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Publication numberUS3694927 A
Publication typeGrant
Publication dateOct 3, 1972
Filing dateSep 30, 1970
Priority dateSep 30, 1970
Publication numberUS 3694927 A, US 3694927A, US-A-3694927, US3694927 A, US3694927A
InventorsSorenson Wayne P
Original AssigneeKimberly Clark Co
Export CitationBiBTeX, EndNote, RefMan
External Links: USPTO, USPTO Assignment, Espacenet
Adhesive curing device
US 3694927 A
Abstract
A device for controlling the heating and thus the degree of cure of an adhesive on the surface of a web by utilizing two heated, rotatable drums movably mounted on a turret. By rotating the turret, the contact time between the web and the surface of the heated drums is varied thereby altering the heat transferred to, and therefore the cure state of, the adhesive.
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Description  (OCR text may contain errors)

Umted States Patent [151 3,694,927

Sorenson [451 t. 3, 1972 [54] ADHESIVE CURING DEVICE 2,680,468 6/1954 Lewis ..l56/583 X Inventor; Wayne P. soren o Appl t Harmon et a1. l x

[73] Assignee: lrgimbgllyslark Corporation, Primary Examiner Daniel Fritsch Attorney-Daniel J. Hanlon, Jr., William D. Herrick [22] Filed: Sept. 30, 1970 and Raymond J. Miller 21 Appl No 76,798 ABSTRACT 52 U.S.C1. ..34/121 34/126 118/60 A device cmtm'ling the heating and thus the 156/322, 156/499, 165/89 165/90 165/96 degree of cure of an adhesive on the surface of a web 51 Int. Cl .1 ..F26b 13/18 by utilizing heated matable drums mvably 58 Field of Search ..156/547, 555, 324, 322, 320, mounted on a turret By rotating the turret, the

15 493,499; 34 115, 9 1 tact time between the web and the surface of the 118/60; 165/89, 90, 96; 117/1196, 62 heated drums is varied thereby altering the heat transferred to, and therefore the cure state of, the adhesive. [56] References Cited 1 Claim, 3 Drawing figures ADHESIVE CURING DEVICE DESCRIPTION OF THE INVENTION This invention relates generally to method and apparatus for heating adhesive compositions on a moving web. In the context of my invention, the term web includes all films, scrims, or sheets capable of being passed in contact with drum surfaces. More particularly, my invention concerns controlling the final condition of an adhesive on a moving web independent of changes in processing speed, heating temperature, or the like.

For many applications it is desired to apply an adhesive to a travelling web and to heat or otherwise cure the adhesive to some degree to promote bonding. In the context of this invention, the term cure includes any change in the physical properties of the adhesive resulting from the application of heat. For example, a plastisol adhesive may be warmed to form a continuous film or heated to a state of a viscous, tacky mass. Alternatively elastomeric adhesive may be either tacky or fully set depending upon the degree to which they have been treated.

A common means for raising the temperature of an adhesive carried on a web is to pass the web around a heated drum so that the adhesive contacts at least a portion of the drums surface. Alternatively, the side of the web opposing the adhesive bearing side may be placed in contact with the drums surface and the temperature of the adhesive material raised by conduction through the web.

In these and other similar situations a problem frequently arises when it becomes necessary, for mechanical or other reasons, to change the speed at which the web may be moving. Inasmuch as the drum temperature remains essentially constant, a decrease (or increase) in web speed causes a corresponding extension (or shortening) of the time at which the web is in contact with the drum and, consequently, overheating (or underheating) of the adhesive. A result of such a change often is an unsatisfactory cured adhesive and wasted product.

In other cases the speed at which a machine may be operated is governed by the cure state of the adhesive. Faster and more efficient operation would be possible but for the fact that the adhesive would be green or insufficiently cured. By providing a way to accommodate increased speeds while maintaining desired heating of the adhesive, this problem may be overcome.

In still another mode of operation where the speed and roll temperature are maintained constant, it may be desirable to either change the adhesive composition or vary its degree of cure. Heretofore such a requirement would have forced a corresponding alteration in speed or roll temperature.

It is an object of the present invention to provide means for controlling the heating of such adhesives whereby compensation may be made for changes in web speed.

Related to this object, it is further an aim of the present invention to reduce the amount of waste or substandard production resulting from changes in web speed.

It is yet another object of the present invention to allow increased web speeds in those situations where the adhesive cure state is a factor which limits web velocity.

A related object is to provide for changes in adhesive cure state or composition without necessitating corresponding alterations in web speed or roll temperature.

