|Publication number||US3228745 A|
|Publication date||Jan 11, 1966|
|Filing date||Jan 10, 1961|
|Priority date||Jan 10, 1961|
|Publication number||US 3228745 A, US 3228745A, US-A-3228745, US3228745 A, US3228745A|
|Inventors||Galatioto Louis C|
|Original Assignee||Lehigh Valley Ind Inc|
|Export Citation||BiBTeX, EndNote, RefMan|
|Patent Citations (14), Referenced by (12), Classifications (37)|
|External Links: USPTO, USPTO Assignment, Espacenet|
Jan. 11, 1966 c. GALATloTo 3,228,745 RIcs WITH MIXTURES 0F SPECIFIC PROCESS OF SHRINKING NYLON FAB CHEMICAL SHRINKING AGENTS 8 Sheets-Sheet l Filed Jan. 10, 1961 Jan. 11, 1966 L. C. GALATIOTO PROCESS OF SHRINKING NYLON FABRICS WITH MIXTURES OF SPECIFIC CHEMICAL SHRINKING AGENTS 8 Sheets-Sheet 2 Filed Jan. lO, 1961 @SEER Qm z EQ im Jan. 11, 1966 L.. c. GALA-NOTO PROCESS OF SHRINKING NYLON FABRICS WITH MIXTURES OF SPECIFIC CHEMICAL SHRINKING AGENTS 8 Sheets-Sheet 5 Filed Jan. lO. 1961 Jan. 11, 1966 l.. c. GALATIOTO 3,228,745
PROCESS OF SHRINKING NYLON FABRICS WITH MIXTURES OF SPECIFIC CHEMICAL SHRINKING AGENTS Filed Jan. lO, 1961 8 Sheets-Sheet 4 INVENTOR. Jaaa? l azzz'oi i Jan. 11, 1966 c. GALATloTo 3,228,745
H MIXTURES OF SPECIFIC PROCESS OF SHRINKING NYLON FABRICS WIT CHEMICAL SHRINKING AGENTS 8 Sheets-Sheet 5 Filed Jan. l0 1961 INVENz'oR. [0025 6. alzz'vza Jan. 11, 1966 1 c. GALATloTo 3,228,745
PROCESS OF SHRINKING NYLON FABRICS WITH MIXTURES OF SPECIFIC CHEMICAL SHRINKING AGENTS Filed Jan. 10, 1961 8 Sheets-Sheet 6 Jan. l1, 1966 l.. c. GALATloTo PROCESS OF SHRINKING NYLON FABRICS WITH MIXTURES OF SPECIFIC CHEMICAL SHRINKING AGENTS Filed Jan. l0, 1961 8 Sheets-Sheet 7 S QN uw S S qm ww uw S uw 9 Q ESS@ SQMS Q QW wv UQW MMLSQU Jan. l1, 1966 1 c. GALATlo-ro ON FABRICS WITH MIXTURES OF SPECIFIC PROCESS OF SHRINKING NYL CHEMICAL SHRINKING AGENTS 8 Sheets-Sheet 8 Filed Jan. lO, 1961 QSQ u@ knuhvgk INVENToR. Jada@ 6. alzz'oza United States Patent C) 3,228,745 PROCESS OF SHRINKING NYLON FABRICS WITH MIXTURES F SPECIFIC CHEMICAL SHRINK- ING AGENTS Louis C. Galatioto, Roseto, Pa., assgnor, hy mesne assignments, to Lehigh Valley Industries Inc., New York, N.Y., a corporation of Delaware Filed Jan. 10, 1961, Ser. No. 81,874 1 Claim. (Cl. 8-130.1)
The present invention relates to a method of treating certain synthetic textile materials, such as filaments, fibers, yarns and threads, more especially in knitted form 0r woven condition, characteristically to shrink the same, and to the resulting products.
It is a fundamental, characteristic property of all synthetic filaments, fibers, yarns or threads, and hence of fabricated textile or other products made from themthat their surfaces are relatively physically and chemically resistant, continuous, smooth and hard--and hence nonfelting inter se, and of low frictional propensities, if any, with respect to themselves and to other surfaces and materials, tending to give them a slick feel and a loose, free hand.
These properties are well known and recognized as being very valuable features of such synthetic textile materials, for many purposes. However, it is sometimes desirable that they should have supplementary properties and characteristics which would render them applicable or adaptable to further uses, functions and conditions, which, in their usual state of manufacture and use, they are quite incapable of serving.
