US3725342A - Curable composition comprising a di-primary diamine containing hydantoin rings and a polyepoxide compound - Google Patents

Curable composition comprising a di-primary diamine containing hydantoin rings and a polyepoxide compound Download PDF

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US3725342A
US3725342A US00161911A US3725342DA US3725342A US 3725342 A US3725342 A US 3725342A US 00161911 A US00161911 A US 00161911A US 3725342D A US3725342D A US 3725342DA US 3725342 A US3725342 A US 3725342A
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bis
curing
epoxide
aminopropyl
ether
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D Porret
J Habermeier
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Novartis AG
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Ciba Geigy AG
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G59/00Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
    • C08G59/18Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing
    • C08G59/40Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing characterised by the curing agents used
    • C08G59/50Amines
    • C08G59/5046Amines heterocyclic
    • C08G59/5053Amines heterocyclic containing only nitrogen as a heteroatom
    • C08G59/5073Amines heterocyclic containing only nitrogen as a heteroatom having two nitrogen atoms in the ring

Definitions

  • ABSTRACT New bis-( l-y-aminopropy1-hydantoinyl-3 )-alkanes for example '1,6-bis-( l '-(y-aminopropyl)-5 ',5 -dimethylhydantoinyl-3 )-hexane or B,,6-bis(1-(3- aminopropyl)-5,5-dimethyl-hydantoinyl-3j-diethyl ether, and their use as curing agents in curable moulding, coating and adhesive compositions which contain a polyepoxide compound, for example a liquid polyglycidyl ether of bisphenol A.
  • a polyepoxide compound for example a liquid polyglycidyl ether of bisphenol A.
  • Curing can be carried out at relatively low temperatures, for example at C.
  • the new type of curing agent bridges, in respect of its gradation of reactivity, a gap between aliphatic polyamines and cycloaliphatic polyamines.
  • the new curing agents furthermore have the advantage relative to the aromatic polyamines of being non-toxic.
  • the subject of the present invention are thus new diprimary diamines containing two hydantoin rings, of formula perties which however do not always suffice for the highest requirements.
  • the aliphatic polyamines are furthermore not physiologically harmless.
  • the cycloaliphatic polyamines, such as diaminodicyclohexylmethane, are as a rule less toxic than the aliphatic polyamines but on the other hand cure more slowly, and at only moderately elevated cure temperatures (for example 40 C) it is in general not possible to achieve optimum properties of castings or coatings.
  • Curable mixtures of epoxide resins and aromatic polyamines such as phenylenediamine or 4,4'-diaminodiphenylmethane, can as a rule only be cured at higher temperatures to give industrially usable products. Furthermore the aromatic amines are more or less strongly toxic.
  • hydrogenation is preferably carried out in the presence of ammonia and a hydrogenation catalyst such as Raney nickel or Raney cobalt.
  • the bis-(B-cyanoethylhydantoins) of formula (II) used as starting substances in the process according to the invention are industrially conveniently accessible through the addition of acrylonitrile (cyanoethylation) in the presence of a catalyst such as the example NaOH or KOH, to a bishydantoin of formula wherein R, R R,', R, and R have the same significance as in formula (I).
  • a catalyst such as the example NaOH or KOH
  • the bis(hydantoins) of formula (III) can be easily obtained in accordance with the process described in U.S. Pat. No. 3,296,208, by condensation of 1 mol of each of the two hydantoins of formulas (IV a and IV b can be identical or different hydantoins) with 1 mol of a dihalide of formula Hal R Hal v where Hal represents a halogen atom and R has the same significance as in formula (I), in the presence of 2 equivalents of alkali.
  • hydantoins of formulas (IV a) or (IV b) there may for example be mentioned: hydantoin, S-methyl-hydantoin, S-ethyl-hydantoin, S-propyl-hydantoin, 1,3-diazaspiro(4.4)nonane-2,4-dione, 1,3-diazaspiro(4.5)decane-2,4-dione, 5,5-diethyl-hydantoin, 5- methyl-S-ethyl-hydantoin and especially 5,5-dimethylhydantoin.