It is apparent that the present invention has other utility than has been specifically mentioned in the preceding paragraphs. For example one or more events may cause a reduction in the temperature of the heated drum. Ordinarily this would be expected to force a reduction in web speed in order to maintain adhesive cure. The present invention may be utilized to increase the contact time with the heated surface without changing web speed--or at least with a reduced change being necessary.

Other objects and advantages of the invention will become apparent upon reading the following detailed description and upon reference to the drawings, in which:

FIG. 1 is a side view of the turret structure of the invention showing two possible positions of the heated drums;

FIG. 2 is a front view of the same structure; and

FIG. 3 is a graph showing the rate of change of viscosity with temperature for two general types of plastisol adhesives.

While the invention will be described in connection with a preferred embodiment, it will be understood that I do not intend to limit the invention to that embodiment. On the contrary, I intend to cover all alternatives, modifications and equivalents as may be included within the spirit and scope of the invention as defined by the appended claims.

Turning first to FIG. 1 there is shown a turret 10 including a beam 11 pivotable about axis 12 and rolls 14 at the ends of the beam, at least one of the rolls being heated. A sheet or web 16 carrying a plastisol adhesive on one or both of its surfaces is passed over the rolls 14 which are rotating in opposite directions about axis 18. Rolls 14 are heated to promote curing of the adhesive, and either or both rolls may be driven by motors (not shown), or they may be mounted so as to be freely rotatable if desired. From the rolls 14 the web or sheet is passed over a guide roll 20 for further processing.

In accordance with one aspect of the invention, when the web 16 speed decreases and it is desired to decrease the final temperature of the web and thus the final degree of cure of the adhesive, turret 10 is rotated clockwise, for example, to the alternate position indicated by broken lines in FIG. 1. From FIG. 1 it can be seen that, by repositioning rolls 14 as indicated, the contact between the sheet 16 and the surface of heated rolls 14 is reduced, thus decreasing the time during which web 16 is in contact with the rolls 14, the amount of heat transferred to the web, and the state of cure of the adhesive. Similarly, should the web 16 speed remain constant and either the drum 14 temperature increase or the adhesive require less heat, the same rotation of the turret 10 tends to maintain the final temperature-cure condition of the adhesive at a predetermined condition. Conversely should more heat be required, the turret it) may be rotated counterclockwise.

FIG. 2 presents a front view of the apparatus shown in FIG. 1. In addition there is shown in FIG. 2 a preferred arrangement for heating rolls 14. Steam from a source (not shown) enters through single port 22 and is fed through conduits 24 to rolls 14. These conduits move with the turret and avoid the necessity for using any flexible piping which would otherwise be required to feed each roll separately. Condensate removal is effected by a conventional condensate syphon, omitted from the drawing for reasons of clarity.

The relative angle of the rolls with respect to the direction of web travel may be controlled through the use of known power transmission and locking systems. For example, as shown, worm gear reducer 40 may be utilized in combination with pinion 42. This arrangement is self-locking, and each revolution of the worm advances the gear a number of teeth proportional to the number of threads on the worm in the appropriate direction. Alternatively the controls may be automated so as to allow remote operation of the turret.

FIG. 3 generally illustrates the viscosity behavior of plastisol adhesives as a function of temperature. These adhesives are extensively used as binders between cellulose wadding and nonwoven reinforcements such as the scrims described in I-lirschy U.S. Pat. No. 2,841,202 or the drafted webs described in Sokolowski U.S. Pat. No. 3,327,708. The combination has a fabriclike feel and is inexpensive when compared with fabrics for which it is a substitute.

As is evidenced from FIG. 3, the viscosity of the plastisol represented by the solid line increases as the temperature is increased from a point A up to a point C. Thereafter the viscosity decreases as temperature increases. Point C is designated as the fusion point of the plastisol and, as described in TAPPI 50, 7OA-84A, fusion corresponds to that state in which the plastisol exists as a continuous plastic phase. Prior to fusion, the plastisol iseither a two-phase system of resin particles distributed in plasticizer (termed the fluid state and designated as the region A to B in FIG. 3) or discontinuous resin particles swelled with plasticizer (termed the gel state and designated as the region B to C in FIG. 3).

Ordinarily gelling occurs at about l40220 F. with the plastisol having a viscosity of about 10 10 centipoise. Fusion occurs at about 280 350 F. at a I viscosity of 10 l0 centipoise. The gel point for a particular plastisol can be determined by the hot bench test method described in Plastic Technology Oct. 1960, pages 4347.

