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Publication numberUS3038283 A
Publication typeGrant
Publication dateJun 12, 1962
Filing dateMay 4, 1960
Priority dateMay 4, 1960
Publication numberUS 3038283 A, US 3038283A, US-A-3038283, US3038283 A, US3038283A
InventorsLeo Unger
Original AssigneeLeo Unger
Export CitationBiBTeX, EndNote, RefMan
External Links: USPTO, USPTO Assignment, Espacenet
Method of stuffing and sealing stuffed toys
US 3038283 A
Abstract  available in
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Claims  available in
Description  (OCR text may contain errors)

June 12, 1962 L. UNGER METHOD OF STUFFING AND SEALING STUFFED TOYS Filed May 4, 1960 3,038,283 METHOD OF STUFFING AND SEALING STUFFED TOYS Leo Uuger, 5948 Phillips Ave., Pittsburgh 17, Pa. Filed May 4, 1960, Ser. No. 26,896 1 Claim. (Cl. 53--29) This invention relates to new and useful improvements in stuffed toys, more particularly to a method of stufiing and sealing stuifed toys made of heat sealing materials such as the well-known plastics, polyethylene and the like. In fabricating stuffed toys of heat sealing casings, it is diflicul-t to keep the seams to be sealed free of the stuffing material, and the present invention has among its objects a method of stuffing and sealing toys that prevents the stufling material from getting caught between the sealing faces of the cover material.

The invention will become more apparent from a consideration of the accompanying drawing constituting a part hereof in which like reference characters designate like parts and in which:

FIGURE 1 is a side elevational view of a stuifed toy embodying the principles of this invention;

FIGURE 2 is a plan view of a rough cut toy made of heat sealing material before it is stuffed;

FIGURE 3 is a view of the unstuifed casing taken along the line 3-3, FIGURE 2;

FIGURE 4 is a cross-sectional view of the stulfed toy taken along the line 4-4, FIGURE 1;

FIGURE 5, a cross section of the stuffed toy before it is heat sealed, taken along the line 5-5 of FIGURE 2; and,

FIGURE 6, a horizontal section taken along the line 6-6 of FIGURE 5.

In the drawing, the numeral 1 generally designates a stuffed toy in the shape of a dog having a head portion 2, a snout 3, ears 4, an eye 5 and a carrier strap 6, which is leashed around the neck and tail, as shown in FIG- URE 1.

The toy of FIGURE 1 is constructed of a casing of plastic material of any suitable color, shape and design which may be opaque or translucent, as desired. The material, as shown in FIGURE 3, is folded to form the body 7 and the legs 8 and 9. It will be noted that the body and legs are heat sealed, as shown at 10, and as shown by the dash line in FIGURE 2. The flaps beyond the sealing area 10 of the toy are provided with holes 11 for alignment on pegs of the sealing dies so that the material is stretched taut and sealing is effected uniformly over the entire body of the cover material.

The real problem in the construction of the toy is to 'fill or stug the toy body and yet obtain a clean seal at 3,038,283 Patented June 12, 1962 ice the stufling opening. In the instant case, the stufling is done through the tail of the dog, into which a filling tube 12 is inserted, as shown in FIGURE 2. A flap 13 of excess casing material extends beyond the tail portion of the dog which normally and after heat sealing terminates along the dot and dash line 14. The flap 13 is folded into the opening of the tail, as shown by the dash lines 15, FIGURE 2 and the filler tube 12 holds the folded end flap in place during the stufling operation. After the body has been stuffed, as shown in FIGURE 4, the flap retains the filler material in the stuffed body after the tube 12 is removed, leaving the marginal sealing port-ion of the tail free of the filler material. The stuffed dog or toy is then placed in the sealing die by registering the holes 11 at the tail end with the pegs of the die and the die elements, which are electrically heated, are brought together to effect the sealing along the dash line 10. The marginal piece is then cut away from the sealed edge, leaving the dog as shown in FIGURE 1. A belly piece may be provided on the underside of the dog in the manner shown in FIGURE 1.

By providing a flap to be inserted in the stufiing opening, the stufiing material is prevented from escaping or from reaching the sealing area, thus leaving it free and clean to effect a perfect seal and closure.

While the invention has been illustrated and described for stuffing toy dogs, it is evident that it may be applied to any shape of toy such as a doll or other forms.

Although one embodiment of the invention has been illustrated and described, it will be evident to those skilled in the art that various modifications may be made in the details of construction without departing from the principles herein set forth.

