US2900934A - Combination material doubler and seam opener - Google Patents

Combination material doubler and seam opener Download PDF

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US2900934A
US2900934A US502620A US50262055A US2900934A US 2900934 A US2900934 A US 2900934A US 502620 A US502620 A US 502620A US 50262055 A US50262055 A US 50262055A US 2900934 A US2900934 A US 2900934A
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doubling
side edge
along
path
sensing
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David N Judelson
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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06HMARKING, INSPECTING, SEAMING OR SEVERING TEXTILE MATERIALS
    • D06H5/00Seaming textile materials
    • D06H5/003Devices or apparatus for joining the longitudinal edges of fabrics
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H45/00Folding thin material
    • B65H45/02Folding limp material without application of pressure to define or form crease lines
    • B65H45/06Folding webs
    • B65H45/08Folding webs longitudinally
    • B65H45/09Doubling, i.e. folding into half of width
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2701/00Handled material; Storage means
    • B65H2701/10Handled articles or webs
    • B65H2701/17Nature of material
    • B65H2701/174Textile, fibre
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10STECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S493/00Manufacturing container or tube from paper; or other manufacturing from a sheet or web
    • Y10S493/937Textile

Definitions

  • the present invention relates to devices for forming a length of fabric into a continuous tube, and in particular to combined folding and stitching mechanisms for folding a length of material about a longitudinal median line with opposite side edges in substantial registry and for forming a stitched seam along a predetermined path spaced inwardly of the registering side edges.
  • Folding and turning apparatus are known for use with conventional sewing machines for joining two superposed layers of the folded fabric along coextensive side edges by a line of stitching spaced inwardly from the side edges and for separating the margins of the fabric along and outwardly of the line of stitching.
  • Typical tube-forming apparatus includes a sewing machine having a presser foot, a needle and a feed dog arranged in cooperating relation to form a line of stitching in the folded length of fabric as it is delivered along a predetermined feed path. Trailing the sewing machine is a specially formed turning block, which in association with a fiat blade separates the margins and turns the margins back in directions opposite to each other and toward the respective underlying layers of the body portion of the tube.
  • doubling mechanisms allow for operation of the combined stitching and seam-opening apparatus by the operator, as when handling special types of goods and/ or relatively short lengths.
  • the supply of goods In the manufacture of the seamed tube, which is ultimately bias cut for binding tapes and the like, it is not uncommon for the supply of goods to be either in roll form or fiat folded condition.
  • the relative position of the supply in relation to the doubler may change.
  • the goods when the goods is in roll form, it is not uncommon to have imperfect edge registration throughout the radial extent of the roll.
  • the reference edge As the position of one edge, designated as the reference edge, changes in relation to the doubling mechanisms, it will be appreciated that the orientation of the doubled length of material in relation to the stitching apparatus likewise changes. This may result in excessive trimming of the margins outwardly of the stitch line, or improper functioning of the stitching mechanisms. This problem is further complicated internally of the doubling mechanisms by the fact that the goods may run wider and narrower than the width prescribed by the manufacturer.
  • a still further object of the present invention i575 provide doubling mechanisms for use with tube-forming apparatus which is capable of receiving material'either in roll form or in flat folded condition.
  • materialdoubling means which folds the material longitudinally in half about a longitudinal median line to bring the folded over side edge into substantial registry with the reference side edge.
  • the material doubling means in a preferred embodiment, includes a support, a doubling frame for relative to the predetermined path along which the stitching mechanisms are operative, sensing means along the path of travel of the registering side edges for sensing deviations of the folded over side edge beyond established limits from the oriented position, and adjusting means operatively connected to the doubling frame and operative under control of the sensing means for maintaining the folded over side edge within the established limits.
  • the folded over side edge will be restored to within the established limits; conversely, if the material increases in width such that the folded over side edge goes beyond the other limit, the doubling frame will be appropriately shifted to restore the folded over side edge to within the established limits.
  • the automatic control over the position of the folded over side edge assures proper functioning of the tube-forming apparatus.
  • sensing means i are provided along the path of travel of the reference side the material supply such as to restore the reference side edge to within the established limits.
  • Fig. 1 is a plan. view of doubling mechanisms embodying features of the present invention, shown in advance of tube-forming apparatus according to the mentioned copending application;
  • Fig. 2 is an end elevational view of the doubling mechanisms shown in Fig. 1;
  • Fig. 3 is a sectional view of the doubling mechanisms taken substantially along the line 3-3 of Fig. 1;
  • Fig. 4 is a rear elevational view, with parts broken away and sectioned, of the doubling mechanisms shown in Fig. 1;
  • Fig. 5 is a fragmentary plan view, slightly in perspective, showing the material feed path through the doubling mechanisms
  • Fig. 6 is a fragmentary plane view on an enlarged scale showing part of the adjusting means for shifting the doubling frame from side to side;
  • Fig. 7' is a fragmentary elevational view, with circuit connections shown schematically of the adjusting means.
  • Fig. 8 is a fragmentary elevational view taken substantially along the line 8-8 of Fig. 7.
  • Fig. 1 part of the combined stitching, folding, pressing and windup mechanisms for joining two superposed layers ofa folded fabric along one side edge by a line of stitching to form a continuous tube, as disclosed in my mentioned copending application.
  • the doubling apparatus to be described is found to be particularly advantageous in operation with the tube-forming apparatus of my mentioned application, it is to be expressely understood that the doubling apparatus finds application with other tube forming devices, for example as shown in Us. Patent No. 1,549,484 of August 11, 1925.
  • the illustrative tube-forming apparatus generally designated by the reference numeral 10,
  • the apparatus includes a seam-forming and opening station 12, a pretensioning and feeding system 14 in advance of the seamforming and opening station 12, and wind-up and pulling mechanisms (not shown).
  • the sewing mechanisms at the station 12 are conventional and include a feed dog 16 movable through a feed slot or threat in the feed bed 18, a vertically reciproca-ble' neede 20.
  • a trimmer 30 Secured to and operable with the needle is a trimmer 30 in the form of. a vertical oscillating blade having a shearing edge which is adapted to coact with a fixed blade secured within a well on the feed bed.
  • the coaction of the feed dog 16, the needle 20 and of the fixed and movable blades of the trimmer 30 is such that the upper and lower layers m m of the material M are stitched along the side remote from the fold lines 1" and the marginal portions are trimmed along lines substantially parallel to the stitch line 22..
  • the thus formed marginal portions ultimately are folded over upon the adjacent layers of the tubular body by the V turning mechanisms 26 and are ironed down by the presser 28.
  • the material M is guided in the linear stitch path from the needle to the turning mechanisms by a guide wire 32 anchored at its leading end on a bracket 24.
  • windup mechanisms maintains uniform tenfrom the sewing mechanisms, a longitudinally extending fold-forming member 48 in the form of a thin wire fabricated of springy material, which exerts a lateral biasing effect on the goods M during its passage through the station 12.
  • a longitudinally extending fold-forming member 48 in the form of a thin wire fabricated of springy material, which exerts a lateral biasing effect on the goods M during its passage through the station 12.
  • material-doubling apparatus generally designated by the reference numeral 50, which includes a base or supporting frame having uprights 52, 54.
