistant from each other as clearly shown in Fig. 1. Mounting the cutters, generally designated l2, are stubshafts l 3 forming a portion of the gear mechanism now to be described.
In each of the bores H is a spindle or stubshaft l3 carried by spaced roller bearing assemblies l4 and iii, the bearing assembly I4 comprising the outer and inner raceway members l6 and l! receiving therebetween and cooperating with a series of roller bearings l8, and the roller bearing assembly l5 having outer and inner raceways 28 and 2E cooperating with roller bearings 22. It may be noted from an inspection of Fig. 2 that the raceways of the roller bearing assemblies l4 and I5 are conical in form. To prevent axial movement of each stubshaft l3, one end of the fore be apparent that each stubshaft I3 is main-l tained against axial movement upon. pressure being exerted on the cutters I12 during the cutting operation. Each stubshaft' l3 has a splined end 28 in engagement with; splines of the out! ter l2 to impart rotary movement to the cutter l2. Each cutter i2 is detachably securedto its.
associated shaft l3 and maintained against axial movement by means of a bolt 29 threaded-into. the splined end of the shaft 13 and the head of the bolt isereceived. within an annular recess 30 in the cutter l2 tourge-the cutter itzinto-engagement with the nu on the shaft 13. Each cutter" l2 is'prov-ided Witha plurality of removable cutting teeth Ei, either of high speed steelorcarbide, and forthe purpose of mounting the teeth, each cutter l2 being providedwith radially spaced and circumferentially disposed openings for reception of the teeth 33 and communicating with axially, extending openings receiving screws- 32 threaded in the cutter 2 for adjustabH/T mounting the teeth tl for movement into or out of the-cutters 12, as desired. It will also he apparent that the teeth 3! maybe readily attached or detached from the associated cutter 52-,
Drivingmeans areprovided for rotating the. cutters l2 in unison, comprising a gearing arrangement, preferably of the planetary type, and including a plurality of planetgears 33, aplanetjgear being splined to each stubshaft it intermedie atethe roller bearing assemblies and i5 mounte ing the shaft. The planet gear. 3?; is. in mesh with a-planet gear 34 received within a radial. passage 35in the shell 5 and rotatably mounted by means of roller bearings 3.? on a shaft '38 disposed inan. axially extending bore .33 intersecting the passage 35, the. shaftdfixbeing in the bore 39. by means of. aconical point set screw ii}. Each of thegearst has its teeth meshing with the teeth of airing gear ll :fixed to'the stationary belllca-ste h1g5 by bolts received-within openings. in theca-sting'iand having threaded engagement with the ring; gear at. It may noted that a planetarycage is thus provided by the shell 5 for carerying the planetarygears or pinions 33 rotatable. with the stubshaits Stand also for the gears 34. rotatably mounted on the shafts 38 fixed to the shell 6;
To provide for adequate lubrication of the gear-.- ing arrangement; the planetary cage 5 has an axial opening. it communicating with passages 44 leading to the bores l I. To prevent escape of lubricant, a closure plate a"; is threaded intoone end of each-bore ii and at the other end of the bore another closure ring 43 is provided, a packing ring il' being disposed between the closure ring-45 and the nut 25. lhe roller bearings 3T mounting the gears 34 on the shaft 33 are lubricated by means of axially extending oil. passages 48. in the shafts 33 leading to the roller bearings 31.. An opening 419. is provided in the casting 5- for supplying lubricant to the chamber .55). and an annular packing ring 5i. is receivedbetween the casting 5' and shell 6 to prevent the escape of lubricantfrom the: chamber 50, It maybe noted from a consideration of the drawings that lubricant inlet passages 43, 4B and 49 are provided 'With caps, as shown, to prevent escape of the lubricant from the cutter head 4 and to permit the addition of lubricant to the cutter head as required.
In the operation of my improved cutter head, I have shownin Fig. 2 the'cutters in'an operative position to out down-the, diameter-of a shaft A at one end thereof. Considering now the operation of the cutter head, it will be noted that, upon rotation of the milling machine spindle 3, the planet carrier cage 6 will be rotated. As the ring gear 4! isheld against rotation through its connection-with the stationary part I of the milling machine, the gears 34 in mesh with the ring gear M will be rotated, and the gears 34 in turn will cause the gears 33 to rotate and thereby the cuttersalZ.