Thus, if an open or looser weave or structure is desired, this can be provided in the original spinning, twisting, weaving or knitting operations or even in the finished goods, by tensioning.
But if a very firm, compact Weave or structure is to be desired, this may not be so readily provided in the originally spun yarns or in the twisted threads, nor in the woven or knitted goods made from them. And, insofar as it can be and is effected, the original spun structure of the yarn and twisted structure of the threads and woven or knitted weave or structure of the goods may, each and all, be subject to appreciable degrees of reduction (and consequent warping) in the course of the usual winding, handling and storing of the goods themselves and before or during or after use, for the ultimate purposes which they are intended to serve.
Accordingly, it is an object of the present invention to provide a method of treating synthetic filaments, fibers, yarns, threads, and woven, knitted or otherwise fabricated textile materials or goods made from them, which are characteristically relatively physically and chemically resistant, partially water-repellent, and of continuous, hard, smooth surfaces, whereby these inherent tendencies to lose their firm, compact structure of spinning, twisting, weaving, knitting or other type of fabrication tending to integrate them, may be checked; or, more particularly, whereby the firm, compact structure of the spun yarns, twisted threads, woven or knitted or otherwise fabricated textile materials or goods, may be positively enhanced and preserved throughout the normal courses of their manufacture, handling, storage and the intermediate or ultimate uses to which they are to be put.
Briefly, it is an object of the invention to effect the positive, uniform, controlled shrinkage of such materials in length and/or cross-section of filaments, fibers, yarns, or threads, in length and/ or width of woven goods and Wale-wise and/or course-wise of knitted goods, to the degree desired.
Other objects will appear from the following disclosures and descriptions of the invention and from the claim.
By the present invention, it has been discovered that the more stable, chemically and physically resistant, synthetic filaments, fibers, yarns and threads, and knitted, woven or otherwise fabricated textile goods made from them, such as nylon which is a generic term for any long chain synthetic polymeric amide, having recurring amide groups as an integral part -of the polymer amide chain, and which is capable of being formed into a lilament in which the structural elements are oriented in the direction of the axis:
cellulose tri-acetate; and the like, may be given a felting characteristic or function, and consequently a shrinking action, whereby the filament, yarn, liber or thread, or fabricated textiles made from or containing it, may be felted and/or shrunk, to substantially any desired degree or effect, uniformly throughout their dimensions or surfaces, or selectively in this respect, and without deleterious action thereon but improvements in other respects, such as feel, hand, strength, susceptibility to dyes and dyeing, and the like.
It is well known that such synthetic, chemically resistant filaments, fibers, yarns, threads, and the various products made from them, are sensitive to some solvents, which may be active enough, under sufficient conditions of concentration, temperature and time, to dissolve them. In the course of such action, the solvent penetrates first the superficial surfaces of the product and then progressively into an ultimately throughout its structure, reducing it to a dispersed condition or to a liquid solution.
It is also well known that such synthetic, chemically and physically resistant filaments, fibers, threads, and the various textile products made from them, are sensitive to other reagent liquids, which penetrate the superficial surfaces, under sufficient conditions of concentration, temperature and time. They are not dissolved by such reagents but tend to gelatinize. In the course of such action, the superficial surfaces treated swell and subsequently the body structure of the filament, fiber, yarn or thread, or of the goods treated, as a whole. But the integrity and general shape and solid characteristics, generally are maintained.
It is found by the present invention that by treating chemically and physically resistant synthetic filaments, fibers, yarns, threads, and woven, knitted or otherwise formed textile goods, with an aqueous solution containing a solvent of the same in a concentration sufficient partially to dissolve the surface and/or with an aqueous solution containing a gelatiniz'ing agent, in sufficient concentration partially to effect gelatinization of the surface, at a temperature not above the boiling point of the solution and for a time to control the action of the same, the thus treated surfaces acquire the characteristic properties of felting and can be given substantially any degree of shrinkage that may be desired and that it can be controlled and regulated, not only by the concentrations and conditions of the treating solution but definitively by the removal of the treating solution from the treated surface and subsequent neutralization and stabilization.
It is believed that the shrinking action thus produced is a composite of the dispersing or dissolving action of the solvent upon the treated surface and of the opposite of restraining action or contracting tendency of the gelatinizing agent upon the thus partially dissolved, relaxed or dispersed superficial surface or surfaces. These opposed forces result in a fine wrinkling or folding of the superficial surface areas which, -upon removal of the solution, are capable of manifesting a typical felting action between such surfaces, per se, and also with other similar surfaces, with a consequent shrinking action upon the filaments, fibers, yarns, threads, individually, and also between them and others in the woven, knitted or otherwise fabricated textile goods which they may constitute or of which they may form a part.