  • a doubling frame 5'6 which is supported for side to side adjustment in relation to the tubeforming apparatus 19.
  • the doubling frame 56 includes an idler roller 58 in advance of and parallel tothe pretensioning bars, a doubling member 60 in the form of i a fiat bar in advance of and parallelito the idler roller 58 and angularly disposed doubling members 62, 64.
  • doubling bar or member 60 includes an end 69a terminating along the longitudinal center line of the doubling frame 56 atwhich terminal end the doubling bars 62, 64 meet at an apex.
  • Such doubling frame is broadly known to the art and as seen in Fig. 5, the material is wrapped.
  • the doubling frame 56 further includes a doubling member or bar 66 having a material-turning edge lying substantially along longitudinal center line or axis of symmetry of the doubling frame, the member 66 being supported by an arm 68 anchored to the body of the doubling frame.
  • the doubling member 66 serves as a fold former and preferably is of springy material such that it exerts an outward biasingeffect on-the material along the fold line 7. As seen in Fig.
  • the doubling member 66 and its supporting arm 68 are disposed below the plane of the angular doubling bars 62, 64 ,such thatas the goods emerges from about the material-turning edge of the doubling bar 62 and over the doubling bar 60, the same may be extended on opposite sides of the doubling member 66 which then lies within the fold.
  • brackets 72 on a beam or cross bar 74 which extends betweenthe opposite uprights 52, 54.
  • trolleys 76 of U-shaped crosssection which encircle a track 78 and are supported thereon by appropriate rollers or bearings 80-.
  • Actuating means including an automatic control and a manual control are operatively connected to the doubling frame 56for effecting side to side adjustment.
  • such actuating means includes a rack 82 which. is fixed to the forward legs of the trolleys 76 and extends for. a substantial extent across thewidth at the machine from the upright 52 toward the upright 54.
  • the rack 82 may be displaced by a manual control generally designated by the numeral 84, which is mounted on the upright 52.
  • the manual control 84 includes a pinion 86 journaled on an appropriate stub 88, the pinion being in meshing engagement with the rack 82 and turnable by a hand wheel 90.
  • the automatic control for driving the rack includes a shelflike support 94 upon which is mounted an upright stud 96.
  • the stud 96 receives a sleeve 124 which is secured to a bracket, 98 which is rockable about the stud 96.
  • On the bracket 98 is supported a pair of meshing pinions 100, 102 which are engageable in alternation with the rack 82 as the bracket 98 is rocked about the stud 96.
  • Fixed to the pinion 102 is a gear 104 which is driven from a worm 106 journaled on the bracket 98.
  • the worm 106 is coupled to an appropriate driving motor 108 via the belt and pulley coupling 110.
  • the direction of rotation of the motor and the thread of the worm and meshing gears is selected such as to cause the rack to travel to the right or left depending upon which of the gears 102 is engaged with the rack.
  • a sensing device is disposed along the path of travel of the side edges s for sensing deviations of the folded over side edge s beyond established limits in relation to the prescribed feed path for the edges toward the tubeforming apparatus.
  • the sensing device 112 in turn controls the direction and period of drive to the rack 82 such that the folded over side edge s may be restored to the established limits after deviating therefrom.
  • the sensing device 112 includes an actuator 114 which lies along the pre scribed path for the side edge s in relation to the tube forming apparatus.
  • the details of the sensing device are shown in Fig. 7, and are seen to include a pair of switches 116, 11%, both operated by the common actuator 114.
  • the switch 116 is biased to be in a normally closed position, while the switch 113 is biased to be in a normally open position.
  • both switches are seen to be open, corresponding to operation wherein the folded over side edge s is along the prescribed path or within the established limits.
  • the sensing device 112 controls the energization of pull-type solenoids 129, 122.
  • the pull-type solenoids 120, 122 have their actuators 120a, 122a connected to the sleeve 124 on the stud 96.
  • the gear 100 is brought into mesh with the rack 82; while upon energization of the solenoid 122 the gear 102 will be brought into mesh with the rack 82.
  • the solenoids 129, 122 are energized from an appropriate alternating current source via leads 125, 126 and 13th.
  • the lead 125 constitutes a common ground while the lead 126 via the switch 116 completes the energization circuit for the solenoid 120 and the lead 131 via the switch 118 completes the energization circuit for the solenoid 122.
  • a material supporting means Contiguous to the rear end of the support or base is a material supporting means; in this form of the invention this means is illustrated as a core bar 132 journaled on bearings 134, 136 for rotation and slidable from side to side in said bearings.
  • a pair of adjustable chucks 138, 140 On the core bar 132 are a pair of adjustable chucks 138, 140 which may be disposed within opposite ends of a drum supporting a roll of goods,
  • the assembly of the core bar 132 may be removed from its 7 support to receive the roll of goods thereon.
  • Actuating mechanisms are provided for displacing the core bar 132 from side to side, such that the reference side edge s remains along the prescribed feed path.
  • the actuating mechanisms include a rocking lever 142 pivoted on a bracket 14 1 on the base, the lever having a bi furcated end in operative engagement with a collar 146 on the core bar 132 outward of the chuck 13%.
  • the lever 142 is connected to a rack 14% by a pin and slot connection, the rack in turn being supported for sliding movement along a line parallel to the path of sliding movement of the core bar 132 by appropriate bearing openings in the uprights 52, 5'4.
  • a further sensing device 112 having an actuator 114' is supported from the upright 52.
  • the actuator 114- of the sensing device is in position to contact the reference side edge s and includes a pair of switches, one of which is closed in response to movement of the reference side edge s out of the prescribed feed path in one direction, and the other of which is closed in response to movement of the reference side edge s out of the prescribed feed path in the opposite direction.
  • the sensing device112' for the reference side edge s is coordinated to the gears 102 as was described in conjunction with the sensing device 112 for the folded over side edge s shift control would be repetitive; it suflices for the present purposes to point out that the core bar 132 is adjusted side to side in response to variations in positions of the reference side edge s outside of permissible limits of deviation.
  • the sensing device 112 continues to maintain the reference side edge s in the adjusted position.
  • the material-supporting means has been illustrated as a core bar and associated structure for handling goods in roll form, it is equally within the contemplation of the invention to employ material-supporting means for delivering goods from a flat folded condition.
  • the structure equivalent to the core bar 132 is a serrated tube with guided flanges for movement from side to side as the goods passes over it under control of an appropriately placed sensing device.
  • a table for the flat folded goods could be placed in advance of the core bar 132 dis- Accordingly, detailed description of this lateral- Atypical sequence of operation will now bedescribedin detail to facilitate a more thorough understanding of the present invention:
  • the goods in roll form is initially supported on the core bar 132, oriented and thereafter theaded through the material doubling mechanisms 50.
  • the threading path illustrated in Fig. 5, is seen to include passage of the goods around the idler roller 58 reverse travel and passage of the goods about the doubling bar 60, about the angular doubling bar 64, feed of the folded over half section about the angular doubling bar 62 and deli-very of the half sections through the pretensioning bars .to the tube-forming apparatus.
  • the sensing devices 1.12, 112' each of which may be mounted on an adjustablesupport, are disposed such that their respective actuators 114, 114 lie along the prescribed feed path for delivery of the edges s s to the tube-forming apparatus; that is, with.