  • dihalides of formula (V) there may be mentioned: methylene chloride, l,2-dichlorethane, l,2- or 1,3- dichloropropane, 1,2- or 1,3- or 1,4- or 2,3-dichlorobutane, 1,2- or 1,3- or 1,4- or 1,5- or 2,3- or 2,4- dichloropentane, the corresponding dichlorohexanes, heptanes, -octanes, -nonanes, -decanes, -undecanes, dodecanes, -hexadecanes, -octadecanes, l,4-dichloro- 2-butene, di-(2-chlorethyl)-formal, di-(2-chlorethyl)- ether, l,4-dichloro-2-methylbutane, 1,3-dichloro-2- hydroxy-propane, l,5-dichlor
  • the wm-bis-(5,S-dimethyl-hydantoinyl- 3) derivatives of straight-chain hydrocarbons of the paraffin series are used as starting substances.
  • the catalytic hydrogenation of the bis-(Bcyanoethyl-hydantoins) of formula (II) appropriately takes place in the presence of a hydrogenation catalyst and of ammonia.
  • the presence of ammonia largely suppresses the production of undesired by-products, such as secondary amines, condensed products and the like.
  • Ammonia can for example be employed in the gaseous or liquid form or in the form of a solution in methanol, dioxan and other solvents.
  • Raney nickel and Raney cobalt are particularly effective as hydrogenation catalysts. It is also possible to use a cobalt oxide catalyst on a suitable carrier material, this catalyst being reduced to cobalt metal catalyst in the stream of hydrogen.
  • the catalytic reduction is as a rule carried out by mixing the bis-(B-cyanoethylhydantoin) with the ammonia and catalyst and passing hydrogen gas into the reaction mixture.
  • the hydrogenation can in principle be carried out at atmospheric pressure and room temperature, but elevated pressures of 50 atmospheres and above, as well as elevated reaction temperatures in the range of 50 to 150 C are preferred.
  • the hydrogenation is continued until no further hydrogen is absorbed.
  • the catalyst is separated off, for example by filtration, and the ammonia and solvent are distilled off.
  • the new diamines of formula (I) represent valuable curing agents for epoxide resins.
  • the subject of the present invention are hence also curable mixtures which are suitable for the manufacture of mouldings, impregnations, coatings and adhesive bonds, and which are characterized in that they contain (a) a polyepoxide compound with an average of more than one epoxide group in the molecule; and (b) as the curing agent, a di-primary diamine containing two hydantoin rings, of formula (I).
  • Possible polyepoxide compounds (a) are above all those with an average of more than one glycidyl group, B-methylglycidyl group or 2,3-epoxycyclopentyl 'group bonded to a hetero-atom (for example sulphur, preferably oxygen or nitrogen); the following may be mentioned especially: bis(2,3-epoxycyclopentyl)ether,
  • N-glycidyl derivatives of amines, amides and heterocyclic nitrogen bases such as N,N-diglycidyl-aniline, N ,N-diglycidyl-toluidine, N,N,N ,N -tetraglycidylbis(p-amino-phenyD-methane; triglycidyl-isocyanurate; N,N-diglycidyl-ethyleneurea; N,N'-diglycidyl-5,5- dimethyl-hydantoin, N,N'-diglycidyl-5-isopropyl-hydantoin; N,N'-diglycidyl-5,5-dimethyl-6-isopropyl 5,6- dihydro-uracil.
  • N,N-diglycidyl derivatives of amines, amides and heterocyclic nitrogen bases such as N,N-diglycidyl-aniline, N ,N-diglycidyl-toluidine
  • active diluents such as for example styrene oxide, butyl glycidyl ether, isooctyl glycidyl ether, phenylglycidyl ether, cresyl glycidyl ether or glycidyl esters of synthetic highly branched mainly tertiary aliphatic monocarboxylic acids (CARDURA E) can be added to the polyepoxides in order to lower the viscosity.
  • active diluents such as for example styrene oxide, butyl glycidyl ether, isooctyl glycidyl ether, phenylglycidyl ether, cresyl glycidyl ether or glycidyl esters of synthetic highly branched mainly tertiary aliphatic monocarboxylic acids (CARDURA E) can be added to the polyepoxides
  • the curing of the curable mixtures according to the invention to give mouldings and the like is appropriately carried out in the temperature range of 20 to C, preferably at 30 to 60 C.
  • the curing can, in a known manner, also be carried out in two or more phosphate,
  • the first curing stage being carried out at a lower temperature (for example about 40 C) and the post-curing at a higher temperature (for example 100 C).
  • the curing can, if desired, also be carried out in two stages by first prematurely stopping the curing reaction or carrying out the first stage at room temperature or at only slightly elevated temperature, whereupon a curable precondensate which is still fusible and soluble (a so-called B-stage) is obtained from the epoxide component (a) and the amine curing agent (b).