In accordance with the present invention, it may be said that the action of the solvent reagents upon the surlfaces of the goods, when applied, per se, is more rapid and more drastic than the action of the gelatinizing agents, per se. Moreover, at high concentrations, at high temperatures and for prolonged periods of treatment, the solvents will not only wet, attack and soften, but ultimately disperse or dissolve the surface or even the entire body structure of the filament. The gelatinizing agents Will also attack and soften lthe surfaces and structure of the filament. On the other hand the gelatinizing agents will not disperse nor dissolve the surface but will cause it to swell and gelatinize and at the same time leave it in its original shape and general conformation-though swollen in its dimensions and hence susceptible to distortion and to folding or wrinkling, superficially.
Both reagents, when applied in the higher ranges of concentration or at higher temperatures or for prolonged periods of time, Will soften the surfaces of the chemically and physically resistant synthetic filaments and textile goods made from them, and, as a result will render them susceptible to appreciable shrinkage. It would therefore be possible, within the present invention, to shrink such filaments or the goods made from them, by treating with concentrated solvent reagents or concentrated gelatinizing agents, severally or successively, at low temperatures or even at high temperatures, if suitably confined so as to avoid fuming into the atmosphere and checked in respect of their actions upon the goods, as by prompt removalsuch as vaporization, cooling, neutralization or dilution with an inert solvent, such as water or the like. But such actions and reactions are apt to be too rapid, the reagents subject to vaporization and escape or develop in too short a time for effective or convenient control. It is therefore generally desirable that the reagents be reduced in concentration, with an inert solvent, such as water.
Thus, a practical limitation applies to the concentration of the solvent reagent and of the gelatinizing reagent, or mitxure of them. As a general rule, the active reagent or total of active agents used will never be above 90% by volume of the treating solution. Such concentrations, being very high, Would make the resulting reagentsolutions very active, Very expensive and very difficult to handle in operation, as above pointed out. As a matter of practice, therefore, lower concentrations will ordinarily be preferred and used. Accordingly, an upper limit of 75%, more or less, is both safer and less expensive and in fact an upper limit, from the standpoint of efficiency, economy and convenience, will usually be adopted in commercial operations and practice. On the other hand the treating solution should contain at least about by volume, of the solvent reagent or gelatinizing reagent, or both, in order to effect a shrinkage of 16% or greater (in one direction or the other, or the sum of the two), and hence the inert solvent or diluent component of the solution, such as water, inassociation therewith, will not 'exceed about 75%, more or less.
Some latitude, either way, in respect of these limitations, in terms of concentration of the reagents is therefore permissible and will be necessary and/or desirable. Moreover, their selection will be governed or modified by the temperature and time of treatment, as above pointed out, with added precautions accordingly to suit the exigencies of any specific case or condition of operation. These will include, to some extent, the appurtenant type and character of the apparatus available, and of course the material to be treated and the effects and results desired to be accomplished therewith. But, in general, the usual equipment, means and apparatus for the handling of textiles, in Whatever stage of fabrication the material to be treated may be, will ordinarily be sufficient and satisfactory for carrying out the present invention therein in order to effect the desired shrinking action and results, if made of a material sufficiently resistant to the acids, such as a good grade of stainless steel, wood, or plastics.
In general, of course, efiicient means and apparatus for rapid and uniform handling, wetting out, treating, treatments, concentrations, temperature and time controls, and removal of reagent solutions, as by neutralization, washing or the like, squeeze rolls, etc., will all be beneficial, in their respective applications and effects on the functions, operations and results to be produced.
The solvent reagents, as above referred to, for the purposes of the present invention are: formic acid at 80 F. and above, phenolic compounds such as carbolic acid, cresols, xylenols and chlorinated phenols, calcium chloride in methanol (saturated solution at 80 F.), hot solutions of calcium chloride in glacial acetic acid, ethylene chlorhydrin and ethylene glycol, hot solutions of zinc chloride in methanol and benzyl alcohol at the boil. All dissolve nylon.
Mineral acids, such as sulphuric and hydrochloric, in low concentrations, cause loss in strength of nylon yarn and in higher concentrations completely dissolve nylon.