  • the goods positioned such that the stitching apparatus is operative and the cutting knife removes a very small amount of goods outwardly of the stitch line.
  • the switches 116, 118 associated with both sensing devices 112, 112 will be in open position.
  • hand wheel 90 may be employed to manually adjust the doubling frame 56 such that the apex of the doubling frame l-ies substantially along the longitudinal center line of the material M along which the fold f is to be formed.
  • Operation is then initiated by rendering the tube-forming apparatus operative which pulls the material from the supply through the doubling unit about the pretensioning bars and through the stitching and seam opening mechanisms.
  • the width of the goods may increase or decrease as previous ly detailed, and the appropriate one of the switches 116, 118 is closed to effect the necessary lateral displacement of the doubling frame 56.
  • the instant doubling unit 50 after the material is brought into superposedrelation, does not change with the direction of travel of the 8;- goods or act on one of the layers to the exclusion of the other: of the layers such as to. cause relative motion; of'one of'the-layers withrespect to the other layer.
  • the doubling unit is compatible with required operating conditions for the tube-forming apparatus.
  • the doubling unit allows for the maximum utilization of the width of the goods consistent with obtaining the required stitchline and the required margin outwardly of the stitch line.
  • the doubling unit automatically moves outwardly withv respect to the reference line or plane such that the maximum width of the stitched tube;
  • the stitching unit may beobtained for thematerial; conversely, if the goods. narrows down, the stitching unit still operates and the doubling unit shifts-the feed to a location wherein. the tube-forming apparatus. operates properly.
  • a sewing machine including a needle movable through a stitch forming stroke and a feed dog movable through a feed. stroke, said needle being operative along a. predetermined path to. form a seam in a folded length of material spaced inwardly of the side edges thereof, and doubling means in advance of said sewing machine for delivering said material to said sewing machine folded about a longitudinal median line with the opposite side edges in substantial registry and along a reference line which is fixed in relation to said predeter-- mined path, said doubling means including a first doubling member extending.
  • material doubling means for folding said material longitudinally in half about a longitudinal median line to bring the folded over side edge into substantial registry with the reference side edge
  • said means including a support, a doubling frame for folding said material about said median line, means on said support and operatively connected to and'mounting said doubling frame for side to side adjustment whereby the registering edges of said material may be brought into an oriented position relative to said predetermined path, means along the path of travel of said registering side edges for sensing deviations of said folded over side edge beyond established limits from said oriented position, and adjusting means operatively connected to said doubling frame and operative under control of said sensing means to shift said doubling frame side to side for maintaining said folded over side edge within said established limits.
  • Material doubling means adapted for use with sewing mechanisms operative along a predetermined pathfor forming and opening a stitched seam at one side of a folded length of material having a reference side edge and a folded over side edge, said material doubling means being arranged to fold said material longitudinally in half.
  • said material doubling means including a support
  • a doubling frame for folding said material about said travel of said registering side edges for sensing deviations of said folded over side edge beyond established limits from said oriented position, and adjusting means operatively connected to said doubling frame and operative under control of said sensing means to shift said doubling frame side to side for maintaining said folded over side edge Within said established limits.
  • material doubling means for folding said material longitudinally in half about a longitudinal median line to bring the folded over side edge into substantial registry with the reference side edge
  • said means including material supporting means, means operatively connected to and mounting said material supporting means for side to side adjustment whereby the reference side edge of said material may be brought into an oriented position relative to said predetermined path, means along the path of travel of said reference side edge for sensing deviations of said reference side edge beyond established limits from said oriented position, adjusting means operatively connected to said material supporting means and under control of said sensing means for maintaining said reference side edge within said established limits, a support, a doubling frame for folding said material about said median line, means on said support and operatively connected to and mounting said doubling frame for side to side adjustment whereby the registering edges of said material may be brought into said oriented position relative to said predetermined path, further means
  • Material doubling means adapted for use with sewing mechanisms operative along a predetermined path for forming and opening a stitched seam at one side of a folded length of material having a reference side edge and a folded over side edge, said material doubling means being arranged to fold said material longitudinally in half about a longitudinal median line to bring the folded over side edge into substantial registry with the reference side edge, said material doubling means including material supporting means, means operatively connected to and mounting said material supporting means for side to side adjustment whereby the reference side edge of said material may be brought into an oriented position relative to said predetermined path, means along the path of travel of said reference side edge for sensing deviations of said reference side edge beyond established limits from said oriented position, adjusting means operatively connected to said material supporting means and under control of said sensing means for maintaining said reference side edge within said established limits, a support, a doubling frame for folding said material about said median line, means on said support and operatively connected to and mounting said doubling frame for side to side adjustment whereby the registering edges of said material may be
  • shiftable feed means for said material laterally-shiftable doubling means including a doubling frame for delivering said material to said sewing machine folded about a longitudinal median line with the opposite side edges in substantial registry and along a reference line which is fixed in relation to said stitching path, first sensing means arranged along the path of travel of one side edge of said material for sensing deviations of said one side edge from said reference line, second sensing means arranged along the path of travel of the other side edge of said material for sensing deviations of said other side edge, means responsive to said first sensing means for laterally shifting said feed means, and means responsive to said second sensing means for shifting said doubling frame.
  • At least one of said sensing means includes a first switch which is normally closed, a second switch which is normally open, and a common actuator movable in one direction for controlling said switches, said actuator in response to a predetermined thrust opening said first switch and allowing said second switch to remain open, said actuator in response to further thrust in said one direction closing said second switch and maintaining said first switch in open position.
  • laterally-shiftable feed means for said material
  • laterally-shiftable doubling means including a doubling frame for delivering said material to said sewing machine folded about a longitudinal median line with the opposite side edges in substantial registry and along a reference line which is fixed in relation to said stitching path, first sensing means arranged along the path of travel of one side edge of said material in advance of said doubling frame for sensing deviations of said one side edge from said reference line, second sensing means arranged along the path of travel of the other side edge of said material following said doubling frame for sensing deviations of said other side edge when folded over, means responsive to said first sensing means for laterally shifting said feed means, and means responsive to said second sensing means for shifting said doubling frame.
  • a material feeding and doubling device for use with a sewing machine including a needle operative along a stitching path to form a seam in a folded length of material spaced inwardly of the side edges thereof comprising laterally-shiftable feed means for said material, latorally-shiftable doubling means including a doubling frame for delivering said material to said sewing machine folded about a longitudinal median line with the opposite side edges in substantial registry and along a reference line which is fixed in relation to said stitching path, first sensing means arranged along the path of travel of one side edge of said material in advance of said doubling frame for sensing deviations of said one side edge from said reference line, second sensing means arranged along the path of travel of the side edge of said material following said doubling frame for sensing deviations of said other side edge when folded over, means responsive to said first sensing means for laterally shifting said feed mounted for side to side adjustment, first sensing means along the path of travel of said first side edge for track-- ing deviations of said first side edge, adjusting. means.
  • second sensing means along the path of travel of said second side edge for tracking.- deviations of said second side edge, and adjusting means. operatively connected to said doubling frame and operative under control of said" second sensing means for effecting side to side adjustment of said doubling frame.