I claim:

The method of stuffing and heat sealing toys and the like which comprises placing two sheets of a synthetic heat sealing material having the shape of a toy in superposed relation, heat sealing the outline of the superposed sheets to the shape of the toy to form a container for the body material with an unsealed opening having a flap for holding the body material in said container, folding said flap and inserting the folded portion into said opening, forcing a filling tube through said opening and against said flap into the space within the sealed superposed sheets to form the toy body and heat sealing said opening and flap to close the toy body.

Andrew Sept. 14, 1937 Southwick Feb. 5, 1952

Patent Citations
Cited PatentFiling datePublication dateApplicantTitle
US2093067 *Oct 22, 1936Sep 14, 1937Bagpak IncMethod of forming a siftproof package
US2584632 *Nov 9, 1945Feb 5, 1952Shellmar Products CorpMethod of making containers
Referenced by
Citing PatentFiling datePublication dateApplicantTitle
US4951446 *Jan 4, 1989Aug 28, 1990Walter HolzerMethod for making foil packaging
US6547633Apr 26, 2002Apr 15, 2003Jill A. HaugMethod of closing a stuffed toy
US6933470 *Jul 24, 2003Aug 23, 2005Tilia International, Inc.Incremental seal wire activation
US7021027Jul 2, 2004Apr 4, 2006Tilia International, Inc.Vacuum pump control and vacuum feedback
US7021034Jun 22, 2004Apr 4, 2006Tilia International, Inc.Decoupled vacuum packaging appliance
US7197861Jul 29, 2004Apr 3, 2007Sunbeam Products, Inc.Vacuum packaging appliances
US7200974Jul 30, 2004Apr 10, 2007Sunbeam Products, Inc.Lidless vacuum appliance
US7204067Feb 26, 2004Apr 17, 2007Sunbeam Products, Inc.Vacuum packaging appliance with removable trough
US7207160Feb 26, 2004Apr 24, 2007Sunbeam Products, Inc.Vacuum packaging appliance with vacuum side channel latches
US7334386Feb 13, 2006Feb 26, 2008Sunbeam Products, Inc.Vacuum pump control and vacuum feedback
US7464522Jun 5, 2006Dec 16, 2008Sunbeam Products, Inc.Vacuum packaging appliance
US7478516Mar 20, 2006Jan 20, 2009Sunbeam Products, Inc.Vacuum packaging appliance
US7484346Feb 15, 2007Feb 3, 2009Sunbeam Products, Inc.Vacuum packaging appliance with removable trough
US20020152281 *Jul 2, 2001Oct 17, 2002Ko-Chien ChuangOnline device and method for downloading and sharing information by one touch
US20050016983 *Jul 24, 2003Jan 27, 2005Baptista Alexandre A. N.Incremental seal wire activation
US20050022471 *Jul 2, 2004Feb 3, 2005Landen HigerVacuum pump control and vacuum feedback
US20050022474 *Jul 21, 2004Feb 3, 2005Albritton Charles WadeHeat sealing element and control of same
US20050022480 *Jul 28, 2004Feb 3, 2005David BrakesVacuum packaging appliances including support assemblies for carrying bag material
US20050028488 *Jul 29, 2004Feb 10, 2005Landen HigerVacuum packaging appliances and methods of vacuum packaging objects
US20050028494 *Jul 30, 2004Feb 10, 2005Landen HigerLidless vacuum appliance
US20050039420 *Jul 26, 2004Feb 24, 2005Albritton Charles WadeFluid sensing in a drip tray
US20050050855 *Feb 26, 2004Mar 10, 2005Baptista Alexandre A. N.Vacuum packaging appliance with removable trough
US20050050856 *Feb 26, 2004Mar 10, 2005Baptista Alexandre A. N.Vacuum packaging appliance with vacuum side channel latches
US20050172834 *Jan 30, 2003Aug 11, 2005Kyul-Joo LeeVacuum packing machine
US20050183396 *Jun 22, 2004Aug 25, 2005Landen HigerDecoupled vacuum packaging appliance
US20060123737 *Feb 13, 2006Jun 15, 2006Landen HigerVacuum pump control and vacuum feedback
US20060148376 *Dec 30, 2004Jul 6, 2006Well Made Toy Manufacturing Corp.Closure for stuffed toy and method
US20060213148 *Mar 24, 2005Sep 28, 2006Baptista Alexandre APortable vacuum packaging appliance
US20060218885 *Jun 5, 2006Oct 5, 2006Tilia International, Inc.Vacuum packaging appliance
U.S. Classification53/452, 53/479, 53/469, 493/189
International ClassificationA63H3/02, A63H3/00
Cooperative ClassificationA63H3/02
European ClassificationA63H3/02