  • a curable precondensate which is still fusible and soluble
  • Such a precondensate can for example serve for the manufacture of prepregs, compression moulding compositions or especially sintering powders.
  • accelerators for curing with amines for example monophenols or polyphenols, such as phenol or diomethane, salicylic acid, tertiary amines or salts of thiocyanic acid, such as NI-I SCN, can be added.
  • curing denotes the conversion of the soluble, either liquid or fusible, polyepoxides into solid, insoluble and infusible, three-dimensional crosslinked products or materials, and in particular as a rule with simultaneous shaping to give mouldings, such as castings, pressings, laminates and the like or two-dimensional structures such as coatings, lacquer films or adhesive bonds.
  • curable mixtures according to the invention from polyepoxide compounds (a) and bis(-y-aminopropylhydantoins) of formula (I) as curing agents can furthermore be mixed, in any stage before curing, with usual modifiers such as extenders, fillers and reinforcing agents, pigments, dyestuffs, organic solvents, plasticizers, flow control agents, agents for conferring thixotropy, flameproofing substances or mould release agents.
  • usual modifiers such as extenders, fillers and reinforcing agents, pigments, dyestuffs, organic solvents, plasticizers, flow control agents, agents for conferring thixotropy, flameproofing substances or mould release agents.
  • Suitable organic solvents for modifying the curable mixtures are forexample toluene, xylene, n-propanol,
  • Dibutyl, dioctyl and dinonyl phthalate, tricresyl trixylenyl phosphate and also polypropylene glycols can be employed as plasticizers for modifying the curable mixtures.
  • Silicones, cellulose acetobutyrate, polyvinyl butyral, waxes, stearates and the like (which in part are also employed as mould release agents) can be added as flow control agents when employing the curable mixtures, especially in surface protection.
  • the polyepoxide compounds can furthermore be partially esterified in a known manner with carboxylic acids, such as, especially, higher unsaturated fatty acids. It is furthermore possible to add other curable synthetic resins, for example phenoplasts or aminoplasts to such lacquer resin formulations.
  • the curable mixtures according to the invention can be manufactured in the usual manner with the aid of known mixing equipment (stirrers, kneaders, rolls and the like).
  • the curable epoxide resin mixtures according to the invention are above all employed in the fields of surface protection, the electrical industry, laminating processes and the building industryv They can be used, in a formulation suited in each case to the special end use, in the unfilled or filled state, optionally in the form of solutions or emulsions as paints, lacquers, as sintering powders, compression moulding compositions, injection moulding formulations, dipping resins, casting resins, impregnating resins, binders and adhesives, as
  • parts denote parts by weight and percentages denote percentages by weight.
  • parts by volumeand parts by weight bear the relation of the milliliter to the gram.
  • EPOXIDE RESIN A Polyglycidyl ether resin (commercial product) manufactured by condensation of diomethane (2,2- bis(p-hydroxyphenyl)-propane) with a stoichiometric excess of epichlorhydrin in the presence of alkali, consisting mainly of diomethane-diglycidyl ether of formula CH3 I -0- t o om-onorrz which is liquid at room temperature and has the following characteristics:
  • Epoxide content 5.1 5.5 epoxide equivalents/kg Viscosity (Hoeppler)-at 25 C: 9,000 13,000 cP EPOXIDE RESIN B Liquid hexahydrophthalic acid diglycidyl ester (commercial product) Epoxide content: 6.3 epoxide equivalents/kg Viscosity (Hoeppler) at25 C: 475 c? Epoxide RESIN C
  • Polyglycidyl ether resin (commercial product) consisting mainly of the diglycidyl ether of 2,2-bis-(4'- hydroxycyclohexyl)-propane of formula which is liquid at room temperature and has the following characteristics:
  • Test specimens of dimensions 120 X X 10 mm were in each case cast for determining the heat distortion point according to Martens (DIN 53,458). Sheets of dimensions 120 X 120 X 4 mm were cast for testing the arcing resistance and the tracking resistance (VDE 0303).
  • Example 1 a A solution of 588 g of 1,6-bis-(5',5'-dimethylhydantoinyl-3')-n-hexane in 600 ml of dioxane is mixed at 1 10 C with 2 ml of 30 percent strength aqueous sodium hydroxide solution, whilst stirring. 194 g of acrylonitrile (3.65 mols) are added dropwise over the course of minutes and the heating bath is removed. The temperature of the reaction mixture remains at 108 C and the pH is about 8. During the dropwise addition the acrylonitrile boils under reflux, and at the end of the dropwise addition practically all the acrylonitrile has reacted.