  • pretensioning means in advance. of said. sewing machine including several pretensioning bars extending at right angles to said predetermined path,.
  • posed doubling members disposed in a: second plane-sub stantially parallel to said first plane and arranged symmetrically o-f saidcenter line, said second and third'doubling members meeting at an apex at said one end of said first doubling member and having material-turning: edges at right angles to-each other, and a fourth doubling member disposed substantially in said first plane and having a material-turning edge lying substantially along said center line, and means mounting said doubling framefor lateral shifting in relation to said sewing machine.

Description

Aug. 25, 1959 D. N. JUDELSON 1 2,900,934
COMBINATION MATERIAL DOUBLER AND SEAM OPENER Filed-A ril 20, 1955 2 Sheets-Sheet l INVENTOR. DA v/D M JUDELSON I BYNMM Arranwew' 1959 D; N. JUDELSON 2,900,934 COMBINATION MATERIAL DOUBLER AND SEAM OPENER Filed April 20, 1955 FIG/1:
2 Sheets-Sheet 2 INVENTOR. DAVID IV. Jupzzsoiv H07. ZW
ATTQENEY fine COMBINATIGN MATERIAL DOUBLER AND SEAM OPENER David N Judaism, New York, N.Y.
Application April 20, 1955, Serial No. 502,620
11 Claims. (Cl. 112-63) The present invention relates to devices for forming a length of fabric into a continuous tube, and in particular to combined folding and stitching mechanisms for folding a length of material about a longitudinal median line with opposite side edges in substantial registry and for forming a stitched seam along a predetermined path spaced inwardly of the registering side edges.
Folding and turning apparatus are known for use with conventional sewing machines for joining two superposed layers of the folded fabric along coextensive side edges by a line of stitching spaced inwardly from the side edges and for separating the margins of the fabric along and outwardly of the line of stitching. Typical tube-forming apparatus includes a sewing machine having a presser foot, a needle and a feed dog arranged in cooperating relation to form a line of stitching in the folded length of fabric as it is delivered along a predetermined feed path. Trailing the sewing machine is a specially formed turning block, which in association with a fiat blade separates the margins and turns the margins back in directions opposite to each other and toward the respective underlying layers of the body portion of the tube. After such folding and turning back, appropriate means are provided to permanently set the turned back margins in open condition. The details of an improved structure embodying this known arrangement may be found in my copending application, Serial No. 467,933, filed November 10, 1954, now Patent No. 2,753,823, dated July 10, 1956.
Broadly, it is an object of the present invention to provide a material doubler for use in conjunction with such tube-forming apparatus which folds a length of material about a longitudinal median line in advance of the tubeforming apparatus.
, In the utilization of the tube-forming apparatus, it has heretofore been the practice to employ an operator to manually feed a folded length of material to the sewing mechanisms to form a seam along the registering side edges remote from the fold. conventionally, a vertical oscillatory knife is mounted adjacent the needle to shear away the margins outwardly of the stitch line such that the margins are trimmed to a predetermined width. Such margins are usually of the order of to Ms of an inch. However, material for a given width frequently varies in said width throughout the length; that is, the material may be somewhat narrower than the established width in some regions and somewhat wider than the established Width in other regions. Thus, the operator necessarily adjusts the lateral position of the goods in relation to the needle and to the oscillatory cutting knife to assure the desired width of margin, yet to avoid excessive trimming of the material.
It is a further object of the present invention to provide doubling mechanisms for automatically delivering a folded-over length of material to stitching and seam-opening apparatus which virtually eliminates the need of an operator. To advantage, such doubling mechanisms allow for operation of the combined stitching and seam-opening apparatus by the operator, as when handling special types of goods and/ or relatively short lengths.
In the manufacture of the seamed tube, which is ultimately bias cut for binding tapes and the like, it is not uncommon for the supply of goods to be either in roll form or fiat folded condition. In the delivery of such materials to doubling mechanisms according to the present invention, the relative position of the supply in relation to the doubler may change. For example, when the goods is in roll form, it is not uncommon to have imperfect edge registration throughout the radial extent of the roll. As the position of one edge, designated as the reference edge, changes in relation to the doubling mechanisms, it will be appreciated that the orientation of the doubled length of material in relation to the stitching apparatus likewise changes. This may result in excessive trimming of the margins outwardly of the stitch line, or improper functioning of the stitching mechanisms. This problem is further complicated internally of the doubling mechanisms by the fact that the goods may run wider and narrower than the width prescribed by the manufacturer.
Accordingly, it is a further object of the present invention to provide doubling means for use in conjunction with tube-forming apparatus in which the doubled length of goods is delivered to the tube-forming apparatus in an oriented position, despite variations in the location of the material supplied to the doubling mechanisms and/ or variations in width of the goods being fed through the doubling mechanisms. :1
A still further object of the present invention i575 provide doubling mechanisms for use with tube-forming apparatus which is capable of receiving material'either in roll form or in flat folded condition.
In accordance with an illustrative embodiment demonstrating features of the present invention, in combination with stitching mechanisms operative along a predetermined path for forming and opening a stitched seam at one side of a folded length of material having a reference edge and a folded over edge, there is provided materialdoubling means which folds the material longitudinally in half about a longitudinal median line to bring the folded over side edge into substantial registry with the reference side edge. The material doubling means, in a preferred embodiment, includes a support, a doubling frame for relative to the predetermined path along which the stitching mechanisms are operative, sensing means along the path of travel of the registering side edges for sensing deviations of the folded over side edge beyond established limits from the oriented position, and adjusting means operatively connected to the doubling frame and operative under control of the sensing means for maintaining the folded over side edge within the established limits. Thus, if the width of the material decreases, such that the folded over side edge is displaced beyond one limit, the folded over side edge will be restored to within the established limits; conversely, if the material increases in width such that the folded over side edge goes beyond the other limit, the doubling frame will be appropriately shifted to restore the folded over side edge to within the established limits. The automatic control over the position of the folded over side edge assures proper functioning of the tube-forming apparatus.
As a further feature of the invention, sensing means i are provided along the path of travel of the reference side the material supply such as to restore the reference side edge to within the established limits. Thus, for imperfeet edge registration of the supply of goods in relation to the doubling mechanisms after a period of operation, the reference side edge is restored to within the established limits.
The above objects, brief description and still further features and advantages of the present invention will be best appreciated by reference to the following detailed description of an illustrative embodiment, when taken in conjunction with the accompanying drawings, wherein:
Fig. 1 is a plan. view of doubling mechanisms embodying features of the present invention, shown in advance of tube-forming apparatus according to the mentioned copending application;
' Fig. 2 is an end elevational view of the doubling mechanisms shown in Fig. 1;
Fig. 3 is a sectional view of the doubling mechanisms taken substantially along the line 3-3 of Fig. 1;
Fig. 4 is a rear elevational view, with parts broken away and sectioned, of the doubling mechanisms shown in Fig. 1;
Fig. 5 is a fragmentary plan view, slightly in perspective, showing the material feed path through the doubling mechanisms;
Fig. 6 is a fragmentary plane view on an enlarged scale showing part of the adjusting means for shifting the doubling frame from side to side;
Fig. 7' is a fragmentary elevational view, with circuit connections shown schematically of the adjusting means; and,
Fig. 8 is a fragmentary elevational view taken substantially along the line 8-8 of Fig. 7.
