Search Images Maps Play YouTube News Gmail Drive More »
Sign in
Screen reader users: click this link for accessible mode. Accessible mode has the same essential features but works better with your reader.

Patents

  1. Advanced Patent Search
Publication numberUS3345318 A
Publication typeGrant
Publication dateOct 3, 1967
Filing dateMar 31, 1965
Priority dateMar 31, 1965
Also published asDE1619206A1, DE1619206B2
Publication numberUS 3345318 A, US 3345318A, US-A-3345318, US3345318 A, US3345318A
InventorsMartin K Lindemann, Rocco P Volpe
Original AssigneeAir Reduction
Export CitationBiBTeX, EndNote, RefMan
External Links: USPTO, USPTO Assignment, Espacenet
Vinyl acetate-ethylene-n-methylol acrylamide interpolymer latex and woven fabrics coated thereby
US 3345318 A
Abstract  available in
Images(6)
Previous page
Next page
Claims  available in
Description  (OCR text may contain errors)

United States Patent 3,345,318 VINYL ACETATE ETHYLENE N METHYLOL ACRYLAMHDE INTERPGLYMER LATEX AND WOVEN FABRICS COATED THEREBY Martin K. Lindemann, Somerville, and Rocco P. Volpe, Newark, N..l., assignors, by mesne assignments, to Air Reduction Company, Incorporated, New York, N.Y., a corporation of New York No Drawing. Filed Mar. 31, 1965, Ser. No. 444,375 6 Claims. (Cl. 26029.6)

This invention relates to the treatment of woven fabrics and is more particularly concerned with the application to woven fabrics of a water-resistant and solvent-resistant coating finish to improve the body and drape of the fabrics.

The coating, e.g. back coating, and finishing of woven fabrics are well-known operations and various compositions for such use have been proposed and are used in practice. However, it is important, for optimum results, that the coating or finish applied be water-resistant and solvent-resistant and that it adhere firmly to the fibers of the woven fabric so that it will not be removed from the woven fabrics when they are washed or dry cleaned, and it is desired to have coating or finishing agents which will remain on the woven fabrics and will be effective for their intended purposes through many washing or cleaning cycles. Attempts to meet these requirements has ioften involved the provision of relatively complex and expensive compositions which necessarily increase the cost of the finished product.

It is accordingly an object of this invention to provide new, improved compositions for application to woven fabrics.

It is a further object of the present invention to provide a polymeric coating which, when applied to woven fabrics, gives the desired character to the fabrics, yet which is highly resistant to washing and cleaning and, at the same time, is economically attractive.

In accordance with the present invention, woven fabrics, whether formed from natural fibers such as cotton, wool, linen and the like, or from synthetic fibers such as cellulose acetate, nylon, Dacron, and the like, or of mixtures of natural and/ or synthetic fibers, are given a desirable body and drape by applying to them a polymeric latex having characteristics which will be described below and drying the latex to remove its liquid component and to leave upon the woven fabrics a deposit of a water-resistant and solvent-resistant polymeric coating.

The latex used in accordance with the invention contains as the polymeric component an interpolymer of vinyl acetate and ethylene copolymerized with N-methylol acrylamide which is effective to polymerize and to crosslink with the initial vinyl acetate and ethylene containing interpolymer under the action of heat. The abovedescribed composition is applied to the woven fabric web in the form of an aqueous latex containing the interpolymer of vinyl acetate, ethylene and copolymerized N- methylol acrylamide in the dispersed phase. The vinyl acetate-ethylene-N-methylol acrylamide interpolymer is characterized by an ethylene content of to 40%, preferably 16 to 40%, a particle size of 0.1 to 2 preferably 0.1 to 0.25 and an intrinsic viscosity of 1 to 2.5 dl./g. The amount of N-methylol acrylamide is 0.5 to 10% on the vinyl acetate.

The composition is readily prepared by the interpolymerization of vinyl acetate, ethylene and N-methylol acrylamide in an aqueous dispersion system. The N-methylol acrylamide readily copolymerizes with the vinyl acetate and the ethylene to form an interpolymer or'terpolymer but, as mentioned, is adapted to undergo further reaction after this initial polymerization upon the application of ing agent, at a pH of 2 to 6, the catalyst being added incrementally. The process is a batch process which involves first a homogenization period in which the vinyl acetate suspended in water is thoroughly agitated in the presence of ethylene under the working pressure to effect solution of the ethylene in the vinyl acetate up to the substantial limit of its solubility under the conditions existing in the reaction zone, while the vinyl acetate is gradually heated to polymerization temperature. The homogenization period is followed by a polymerization period during which the catalyst, which consists of a main catalyst or initiator, and may include an activator, is added incrementally, and the N-methylol acrylamide is similarly added incrementally, the pressure in the system being maintained substantially constant by application of a constant ethylene pressure.