  • Example 2 A mixture of 269.93 g of B, B'-di-(5,5-dimethylhydantoinyl-3)-diethy1 ether (0.828 mol) and 89,04 g of acrylonitrile (1.68 mols) is heated to 50 C and 1.2 ml of 30 percent strength aqueous sodium hydroxide solution are then added.
  • the pasty reaction mixture is heated to 55 C whilst stirring, whereupon a strongly exothermic reaction begins; after removal of the heating bath, the temperature of the mixture further rises to 1 12 C. After about 15 minutes the reaction has ended; the mixture is stirred for a further 30 minutes at C and the excess acrylonitrile is distilled off under a gradually increasing vacuum (62 mm Hg to 15 mm Hg). 3.6 g of acrylonitrile are thus recovered (theory 4.2 g).
  • Viscosity (l-loeppler) at 25 C: 29,300 cP Amine group content: 4.31 equivalents/kg ( 95.6 percent of theory).
  • Example 3 a 201 g (0.75 mol) of bis-(5,S-dimethylhydantoinyl- 3 )-methane are suspended in 240 ml of dimethylformamide in a stirred flask equipped with a reflux condenser, internal thermometer and dropping funnel, whilst stirring. After adding 0.6 ml of 10 N NaOH the suspension is first warmed to about C internal temperature at a constant bath temperature of 142 C, after which the dropwise addition of a total of 84 g of acrylonitrile (1.6 mols) is started. During the dropwise addition the internal temperature rises to about 152 C. The reaction is allowed to continue for about a further hour, in the course of which the internal temperature drops to about C.
  • the solution freed of catalysts by filtration is first completely concentrated on a rotary evaporator at about 80 C bath temperature and about 20 mm Hg. Remnants of volatile constituents which are still present are removed at the same bath temperature but at about 0.1 mm Hg.
  • Example4 a 84.4 g (0.2-mol) of 1,12-bis-(5,5'-dimethylhydantoinyl-3')-n-dodecane, dissolved in 50 ml of. dimethylformarnide, 0.2 ml of N NaOH and 22.2 g (0.42 mol) of acrylonitrile are reacted in accordance with the procedure described in example (3a) and thereafter the reaction product is completely freed of dimethylformamide. 1.2 g (96.7 percent of theory) of a dark brown viscous liquid are obtained. For further purification, the product is dissolved in 100 ml of methyl ethyl stituents. Since the product is evident inadequately.
  • Example 5 a In accordance with the procedure described in example (3a), 84.6 g (0.25 mol) of l,4-bis-(5-isopropylhydantoinyl-3)-n-butane are dissolved in 110 ml of dimethylformamide and reacted with 28.1 g (0.53 mol) of acrylonitrile in the presence of 0.2 ml of 10 N NaOH. Following the post-reaction, 0.2 g of active charcoal are added to the reaction mixture; it is then filtered and the dimethylformamide' is completely removed under reduced pressure.
  • 110 g of a dark brown viscous liquid are obtained, corresponding to a yield of 100 percent of theory.
  • b. 102 g of l,4-bis-[l'-(B-cyanoethyl)-5'-isopropyl-hy dantoinyl-3-]-n-butane are dissolved in 100 ml of isopropyl alcohol and hydrogenated in accordance with ll ll 0 O are obtained in the form of a brown highly viscous oil which according to'the potentiometric titration contains 4 NH equivalents/kg percent of theory).
  • Example I g of epoxide resin A liquid diornethanediglycidyl ether having an epoxide content of 5.25 epoxide equivalents/kg and a viscosity at 25 C of about 9500 CP) are homogeneously mixed at 40 C with 59 g of 1 ,6-bis-[ 1 (y-aminopropyD-S ',5 '-dimethylhydantoinyl-3]-n-hexane according to example 1, having an amine group content of 4.06 equivalents/kg (corresponding to a ratio of equivalents of epoxide groups to equivalents of nitrogen-bonded active hydrogen atoms approx. 1:1 and the resulting mixture (sample A) is poured into aluminum moulds X 135 X 4 mm) prewarmed to 40 C and subjected to the following curing cycle: 24 hours, 40 C 6 hours, 100 C.
  • epoxide resin A liquid diornethanediglycidyl ether having an e
  • a known curable mixture is manufactured from 100 g of expoxide resin A and 29 g of 2- methyl-3,3-bis-(y-aminopropyl)-3,4,5,6-
  • sample B tetrahydropyrimidine
  • This comparison mixture is cured analogously to the sample A according to the invention, for 24 hours at 40 C and then for 6 hours at 100 C.