Referring now specifically to the drawings, there is shown at the right side of Fig. 1 part of the combined stitching, folding, pressing and windup mechanisms for joining two superposed layers ofa folded fabric along one side edge by a line of stitching to form a continuous tube, as disclosed in my mentioned copending application. Although the doubling apparatus to be described is found to be particularly advantageous in operation with the tube-forming apparatus of my mentioned application, it is to be expressely understood that the doubling apparatus finds application with other tube forming devices, for example as shown in Us. Patent No. 1,549,484 of August 11, 1925. The illustrative tube-forming apparatus, generally designated by the reference numeral 10,
forms' and opens a seam s in one side of a piece of mae te'rial M which includes superposed layers or runs m m folded centrally about a fold line f. The apparatus includes a seam-forming and opening station 12, a pretensioning and feeding system 14 in advance of the seamforming and opening station 12, and wind-up and pulling mechanisms (not shown). 'The sewing mechanisms at the station 12 are conventional and include a feed dog 16 movable through a feed slot or threat in the feed bed 18, a vertically reciproca-ble' neede 20. Secured to and operable with the needle is a trimmer 30 in the form of. a vertical oscillating blade having a shearing edge which is adapted to coact with a fixed blade secured within a well on the feed bed. The coaction of the feed dog 16, the needle 20 and of the fixed and movable blades of the trimmer 30 is such that the upper and lower layers m m of the material M are stitched along the side remote from the fold lines 1" and the marginal portions are trimmed along lines substantially parallel to the stitch line 22..
The thus formed marginal portions ultimately are folded over upon the adjacent layers of the tubular body by the V turning mechanisms 26 and are ironed down by the presser 28. The material M is guided in the linear stitch path from the needle to the turning mechanisms by a guide wire 32 anchored at its leading end on a bracket 24.
windup mechanisms (not shown). maintains uniform tenfrom the sewing mechanisms, a longitudinally extending fold-forming member 48 in the form of a thin wire fabricated of springy material, which exerts a lateral biasing effect on the goods M during its passage through the station 12. For further details of the station 12, the pretensioning and feeding system 14 and the winding and pulling mechanisms, reference maybe made to the mentioned copending application.
In accordance with the present invention, there is provided material-doubling apparatus, generally designated by the reference numeral 50, which includes a base or supporting frame having uprights 52, 54. Mounted on the base or support is a doubling frame 5'6 which is supported for side to side adjustment in relation to the tubeforming apparatus 19. The doubling frame 56 includes an idler roller 58 in advance of and parallel tothe pretensioning bars, a doubling member 60 in the form of i a fiat bar in advance of and parallelito the idler roller 58 and angularly disposed doubling members 62, 64. The
doubling bar or member 60 includes an end 69a terminating along the longitudinal center line of the doubling frame 56 atwhich terminal end the doubling bars 62, 64 meet at an apex. Such doubling frame is broadly known to the art and as seen in Fig. 5, the material is wrapped.
side edge, while the side edge s of the turned half section 7 m will be referred to as the folded over side edge.
The doubling frame 56 further includes a doubling member or bar 66 having a material-turning edge lying substantially along longitudinal center line or axis of symmetry of the doubling frame, the member 66 being supported by an arm 68 anchored to the body of the doubling frame. The doubling member 66 serves as a fold former and preferably is of springy material such that it exerts an outward biasingeffect on-the material along the fold line 7. As seen in Fig. 3, the doubling member 66 and its suporting arm 68 are disposed below the plane of the angular doubling bars 62, 64 ,such thatas the goods emerges from about the material-turning edge of the doubling bar 62 and over the doubling bar 60, the same may be extended on opposite sides of the doubling member 66 which then lies within the fold. Ex-v.
supported by means of appropriate depending. brackets 72 on a beam or cross bar 74 which extends betweenthe opposite uprights 52, 54. Depending from the beam or cross bar 74 are spaced trolleys 76 of U-shaped crosssection which encircle a track 78 and are supported thereon by appropriate rollers or bearings 80-. Thus, it will be seen that the generally horizontal doubling frame 56' is adjustable in a horizontal plane in the glide path provided by the track 78.
Actuating means including an automatic control and a manual control are operatively connected to the doubling frame 56for effecting side to side adjustment. In: the
illustrative embodiment, such actuating means includes a rack 82 which. is fixed to the forward legs of the trolleys 76 and extends for. a substantial extent across thewidth at the machine from the upright 52 toward the upright 54. The rack 82 may be displaced by a manual control generally designated by the numeral 84, which is mounted on the upright 52. The manual control 84 includes a pinion 86 journaled on an appropriate stub 88, the pinion being in meshing engagement with the rack 82 and turnable by a hand wheel 90.
The automatic control for driving the rack, generally designated by the reference numeral 92, includes a shelflike support 94 upon which is mounted an upright stud 96. The stud 96 receives a sleeve 124 which is secured to a bracket, 98 which is rockable about the stud 96. On the bracket 98 is supported a pair of meshing pinions 100, 102 which are engageable in alternation with the rack 82 as the bracket 98 is rocked about the stud 96. Fixed to the pinion 102 is a gear 104 which is driven from a worm 106 journaled on the bracket 98. The worm 106 is coupled to an appropriate driving motor 108 via the belt and pulley coupling 110. The direction of rotation of the motor and the thread of the worm and meshing gears is selected such as to cause the rack to travel to the right or left depending upon which of the gears 102 is engaged with the rack.
As shown in Fig. 3, for motor shaft rotation in the counterclockwise direction and employing a right hand worm 1%, the gear 102 will move clockwise when viewed in plan, and gear 101 will move counterclockwise when viewed in plan. Thus, as seen in Fig. 6, when the gear 1112 is engaged with the rack 82, the rack will move to the right, when the gear 100 is engaged with the rack 82, the rack will move to the left.
A sensing device, generally designated by the reference numeral 112, is disposed along the path of travel of the side edges s for sensing deviations of the folded over side edge s beyond established limits in relation to the prescribed feed path for the edges toward the tubeforming apparatus. The sensing device 112 in turn controls the direction and period of drive to the rack 82 such that the folded over side edge s may be restored to the established limits after deviating therefrom. The
oriented position for the side edges s s which should be in substantial registry, is in alignment with the cutting blade of the tube-forming apparatus. The sensing device 112 includes an actuator 114 which lies along the pre scribed path for the side edge s in relation to the tube forming apparatus. The details of the sensing device are shown in Fig. 7, and are seen to include a pair of switches 116, 11%, both operated by the common actuator 114. The switch 116 is biased to be in a normally closed position, while the switch 113 is biased to be in a normally open position. In the illustrative showing of Fig. 7, both switches are seen to be open, corresponding to operation wherein the folded over side edge s is along the prescribed path or within the established limits.