The gelatinizing reagents, as above referred to, for the purposes of this invention are: acetic acid, adipic acid, aniline, benzene sulphonic acid, benzoic acid, boric acid, chloral hydrate, chloro-acetic acid, formic acid diluted, glycol, lactic acid, lithium bromide, metacresol, parahydroXybenZoic acid, phenol (e.g. 2% in H2O), phosphoric acid and zinc chloride. All cause nylon to swell or gelatinize.
It will be noticed that formic acid appears in both categories, that is to say, above 80 F. and in the more concentrated solutions containing formic acid it acts as a solvent, or dispersing reagent, while at lower temperatures and in solutions of lower concentrations its activities are those of gelatinizing or swelling reagents.
The mineral or inorganic acids, sulphuric and hydrochloric, while active solvent reagents upon nylon are so much more so, even in low concentrations and at low temperatures, that they may more especially be regarded as catalysts of the solvent action of the organic solvent reagents and also as imparting increased acidity or lower pH values to the solutions to which they are added, even when in small amounts or relative proportions.
For example, all of the reagent solutions which are found to be sufiiciently active in the shrinking of the synthetic filaments, etc., and products made from them, are highly acidic and manifest a pH value of "1, or below l, and usually and preferentially a pH value below 'l and even of `0 and below 0. The pH values of such solutions, accordingly, are negative, such as -1, -2, etc. This means, as a practical matter, that these solutions, upon dilution with water, have their pH values gradually raised thereby from their negative values to less negative values, Ithen to 0 and -then t-o a positive pH value above 0 and between y0 and 1, in concentrations of the order of those solutions used in this invention. Such pH values, -therefore, of the orders of 1 to 0 and from 0 to -1, 2, etc., are to be considered as representing the range of `acidity of -the reagent solutions which are satisfactory for use in the present process of shrinking synthetic filaments and the textile and like products made from them.
Example 1 A preliminary example of the invention was carried out with a solution of 25% (of 90%) formic acid and 75% water and applied to sw-atches of 40 denier nylon tricot knitted fabric at F., 120 F., and 150 P. for
30 minutes, rinsed, neutralized with sodium bicarbonate and dried, with the following results:
Shrinkage wales-wise percent 7 13 Shrinkage course-wise do 8 Example 2 While the shrinkage in Example 1, with formic acid, Was barely sucient to be regarded as commercially sat-isfactory, especially at the lower temperatures, it was promising and that obtained in Example 2 was highly satisfactory and sutiicient for many purposes.
Example 3 On account of the high cost and consequent expense of using formic acid in higher concentrations and the operation difculties involved in using high temperatures, tending to render the atmosphere irritating to the operators if not properly conned, i-t was then tried to replace a part of the formic acid or acetic acid with sulphuric acid. To this end an experiment was made with a solution containing 30% of formic acid (90%) and 30% of sulphuric acid Baume). Four swatches of the same material were used. One was treated with plain water at y140 F. for 20 minutes; as a control. The second was treated for y20 minutes at '90 F. The third was treate-d for 20 minutes at 120 F. The fourth was treated for 20 minutes at 140 F. They were t-hen rinsed, neutralized and dried, as before.
All swatches were observed for shrinkage and appearance. Except for the control, or rst sample, they all Ishowed a marked increase in swelling as compared to the results obtained with formic acid (90%) alone, as in Example l.
The shrinkages obtained were the following:
Control Wales-wise 1%, course-wise 5%. Second Wales-Wise 13%, course-wise 13%. Third Wales-wise 17.5%, course-wise 20%. Fourth Wales-wise 23%, course-wise 22%.
These results were satisfactory for many purposes, but still the expense of using formic acid was a factor to be resolved.
Example 4 For this reason, acetic ac-id was similarly treated with sulphuric acid, using a commercial solution containing 56% acetic acid, and preparing a treating solution of 50% of such acid and 50% of sulphuric acid (120 Baume).
Swatches of the same material were treated with this solution for minutes at '150 F. Then the former procedure of rinsing, neutralizing, drying and observing was carried out.
The results obtained showed the following shrinkage:
Wales-wise 22%, course-wise 22% This proved that acetic acid could be substituted for forrnic acid and that the shrinking effects of both were enhanced by the presence of sulphuric acid. The shrunken fabric, especially where the shrinkage was 20% or more, had a beautiful hand and -a superior appearance.
Example 5 The above examples were carried out in small containers and u-pon small swatches of the goods. It was therefore propose-d to treat 5 yards of material (simplex knitted 40 denier nylon) in a laboratory tub of larger volume capacity.