  • test specimens from sample A according to the invention possess a higher' TABLE II
  • the amount of amine curing agent in samples D to G Sample B 20 in each case corresponds to one equivalent of nitrogenbonded hydrogen atoms per one epoxide equivalent of the epoxide resin.
  • Example III 100 g of epoxide resin A at a time were homogeneously mixed at 40 C with 51.3 g of bis-[ 1-('yaminopropyl)-5,5-dimethyl-hydantoinyl-3 l-methane I and with 73.5 g of 1,12-bis-[l -(y-aminopropyl)-5,S- dimethylhydantoinyl-3']-n-dodecane respectively and the resulting mixtures were poured into prewarmed aluminum moulds (135 X 135 X 4 mm) analogously to example I.
  • Test specimens of dimensions 60 X 10 X 4 mm for determining the flexural strength, deflection, impact strength and water absorption were manufactured from the sheets of the cured shaped material thus obtained.
  • a curable composition of matter which comprises "scoslty at C f475 cP (a) a 1,2 polyepoxide compound having an average of The 'diar nines indicated in the table below were in r than one epoxide group in the molecule and (b) each case carefully mixed with epoxrde resin B in the as the cal-mg agent, a dpp mary dlamme ontainin mixing 'ratio' indicated.
  • test strips of H N-OI-h-CHr an' aluminum alloy registered trade name An- I ticorodal of dimensions 170 x 25 x 1.5 mm.
  • Two II r-2' TT of these test strips at a time were so lined up by means Rr-- 5 3NRN3' 5' -31 of a gauge that the ends spread with the resin-curing ⁇ 4/ ii I I agent mixture overlap by 10 mm, and were then fixed v in this position by means of a hose clip.
  • the resin-curing agent mixture here used as the adhesive was cured for 24 hours at 40 C n P KFUf h ur a 00 wherein R is straight or branched chain alkylene of C.
  • the test specimens were then cooled to room tern.- I from one to 18 carbon atoms which may be interrupted perature and the shear strength'of the adhesive bond by a hetero ether atom, wherein R,,R,', R and R, is

Abstract

New bis-(1- gamma -aminopropyl-hydantoinyl-3)-alkanes, for example 1,6-bis-(1''-( gamma -aminopropyl)-5'',5''dimethylhydantoinyl-3'')-hexane or Beta , Beta ''-bis(1-(3''aminopropyl)-5,5-dimethyl-hydantoinyl-3)-diethyl ether, and their use as curing agents in curable moulding, coating and adhesive compositions which contain a polyepoxide compound, for example a liquid polyglycidyl ether of bisphenol A. Curing can be carried out at relatively low temperatures, for example at C. The new type of curing agent bridges, in respect of its gradation of reactivity, a gap between aliphatic polyamines and cycloaliphatic polyamines. The new curing agents furthermore have the advantage relative to the aromatic polyamines of being non-toxic.

Description

United States Patent 91 Porret et al.
[ 1 Apr. 3, 1973 [75] Inventors: Daniel Porret, Binningen; Juergen Habermeier, Allschwil, both of Switzerland [73 Assignee: Ciba-Geigy AG, Basel, Switzerland [22] Filed: July 12, 1971 [21] Appl. No.: 161,911
Related U.S. Application Data [62] Division of Ser. No. 876,037, Dec. 12, 1969.
[52] U.S. CI. ..260/2 N, 117/161 ZB, 161/184, 260/9, 260/13, 260/18 EP, 260/28, 260/30.4
EP, 260/30.6 R, 260/31'.8 E, 260/32.8 EP,
260/33.2 EP, 260/33.6 EP, 260/37 EP,
260/47 EN, 260/59, 260/77.5 NC, 260/78.4
EP, 260/830 R, 260/831, 260/834 [51] Int. Cl. ..C08g 30/14 [58] Field of Search ..260/309.5, 2 N, 47 EN, 59, 260/78.4 EP, 77.5 NC, 18 EP [56] References Cited UNITED STATES PATENTS 3,296,208 l/1967 Rogers ..260/67.5
FOREIGN PATENTS OR APPLICATIONS 572,090 3/ 1959 Canada 1,546,270 10/ 1968 France OTHER PUBLICATIONS Chem. Abst. 1963 Vol. 59 p. 11635 (1964) Chem. Abst. Vol. 55 col. 17, 655 (1961) Chem. Abst. V01. 59 col. 3907-3908 (1963') Chem. Soc. Japan, Pure Chem. Soc. Vol. 83 p. 318-323 (1962) Primary Examiner--Wil1iam I-I. Short Assistant Examiner-T. Pertilla Attorney-Harry Goldsmith et a1.
