Search Images Maps Play YouTube News Gmail Drive More »
Sign in
Screen reader users: click this link for accessible mode. Accessible mode has the same essential features but works better with your reader.

Patents

  1. Advanced Patent Search
Publication numberUS3583501 A
Publication typeGrant
Publication dateJun 8, 1971
Filing dateMar 6, 1969
Priority dateMar 6, 1969
Also published asDE2009782A1
Publication numberUS 3583501 A, US 3583501A, US-A-3583501, US3583501 A, US3583501A
InventorsAalund Carl V
Original AssigneeMission Mfg Co
Export CitationBiBTeX, EndNote, RefMan
External Links: USPTO, USPTO Assignment, Espacenet
Rock bit with powered gauge cutter
US 3583501 A
Abstract  available in
Images(2)
Previous page
Next page
Claims  available in
Description  (OCR text may contain errors)

United States Patent Alb 2,942,850 6/1960 Heath 3,117,634 1/1964 Persson Primary ExaminerJames A. Leppink ABSTRACT: A solid, button-insert-type percussion bit is disclosed having a generally cylindrical body with a forwardly facing surface provided with hardened cutter inserts and a rearward, anvil-forming portion. A diagonal chamber in the bit body reciprocably mounts a plunger having a cutter element on its forward face in such position as to be driven against the periphery of the bottom of the hole being drilled. A passage connects the chamber in back of this plunger with the forward working chamber of the percussion drill motor so that the small plunger and its cutter are driven outwardly to maintain the gauge of the hole each time the forwardly facing cutter elements are driven forwardly by axial blows applied by the hammer piston.

ATENTEU JUH 8 I971 SHEET 2 OF 2 QR u 3210a! JEWNVH I ROCK BIT WITII POWERED GAUGE CUTTER This invention relates to percussion rock bits, particularly of the solid type, having hardened cutter inserts mounted in and projecting from the forward face and periphery thereof.

Normally, rotary-cone-type bits are used for deep hole drilling, whether of the conventional rotary type or in cooperation with a downhole type of percussion motor. This is because no fully satisfactory way has been provided for maintaining the size or gauge of the hole when solid-type bits are used for this purpose. However, rotary cone bits do not possess the strength characteristics of solid-type bits and, therefore, cannot be subjected to the full potential energy output which may be developed by modern downhole percussion tools. More particularly, with the use of solid-type bits, rapid wear on the outside diameter of the body results in unacceptable loss of hole gauge long before the face cutters of the bit are worn out. In some cases, complete failure of the peripheral cutting elements due to the pinching action of the bit makes it necessary to pull the bit early. Furthermore, reinsertion of the new or repaired bit is difficult because of the reduced size of the hole, as explained.

Accordingly, an object of the present invention is to provide a solid-type rock bit which is sufficiently rugged for use with high-pressure, percussion-type downhole tools and which will effectively maintain the desired hole gauge.

Another object is to provide such a bit having means whereby an axial percussive blow upon the bit body is accompanied by an outward cutting stroke of one or more cutting elements which will effectively maintain the original diameter or gauge of the hole.

Another object is to provide a novel, percussion-type bit which incorporates individually powered means for drilling the hole slightly larger than the diameter of the bit body so as to reduce bit wear and facilitate reinsertion of the new bit into the hole.

These objects and others are attained by means of the herein-disclosed device which comprises a solid-type rock bit body having a forward working face which is provided with hardened cutter inserts and a rear portion which forms the anvil of a percussion-type drill motor. One or more gauge cutters are provided. Each comprises a small, cylindrical chamber extending diagonally rearwardly and inwardly from an opening at or adjacent the intersection of the bit forward and side surfaces, and a plunger reciprocable in this chamber carries a hardened cutter element in its forward face. The plunger is urged rearwardly by a spring. A control passage connects the chamber in back of the plunger with the forward working chamber of the percussion motor whereby fluid pressure conditions in the mentioned forward working chamber are transmitted to the plunger for impelling the same and its cutter element diagonally against the corner of the hole being drilled, so as to chip the corner and therefore maintain the diameter of the hole slightly larger than the diameter of the bit body itself. During each upward or return movement of the hammer piston during normal operation, the pressure in the forward working chamber rises sufficiently to drive the mentioned plunger and cutter forwardly against the corner of the hole being drilled. A small, rearward boss on the plunger normally enters the mentioned control passage. This boss permits sufficient delay after commencement of the return stroke of the hammer piston so that the pressure in the control passage builds up sufficiently to cause advance of the plunger and its cutter element at a high rate of speed.