IFor this purpose, 30 liters of the solution used in Example 4 Were prepared. The sample of cloth was loaded in -t-he tub and it was treated for 30 m-inutes at 160 F. The fabric was then rinsed and neutralized with sodium bi-carbonate solution. It was dried in a commerci-a1 type of frame and sueded. Then it was dyed a shade of dark ivory and tinished, suitable for use in gloves.
A shrinkage of 35%, both wales-wise and course-wise, was obtained. A beautiful, heavy cloth resulted.
Various experiments were continued with various qualities of cloth, including mixtures of nylon with Arnel, Arnel and viscose, cotton and nylon, Arnel Iand silk, Amel and Bemberg, etc. While performing these experiments, which in the majority of cases gave satisfactory results, it was noted that the commercial acetic acid (56%) was quite often contaminated by metals, producing a reddish coloration in the treating solution which consequently left the treated cloth not in a condition to be dyed white or pastel shades without a further bleaching. It was then decided to substitute it with pure, glacial acct-ic acid. Of course all previous formulas had to be ladjusted With the new concentration of acid accordingly.
Hundreds of experiments were performed with various concentrations of the acids and at various tempe-ratures and it was found from them that the best formula for the majority of fabrics containing only nylon `fibers, was 50% sulphuric acid (20 Baume), 31% glacial acetic acid and y19% water. Time of treatment was 41/2 hour and temperature of solution was '160 F. However, experiments performed inthe plant, with open containers proved that the acetic lacid at 160 F. produced so strong fumes, that it was almost impossible for the operators to work under these conditions. Therefore a new series of experiments was made to develop a formula for a treating solution which would give the same results at room temperatures.
The concentrations of the acid treating solutions used were increased and many variations of them tried, in order to determine the best possible combinations.
The results obtained by these experiments are represented in the graphs of the accompanying drawings, in which:
FIG. 1 is a chart, plotting the shrinkages obtained by the procedure of Example 4, above, upon (A) knitted 40 d enier nylon tricot and (B) 40 denier nylon 30 `gauge slrnplex, in totals of percentages (that is shrinkage waleswise plus shrinkage course-wise) with a constant time period of treatment, of 30 minutes, and at a constant temperature of 150 F., against varying percentages of sulphurrc acid (20 Baum) and acetic acid (56%) in the treating solutions used.
FIG. 2 is a chart, plotting the shrinkages obtained from (A) knitted 40 denier nylon tricot and (B) 40 denier nylon 30 gauge simplex in percentages (wales-wise, course- Wise and wales-wise plus course-wise) with a constant time period of treatment of 30 minutes and a constant temperature of 78 F., against varying percentages of sulphuric acid (20 Baume) and acetic acid (56%) in the treating solutions used.
FIG. 3 is a chart plotting the shrinkages obtained (upon the sarne materials as in FIG. 2) with a constant time period of treatment of 30 minutes and at a constant temperature of 80 F. (wales-wise, course-wise and waleswise plus course-wise) against various concentrations of sulphuric acid =(20 Baume) and of acetic acid, as glacial acetic acid in the treating solutions used.
FIG. 4 is a chart plotting the shrinkages obtained using the same materials with a constant time period of treatment of 3 minutes and a constant temperature of 80 F. (wales-wise, course-wise and wales-wise plus course-wise) with mixtures of various concentrations of sulphuric acid (20 Baume) and of acetic acid, as glacial acetic acid (100%) in the treating solutions used.
rpossible for commercial production and operation.
From these graphs of the results obtained, it was concluded that the best combinations for the shrinking of 40 denier nylon treated in these examples may be taken -as 48% sulphuric acid (20 Baurn) and 42% glacial acetic acid (100%) and 10% of water.
Further experimentation was made to reduce the time of treatment, so as to make the process as practical as It was found, as can be derived from the accompanying charts, that a treating solution of the above formula can also be used in a continuous machine, where the cloth is immersed in the liquor for 3 minutes, or for even less, namely 11/2 minutes, or less, as well as in the -vat or tub for 30 minutes, at lower acid concentrations.
Thus, through experiment-ation, a swelling and shrinking process for nylon and other fibers has been attained, which is commercially possible and commercially satisfactory, as demonstrated from the various experiments and pilot plant operations which have been performed as described above. It was started with the use of formic acid alone at high temperatures for 30 minutes. Then a combination with a mineral acid gave the desired results and also lowered the cost. The possibility of working it out at room temperature made it commercially feasible and the reduction of time to about a minute made it possible as a continuous process and consequently a very economical one.