The sensing device 112 controls the energization of pull-type solenoids 129, 122. The pull- type solenoids 120, 122 have their actuators 120a, 122a connected to the sleeve 124 on the stud 96. Thus, upon energization of the pull-type solenoid 120, it will be appreciated that the gear 100 is brought into mesh with the rack 82; while upon energization of the solenoid 122 the gear 102 will be brought into mesh with the rack 82. Referring again to Fig. 7, the solenoids 129, 122 are energized from an appropriate alternating current source via leads 125, 126 and 13th. The lead 125 constitutes a common ground while the lead 126 via the switch 116 completes the energization circuit for the solenoid 120 and the lead 131 via the switch 118 completes the energization circuit for the solenoid 122. Thus, it will be appreciated that as the side edge s travels inwardly corresponding to widening of the goods, the switch 118 will be closed, bringing the gear 1112 into mesh with the rack 82 to displace the doubling frame 56 outwardly in relation to the reference side edge s Similarly, if the width of the material becomes too narrow, the switch 116 closes,
appropriate mechanisms may be provided for adjusting the position at which the switches are closed to give a wide or narrow range of permissible deviation of the folded over side edge s in relation to the reference. Al-
though the illustrative form of the invention shows me chanical sensing of the folded over side edge s it is to be expressly understood that the use of equivalent sensing devices, such as photoelectric cells, are equally within the contemplation of this disclosure.
Contiguous to the rear end of the support or base is a material supporting means; in this form of the invention this means is illustrated as a core bar 132 journaled on bearings 134, 136 for rotation and slidable from side to side in said bearings. On the core bar 132 are a pair of adjustable chucks 138, 140 which may be disposed within opposite ends of a drum supporting a roll of goods,
as shown by the broken lines of Fig. 2, to locate the roll with the referenced side edge s lying along the prescribed feed path. As seen in Figs. 1 and 2, the assembly of the core bar 132, may be removed from its 7 support to receive the roll of goods thereon.
Actuating mechanisms are provided for displacing the core bar 132 from side to side, such that the reference side edge s remains along the prescribed feed path. The actuating mechanisms include a rocking lever 142 pivoted on a bracket 14 1 on the base, the lever having a bi furcated end in operative engagement with a collar 146 on the core bar 132 outward of the chuck 13%. The lever 142 is connected to a rack 14% by a pin and slot connection, the rack in turn being supported for sliding movement along a line parallel to the path of sliding movement of the core bar 132 by appropriate bearing openings in the uprights 52, 5'4.
As seen in Fig. 1, a further sensing device 112 having an actuator 114' is supported from the upright 52. The actuator 114- of the sensing device, as seen in Fig. 5, is in position to contact the reference side edge s and includes a pair of switches, one of which is closed in response to movement of the reference side edge s out of the prescribed feed path in one direction, and the other of which is closed in response to movement of the reference side edge s out of the prescribed feed path in the opposite direction. The rack 14?; is alternately engaged by gears 1112 driven by a screw 106' from a motor 168' via a pulley coupling The sensing device112' for the reference side edge s is coordinated to the gears 102 as was described in conjunction with the sensing device 112 for the folded over side edge s shift control would be repetitive; it suflices for the present purposes to point out that the core bar 132 is adjusted side to side in response to variations in positions of the reference side edge s outside of permissible limits of deviation. Thus, after the reference side edge s of the material in roll form is initially adjusted by locating the chucks 138, 140, the mechanism controlled. by
the sensing device 112 continues to maintain the reference side edge s in the adjusted position.
Although the material-supporting means has been illustrated as a core bar and associated structure for handling goods in roll form, it is equally within the contemplation of the invention to employ material-supporting means for delivering goods from a flat folded condition. In this situation, the structure equivalent to the core bar 132 is a serrated tube with guided flanges for movement from side to side as the goods passes over it under control of an appropriately placed sensing device.
In this illustrative embodiment, a table for the flat folded goods could be placed in advance of the core bar 132 dis- Accordingly, detailed description of this lateral- Atypical sequence of operation will now bedescribedin detail to facilitate a more thorough understanding of the present invention:
The goods in roll form is initially supported on the core bar 132, oriented and thereafter theaded through the material doubling mechanisms 50. The threading path, illustrated in Fig. 5, is seen to include passage of the goods around the idler roller 58 reverse travel and passage of the goods about the doubling bar 60, about the angular doubling bar 64, feed of the folded over half section about the angular doubling bar 62 and deli-very of the half sections through the pretensioning bars .to the tube-forming apparatus. The sensing devices 1.12, 112' each of which may be mounted on an adjustablesupport, are disposed such that their respective actuators 114, 114 lie along the prescribed feed path for delivery of the edges s s to the tube-forming apparatus; that is, with. the goods positioned such that the stitching apparatus is operative and the cutting knife removes a very small amount of goods outwardly of the stitch line. In this adjusted position, the switches 116, 118 associated with both sensing devices 112, 112 will be in open position. As is understood, that hand wheel 90 may be employed to manually adjust the doubling frame 56 such that the apex of the doubling frame l-ies substantially along the longitudinal center line of the material M along which the fold f is to be formed.
Operation is then initiated by rendering the tube-forming apparatus operative which pulls the material from the supply through the doubling unit about the pretensioning bars and through the stitching and seam opening mechanisms.
As the roll diminishes, it is not uncommon for the side edge s to be displaced inwardly as when the end face of the roll has a somewhat conical depression. When the inward displacement of the edge s exceeds the permissible inner limit determined by the throw of the appropriate switch (in this instance 116), the switch is closed to cause the core bar 132 to be laterally shifted in an amount sufi'icient to restore the edge to the position wherein the actuator 114 maintainsboth switches in their respective open positions.
Concurrently, or at another time in the cycle, the width of the goods may increase or decrease as previous ly detailed, and the appropriate one of the switches 116, 118 is closed to effect the necessary lateral displacement of the doubling frame 56.
It will be appreciated from an inspection of Figs. 1
to 3 inclusive, that the doubling mechanisms are rather compact, and thus may be readily disposed in front of the tube-forming apparatus 10.
Further, it is comparatively easy to place the goods in roll form on the core bar 132 or in the alternative on the flat fold table disposed in advance of the doubling mechanisms 50.
Practical experience indicates that the travel of the goods through the doubling unit 50 does not efiect proper tandem feedof the superposed layers m m to the pre tensioning bars. To elaborate, it is known in a conventional sewing machine. employing a bottom feed dog that there is a tendency for the lower layer of the material to be advanced past the needle more rapidly than the upper layer due to the holding back effect of the presser foot and the action of the feed dog. The pretensioning bars employed in conjunction with the sewing apparatus substantially eliminates this creep and precludes the necessity of having the operator hold back the under layer to assure tandem feed. As seen in Fig. 5, the instant doubling unit 50, after the material is brought into superposedrelation, does not change with the direction of travel of the 8;- goods or act on one of the layers to the exclusion of the other: of the layers such as to. cause relative motion; of'one of'the-layers withrespect to the other layer. Thus, the doubling unit is compatible with required operating conditions for the tube-forming apparatus.
From" the foregoing, it will' be further appreciatedthat the doubling unit allows for the maximum utilization of the width of the goods consistent with obtaining the required stitchline and the required margin outwardly of the stitch line. Thus, for wider widths of goods than the average width, the doubling unit automatically moves outwardly withv respect to the reference line or plane such that the maximum width of the stitched tube;
may beobtained for thematerial; conversely, if the goods. narrows down, the stitching unit still operates and the doubling unit shifts-the feed to a location wherein. the tube-forming apparatus. operates properly.