[57] ABSTRACT New bis-( l-y-aminopropy1-hydantoinyl-3 )-alkanes, for example '1,6-bis-( l '-(y-aminopropyl)-5 ',5 -dimethylhydantoinyl-3 )-hexane or B,,6-bis(1-(3- aminopropyl)-5,5-dimethyl-hydantoinyl-3j-diethyl ether, and their use as curing agents in curable moulding, coating and adhesive compositions which contain a polyepoxide compound, for example a liquid polyglycidyl ether of bisphenol A. Curing can be carried out at relatively low temperatures, for example at C. The new type of curing agent bridges, in respect of its gradation of reactivity, a gap between aliphatic polyamines and cycloaliphatic polyamines. The new curing agents furthermore have the advantage relative to the aromatic polyamines of being non-toxic.
l Cla im, No Drawings 3,4,5,6-tetrahydropyrimidine derivatives, which carry one or two 'y-aminopropyl groups in the 3-position, as curing agents for epoxide resins. Under comparable curing conditions, these tetrahydropyrimidine derivatives however yield mouldings having lower impact strengths and elongations at break than the mouldings manufactured with the aid of the present 'y-aminopropylhydantoins.
The subject of the present invention are thus new diprimary diamines containing two hydantoin rings, of formula perties which however do not always suffice for the highest requirements. The aliphatic polyamines are furthermore not physiologically harmless. The cycloaliphatic polyamines, such as diaminodicyclohexylmethane, are as a rule less toxic than the aliphatic polyamines but on the other hand cure more slowly, and at only moderately elevated cure temperatures (for example 40 C) it is in general not possible to achieve optimum properties of castings or coatings. Curable mixtures of epoxide resins and aromatic polyamines, such as phenylenediamine or 4,4'-diaminodiphenylmethane, can as a rule only be cured at higher temperatures to give industrially usable products. Furthermore the aromatic amines are more or less strongly toxic.
Thus the following sequence of reactivity applies to the main classes of amine curing agents known as euring agents for epoxide resins: aliphatic amines cycloaliphatie amines aromatic amines.
For practical requirements, a gap hitherto existed in the reactivity gradation between the aliphatic amines and the cycloaliphatic amines. It has now been found that by the use of certain di-primary diamines containing two heterocyclic nuclei, namely bis-( l-y-aminopropylhydantoins). which have hitherto not been described in the literature, it is possible to bridge this previous gap.
At only moderately elevated curing temperatures of 30 to 60 C these bis('y-aminopropylhydantoins) under conditions yield mouldings of improved mechanical properties, above all of better impact strength and elongation at break, than the aliphatic and cycloaliphatic polyamines which are known as curing agents. The physiologically harmless new bis('yaminopropylhydantoins) are furthermore, for many applications, a fully equivalent replacement for the toxic aromatic amines hitherto usual as curing agents for these purposes.
Admittedly some types of amine curing agents for epoxide resins have already been proposed in the literature, in which one or more aminoalkyl groups are located on a heterocylic nucleus. Thus British Pat. Specification No. 869,484 describes mono-aminoalkylpiperazines, such as aminoethylpiperazine, as curing agents for epoxide resins. This class of curing agents yields mouldings having good mechanical properties only at higher curing temperatures, whereasbrittle, industrial unusable castings are obtained at curing temperatures of about 40 C.
French Pat. specification No. l ,399,l7l and Austrian Pat. specification No. 250,024 further describe wherein the symbols R, R R R5 and R have the same significance as in the abovementioned. formula (I), in a manner which isin itself known. The
hydrogenation is preferably carried out in the presence of ammonia and a hydrogenation catalyst such as Raney nickel or Raney cobalt.