This process is useful for many purposes:
First, by swelling synthetic bers in a knitted or woven fabric, the texture of such treated fabric will become tighter and, therefore, improve the quality and the weight per square yard, substantially.
Second, it makes the yarn dull, giving the fabric a better appearance.
Third, in some cases, undesirable stretch has been completely eliminated.
Fourth, it has .been shown that cloth, treated as described above, has its substantivity toward dyestuffs increased by 25% and more.
Fifth, it has been found possible, by increasing the concentrations of the acid components of the above developed formula, to control the degrees of stiffness of various fabrics, such as with a 70 denier nylon simplex knitted fabric, in which a leather-like appearance was obtained.
`Pursuant to the results obtained by combining acetic acid, either commercial (56%) or glacial (100%) with sulphuric acid (20 Baum) in t-he treating solution, parallel experiments were conducted with treating solutions containing other combinations, `additions or substitutions of their components. The results t-hus obtained are given vin the accompanying drawings, in which:
FIG. 5 is a chart plotting the shrinking results obtained, at a constant temperature of 80 F. in a constant time period of 3 minutes, with solutions containing from 20% to 40% of formic acid (90%) plus from 30% to 50% of sulphuric acid Baume), upon (A) 40 denier nylon tricot and (B) 40 denier nylon 30 gauge simplex.
FIG. y6 is a chart plotting the shrinking results obtained,
`upon the same goods as in FIG. 5 at a constant temper- .3. minutes, with a treating solution containing in each instance 20% sulphuric acid (20 Baume) plus from 10% to 30% glacial acetic acid (100%) and from 10% to `30% n of hydrochloric acid (20,o Baume).
`FIG. 8 isa chart, plotting the shrinkage upon the same goods as in FIG. 5, obtained at a constant temperature of '80 F., in a constant time period of` 3 minutes, wit-h a .treating solution containing a" constant concentration of `20% glacial acetic acid (100%) and constant concentra- 8 tion of 30% sulphuric acid (20 Baume) plus additions of hydrochloric acid (32%) of varying amounts from 14% to 20%.
From these experimentations and from the results obtained by carrying them out, it has been demonstrated that -by the addition of sulphuric acid or hydrochloric acid to organic acid concentrations, the treating solution markedly increases its shrinking action and the degree of shrinkage obtained in the resulting product.
It is also known that the inorganic or mineral acids, sulphuric and hydrochloric, While reactive separately as solvent reagents upon the synthetic filaments and fabrics, etc., rnade from them, may be combined and used, without any of the organic acid solvent reagents or acidic gelatinizing reagents and give effective shrinking action and results.
It is further shown that a solution containing a given concentration of sulphuric acid (20 Baume) may be increased in its shrinking power and effects by additions of both glacial acetic acid (100%) and hydrochloric acid (32%) in varying amounts.
It is also shown that treating solutions containing a constant concentration (20%) of glacial acetic acid (100%) and of 30% sulphuric acid (20 Baume) may be increased in their shrinking functions and effects by the successive additions of 14% to 20% of hydrochloric acid (32%) thereto.
It is also observed that, while shrinkage of the materials treated may be effected with the acid solvent solution organic or inorganic, alone, or by the gelatinizing or `swelling reagent solution, alone, the use of mixtures of the solvent reagent and of the gelatinizing or swelling reagent, in various combinations and proportions, imparts an addition to the shrinkage effects and improved qualities of hand, texture and finish to the product obtained.
While the inorganic acids, sulphuric and hydrochloric, are active as solvent reagents toward the synthetic filaments and goods made of them, as above pointed out and demonstrated, they present the additional function of activating the solvent reagents and/or gelatinizing reagents in the treating solutions when added thereto. This is thought to be in part attributable to the fact of their being much Vstronger acids than the orangic acids and characterized by presenting and providing greatly lowered ypH Values, accordingly, e.g., to below 1, to 0, and even to below 0, as 1, 2, etc. 'This has been mentioned above, but is demonstrated by the following table of potentiometrically determined and recorded values of pH of some of the treating solutions, containing various `combinations of organic acid solvent reagents, organic acid gelatinizing reagents, per se and in admixt-ure, and of sulphuric arcid and hydrochloric acid, per se and inadmixture, in various concentrations with the others:
lritriic .Aejc sulahric ci c1 c1 56% (20o Water pH Baume) Percent Percent Percent Percent 9 Sulphuric acid of a concentration of 35.4% H2804 gives a pH value of --1.9.