In the accompanying drawings which illustrate the invention,

FIG. 1 is a longitudinal transverse section illustrating in part a form of percussion motor which may be combined with the herein-disclosed novel rock bit.

FIG. 2 is a similar view showing the forward portion of the motor of FIG. 1 together with the novel rock bit in normal operating position.

FIG. 3 is a sectional view similar to FIG. 2, rotated somewhat from the position of FIG. 2 and showing the rock bit in the abnormally advanced position incident to suspension of the motor off bottom.

FIG. 4 is a graphical representation of various parameters during operation of the motor.

The novel percussion drill motor illustrated in FIGS. 1 and 2 is more fully disclosed and claimed in U.S. Pats. Nos. 3,229,776 and 3,105,559 assigned to the assignee of the present application. This motor comprises a ruggedly built, cylindrical casing 6 for connection at its upper end 7 with a source of fluid pressure, for instance, a conventional drill string, and having a coarse thread 8 at its lower end for reception of a split adapter nut 9 which, in turn, slidably receives the anvil 10 by means of splines 11. At the lower or forward end of anvil 10 there is provided, in this case integrally, a bit body 12 having a downward or forward face 13 provided with propitiously arranged, hardened cutting inserts 14. A chamber 15 is provided at the intersection of forward surface 13 and generally cylindrical side surface 16 of the body. The upper end of the anvil is provided with a guide enlargement l7 slidably received within casing 6. An axial duct l8, I9, 20 extends through the anvil in part, as will be explained, for conducting motor exhaust which cools and lubricates the bit cutters and carries cuttings to the surface of the hole, in the usual manner. The upper end 21 of nut 9 underlies anvil enlargement 17 to prevent the anvil from dropping out the bottom of the casing.

Reciprocably received within casing 6 is the hammer piston 24 having thickened central portions 25 and 26 which slide along the casing inner surface, and an internal annular shuttle groove 27. A control rod, generally designated 28, extends axially through the motor from its upper end, where it connects to the source of operating fluid pressure, for instance, the interior of the supporting drill stem, through an axial passage 29 in the hammer piston and into the upper portion 18 of the anvil passage. The control rod is formed ofa central body portion 30 and an outer shell 31 forming between them upper longitudinal passages 32 and lower longitudinal passages 33 connecting, respectively, ports 34 and 35 leading to upper working chamber 36 and lower ports 37 and 38 leading to lower working chamber 39. A high-pressure or working fluid passage 40 extends axially through the control rod and has a choke 41 at its lower end providing a constant bypass of working fluid. Central supply ports 42 connect working fluid passage 40 with shuttle groove 27. Exhaust passages, represented by dotted lines 43, are also provided between rod core 30 and shell 31 connecting, respectively, an upper exhaust port 44 opening to upper working chamber 36 and a lower exhaust port 45 for connecting lower working chamber 39 with exhaust duct 66 in the anvil, to be described. A blowing port 46 also opens into exhaust passage 43 and, normally, is covered by the hammer piston.

As explained in the above-mentioned patents, during normal operation of the motor with the bit resting on bottom and the lower edge 9a of nut 9 resting on bit shoulder 120, working fluid supplied through control rod passage 40 is alternately shuttled by means of groove 27 in the hammer piston 24 to lower working chamber 39 to lift the hammer piston and to upper working chamber 36 to drive the hammer piston downwardly in its power stroke. In the lowermost position of the hammer piston, upon striking the upper surface 47 of the anvil, upper exhaust port 44 will be exposed above the hammer piston so as to exhaust pressure from upper chamber 36. At the uppermost or turnaround position of the hammer piston, the lower edge 48 thereof exposes lower exhaust port 45 to exhaust lower working chamber 39. When the tool is suspended off bottom (FIG. 3), anvil 10 will drop abnormally until enlargement l7 rests upon upper end 21 of adapter nut 9; At this time, shuttle groove 27 will somewhat overlap blowing port 45 so that the high-pressure working fluid will flow directly through exhaust passages 43 into anvil exhaust duct 18, etc. As will be explained hereafter, lower working chamber 39 will be vented at the same time.