The bis-(B-cyanoethylhydantoins) of formula (II) used as starting substances in the process according to the invention are industrially conveniently accessible through the addition of acrylonitrile (cyanoethylation) in the presence of a catalyst such as the example NaOH or KOH, to a bishydantoin of formula wherein R, R R,', R, and R have the same significance as in formula (I). As bis(hydantoins) of formula (III) there may for example be mentioned:
bis(5,5-demethylhydantoinyl-3) methane, l,4-bis(5',5'
'-dimethylhydantoinyl-3 )-butane, 1,2-bis(5 ,5 dimethylhydantoinyl-3 )-ethane, l ,1 2-bis(5 ,5 dimethylhydantoinyl-3 )-dodecane, l,6-bis(5 ,5
dimethylhydantoinyl-3 )-hexane, B,B'-bis(5 ,5 (-dimethylthydantoinyl-3)-diethyl ether, l,4bis(5- isopropylhydantoinyl-3') butane, l,4bis(5isopropylhydantoinyl-3')-butane, and 3,3 tetramethylene-bis (l ,3-diaza-spiro[4;5 ]decanel-glycidyl-2,4-dione).
The bis(hydantoins) of formula (III) can be easily obtained in accordance with the process described in U.S. Pat. No. 3,296,208, by condensation of 1 mol of each of the two hydantoins of formulas (IV a and IV b can be identical or different hydantoins) with 1 mol of a dihalide of formula Hal R Hal v where Hal represents a halogen atom and R has the same significance as in formula (I), in the presence of 2 equivalents of alkali.
As hydantoins of formulas (IV a) or (IV b) there may for example be mentioned: hydantoin, S-methyl-hydantoin, S-ethyl-hydantoin, S-propyl-hydantoin, 1,3-diazaspiro(4.4)nonane-2,4-dione, 1,3-diazaspiro(4.5)decane-2,4-dione, 5,5-diethyl-hydantoin, 5- methyl-S-ethyl-hydantoin and especially 5,5-dimethylhydantoin.
As dihalides of formula (V) there may be mentioned: methylene chloride, l,2-dichlorethane, l,2- or 1,3- dichloropropane, 1,2- or 1,3- or 1,4- or 2,3-dichlorobutane, 1,2- or 1,3- or 1,4- or 1,5- or 2,3- or 2,4- dichloropentane, the corresponding dichlorohexanes, heptanes, -octanes, -nonanes, -decanes, -undecanes, dodecanes, -hexadecanes, -octadecanes, l,4-dichloro- 2-butene, di-(2-chlorethyl)-formal, di-(2-chlorethyl)- ether, l,4-dichloro-2-methylbutane, 1,3-dichloro-2- hydroxy-propane, l,5-dichloro-2,Z-dimethylpentane, di-(B-chlorethyD-thioether, di-(B-chlorethyU-ether, 1,2-, 1,3- or 1,4-dichlorocyclohexane, 4,4- diclorodicyclohexylmethane, 4,4'-dichlorodicyclohexyldimethylmethane, 1,2-, 1,3- or 1,4-di-chloromethylbenzene, l,4-diiodobutan'e, 1,5-dibromopentane, 1,4- dibromo-2-butene, 1,8-dibromoctane, a,)t-dibromo-omor pxylene, glycol-bis-chloracetate and the bismonochloracetates of lower polyglycols.
Preferably, the wm-bis-(5,S-dimethyl-hydantoinyl- 3) derivatives of straight-chain hydrocarbons of the paraffin series are used as starting substances. The catalytic hydrogenation of the bis-(Bcyanoethyl-hydantoins) of formula (II) appropriately takes place in the presence of a hydrogenation catalyst and of ammonia. The presence of ammonia largely suppresses the production of undesired by-products, such as secondary amines, condensed products and the like. Ammonia can for example be employed in the gaseous or liquid form or in the form of a solution in methanol, dioxan and other solvents. Raney nickel and Raney cobalt are particularly effective as hydrogenation catalysts. It is also possible to use a cobalt oxide catalyst on a suitable carrier material, this catalyst being reduced to cobalt metal catalyst in the stream of hydrogen.
The catalytic reduction is as a rule carried out by mixing the bis-(B-cyanoethylhydantoin) with the ammonia and catalyst and passing hydrogen gas into the reaction mixture. The hydrogenation can in principle be carried out at atmospheric pressure and room temperature, but elevated pressures of 50 atmospheres and above, as well as elevated reaction temperatures in the range of 50 to 150 C are preferred. The hydrogenation is continued until no further hydrogen is absorbed. After completion of the hydrogenation the catalyst is separated off, for example by filtration, and the ammonia and solvent are distilled off.
As mentioned initially, the new diamines of formula (I) represent valuable curing agents for epoxide resins.
The subject of the present invention are hence also curable mixtures which are suitable for the manufacture of mouldings, impregnations, coatings and adhesive bonds, and which are characterized in that they contain (a) a polyepoxide compound with an average of more than one epoxide group in the molecule; and (b) as the curing agent, a di-primary diamine containing two hydantoin rings, of formula (I).