Acetic Sulphuric Temper- Acid, Acid, 20 Water ature, pH Glacial, Baum F. Value Percent Percent Percent Without going into the theory of ionization, potentials or pH values, generally, it may be said that for the purposes of the present invention the negative pH Values as thus indicated constitute a reverse acid capacity of the system in which they are thus found and determined. To test this aspect of the case, applicant prepared 150 cc. of a solution of 40% formic acid (90% 50% sulphuric acid (20 Baume) and 10% of water. This solution, at 80 F., had a pH value of '-.3. Upon successive dilutions of this solution with cc. of distilled water and making corresponding determinations of the pH value of each resulting solution, the pH values were, respectively, .3, .3, -.3; .2, .2, .2; -.1, .1, .1, --.1; 0, 0,: -l-O.1.
In general, therefore, it may be followed as an underlying principle of the invention to control the solvent reagent and/ or the gelatinizing reagent in the treating solution used, in terms of its concentration its temperature and the time period of its effective action upon the goods and consequent function of creating and developing felting characteristics and actions upon the surfaces of the lilaments or goods under treatment and also to activate or catalyze such characteristics, functions, actions and results, by lowering the pH value of the solution by means of strong inorganic acids as sulphuric and hydrochloric acids. These acids may be said to be eifective themselves, to activate or catalyze their solvent actions upon the goods in these respects, under suitably shanply regulated conditions.
It may be pointed out that in the above described examples of the invention the proportions of the several components of the treating solutions are given in the percentages of each, by volume (as one would naturally measure them out in the laboratory, with a graduate) and not by weight. The water component, therefore, having a density or specific gravity of 1, will be present in a somewhat lesser proportion or percentage, if considered in terms of proportions or percentages by weight, than when as thus given by volumefor most of the other components to be added thereto have a density or specific gravity which is greater than 1.I For example, if a solution were prepared from 75 cc. of Water (75% by volume) and 25 cc. of hydrochloric acid (25% by volume) having a specific gravity of 1.2, the resulting solution would have a volume of 100 cc. and contain 30 (25 1.2) grams of the hydrochloric acid component to 75 grams of water and hence weigh about 105 grams.
The iigures above given, therefore, are subject to this slight correction, if they are to be considered in terms of relative proportions or percentages, by Weight.
While the method of the invention has been described as being carried out through the several steps and stages of procedure continuously, so as to effect the ultimate degree of the felting and shrinking functions of the solutions upon the goods or materials treated, it is to be understood that various modiiications may be made in such operations without departing from the invention, as described and claimed. Thus, the goods or materials may be treated with the solution and then neutralized, and/or dried, and/or washed, without permitting felting or shrinking, as by intermediate or concurrent simple retention or positively tensioning the same to arrest such felting or shrinking action. Subsequently, such stage product may be relaxed and manipulated to permit or develop the felting and shrinking to take place and thus impart their elects and results to the treated goods or materials, of the kind and degree desired.
The shrinking solutions can be used, and We are using them, over and over again; occasionally it is desirable to clarify and/ or to filter such solutions in order to eliminate small particles and light color which could have accumulated during the various treatments.
The method of effecting the characteristics of inherent felting upon and the consequent shrinking of uniformly chemically and physically resistant, smooth surfaced, synthetic lbers of nylon, in knitted and woven fabricated textile goods made of them, which comprises the steps of subjecting said textile goods to an aqueous solution of the group consisting of (A) a mixture of 46% to 50% glacial acetic acid of 100% and 45% to 50% sulphuric acid of 20 Baume; (B) a mixture of 40% formic acid of and 30% to 50% sulphuric acid of 20 Baume; (C) `a mixture of 30% hydrochloric acid of 20 Baum and 30% to 40% sulphuric acid of 20 Baume; (D) a mixture of 10% glacial acetic acid of 100% and 25% to 30% hydrochloric acid of 20 Baum; and (E) a mixture of 20% glacial acetic acid of 100%, 30% sulphuric acid of 20 -Baum and 18% to 20% hydrochloric -acid of 20 Baum, said percentages being by volume, at room temperature and for a period of time of approximately 3 minutes to regulate, develop and determine the degree of felting and shrinking to a total added shrinkage, in length and width, of over 40%, and arresting the action of the solution thereon by removing the active agent from the goods.