Various free-radical forming catalysts can be used in carrying out the polymerization of the monomers, such as peroxide compounds. Combination type catalysts employing both reducing agents and oxidizing agents can also be used. The use of this type of combined catalyst is generally referred to in the art as redox polymerization or redox system. The reducing agent is also often referred to as an activator and the oxidizing agen as an initiator. Suitable reducing agents or activators include bisulfites, sulfoxylates, or other compounds having reducing properties such as ferrous salts, and tertiary aromatic amines, e.g. N,N-dimethyl aniline. The oxidizing agents or initiators include hydrogen peroxide, organic peroxides such as benzoyl peroxide, t-butyl hydroperoxide and the like, persulfates, such as ammonium or potassium persulfate, perborates, and the like. Specific combination type catalysts or redox systems which can be used include hydrogen peroxide and zinc formaldehyde sulfoxylate; hydrogen peroxide, ammonium persulfate, or potassium persulfate, with sodium metabisulfite, sodium bisulfite, ferrous sulfate, dimethyl aniline, zinc formaldehyde :sulfoxylate or sodium formaldehyde sulfoxylate, Other types of catalysts that are well-known in the art can also be used to polymerize the monomers, such as the peroxide compounds, with or without the addition of reducing agents or other activating materials. It is advantageous to utilize more water-soluble peroxides, such as hydrogen peroxide, rather than the more oil-soluble peroxides such as t-butyl hydroperoxide, in the redox system, to catalyze the monomer polymerization. Redox catalyst systems are described, for example, in Fundamental Principles of Polymerization by G. F. DAlelio (John Wiley and Sons, Inc., New York, 1952) pp. 333 et seq. Other types of catalysts that are well known in the art can also be used to polymerize the monomers according to this invention, with or without the addition of reducing agents or other activating materials.

The catalyst is employed in the amount of 0.1 to 2%, preferably 0.25 to 0.75%, based on the weight of vinyl acetate introduced into the system. The activator is ordinarily added in aqueous solution and the amount of activator is generally 0.25 to 1 times the amount of catalyst.

,The emulsifying agents which are suitably used are non-ionic. Suitable non-ionicemulsifying 1 agents include polyoxyethylene condensates. Polyoxyethylene condensates may be represented by the general formula:

where R is the residue of a fatty alcohol containing 10-18 carbon atoms, an alkyl phenol, a fatty acid containing 10-18 carbon atoms, an amide, an amine, or a mercaptan, and where n is an integer of 1 or above. Some specific examples of polyoxyethylene condensates which can be used include polyoxyethylene aliphatic ethers such as polyoxyethylene lauryl ether, polyoxyethylene oleyl ether, polyoxyethylene hydroabietyl ether and the like; polyoxyethylene alkaryl ethers such as polyoxyethylene nonylphenyl ether, polyoxyethylene octylphenyl ether and the like; polyoxyethylene esters of higher fatty acids such as polyoxyethylene laurate, polyoxyethylene oleate and the like as well as condensates of ethylene oxide with resin acids and tall oil acids; polyoxyethylene amide and amine condensates such as N-polyoxyethylene lauramide, and N-lauryl-N-polyoxyethylene amine and the like; and polyoxyethylene thio-ethers such as polyoxyethylene ndodecyl thio-ether.

The non-ionic emulsifying agents which can be used according to this invention also include a series of surface active agents known as Pluronics. The Pluronics have the general formula:

where a, b, and c are integers of 1 or above. As b increases, the compounds become less water soluble or more oil soluble and thus more hydrophobic when a and remain substantially constant.

In addition, highly suitable are a series of ethylene oxide adducts of acetylenic glycols sold commercially under the name Surfynois. This class of compounds can be represented by the formula in which R and R are alkyl radicals containing from 3 to carbon atoms, R and R are selected from the group consisting of methyl and ethyl, x and y have a sum in the range of 3 to 60, inclusive.

' Some examples of non-ionic emulsifying agents which can be used are as follows:

A polyoxyethylene nonylphenyl ether having a cloud point of between 126 and 133 F. is marked under the trade name Igepal CO-630 and a polyoxyethylene nonylphenyl ether having a cloud point above 212 F. is marketed under the trade name Igepal CO-887. A similar polyoxyethylene nonylphenyl ether having a cloud point of about 86 F. is marketed under the trade name Igepal CO610. A polyoxyethylene octylphenyl ether having a cloud point of between 80 F. and 160 F. is marketed under the trade name Triton X-100." A polyoxyethylene oleyl ether having a cloud point of between 80 F. and 160 F. is marketed under the trade named Atlas G-39l5 and a polyoxyethylene lauryl ether having a cloud point above 190 F. is marketed under the trade name Brij 35.

