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Publication numberUS2820277 A
Publication typeGrant
Publication dateJan 21, 1958
Filing dateOct 25, 1955
Priority dateOct 26, 1954
Publication numberUS 2820277 A, US 2820277A, US-A-2820277, US2820277 A, US2820277A
InventorsForster Karl
Original AssigneeForster Karl
Export CitationBiBTeX, EndNote, RefMan
External Links: USPTO, USPTO Assignment, Espacenet
Method and apparatus for making a hooked pile fabric
US 2820277 A
Abstract  available in
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Claims  available in
Description  (OCR text may contain errors)

K. FRST v METHOD AND APPARATUS FOR lV'AI/{INGER 1 A HOOKED PILE FABR Jan. '21, 1958v Filed Oct. 25, 1955 s. n A

STA

United Bates Patent O METHOD AND APPARATUS FOR MAKING A HOOKED PILE FABRIC Karl Frster, Munich, Germany Application October 25, 1955, Serial No. 542,620

Claims priority, application Germany October 26, 1954 6 Claims. (Cl. 26-2) The invention relates to a method and apparatus for producing fabrics which can adhere to each other by interengaging very small fiber hooks.

Fabrics provided with hook-shaped upright threads are known. Such fabrics are velvet type or pile fabrics containing in closely spaced relationship raised pile threads projecting from the foundation structure. Said raised pile threads consist of synthetic thermoplastic resin material, and the terminal portions of said threads have been bent to hooks by application of heat.

The hook shape of said raised pile threads was produced by passing the same around heated transverse bars and cutting the obtained loops, so that the thermoplastic threads subjected to the heat assumed and retained the desired shape. After the loops had been cut, they formed the raised pile threads with hook-shaped ends, which were arranged substantially parallel to each other over the whole surface of the fabric.

A drawback of these known fabrics is due to the fact that the strength of the adhesion between two superposed pieces of fabric depends essentially on the angle which the weft or warp threads of the superposed fabrics form with each other. The maximum adhesion is obtained when the weft or warp, respectively, of the superposed fabrics form a right angle with each other; in said position, the largest number of the hooks will grip each other. If, however, the fabrics are superposed in a position Where the planes of the hooks are parallel to each other, only sporadic interengagement takes place, and the adhesion is correspondingly smaller. In addition, the manufacture of such fabrics requires specific arrangements at the loom.

lt is a principal object of the invention to provide a method for producing fabrics of the character described, which do not show the recited drawbacks and can be obtained from any starting material, irrespective of the kind of loom on which the material had been made.

Another object of the invention is to provide an apparatus for bending the ends of thermoplastic pile threads at random directions.

Other objects and advantages will be apparent from a consideration of the specification and claims.

In accordance with the invention, the ends of thermoplastic raised pile threads are heated, so as to become plastic and deformable, and are simultaneously subjected to axial pressure by means of a faceted pressure roller, whereby they are bent to hooks. The facets are preferably semi-spherical and concave and have a radius corresponding to the desired radius of the hooks formed by bending of the pile threads. The bending to the hooks takes place in all possible directions. With respect to said directions, the distribution of the hooks is such that irrespective of the position taken up by two superposed fabrics, always optimum adhesion is obtained because in view of the statistic distribution a substantially equal number of hooks can interengage in whatever position.

Any type of pile fabric may be used as starting material. It is not necessary to use fabrics in which the pile has been formed by cutting the loops; it is, for instance,

2,820,277 Patented Jan. 21, 1958 ice also possible to interweave the warp threads of two parallel foundation fabrics and to produce the pile by cutting the two foundation fabrics in the symmetry plane.

In order to prevent pulling out of the hooked pile threads from the foundation fabric, the latter should be woven as tightly as possible. It is of advantage to cement the bases of the individual thermoplastic pile threads together and/or to the foundation fabric, either by a suitable thermal or chemical treatment applied to the foundation fabric. Such treatment may be applied prior to, or after formation of the hooks.

The novel features of the invention will be better understood from the following description taken in connection with the accompanying drawings, in which a suitable apparatus for preparing the fabric has been shown for purpose of illustration.

In the drawing:

Fig. 1 represents a vertical section of the entire apparatus;

Fig. 2 is a partial sectional view, on an enlarged scale, of the roll rolling on the web of the pile fabric, and

Fig. 3 is a partial view of the surface of the roll.

As shown in Fig. 1, a pile fabric 1, in which the pile threads are already cut, is pulled by a suitable mechanism (not shown) at a constant speed in direction of arrow 2 over a slideway 3, whereby the pile is on that face of the fabric which is not gliding on the slide-way. Above the slide-way 3, a roll 4 is rotatably arranged in such a way that the distance of the roller surface from the support 3 is adjustable.