References Cited by the Examiner UNITED STATES PATENTS 2,006,540 7/ 1935 Dreyfuss et al. 8-131 2,730,478 1/ 1956 Morgan. 2,730,479 1/1956 Gibson. 2,774,126 12/1956 Secrist. 2,869,974 1/1959 Adams 8-130.1 2,897,042 7/ 1959 Heiks. 2,900,669 8/1959 Booth 8--131 2,904,840 9/1959 Hochreuter. 2,981,978 5/1961 Grilling. 3,014,830 12/1961 Stallard et al. 3,083,071 3/ 1963 Wishman 8-130.1
FOREIGN PATENTS 553,442 5 1943 Great Britain. 562,555 7/ 1944 Great Britain. 748,964 5/1956 Great Britain.
NORMAN G. TORCHIN, Primary Examiner.
WILLIAM B. KNIGHT, MORRIS O. WOLK, Examiners.
|Cited Patent||Filing date||Publication date||Applicant||Title|
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|US2730478 *||Mar 5, 1954||Jan 10, 1956||Du Pont||Fibrous materials and processes for making same|
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|US2774126 *||Mar 5, 1956||Dec 18, 1956||Kendall & Co||Process for making felt-like products|
|US2869974 *||Mar 2, 1955||Jan 20, 1959||Du Pont||Process for shrinking polyacrylonitrile textiles with specific chemical shrinking agents|
|US2897042 *||Jun 30, 1955||Jul 28, 1959||Du Pont||Method for increasing pill resistance and density of blended staple polyethylene terephthalate and cellulosic fabrics by applying specific chemical shrinking agents for the polyethylene terephthalate|
|US2900669 *||Mar 27, 1957||Aug 25, 1959||Du Pont||Irreversibly elongatable cellulose triacetate structure and method of making|
|US2904840 *||Aug 11, 1955||Sep 22, 1959||Feldmuehle Ag||Process for puffing hydrophobic nylon type fibers by swelling the fibers and generating oxygen in situ|
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|GB553442A *||Title not available|
|GB562555A *||Title not available|
|GB748964A *||Title not available|
|Citing Patent||Filing date||Publication date||Applicant||Title|
|US3350037 *||Jun 3, 1965||Oct 31, 1967||Bliss E W Co||Aircraft launching and arresting gear|
|US3653806 *||Dec 12, 1967||Apr 4, 1972||Asahi Chemical Ind||Treatment of polyamide fibrous material with titanium trichloride|
|US3742104 *||May 8, 1970||Jun 26, 1973||Celanese Corp||Production of shaped synthetic articles having improved dyeability|
|US3853462 *||Feb 23, 1972||Dec 10, 1974||Meadox Medicals Inc||Compaction of polyester fabric materials|
|US3860469 *||Apr 18, 1974||Jan 14, 1975||United Merchants & Mfg||Method of making a leather-like texturized laminate|
|US4260390 *||Dec 10, 1979||Apr 7, 1981||Armstrong Cork Company||Additive-solvent process to form embossed product|
|US4369156 *||Feb 25, 1980||Jan 18, 1983||Akzona Incorporated||Process for the preparation of fibrillated fiber structures|
|US4486376 *||Jun 25, 1982||Dec 4, 1984||Ube Industries, Ltd.||Process for modifying porous polymeric membrane|
|US4500319 *||Apr 9, 1982||Feb 19, 1985||Congoleum Corporation||Textured pile fabrics|
|US5356680 *||Jul 16, 1992||Oct 18, 1994||Akzo N.V.||Industrial fabrics of controlled air permeability and high ageing resistance and manufacture thereof|
|US5581856 *||May 31, 1995||Dec 10, 1996||Akzo N.V.||Process for the production of uncoated technical fabrics with low air permeability|
|WO2010149165A1||Jun 22, 2010||Dec 29, 2010||Soenderborg Claus||Method of making a woven sailcloth, a woven sailcloth, a sail made from a woven sailcloth and a laminated sailcloth made from woven sailcloth|
|U.S. Classification||8/130.1, 8/115.68, 264/342.00R, 264/343, 26/18.5, 156/85, 8/115.56, 156/305|
|International Classification||D06M13/152, D06M11/11, D06M13/00, D06M11/00, D06M13/188, D06M11/13, D06M11/82, D06M11/155, D06M13/335, D06M13/256, D06M11/70|
|Cooperative Classification||D06M11/82, D06M11/155, D06M13/256, D06M13/335, D06M11/11, D06M13/152, D06M13/188, D06M11/70, D06M11/13|
|European Classification||D06M13/256, D06M11/11, D06M11/82, D06M11/13, D06M13/335, D06M13/152, D06M11/70, D06M11/155, D06M13/188|