A polyoxypropylene having a cloud point of about 140 F. is marketed under the trade name Pluronic L-64, and a polyoxypropylene having a cloud point of about 212 F. is marketed under the trade name Pluronic F-68. Pulr-onic L-64 is a polyoxyethylene-polyoxypropylene glycol conforming to the above general formula for Pluronics in which the polyoxypropylene chain has a molecular weight of 1500 to 1800 and the polyoxyethylene content is from 40 to 50 percent of the total weight of the molecule. Pluronic F-68 is a polyoxyethylene-polyoxypr-opylene glycol con-forming to the above general formula for 'Pluronics in which the polyoxypropylene chain has a molecular weight of 1500 to 1800 and the polyoxyethylene content is from 80 to 90 percent of the total weight of the molecule. The polyoxypropylene Pluronics are obtained by condensing ethylene oxide on the polyoxypropylene base and the hydrophobichydrophilic nature of the resulting compound is controlled by varying the molecular weight of either the hydrophobic base or the hydrophilic portion of the molecule.

Representative of the Surfynols are Surfynol 465 which is an ethylene oxide adduct of 2,4,7,9-tetramethyl decynediol containing an average of 10 moles of ethylene oxide per mole, and Surfynol 485 which corresponds to Surfynol 465 but contains an average of 30 moles of ethylene oxide per mole. Surfynol 465 has a cloud point of about F. and Surfynol 485 has a cloud point above 212 F.

In the foregoing, cloud points recited are based on 1% aqueous solutions. A single emulsifying agent can be used, or the emulsifying agents can be used in combination. When combinations of emulsifying agents are used, it is advantageous to use a relatively hydrophobic emulsifying agent in combination with a relatively hydrophilic agent. A relatively hydrophobic agent is one having a cloud point in 1% aqueous solution below F. and a relatively hydrophilic agent is one having a cloud point in 1% aqueous solution of 190 F. or above.

The concentration range of the total amount of emulsifying agents useful is from 0.5 to 5% based on the aqueous phase of the latex regardless of the solids content. Latex stabilizers are also advantageously used. The stabilizers employed are, in part, governed by the use to which the copolymer latex is to be put, and/ or the particle size of the copolymer. For example, the vinyl acetate ethylene copolymer latices prepared by the method described can have various average particle size ranges. When the latices are to have a small average particle size, e.g. below 025 as preferred in the present invention, an ethylenically-unsaturated acid having up to 6 carbon atoms, is advantageously used as the stabilizer. Typical acids of this character are acrylic acid, methacrylic acid, itaconic acid, maleic acid, vinyl sulfonic acid and the like. These unsaturated acids impart increased stability to the latices. They tend to copolymerize with the monomers in the system. The amount of unsaturated acid used is suitably 0.1 to 3% based on vinyl acetate, preferably 0.2 to 1%.

On the other hand, When the latex has an average particle size above 025a, a protective colloid can be used in the polymerization mixture as the stabilizing agent, although an unsaturated acid can be used if desired. Various amounts of colloids can be incorporated into the latices as desired, but it is preferred to maintain the colloid concentration at the lowest level possible. The amount of colloid used will also depend upon the particular colloid employed. Colloids of higher molecular Weight tend to produce a latex of a higher viscosity than like amounts of a lower molecular weight colloid. Other properties of the colloids aside from their molecular weight also affect the viscosity of the latices and also the properties of the films formed therefrom. It is advantageous to maintain the colloid content of the latices between about 0.05 and 2% by weight based on the total latex, and that hydroxyethyl cellulose is a particularly advantageous colloid when used in the latices.

Various other colloids can also be used, including polyvinyl alcohol, partially-acetylated polyvinyl alcohol, e.g. up to 50% acetylated, casein, hydroxyethyl starch, carboxymethyl cellulose, gum arabic, and the like, as known in the art of synthetic polymer latex technology.

In order to maintain the pH of the system at the desired value, there is suitably added an alkaline buffering agent of any convenient type. Any alkaline material which is compatible with the stabilizing agent can be used as the buffer. The amount of buffer is that sufiicient to adjust the pH of the system within the desired range. Am monium and sodium bicarbonate are preferred buffer because of their compatibility with the system and their low cost. The amount of buffer is generally about 0.1 to 0.5% by weight, based on the monomers. Other buffers such as disodium phosphate, sodium acetate, and the like, can, however, also be used.