The roll 4 is driven in direction of the arrow 5 at a speed corresponding to the speed at which the fabric is passed over the slide-way 3. The surfaceof the roll 4 is honeycombed by semispherical concave facets 6, which have a diameter corresponding to the diameter of the hooks to be formed, for instance about 0.25 mm. The roll 4 is heated and maintained at a predetermined temperature by means of a thermostat. When perlon pile threads are used, the temperature of the roll surface should be about ISO- C.

The slide-way 3 is provided with cooling means for the foundation fabric and the lower portion of the upright pile threads. If air cooling is used, the slide-way 3 may contain slots 7, through which cooling air passes from the cooling space 8 against the lower face of the fabric 1 traveling over the slideway 3. Said cooled air, which is admitted under pressure, passes through the porous foundation of the fabric 1 and is sucked off by means of aspirators 10 through the funnels 9.

The production of the hooks by means of the described apparatus is as follows:

The fabric, with projecting upright pile threads 11, is drawn below the roll 4 on the slide-way 3. Hereby, the tips 12 of the threads 11 strike against the facets 6 and are plasticized by the contact with the hot surface of the roll. The lower ends of the threads 11 retain their rigidity and elasticity because they are cooled by the air forced through the slots 7 of the slide-way 3.

On the further passage between roll and slide-way, the threads 11 are subjected to axial pressure, whereby the tips 12 are bent conforming to the shape of the facets 6, and from hooks. The direction in which the hooks are formed depends on the deflection of the pile tips by the impact with the facets, and is produced according to the laws of statistics in every possible way.

As soon as the web 1 has passed below the lowest longitudinal surface line of the roll 4, that is, after the tips 12 have been bent to hooks 13 and are beneath the axis of the roll 4, the deforming procedure is terminated. As the tips have been plasticized by the heat, the shape of the hooks is retained (Fig. 2).

Towards the exit side of the apparatus, the cooling 'slots 7 irelenlaigd, `s^o that the cooling effect extends `now ltoth'ebenthooks "13 and sets the sax'ne in"their hooked shape. The bending angle of the obtained hooks ifs Aa function of the V,distance,lpetween the roll 4 and the slideway and can-'be,adjusted by `s`fuitabl`e adjustment 'of said distance.

A"Theirnetho'd of th'ejinv'e'ntion kis 'preferably`y applied `to bands, `which :subsequentlyfrnay be sewn 'orfbonded to the 'materials' to be united. Such adhesive fastening bands can beszedinfrna'ny Ways., `for 'instai:ice attach'edto garments, "pockets, andw'th'eY like. They are 'ilexible and do not scratch, -Vare washable gland vcan ibe `'produced in any shade or :also in "variegated'de'sg'ns ccrdingtotlie intended application, the 'strength' of the pile threads,l the height of the pile, the radiuslnd bending Va'ngle `ffthe hooks, :as Well' as theirfnlifnbe'r per unit of surfacec'an be For rougliened Wo'ol fabrics,it is vsuficient'to press such Vanadhesive'band' against lthe surface f the ,'w'ool fabric p employed, and inf the; stepsff''illofwe'd, :without: `departing vfrom the spiritand scope dftheihvention as' diine'd 'in the appended claims.

'I claim:

1.,'Av method 'of inakingahooked'pile'fabric suitable as fastening means, comprising providing a foundation "abric'hvirig a "plurality of upright thermoplastic pile threads of substantially equal length, passing said fabric under a roll bending the tips of said pile threads in random directions to hooks, heating said tips during said passage to a plastic deformable state and simultaneously cooling the lower ends of said pile threads, and subseque'ntly setting the 4-b'enttipsof `the-pile threadsl in said hook shape.

2. A method as delinedvinv claim'l, including the step of bonding the lower ends of said pile-threads to the foundationA fabric.

3. A method as defined in claim 1, whereinsaid pile threads 'are`superpolyar'nides, and wherein the said roll is heated to a surfacetemper'atureof about ISO-190 C.

4. A device for making a hooked pile fabric comprising a stationary support for a traveling fabric having a plurality of upright=thermoplasticpile threads,and a heated roll provided with azsurface honeycombed with semispherical concave facets,said roll when in operative en- .ggagement with saidfpile-threadsbending the tipsof said threads to-fhooks'formingrandom angles with the plane l normal to the surface' of said fabric.

@5.A1device -as;denedin claim 4, cornprisingslots in saidsupport;for--admissionlofl acooling agent to said f traveling fabric.