With reference to FIG. 2, a small, cylindrical chamber 50 extends diagonally inwardly and rearwardly from the intersection of forward face 13 and side face 16 of the bit and is provided with a liner 51 having a countersunk upper portion, as at 52, and slidably receiving a small, elongated plunger 53 having an upper collar 54 A coiled compression spring 55 normally urges collar 54 against a shoulder 56 at the upper end of chamber 50 and has a hardened cutter insert 57 at its lower end. Collar 54 has a central boss 58 which normally enters the countersunk lower portion 59 of a diagonal control passage 60 extending to and opening into intermediate portion 19 of the exhaust duct through the anvil.

The upper portion 18 of the anvil passage is of somewhat greater diameter than the lower extremity 28a of the control rod so as to provide an annular passage 62 between the rod and anvil. A frustoconical shell 63, in this case welded to the lower end of control rod shell 31, extends below the control rod and, normally, slidably receives the upper end portion 64a of a tubular structure 64 which is lodged in intermediate portion 19 of the anvil passage. Conical lugs 64b on structure 64 rest against incline 19a in the anvil passage while permitting free passage of fluid therepast. A sealing O'ring 64c is provided at the lower end of structure 64. The intermediate portion 64d of the tubular structure is slightly spaced from the intermediate portion 19 of the anvil passage to provide an annular passage 65 with which previously mentioned diagonal control passage 60 communicates exteriorly and, normally, independently of the exhaust duct 66 through structure 64.

FIG. 41 represents diagrammatically the pressure conditions above or behind hammer piston 24 (curve A), pressure conditions beneath (forwardly) of the hammer piston (curve B), and the position of the hammer piston (curve C). ln each case, the abscissae represent time, the total time of a cycle of the hammer piston in this instance being approximately 0.060 seconds. The ordinates in the case of curves A and B represent pounds-per-square-inch absolute. The ordinates with respect to curve C represent inches. The line D represents the critical pressure beneath the hammer and in passage 60 at which boss 58 on plunger 53 advances from passage countersink 59 to expose the entire area of collar 54 to the pressure in control passage 60. Thus, lug 58 has the effect of limiting the advanced positioning of cutter 57 during which the striking blow occurs, to the time between the points 70 and 71 on the curve B during which plunger 53 drives quickly downwardly and outwardly to stroke a chipping blow against the corner portion 72 of the hole bottom. Maximum pressure in passage 60 and in forward working chamber 39 is reached at the point 73, while at the point 74, maximum pressure is reached in the upper working chamber just prior to TDC of the hammer piston. Critical pressure beneath the hammer (Curve 8) is again reached at point 71 which permits spring 55 to return the plunger to its rest position, with boss 58 in passage countersink 59. The return motion of the plunger between points 71 and 75 occupies approximately 80 percent ofthe cycle time.

Following the guage-cutting stroke and dwell of the plunger, the hammer enters its power stroke and ultimately strikes the anvil. Just before striking of the anvil, pressure in forward working chamber 39 reaches the low point 76 (curve B). Soon this pressure begins to build up and, when line D is reached, a chipping blow of plunger 53 is again initiated.

Thus, the frequency of the gauge-cutting device is the same as that of the main hammer piston. One or more of the gaugecutting devices may be provided, as needed, to insure drilling of the hole at a diameter slightly greater than the diameter of the bit proper. The dimensions of the percussion motor will be adjusted to accommodate the slight increase of volume which must be filled by working fluid during lifting of the hammer piston. The alternate axial and diagonal blows will continue as long as the tool is on bottom and the lower end of adapter 8 rests on shoulder 75 of the bit.

FIG. 3 shows the tool rotated so that the gauge cutter is out of the plane of the view and the tool is hanging. The upper portion 640 of the tubular structure will withdraw from conical shell 63 (FIG. 3) permitting venting of lower working chamber 39 through passage 18 and the clearance 76 between shell 63 and the tubular structure. Moreover, at this time, insufficient pressure will be developed in passage 60 to cause actuation of diagonal plunger 53. Thus, the hammer piston will remain motionless in its lowermost position, while plunger 53 will remain in its uppermost position and the full force of working fluid will "blow" through exhaust duct 66, 20.