It will be apparent that the stationary ring gear 4| provides. areactionto the. rotation of the planet gears 3 3 and 34 so that thelatter. gears will be rotated. at a. substantially higher. speedthan the spindle 3. andin the direction'of of rotation of the spindle 3,
It will also be apparent that rotation of the spindle 3and the planetary cage attached thereto results in a compound. motion of themillingv cutters I2, the cutters having rotation about their own axes of rotation and a planetary motion about the axis of rotationof the machine spindle as Well. In other words, a. multiple cutting action of the cutters is obtained bythe differential movement of the constantly revolving adapter; or shell 6, which transmits movement to the cutters through the stationary ringgear ll whereby the. cutters thus notonly revolvein the cutting path of the diameter of the shaft, but they will also revolve upon their own centers of rotation, presenting many cutting teethper minute to the work, and since only one cutting tooth of. eachcutter isin cutter engagement at any time, and is then moved out of the cut .(due to. the constant spindle movement). a multiple. cutting action is obtained.
It can therefore be seen that. the cutting teeth 31 disposed equidistantly eircumferentially of. each toolholder 12 will bebrought. successively. into engagement with the. shaft A..during. the. cutting ofthe, shaftto asuitable diameter. However, due. to the. compound motion of the cutters, many more cutting teeth per minutev will be presented to the shaft than a single cutter cone ventionally used. to cutshafts, so that the diameter of. theshaft is quickly reduced to the required extent and,.accor.ding1y,,the cutters re-- main in contactwith the shaft for only a short period of time. As the cutting operation is uick, 1y performed and there is less cut per tooth, heating of the cutters is negligible and breakage of the cutters is avoided. Also, due to the rapidity of. the cutting operation, wear of the-cutting. teeth is slight and the useful lives of the sameare con-- siderably. increased. As a result, manufacturing operations need not be frequently interrupted for. the. purpose of replacement of worn or broken cutters and production of the shafts isaccelere ated. In. conclusion, I have noted that my novel cutter head is effective to roughcut and provide. fine surface finish in asingle operationor. to provide large rough cuts withlittle expenditure. of the power necessary to rotate the milling machine spindle.
It: will be understood that other cutters than h se d ri ed eadillust a ed may be i. zed' with my novel milling device for performing different cutting operations on various workpieces. Also, the foregoing specific description of my invention has been for the purpose of,il1ustration only and is not to be deemed limiting except to the extent that the appended claims are so limited.
1. A milling head com-prising a plurality of cutters, planetary gear mechanism including planet gears connected to said cutters fofirotating the cutters, a stationary ring gear foriijed with internal teeth, planet gears meshing fjwith said first-mentioned planet gears and with" the internal teeth of said ring gear, and a carrier for said planet gears, and means for rotting said carrier. :1
2. In combination with a milling machine having a rotatable member and a stationary cylindrical member receiving said rotatablefmember, a
milling head comprising a casing connected to said stationary member, planetary gear mechanism in said casing and comprising afring gear formed. with internal teeth and fixed to said casing, planet pinions meshing with the internal 3. A milling device comprising a stationary hollow casing, a rotatable member extending within said casing, a plurality of cutters arranged concentrically about the axis of rotation of said member, planetary gear mechanism within said casing and comprising a ring gear fixed to said casing, a set of planet pinions meshing with said ring gear, a second set of planet pinions meshing with said first-mentioned set, a carrier for said sets of planet pinions, there being a plurality of sets of axially extending openings formed in said carrier, shafts rotatably mounted in one set of openings and upon which said cutters and the planet pinions of said second set are mounted anti-friction bearings disposed between said shafts and the casing on opposite sides of the planet pinions, and shafts mounted in the other set of openings upon which said first set of planet pinions is mounted.
HARRY N. BANEY.
REFERENQES CITED The following references are of record in the file of this patent:
UNITED STATES PATENTS Number Name Date 582,081 Newton May 4, 1897 1,087,364 Goetz et a1. Feb. 17, 1914 2,199,379 Tornebohn May 7, 1940