Although there has been described an excellent embodiment of the present invention, a range of alternative modifications, omissions. and additions will be readily apparent to those skilled in the art; in certain instances certain features of the invention. will be used without a corresponding use of other features.
What I claim is:
1. In combination with a sewing machine including a needle movable through a stitch forming stroke and a feed dog movable through a feed. stroke, said needle being operative along a. predetermined path to. form a seam in a folded length of material spaced inwardly of the side edges thereof, and doubling means in advance of said sewing machine for delivering said material to said sewing machine folded about a longitudinal median line with the opposite side edges in substantial registry and along a reference line which is fixed in relation to said predeter-- mined path, said doubling means including a first doubling member extending. at right angles to said predetermined path in a first'plane and including one end terminating substantially along the longitudinal center line of' said doubling means, second and third angularly disposed doubling members disposed in a second plane substantially parallel to said first plane and arranged symmetrically of said center line, said second and third doubling members meeting at an apex at said one end of said first doubling member and having material-turning edges at right angles to each other, and a fourth doubling member disposed substantially in said first plane and having a material-turning edge lying substantially along said center line.
2. In combination with means operating along a predetermined path for forming and opening a stitched seam at one side of a folded length of material having a reference edge anda folded over edge, material doubling means for folding said material longitudinally in half about a longitudinal median line to bring the folded over side edge into substantial registry with the reference side edge, said means including a support, a doubling frame for folding said material about said median line, means on said support and operatively connected to and'mounting said doubling frame for side to side adjustment whereby the registering edges of said material may be brought into an oriented position relative to said predetermined path, means along the path of travel of said registering side edges for sensing deviations of said folded over side edge beyond established limits from said oriented position, and adjusting means operatively connected to said doubling frame and operative under control of said sensing means to shift said doubling frame side to side for maintaining said folded over side edge within said established limits.
3. Material doubling means adapted for use with sewing mechanisms operative along a predetermined pathfor forming and opening a stitched seam at one side of a folded length of material having a reference side edge and a folded over side edge, said material doubling means being arranged to fold said material longitudinally in half.
about a longitudinal median line to bring folded over side edge into substantial registry with the reference side edge, said material doubling means including a support,
a doubling frame for folding said material about said travel of said registering side edges for sensing deviations of said folded over side edge beyond established limits from said oriented position, and adjusting means operatively connected to said doubling frame and operative under control of said sensing means to shift said doubling frame side to side for maintaining said folded over side edge Within said established limits.
4. In combination with means operating along a predetermined path for forming and opening a stitched seam at one side of a folded length of material having a reference side edge and a folded over side edge, material doubling means for folding said material longitudinally in half about a longitudinal median line to bring the folded over side edge into substantial registry with the reference side edge, said means including material supporting means, means operatively connected to and mounting said material supporting means for side to side adjustment whereby the reference side edge of said material may be brought into an oriented position relative to said predetermined path, means along the path of travel of said reference side edge for sensing deviations of said reference side edge beyond established limits from said oriented position, adjusting means operatively connected to said material supporting means and under control of said sensing means for maintaining said reference side edge within said established limits, a support, a doubling frame for folding said material about said median line, means on said support and operatively connected to and mounting said doubling frame for side to side adjustment whereby the registering edges of said material may be brought into said oriented position relative to said predetermined path, further means along the path of travel of said registering side edges for sensing deviations of said folded over side edge beyond established limits from said oriented position, and adjusting means operatively connected to said doubling frame and operative under control of said further sensing means to shift said doubling frame side to side for maintaining said folded over side edge within said established limits.
5. Material doubling means adapted for use with sewing mechanisms operative along a predetermined path for forming and opening a stitched seam at one side of a folded length of material having a reference side edge and a folded over side edge, said material doubling means being arranged to fold said material longitudinally in half about a longitudinal median line to bring the folded over side edge into substantial registry with the reference side edge, said material doubling means including material supporting means, means operatively connected to and mounting said material supporting means for side to side adjustment whereby the reference side edge of said material may be brought into an oriented position relative to said predetermined path, means along the path of travel of said reference side edge for sensing deviations of said reference side edge beyond established limits from said oriented position, adjusting means operatively connected to said material supporting means and under control of said sensing means for maintaining said reference side edge within said established limits, a support, a doubling frame for folding said material about said median line, means on said support and operatively connected to and mounting said doubling frame for side to side adjustment whereby the registering edges of said material may be brought into said oriented position relative to said predetermined path, further means along the path of travel of said registering side edges for sensing deviations ofsaid folded over side edge beyond established limits from said oriented position, and adjusting means operatively connected to said doubling frame and operative under control of said further sensing means to shift said doubling frame side to side for maintaining said folded over side edge within said established limits.
6. In combination with a sewing machine including a needle movable through a stitch forming stroke and a feed dog movable through a feed stroke, said needle being operative along a stitching path to form a seam in a folded length of material spaced inwardly of the side edges thereof, shiftable feed means for said material, laterally-shiftable doubling means including a doubling frame for delivering said material to said sewing machine folded about a longitudinal median line with the opposite side edges in substantial registry and along a reference line which is fixed in relation to said stitching path, first sensing means arranged along the path of travel of one side edge of said material for sensing deviations of said one side edge from said reference line, second sensing means arranged along the path of travel of the other side edge of said material for sensing deviations of said other side edge, means responsive to said first sensing means for laterally shifting said feed means, and means responsive to said second sensing means for shifting said doubling frame.
7. The combination according to claim 6 wherein at least one of said sensing means includes a first switch which is normally closed, a second switch which is normally open, and a common actuator movable in one direction for controlling said switches, said actuator in response to a predetermined thrust opening said first switch and allowing said second switch to remain open, said actuator in response to further thrust in said one direction closing said second switch and maintaining said first switch in open position.
8. In combination with a sewing machineincluding a needle movable through a stitch forming stroke and a feed dog movable through a feed stroke, said needle being operative along a stitching path to form a seam in a folded length of material spaced inwardly of the side edges thereof, laterally-shiftable feed means for said material, laterally-shiftable doubling means including a doubling frame for delivering said material to said sewing machine folded about a longitudinal median line with the opposite side edges in substantial registry and along a reference line which is fixed in relation to said stitching path, first sensing means arranged along the path of travel of one side edge of said material in advance of said doubling frame for sensing deviations of said one side edge from said reference line, second sensing means arranged along the path of travel of the other side edge of said material following said doubling frame for sensing deviations of said other side edge when folded over, means responsive to said first sensing means for laterally shifting said feed means, and means responsive to said second sensing means for shifting said doubling frame.