The particular type of percussion motor shows is exemplary, but any other type may be used with the novel rock bit structure, provided a control pressure can be tapped which fluctuates so as to produce the periodical gauge-chipping action of the individual cutting plungers 53. High-pressure passaging 18, 19 leading to the gauge cutter may be otherwise formed and may communicate directly with another part of the percussion motor, for instance, top chamber 36. Moreover, in a broad sense, other types of percussive action may be utilized and distributed to provide more-or-less concurrent or sequential axial and diagonal or lateral cutting blows.

The invention may be modified in various respects as will occur to those skilled in the art and the exclusive use of all modifications as come within the scope of the appended claims as contemplated.

I claim:

1. A percussion-type rock bit comprising a solid body with forward working surface and sidewall structure and a rearward, anvilforming part, hardened cutter inserts in said surface, a chamber extending diagonally into said body from an opening therein adjacent the intersection of said wall structures, a plunger reciprocable in said chamber along a line inclined to the axis of said body, a hardened cutter element on the forward face of said plunger, and a fluid passage extending from said chamber through said anvil-forming part for transmitting to said plunger operating fluid pressures to which said anvil-forming part is subjected.

2. In combination in a percussion drill, a differential fluid pressure motor including a working cylinder, an anvil received in the forward part thereof, a hammer piston reciprocable in said cylinder for beating upon said anvil, a rock bit on the forward part of said anvil having a body with forward and sidewall structures, hardened cutter inserts in said forward wall structure for applying blows from said piston axially to the bottom of a hole being drilled, an exhaust and cleanout fluid duct extending through said anvil and said body, a chamber extending diagonally into said body from an opening adjacent the intersection of said body forward and sidewall structures, a plunger reciprocable in said chamber, a hardened cutter element on the forward face of said plunger, and a fluid passage connecting said chamber rearwardly of said plunger to said working cylinder forwardly of said hammer piston for causing said element to apply a forward and outward blow to the periphery of the hole being drilled for maintaining the gauge of the hole.

3. The combination described in claim 2 in which said motor includes a control rod extending axially through said working cylinder and said piston and into said anvil and connecting with said exhaust duct therein, tubular means in said exhaust duct and normally connecting with said control rod for transmitting motor exhaust through said anvil and bit, said fluid passage under normal working conditions being disconnectcd from said exhaust duct, said anvil being forwardly movable in said working cylinder when said motor is suspended off bottom to cause disconnection of said tubular means and said control rod and direct connection of said exhaust duct and said working cylinder forward part.

4. A drilling tool as described in claim 2 further including means retarding the forward motion of said plunger to permit buildup of fluid pressure thereon sufficient to produce a sharp cutting blow of said cutting element.