One of the features of the method described above is that latices of relatively high solids contents can be directly produced and thus the products generally have, as produced, solids contents of 45 to 60%. They can, of course, be easily thinned by the addition of Water to lower solids contents of any desired value.

Lower reaction temperatures for polymerizing vinyl acetate than have heretofore been feasible economically can also be used. The use of lower reaction temperatures has been found to result in higher molecular weight vinyl acetate copolymers. The reaction temperature can be controlled by the rate of catalyst addition and by the rate of the heat dissipation therefrom. Generally we have found that it is advantageous to maintain a mean temperature of about 50 C. during the polymerization of the monomers and to avoid temperatures much in excess of 80 C. While temperatures as low as 0 can be used, economically the lower temperature limit is about30 C.

The reaction time will also vary depending upon other variables such as the temperature, the catalyst, and the desired extent of the polymerization. It is generally desirable to continue the reaction until less than 0.5% of the vinyl acetate and N-methylol acrylamide remains unreacted. Under these circumstances, a reaction time of about 6 hours has been found to be generally sufficient for complete polymerization, but reaction times ranging from 3 to 10 hours have been used, and other reaction times can be employed, if desired.

In carrying out the polymerization, a substantial amount of the vinyl acetate is initially charged to the polymerization vessel and saturated with ethylene in the manner discussed above. Most advantageously, at least about 75% of the total vinyl acetate to be polymerized is initially charged, preferably at least about 85%, and the remainder of the vinyl acetate is incrementally added during the course of the polymerization. The charging of all of the vinyl acetate initially is also contemplated, with no additional incremental supply. When reference is made to incremental addition, whether of vinyl acetate, N- methylol, acrylamide, catalyst, or activator, substantially uniform additions, both with respect to quantity and time, are contemplated.

The quantity of ethylene entering into the copolymer is influenced by the pressure, the agitation, and the viscosity of the polymerization medium. Thus, to increase the ethylene content of the copolymer, higher pressures are employed, but even to introduce 40% or more of ethylene into the copolymer, pressures in excess of 100 atms. are not required. However, a pressure of at least about 10 atms. is most suitably employed. Similarly, when high ethylene contents are desired, a high degree of agitation should be employed, and high viscosities should be avoided, a low viscosity being preferred. When referring to viscosities, a viscosity of 30 to 150 centipoises is con sidered a low viscosity, a viscosity of 151 to 800 centipoises is considered a medium viscosity, and a viscosity of 801 to 3000 centipoises is considered a high viscosity.

The process of forming the vinyl acetate-ethylene-N- methylol acrylamide interpolymer latices generally com prises the preparation of an aqueous solution containing at least some of the emulsifying agent and stabilizer, and the pH bufiering system. This aqueous solution and the initial charge of vinyl acetate are added to the polymerization vessel and ethylene pressure is applied to the desired value. As previously mentioned, the mixture is thoroughly agitated to dissolve ethylene in the vinyl acetate and in the water phase, agitation being continued until substantial equilibrium is achieved. This generally requires about minutes. However, less time may be required depending upon the vessel, the efficiency of agitation, the

6 specific system, and the like. In any case, by measuring the pressure drop of the ethylene in conventional manner, the realization of substantial equilibrium can be easily determined. Conveniently the charge is brought to polymerization temperature during this agitation period. Agitaton can be effected by shaking, by means of an agitator, or other known mechanism. The polymerization is then initiated by introducing initial amounts of the catalyst, and of the activator when used. After polymerization has started, the catalyst and the activator are incrementally added as required to continue polymerization, and the N-methylol acrylamide and the remaining vinyl acetate, if any, is similary added.

As mentioned, the reaction is generally continued until the residual vinyl acetate and N-methylol acrylamide content is below 0.5%. The completed reaction product is then allowed to cool to about room temperature, while sealed from the atmosphere. The pH is then suitably adjusted to a value in the range of 4.5 to 7, preferably 6 to 6.5 to insure maximum stability.

The particle size of the latex can be regulated by the quantity of non-ionic emulsifying agent or agents employed and by the use or nonuse of a colloidal stabilizing agent. Thus, to obtain smaller particle sizes, greater amounts of emulsifying agent are used and colloidal stabilizing agents are not employed. For example, to pro vide' average particle sizes below about 025 the total amount of non-ionic emulsifying agent should be at least about 2%, based on the aqueous phase of the latex, and no colloidal stabilizing agent should be used, or if a colloidal stabilizing agent is used, only very small amounts should be employed.