6. A device asdeiined in claim 5 wherein the width of References "Citedin the le of vthis patent UNITED STATES PATENTS Holland DCC. l, Mestral. Sept. 13, 1955

Patent Citations
Cited PatentFiling datePublication dateApplicantTitle
US2062884 *Feb 8, 1935Dec 1, 1936Sidney Blumenthal & Co IncMethod of producing pile fabric
US2717437 *Oct 15, 1952Sep 13, 1955Velcro Sa SoulieVelvet type fabric and method of producing same
Referenced by
Citing PatentFiling datePublication dateApplicantTitle
US2976914 *May 6, 1959Mar 28, 1961Daniels C R IncFloor cushions for airplane use and the like
US3009235 *May 9, 1958Nov 21, 1961Internat Velcro CompanySeparable fastening device
US3032345 *Apr 7, 1959May 1, 1962Jerome H LemelsonTarget game
US3063749 *Jun 21, 1960Nov 13, 1962Struble AlbertHeadrest cover
US3113803 *Apr 9, 1962Dec 10, 1963Struble AlbertHead rest cover
US3114951 *Jun 16, 1961Dec 24, 1963Velcro Sa SoulieDevice for joining two flexible elements
US3127259 *Sep 28, 1960Mar 31, 1964 Unit filter assembly
US3130111 *Aug 14, 1961Apr 21, 1964Sobef Soc De Brevets De FermetSeparable pile fastener
US3136026 *May 21, 1962Jun 9, 1964Velcro Sa SoulieMethod for producing a device for joining two flexibel elements
US3137054 *Jul 5, 1961Jun 16, 1964Velcro Sa SoulieApparatus for treating terry or uncut pile fabric
US3138841 *Oct 23, 1962Jun 30, 1964Naimer JackSeparable fastening fabrics
US3175251 *Jul 11, 1962Mar 30, 1965Whitin Machine WorksMethod for making the effective height of the teeth in a card clothing uniform
US3267942 *Jun 19, 1963Aug 23, 1966De Mestral GeorgeSelf-supporting fabric hair curler
US3320649 *Mar 21, 1966May 23, 1967Naimer JackMethods of making separable fastening fabrics
US3785012 *Sep 1, 1971Jan 15, 1974Velco FranceFlexible bands fitted with hooks for the fabrication of separable fastening devices
US3837051 *Mar 12, 1973Sep 24, 1974Osthoff Fa WalterApparatus for singeing textile fabrics
US4274182 *Jul 10, 1978Jun 23, 1981Milliken Research CorporationApparatus for producing a simulated stria fabric
US4628709 *Mar 18, 1985Dec 16, 1986Actief N.V.Apparatus and method for producing knitted hook-type fastener material
US6039911 *Jan 9, 1997Mar 21, 20003M Innovative Properties CompanyMethod for capping stem fasteners
US6248276Jan 15, 1999Jun 19, 2001Velcro Industries B.V.Fasteners and methods of making fasteners
US6280670 *Aug 22, 1997Aug 28, 2001Velcro Industries B.V.Post- forming heads on fastener elements
US6368097Aug 5, 1999Apr 9, 20023M Innovative Properties CompanyApparatus for capping stem fasteners
US6708378May 30, 2001Mar 23, 2004Velcro Industries B.V.Fasteners and methods of making fasteners
US6991843Jun 4, 2002Jan 31, 2006Velcro Industries B.V.Fasteners engageable with loops of nonwoven fabrics and with other open structures, and methods and machines for making fasteners
US7399184Jun 23, 2005Jul 15, 20083M Innovative Properties CompanyDry erase article
US7727440Dec 6, 2004Jun 1, 2010Velcro Industries B.V.Methods of making fastener products
US7785095Oct 27, 2008Aug 31, 2010Velcro Industries B.V.Molding apparatus and related methods
US8678807May 11, 2010Mar 25, 2014Velcro Industries B.V.Molding apparatus and related methods
US20030106188 *Jun 4, 2002Jun 12, 2003Armela Luis ParelladaFasteners engageable with loops of nonwoven fabrics and with other open structures, and methods and machines for making fasteners
US20040119193 *Dec 9, 2003Jun 24, 2004Velcro Industries B.V., A Netherlands CorporationFasteners and methods of making fasteners
US20050091805 *Dec 6, 2004May 5, 2005Velcro Industries B.V., A Netherlands CorporationMethods of making fastener products
US20060003307 *Jun 23, 2005Jan 5, 20063M Innovative Properties CompanyDry erase article
US20060024463 *Apr 29, 2005Feb 2, 20063M Innovative Properties CompanyDry erase substrate
USRE42475 *Nov 2, 2009Jun 21, 2011Velcro Industries B.V.Fasteners engageable with loops of nonwoven fabrics and with other open structures, and methods and machines for making fasteners
EP0053348A1 *Nov 25, 1981Jun 9, 1982Yoshida Kogyo K.K.Hooked fabric fastener tape
WO1982002480A1 *Jan 21, 1982Aug 5, 1982Griffith John DaltonTape fastener
WO1998030381A1 *Nov 21, 1997Jul 16, 1998Minnesota Mining And Manufacturing CompanyMethod and apparatus for capping stem fasteners
Classifications
U.S. Classification26/2.00R, 297/DIG.600, 24/442, 28/161, 297/4, 139/391
International ClassificationA44B18/00, D06C29/00
Cooperative ClassificationY10S297/06, A44B18/0038, D06C29/00
European ClassificationA44B18/00D8, D06C29/00