9. A material feeding and doubling device for use with a sewing machine including a needle operative along a stitching path to form a seam in a folded length of material spaced inwardly of the side edges thereof comprising laterally-shiftable feed means for said material, latorally-shiftable doubling means including a doubling frame for delivering said material to said sewing machine folded about a longitudinal median line with the opposite side edges in substantial registry and along a reference line which is fixed in relation to said stitching path, first sensing means arranged along the path of travel of one side edge of said material in advance of said doubling frame for sensing deviations of said one side edge from said reference line, second sensing means arranged along the path of travel of the side edge of said material following said doubling frame for sensing deviations of said other side edge when folded over, means responsive to said first sensing means for laterally shifting said feed mounted for side to side adjustment, first sensing means along the path of travel of said first side edge for track-- ing deviations of said first side edge, adjusting. means.
operatively connected to said material-suppo11tingmeansv and under control of said first sensing means for effecting side to side adjustment of said material-supporting means, a support, a doubling frame for folding said material about said median. line, means on said support and; operatively connected to and mounting said doubling frame.
for. side to side adjustment, second sensing means along the path of travel of said second side edge for tracking.- deviations of said second side edge, and adjusting means. operatively connected to said doubling frame and operative under control of said" second sensing means for effecting side to side adjustment of said doubling frame.
11. In combination with a sewing machine. including a needle movable through a stitch forming stroke and a feed dog movable through a feed stroke, said needle being operative along a predetermined path to form aseam in a folded length of material spaced inwardly of.the side,
edges thereof, pretensioning means in advance. of said. sewing machine including several pretensioning bars extending at right angles to said predetermined path,. doubling means in advance of said pretensioning means for delivering said -material to said pretensioning. means folded about a longitudinal median line with the opposite side edge in substantial registry, said doublingmeans ineluding an idler roller in advance of and parallel to; said; pretensioning bars and a doubling frame having a first: doubling. member disposed in a first plane in: advanceof:
and parallel tosaid idler roller and including Oneend: terminating substantially along the longitudinal center line.-
i of said doubling means, second and third angularlydis-.
posed doubling members disposed in a: second plane-sub stantially parallel to said first plane and arranged symmetrically o-f saidcenter line, said second and third'doubling members meeting at an apex at said one end of said first doubling member and having material-turning: edges at right angles to-each other, and a fourth doubling member disposed substantially in said first plane and having a material-turning edge lying substantially along said center line, and means mounting said doubling framefor lateral shifting in relation to said sewing machine.
References Cited in the file of this patent UNITED STATES PATENTS Hopkins June 13, 1916 1,240,924 Bender Sept. 25, 1917 1,717,120 Richardson June 11, 1929 1,799,132 Gardner Mar. 31, 1931 1,857,735 Monforts et a1. May 10, 1932 1,865,945 Monforts et al. July 5, 1932 2,210,925. Hill Aug. 13, 1940 2,346,765. Kratz Apr. 18, 1944 2,378,234 Meyer June 12, 1945 2,534,686 Strauss et al Dec. 19, 1950' 2,546,527 Smyth Mar. 27, 1951 2,570,695 Levine Oct. 9, 1951 2,590,699 Heyer Mar. 28, 1952 2,619,057 Ellis Nov. 25, 1952 2,653,536 Cooksey Sept. 29, 1953- 2,722,415 Wood Nov. 1, 1955
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US1717120A (en) * 1927-12-19 1929-06-11 Parks & Woolson Machine Co Machine for doubling, winding, and measuring cloth
US1799132A (en) * 1928-01-26 1931-03-31 H M Bunker & Co Inc Seam-opening device
US1857735A (en) * 1929-07-23 1932-05-10 Monforts Fa A Fabric doubling machine
US1865945A (en) * 1930-12-12 1932-07-05 Monforts Fa A Cloth doubling machine
US2210925A (en) * 1938-05-17 1940-08-13 American Can Co Weave control mechanism
US2346765A (en) * 1938-09-12 1944-04-18 Carbide & Carbon Chem Corp Apparatus for making sheet material
US2378234A (en) * 1943-04-02 1945-06-12 Cottrell C B & Sons Co Automatic web register correcting means for printing presses
US2570695A (en) * 1947-03-21 1951-10-09 Hillel Levine Web aligning device
US2590699A (en) * 1947-10-20 1952-03-25 Eric H Heyer Drive for photographic material
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US2546527A (en) * 1948-09-03 1951-03-27 Bachmann Uxbridge Worsted Corp Tacker
US2722415A (en) * 1950-10-25 1955-11-01 John Douglas Robertson Sheet guiding apparatus
US2619057A (en) * 1951-02-15 1952-11-25 Dwight W Ellis Jr Web folder and stitcher apparatus
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Cited By (21)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3082715A (en) * 1960-03-15 1963-03-26 Cocker Machine & Foundry Compa Cloth folding and stitching device
US3051476A (en) * 1960-10-10 1962-08-28 United Shoe Machinery Corp Work steering and feeding mechanism
US3334729A (en) * 1965-10-22 1967-08-08 Union Special Machine Co Apparatus for sensing the disposition of knit material
US3679116A (en) * 1971-02-01 1972-07-25 Eastman Kodak Co Web turning and guiding apparatus
US3759198A (en) * 1971-05-24 1973-09-18 Rimoldi C Spa Virginio Apparatus for the closure in piping of opened fabrics to wind up rolls for producing bias tapes
US4304561A (en) * 1978-09-18 1981-12-08 Toyo Shokuhin Kikai Kabushiki Kaisha Film folding device
US4406233A (en) * 1982-04-06 1983-09-27 Rockwell International Corporation Apparatus for converting web material into tubular form
US4597750A (en) * 1984-09-20 1986-07-01 Mobil Oil Corporation Insertion of draw tape strips in draw tape bag manufacture
US4685407A (en) * 1985-05-23 1987-08-11 Kochs Alder Ag Method for sewing together a tubular workpiece and a pocket-shaped workpiece and automatic sewing device for carrying out the method
US4736695A (en) * 1985-05-23 1988-04-12 Kochs Adler, Ag Automatic sewing device for sewing together a tubular workpiece and a pocket-shaped workpiece
US4881931A (en) * 1987-04-10 1989-11-21 Presto Products, Incorporated Hem seal for draw tape bags
US4856442A (en) * 1987-10-21 1989-08-15 Sew Simple Systems, Inc. Fitted sheet hemmer
US4856444A (en) * 1987-10-21 1989-08-15 Sew Simple Systems, Inc. Fitted sheet hemmer
US5476053A (en) * 1994-09-27 1995-12-19 Sew Simple Systems, Inc. Flat sheet hemming method and folding and separating apparatus
WO1996010669A1 (en) * 1994-09-27 1996-04-11 Sew Simple Systems, Inc. Flat sheet hemmer and method
US5823464A (en) * 1996-05-23 1998-10-20 Bielomatik Leuze Gmbh & Co. Device for guiding ply webs of paper or the like
US20020174930A1 (en) * 2001-05-23 2002-11-28 Toyoshi Umebayashi Method and apparatus for producing disposable worn article
US6913664B2 (en) * 2001-05-23 2005-07-05 Zuiko Corporation Method and apparatus for producing disposable worn article
US20060196594A1 (en) * 2003-03-27 2006-09-07 Masaru Shimizu Folding machine and process for producing article being fixed
US7632366B2 (en) 2003-03-27 2009-12-15 Zuiko Corporation Folding machine and process for producing article being fixed
US20060088816A1 (en) * 2004-10-21 2006-04-27 Anaspec, Inc. Detection of transmembrane potentials using N,N,N'-Trialkyl thiobarbituric acid-derived polymethine oxonols

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