On the other hand, when particle sizes of 025 and above are desired, at most about 2% of total emulsifying agent based on the aqueous phase of the latex should be used, and a colloidal stabilizing agent should be included in the amounts previously indicated. As a general rule,

the smaller the amount of emulsifying agent employedand the greater the amount of colloidal stabilizing agent included in' the latex system, the greater the average particle size. Conversely, the greater the amount of the emulsifying agent employed and the smaller the amount of colloidal stabilizing agent use, including the total absence of the latter, the smaller the average particle size. It will be understood that in each case, the quantity and size values referred to above are all within the ranges of values previously specified.

' By following the procedure described above, particularly the initial saturation of the polymerizationmixture With ethylene before polymerization is'initiated, there can be produced the stable vinyl acetate-ethylene-N- methylol acrylamide interpolymer latex characterized above, with the copolymer having an ethylene content of 5 to 40%, an intrinsic viscosity of l to 2.5 dl./g., and an average particle size of 0.1 to 2 and the latex having a high solids content of up to 60% or more.

The ethylene content can be determined by means of the saponification number.

Intrinsic viscosity is suitably determined by conventional techniques, i.g. in accordance with the procedure described on pages 309-314 of Principles of Polymer Chemistry by Paul J. Flory (Cornell University Press- 1963); using an Ubbelohde (suspended level) viscometer at 30 C.

The vinyl acetate-ethylene-N-methylol acrylamide interpolymer latex described above is readily applied to a woven fabric to provide a back-coating or similar coating which will give body, 'or fullness, or drape, or like desirable characteristics, to the fabric, e.g. an upholstery fabric, by conventional coating means employed in the woven fabric art. Particularly suitable for application of the latex to-the woven fabric is the socalled licker-on apparatus, wherein a trough contains the latex to be applied and is fitted with a rotatable roll, which is partially immersed in the latex. The fabric to be coated is passedacross the 7 upper portion of the roll which is above the level of the latex in the trough but carries a film or coating of the latex which is transferred to the woven fabric in conventional manner. Conventional spray apparatus may also be employed, or the latex may be applied in any other convenient manner.

The latex is suitably at a temperature of the order of 120 to 140 F. while it is in the licker-on trough and is being applied to the fabric. The rate of application can be readily controlled in known manner and the quantity applied to the fabric will depend upon individual conditions and the individual fabric being treated. Ordinarily, for service as a back-coating, the latex is applied at such a rate that the solids content of the coating is of the order of -6% based on the weight of the fabric. The solids content of the latex itself can also vary, but it is generally advantageous to have a solids content of the order of 50%. If the latex, as produced, has a higher solids content, or if an even lower solids content is desired, the appropriate solids content can readily be attained by appropriate dilution of the latex with water.

After the coating has been applied, the fabric is subjected to a drying stage and a curing stage. The drying stage is ordinarily carried out at a temperature of the order of 240 to 250 F. for a period of time of the order of 2 minutes, and the curing stage is conveniently carried out at a temperature in the neighborhood of 300 to 300 F. for a period of time of the order of 3 minutes. However, other time-temperature relationship can be employed, as is well known in the art, shorter times at higher temperatures or longer times at lower temperatures being used. For example, the curing step can be carried out at 280 F. for about min. or more. However, economic considerations make the use of excessively long times undesirable, and the upper temperature limit is governed by the nature of the fabric. Temperatures which degrade the fabric are, of course, avoided. However, if the fabrics are heat resistant, temperatures as high as 350 F. or higher can be used with times of 5-10 min. or more. If desired, the drying and curing can be effected in a single exposure or step, e.g. at 300 F. for 5-l0 min. In the curing, the N-methylol acrylamide completes its polymerization and cross-links in the resin. To facilitate this postpolymerization, the latex has mixed with it, before it is applied to the fabric, a suitable catalyst for the N-methylol acrylamide. Thus, acid catalysts such as mineral acids, e.g. HCl, or organic acids, e.g. oxalic acid, or acid salts such as ammonium chloride, are suitably used, as known in the art. The amount of catalyst .is generally about 0.5 to 2% of the total resin.

Woven fabrics coated with the resinous latex described above exhibit the desirable characteristics indicated, and retain these characteristics, since the polymeric coating deposited from the latex will withstand numerous contacts with water or dry cleaning solvents, e.g. chlorinated hydrocarbons.

The following examples are given to illustrate the present invention, but it will be understood that they are intended to be illustrative only and not limitative of the invention. In the examples, all parts are by weight unless otherwise indicated.