The dotted line in FIG. 3 illustrates the viscosity temperature characteristics of another plastisol. As is evident, this plastisol fuses faster than the one previously described, i.e. fusion can be obtained with a smaller temperature increase. Plasticizer selection can be used to establish an appropriate fusion rate. Examples of suitable plastisols include vinyl chloride polymers or copolymers and organic phthalate, sebacate, adipate, or phosphate esters as plasticizers. In addition, useful plastisols can contain solvents or thinnets in amounts up to about 20 percent.

With respect to the present discussion, it is important to note that, for a given film or web speed and roll temperature, the present invention may be used to select an operating oint on the curves shown in FIG. 3. Furthermore IS invention may be used to accommodate properties which vary between different plastisols as exemplified in FIG. 3. By adjusting the surface contact between the sheet or film and the heated rolls according to the present invention so that the temperature reached is that marked T a degree of cure for the adhesive represented by the broken line can be obtained which is similar to that obtained at T with the adhesive which is represented by the solid line in FIG. 3.

Having described the invention in terms of several applications other uses and embodiments will suggest themselves to one skilled in this art. It is intended that this invention embrace all such uses and embodiments falling within the scope of the claim which follows.

Iclaim:

1. Apparatus for controlled heating of an adhesive on a moving web including two heatable drums rotatably mounted on a turret so that opposite sides of said web sequentially pass into contact with the surface of the respective drums and heat is transferred from at least one drum to the adhesive, and

means for rotating the turret whereby on rotation of the turret the amount of contact between both of the drums and the web may be simultaneously varied.

Patent Citations
Cited PatentFiling datePublication dateApplicantTitle
US2680468 *Aug 1, 1949Jun 8, 1954Lewis Gilbert LLaminating machine
US3183137 *Dec 5, 1960May 11, 1965Johnson & JohnsonMethods and apparatus for treating sheet materials
US3608520 *Sep 12, 1969Sep 28, 1971Bethlehem Steel CorpCoating apparatus
Referenced by
Citing PatentFiling datePublication dateApplicantTitle
US3946800 *Sep 26, 1974Mar 30, 1976Molins Machine Company, Inc.Preheater and method of controlling wrap of a web
US3960475 *Jul 8, 1975Jun 1, 1976Westvaco CorporationAngular indexing mechanism
US4128348 *Jul 12, 1976Dec 5, 1978Steele Associates, Inc.Method and apparatus for applying ink to ribbons
US4181039 *Nov 3, 1977Jan 1, 1980The Black Clawson CompanyDryer unit for web dryer section
US4185133 *Jun 2, 1978Jan 22, 1980Gaf CorporationCoating with polyvinyl chloride and curing
US4337771 *Dec 21, 1979Jul 6, 1982Johnson & Johnson Baby Products CompanyConformable disposable diaper having reinforced portions
US4394206 *Dec 17, 1981Jul 19, 1983H. B. Fuller CompanyApparatus and method for applying an elongated tab to a moving substrate
US4597310 *May 20, 1985Jul 1, 1986Valmet OyDrive arrangement for cylinders in a paper machine
US5273602 *Oct 2, 1992Dec 28, 1993Hercules IncorporatedRibbonizing method for selectively heating a respective one of a plurality of fiber tows
US5290389 *Sep 21, 1992Mar 1, 1994Hercules IncorporatedFiber placement delivery system with modular cut/add actuators
US5609685 *Mar 2, 1995Mar 11, 1997Interplastic SaApparatus suitable for providing directly by means of calendering an excellent anchorage between a fabric and its plastic coating material
US5636812 *Aug 20, 1996Jun 10, 1997Kimberly-Clark CorporationFor dispensing sheet material from rolls of sheet material
US5698066 *Aug 3, 1992Dec 16, 1997Alliant Techsystems Inc.Band fiber forming and placement delivery head
US5916409 *Feb 1, 1996Jun 29, 1999Bhs Corrugated Maschinen Und Anlagenbau GmbhProcess and device for heating a moving web
US6485402 *Apr 13, 1999Nov 26, 2002Bhs Corrugated Maschinen-Und Anlagenbau GmbhDevice for heating a moving material strip, especially preheater for a corrugated board machine
US6752190 *Sep 15, 1993Jun 22, 2004Alliant Techsystems Inc.Cure-on-the-fly system
Classifications
U.S. Classification34/121, 165/96, 165/90, 118/60, 156/499, 165/89, 156/322, 34/126
International ClassificationB29B13/02, B29C35/02, B29B13/00
Cooperative ClassificationB29B13/023, B29C35/0277, B29C2037/90
European ClassificationB29B13/02D, B29C35/02M