Patent Citations
Cited PatentFiling datePublication dateApplicantTitle
US1612338 *Oct 3, 1923Dec 28, 1926Berry Reni SDrilling mechanism
US2942850 *Jul 23, 1957Jun 28, 1960Mckee CompanyMultiple drill
US3117634 *Feb 13, 1959Jan 14, 1964Nils Torsten NeldasGround borers
Referenced by
Citing PatentFiling datePublication dateApplicantTitle
US3895680 *Apr 19, 1973Jul 22, 1975Cook Allen BFluid actuated hammer
US3941196 *Oct 24, 1974Mar 2, 1976Bakerdrill, Inc.Percussive air hammer and core bit apparatus
US4100976 *Dec 6, 1976Jul 18, 1978Reed Tool Co.Pneumatic impact drilling tool
US4133393 *Jul 25, 1977Jan 9, 1979Compair Construction And Mining LimitedDown-the-hole percussion drills
US4186810 *Jul 5, 1977Feb 5, 1980John Macdonald & Company (Pneumatic Tools) LimitedFluid operated undercutter
US4921056 *Apr 6, 1988May 1, 1990Ennis Melvyn S JHammer drills for making boreholes
US4940097 *Dec 13, 1988Jul 10, 1990Martini Leo AFluid powered rotary percussion drill with formation disintegration inserts
US5115875 *Mar 1, 1990May 26, 1992Ennis Melvyn S JHammer drills for making boreholes
US8056651 *Nov 15, 2011Baker Hughes IncorporatedAdaptive control concept for hybrid PDC/roller cone bits
US8127864 *Nov 23, 2009Mar 6, 2012Longyear Tm, Inc.Hydro-percussive mechanisms for drilling systems
US8141664Mar 27, 2012Baker Hughes IncorporatedHybrid drill bit with high bearing pin angles
US8157026Apr 17, 2012Baker Hughes IncorporatedHybrid bit with variable exposure
US8191635Oct 6, 2009Jun 5, 2012Baker Hughes IncorporatedHole opener with hybrid reaming section
US8205686 *Oct 9, 2008Jun 26, 2012Baker Hughes IncorporatedDrill bit with adjustable axial pad for controlling torsional fluctuations
US8336646Dec 25, 2012Baker Hughes IncorporatedHybrid bit with variable exposure
US8347989Jan 8, 2013Baker Hughes IncorporatedHole opener with hybrid reaming section and method of making
US8356398Jan 22, 2013Baker Hughes IncorporatedModular hybrid drill bit
US8448724May 28, 2013Baker Hughes IncorporatedHole opener with hybrid reaming section
US8459378Jun 11, 2013Baker Hughes IncorporatedHybrid drill bit
US8678111Nov 14, 2008Mar 25, 2014Baker Hughes IncorporatedHybrid drill bit and design method
US8950514Jun 29, 2011Feb 10, 2015Baker Hughes IncorporatedDrill bits with anti-tracking features
US8978786Nov 4, 2010Mar 17, 2015Baker Hughes IncorporatedSystem and method for adjusting roller cone profile on hybrid bit
US9004198Sep 16, 2010Apr 14, 2015Baker Hughes IncorporatedExternal, divorced PDC bearing assemblies for hybrid drill bits
US9255450 *Apr 17, 2013Feb 9, 2016Baker Hughes IncorporatedDrill bit with self-adjusting pads
US9353575Nov 15, 2012May 31, 2016Baker Hughes IncorporatedHybrid drill bits having increased drilling efficiency
US20100025119 *Oct 13, 2009Feb 4, 2010Baker Hughes IncorporatedHybrid drill bit and method of using tsp or mosaic cutters on a hybrid bit
US20100071956 *Oct 9, 2008Mar 25, 2010Baker Hughes IncorporatedDrill Bit With Adjustable Axial Pad For Controlling Torsional Fluctuations
US20100126772 *Nov 23, 2009May 27, 2010Longyear Tm, Inc.Hydro-percussive mechanisims for drilling systems
US20100155146 *Jun 9, 2009Jun 24, 2010Baker Hughes IncorporatedHybrid drill bit with high pilot-to-journal diameter ratio
US20100224417 *Mar 3, 2009Sep 9, 2010Baker Hughes IncorporatedHybrid drill bit with high bearing pin angles
US20100270085 *Oct 28, 2010Baker Hughes IncorporatedAdaptive control concept for hybrid pdc/roller cone bits
US20100288561 *May 13, 2009Nov 18, 2010Baker Hughes IncorporatedHybrid drill bit
US20110079440 *Apr 7, 2011Baker Hughes IncorporatedHole opener with hybrid reaming section
US20110079441 *Apr 7, 2011Baker Hughes IncorporatedHole opener with hybrid reaming section
US20110079442 *Oct 6, 2009Apr 7, 2011Baker Hughes IncorporatedHole opener with hybrid reaming section
US20110079443 *Apr 7, 2011Baker Hughes IncorporatedHole opener with hybrid reaming section
US20110079444 *Apr 7, 2011Baker Hughes IncorporatedExternal, Divorced PDC Bearing Assemblies for Hybrid Drill Bits
US20110120269 *May 26, 2011Baker Hughes IncorporatedModular hybrid drill bit
US20140311801 *Apr 17, 2013Oct 23, 2014Baker Hughes IncorporatedDrill Bit with Self-Adjusting Pads
WO2014040202A3 *Sep 13, 2013Jul 23, 2015Drillco Tools S.A.Pressurised fluid flow system including multiple working chambers for a down-the-hole hammer drill and normal- and reverse-circulation down-the-hole hammer drills comprising said system
Classifications
U.S. Classification175/96, 173/78, 173/80
International ClassificationE21B10/46, E21B4/00, E21B10/36, E21B4/06, E21B10/56, E21B10/00, E21B6/00
Cooperative ClassificationE21B6/00, E21B10/36, E21B10/56, E21B10/00, E21B4/06
European ClassificationE21B10/36, E21B4/06, E21B10/00, E21B6/00, E21B10/56