Example 1 The following was charged to a 25 gal. stainless steel pressure reactor equipped with temperature controls and After purging with nitrogen and ethylene, 104 g. potassium persulfate was added to the mixture. The agitator was set at 300 rpm. and the kettle pressurized with ethyl cue to 40 atm. After reaching equilibrium and after heating to 50 C. the agitation was reduced to 195 r.p.m. and polymerization was started by adding 20 cc. of a 0.5% solution of Formopon. During the polymerization 2,400 g. of a 60% aqueous solution of N-inethylol acrylamide was added incrementally, in addition to 136 g. of potassium sulfate which was also added incrementally as needed. The polymerization was complete after 4 /2 hrs. The latex was cooled and neutralized with ammonia to a pH of 5. The latex had the following properties:

Solids percent 43.2 Ethylene in copolymer do 117 T C.... +1 T, c +10 Intrinsic viscosity 0.49 Particle size 0.2;1.

Methanol, 30 C.

The above-described latex was diluted to 10% solids, 2.5% of ammonium chloride (based on the weight of solids) was added, and the latex was applied to an x 80 print cloth fabric. The latex was applied at the rate of about 18% (solids) based on the weight of the fabric. The fabric was then dried and cured on a pin frame at 300 F. for about 6 min.

The cured fabric was then subjected to a 1-hr. accelerated washing test at a temperature of 160 F., employing an AATCC Launder-Ometer, in accordance with Standard Test Method 61-1962 as set forth on pages B-76 and B-77 of the 1962 Technical Manual of the American Association of Textile Chemists and Colorists, with the sample being tumbled in a stainless steel cylinder containing stainless steel balls and the wash solution. The coating was found to be completely intact after the Washing operation.

Example 2 The above-described procedure with respect to the preparation of a treated fabric were repeated, except that the coating used was a vinyl acetate homopolymer latex initially having a solids content of 48.7 and a pH of 66.5. At the end of the washing test, the fabric retained only a portion of the coating and had failed the test.

In the characterization of the interpolymer of Example 1, T is the temperature at which the torsional modulus is 135,000 lbs./in. and T the temperature at which the torsional modulus is 10,000 lbs/in. determined according to ASTM-Dl043-61T.

It will be apparent that various changes and modifications may be made in the embodiments of the invention described above, without departing from the scope of the invention, as defined in the appended claims, and it is intended, therefore, that all matter contained in the foregoing description shall be interpreted as illustrative only and not as limitative of the invention.

We claim:

1. A coated woven fabric having on at least one face thereof a coating comprising an interpolymer of vinyl acetate-ethylene-N-methylol acrylamide, the ethylene in said interpolymer being, before polymerization, unsubstituted monomeric ethylene and said interpolymer containing 5 to 40% by weight ethylene and the amount of N-methylol acryamide being 0.5 to 10% by weight of the vinyl acetate.

2. In the preparation of a coated woven fabric wherein the woven fabric is coated by applying to at least one face thereof a coating resin in a volatile liquid and then heating to remove the liquid, the improvement which comprises applying in an aqueous medium a coating resin dispersed in said medium consisting essentially of an interpolymer of vinyl acetate-ethylene-N-methylol acrylamide, the ethylene in said interpolymer being, before polymerization, unsubstituted monomeric ethylene and said interpolymer containing 5 to 40% by weight ethylene and the amount of N-methylol acrylamide being 0.5 to 10% by weight of the vinyl acetate.

3. A coated woven fabric having on at least one face thereof a coating deposited from a vinyl acetate-ethylene- N-methylol acnyla-rnide interpolymer latex comprising an aqueous medium having colloidally suspended therein a vinyl acetate-ethylene-N-methylol acrylamide interpolymer, the ethylene in said interpolymer being, before polymerization, unsubstituted monomeric ethylene and said interpolymer containing to 40% by weight ethylene and the amount of N-methylol acrylamide being 0.5 to by weight of the vinyl acetate.

4. A coated woven fabric as defined in claim 3 wherein said vinyl acetate-ethy1ene-N-methylol acnylamide interpolymer has a particle size of 0.1 ,u to 2 5. A latex composition effective for application to a woven fabric to form a resin coating thereon comprising an aqueous medium having colloidally suspended therein a vinyl acetate-ethylene-N-methylol acrylamide interpolymer, the ethylene in said interpolymer being, before 10 polymerization,'unsubstituted monomeric ethylene and, said interpolymer containing 5 to 40% by weight ethylene and the amount of N-methylol acrylamide being 0.5 to 10% by weight of the vinyl acetate.

6. A composition as defined in claim 3 wherein said vinyl acetate-ethylene-N-methylol acryla-mide interpolymer has a particle size of 0.1a to Zn.

References Cited UNITED STATES PATENTS 2,703,794 3/1955 Roedel 260-87.3 3,090,704 5/1963 Collins et al. 26029.6 3,118,852 1/1964 Christenson et al. 260834 3,137,589 6/1964 Reinhard et al 26029.6 3,301,809 1/1967 Goldberg et a1. 26029.6

SAMUEL H. BLECH, Primary Examiner.

MURRAY TILLMAN, Examiner.

J. ZIEGLER, Assistant Examiner.

UNITED STATES PATENT OFFICE CERTIFICATE OF CORRECTION Patent No. 3,345,318 October 3, 1967 Martin K. Lindemann et al.

It is certified that error appears in the above identified patent and that said Letters Patent are hereby corrected as shown below:

Column 2, line 34, "agen" should read agent Column line 27, "HO(C H O) (C H O) (C H O) H" should read HO(C H O) [C H O) (C H O) H line 35, "Surfynois" should read Surfynols lines 37 to 40 the formula should appear as sh below:

H(OCH CH O (CH CH O) H same column 3, line 48, "marked" should read marketed line 66, "Pulronic" should read Pluronic Column 6, line 60, "i.g." should read e.g. Column 7, line 29, "relationship should read relationships Column 8, line 39, "procedure" should read procedures Column 10, line 5, claim reference numeral "3" should read 5 Signed and sealed this 20th day of October 1970.

(SEAL) Attest:

EDWARD M.FLETCHER,JR. WILLIAM E. SCHUYLER, JR. Attesting Officer Commissioner of Patents

Patent Citations
Cited PatentFiling datePublication dateApplicantTitle
US2703794 *Sep 4, 1951Mar 8, 1955Du PontEthylene/vinyl acetate polymerization process
US3090704 *Feb 14, 1961May 21, 1963Du PontAntistatic and antisoiling agent and process for treating synthetic linear textile therewith
US3118852 *Jun 28, 1960Jan 21, 1964Pittsburgh Plate Glass CoCompositions comprising a carboxylic acid amide interpolymer and a hydroxyl-containing polymer
US3137589 *Oct 30, 1959Jun 16, 1964Basf AgProduction of bonded fiber fleeces
US3301809 *Apr 23, 1965Jan 31, 1967Nat Starch Chem CorpNu-methylol acrylamide-vinyl acetate copolymer emulsions containing polyvinyl alcohol
Referenced by
Citing PatentFiling datePublication dateApplicantTitle
US3380851 *Mar 31, 1965Apr 30, 1968Air ReductionNonwoven fabric with vinyl acetateethylene-n-methylol acrylamide interpolymer as binder
US3459698 *Jan 10, 1966Aug 5, 1969Gulf Oil CorpEthylene - n - methylol acrylamideacrylic ester terpolymers as bonding agents for nonwoven fabrics
US3644241 *Mar 11, 1970Feb 22, 1972Colgate Palmolive CoAntisoiling aerosol starch prepared from ethoxylated starch and a fluoroacrylate or fluoroalpha substituted acrylate polymer
US3658570 *Dec 9, 1969Apr 25, 1972Crooks Larry LImparting a satin like finish to one side of a fabric
US3714099 *Sep 3, 1970Jan 30, 1973Union Oil CoSelf-crosslinking vinyl acetate-ethylene latexes
US3714100 *Sep 3, 1970Jan 30, 1973Union Oil CoCrosslinkable vinyl acetate latices
US3714105 *Feb 8, 1971Jan 30, 1973Borden IncAdhesive latexes of vinyl acetate/ethylene/n-methylolacrylamide terpolymers
US3852233 *Mar 12, 1973Dec 3, 1974Chase S Tanner CoThermosetting vinyl ester-ethylene emulsion copolymers
US3912674 *Sep 12, 1974Oct 14, 1975Du PontEthylene copolymer dispersions as water repellent coatings
US4001158 *Dec 9, 1974Jan 4, 1977Chas. S. Tanner Co.Ethylene-vinyl acetate copolymers with crosslinking monomers
US4001160 *Feb 18, 1975Jan 4, 1977Chas. S. Tanner Co.Aqueous emulsion adhesives based on C2 -C8 ethers of N-methylol amides copolymerized with vinyl esters in the presence of hydroxy functional protective colloids
US4075387 *Jun 30, 1976Feb 21, 1978Celanese CorporationNon-woven fabric binders
US4416727 *Jan 11, 1982Nov 22, 1983Air Products And Chemicals, Inc.Process for recovering fiber from wet-strength resin coated paper
US4692366 *Sep 8, 1986Sep 8, 1987National Starch And Chemical CorporationFlocking adhesives based on eva-maleate copolymers
US4698384 *Feb 19, 1986Oct 6, 1987Air Products And Chemicals, Inc.Nonwoven binder emulsions of vinyl acetate/ethylene copolymers having improved solvent resistance
US4737386 *Sep 8, 1986Apr 12, 1988National Starch And Chemical CorporationTextile coating composition and textiles coated therewith
US4740394 *Sep 8, 1986Apr 26, 1988National Starch And Chemical CorporationTextile coatings based on eva-maleate copolymers
US4745025 *Aug 6, 1987May 17, 1988Air Products And Chemicals, Inc.Nonwoven products bonded with binder emulsions of vinyl acetate/ethylene copolymers having improved solvent resistance
US4847143 *Jun 4, 1986Jul 11, 1989Sumitomo Chemical Company, LimitedAddition polymer,glyoxal resin, metal salt catalyst, and sulfate surfactant
US4866119 *Sep 8, 1987Sep 12, 1989National Starch And Chemical CorporationTextile coatings based on eva-maleate copolymers
US4892917 *Feb 8, 1988Jan 9, 1990National Starch And Chemical CorporationPolymer of vinyl ester, ethylene, and di-octyl or bis-2-ethylhexyl maleate
US4908268 *Mar 17, 1988Mar 13, 1990National Starch And Chemical CorporationPlasticized polyvinyl chloride substrate coated with ethylene vinyl ester acrylate pressure sensitive adhesive
US4911960 *Jan 19, 1988Mar 27, 1990National Starch And Chemical CorporationPolymer bonding using adhesive containing vinyl ester, ethylene, dialkyl maleate, n-methylol monomer and unsaturated acid
US4939220 *Dec 15, 1989Jul 3, 1990National Starch And Chemical Investment Holding CorporationEthylene vinyl acetate-dioctyl maleate-2-ethylhexyl acrylate interpolymers
US4961993 *Dec 15, 1989Oct 9, 1990National Starch And Chemical Investment Holding CorporationEthylene vinyl acetate-dioctyl maleate-2-ethylhexyl acrylate interpolymers
US4963422 *Oct 11, 1989Oct 16, 1990National Starch And Chemical Investment Holding CorporationEthylene vinyl acetate alkyl acrylate compositions for flocking adhesives
US7649067Oct 19, 2005Jan 19, 2010Wacker Polymers, L.P.free radical emulsion polymerization in absence of a protective colloid and no or small amounts of surfactant; copolymerization of vinyl acetate, N-methylol acrylamide, sodium vinyl sulfonate, acrylic acid, butyl acrylate, vinyl versatate, 2-acrylamido-propanesulfonate-sodium salt; wet tensile strength
DE2135459A1 *Jul 15, 1971Jan 20, 1972 Title not available
DE2202189A1 *Jan 18, 1972Jul 26, 1973Hoechst AgVerfahren zur herstellung von emulgatorfreien polymerisatdispersionen
DE2512589A1 *Mar 21, 1975Sep 30, 1976Wacker Chemie GmbhThermisch selbstvernetzende copolymere
DE2551556A1 *Nov 17, 1975May 26, 1977Wacker Chemie GmbhThermisch selbstvernetzende copolymere
DE102012202843A1Feb 24, 2012Aug 29, 2013Wacker Chemie AgVerfahren zur Herstellung von Vinylester-Ethylen-Acrylsäureamid-Mischpolymerisaten
EP0795591A2 *Mar 5, 1997Sep 17, 1997Air Products And Chemicals, Inc.Vinyl acetate emulsions for high scrub paints
EP1777241A1Oct 10, 2006Apr 25, 2007Air Products Polymers, L.P.Vinyl ester based polymer latex composition and process of making the same
WO2013124417A1Feb 22, 2013Aug 29, 2013Wacker Chemie AgMethod for producing vinyl ester-ethylene-acrylamide copolymers
Classifications
U.S. Classification442/89, 442/128, 427/389.9, 524/820, 526/300, 528/246
International ClassificationC08F20/58, C08F218/02, C08F218/08, D06N3/04, C08F210/00, C08F218/00, D04H1/64, D06M15/333, C08F10/00
Cooperative ClassificationD04H1/641, D06N3/042, C08F10/00, C08F20/58, C08F218/08
European ClassificationC08F20/58, C08F10/00, D06N3/04B, C08F218/08, D04H1/64A