Appropriately, 0.5 to L3 equivalents, preferably about 1.0 equivalent, of nitrogen-bonded active hydrogen atoms of the bis('y-aminopropylhydantoin) of formula (I) are used per one equivalent of epoxide groups of the polyepoxide compound (a).
Possible polyepoxide compounds (a) are above all those with an average of more than one glycidyl group, B-methylglycidyl group or 2,3-epoxycyclopentyl 'group bonded to a hetero-atom (for example sulphur, preferably oxygen or nitrogen); the following may be mentioned especially: bis(2,3-epoxycyclopentyl)ether,
diglycidyl ethers or polyglycidyl ethers of polyhydric aliphatic alcohols, such as 1,4-butanediol, or polyalkylene glycols, such as polypropylene glycols; diglycidyl ethers or polyglycidyl ethers of cycloaliphatic polyols, such as 2,2-bis-(4-hroxycyclohexyl)propane; diglycidyl ethers or polyglycidyl ethers of polyhydric phenols, such as resorcinol, bis-( phydroxyphenyl)methane, 2,2-bis(p-hydroxyphenyl)- propane diomethane), 2,2-bis(4-h ydroxy-3',5'- dibromophenyU-propane, 1 ,1 ,2,2-tetrakis-(p-hydroxyphenyl)ethane, or of condensation products of phenols with formaldehyde obtained under acid conditions, such as phenol novolacs and cresol novolacs; diand poly-(B methylglycidyDethers of the above-mentioned polyhydric alcohols or polyhydric phenols; polyglycidyl esters of polybasic carboxylic acids, such as phthalic acid, tei'ephthalic acid, tetrahydrophthalic acid and hexahydrophthalic. acid; N-glycidyl derivatives of amines, amides and heterocyclic nitrogen bases, such as N,N-diglycidyl-aniline, N ,N-diglycidyl-toluidine, N,N,N ,N -tetraglycidylbis(p-amino-phenyD-methane; triglycidyl-isocyanurate; N,N-diglycidyl-ethyleneurea; N,N'-diglycidyl-5,5- dimethyl-hydantoin, N,N'-diglycidyl-5-isopropyl-hydantoin; N,N'-diglycidyl-5,5-dimethyl-6-isopropyl 5,6- dihydro-uracil.
If desired, active diluents such as for example styrene oxide, butyl glycidyl ether, isooctyl glycidyl ether, phenylglycidyl ether, cresyl glycidyl ether or glycidyl esters of synthetic highly branched mainly tertiary aliphatic monocarboxylic acids (CARDURA E) can be added to the polyepoxides in order to lower the viscosity.
The curing of the curable mixtures according to the invention to give mouldings and the like is appropriately carried out in the temperature range of 20 to C, preferably at 30 to 60 C. The curing can, in a known manner, also be carried out in two or more phosphate,
stages, with the first curing stage being carried out at a lower temperature (for example about 40 C) and the post-curing at a higher temperature (for example 100 C).'
The curing can, if desired, also be carried out in two stages by first prematurely stopping the curing reaction or carrying out the first stage at room temperature or at only slightly elevated temperature, whereupon a curable precondensate which is still fusible and soluble (a so-called B-stage) is obtained from the epoxide component (a) and the amine curing agent (b). Such a precondensate can for example serve for the manufacture of prepregs, compression moulding compositions or especially sintering powders.
In order to shorten the gelling times or cure times, known accelerators for curing with amines, for example monophenols or polyphenols, such as phenol or diomethane, salicylic acid, tertiary amines or salts of thiocyanic acid, such as NI-I SCN, can be added.
The term curing as used here denotes the conversion of the soluble, either liquid or fusible, polyepoxides into solid, insoluble and infusible, three-dimensional crosslinked products or materials, and in particular as a rule with simultaneous shaping to give mouldings, such as castings, pressings, laminates and the like or two-dimensional structures such as coatings, lacquer films or adhesive bonds.
The curable mixtures according to the invention from polyepoxide compounds (a) and bis(-y-aminopropylhydantoins) of formula (I) as curing agents can furthermore be mixed, in any stage before curing, with usual modifiers such as extenders, fillers and reinforcing agents, pigments, dyestuffs, organic solvents, plasticizers, flow control agents, agents for conferring thixotropy, flameproofing substances or mould release agents.
As extenders, reinforcing agents, fillers and pigments which can be employed in the curable mixtures according to the invention there may for example be mentioned: coal tar, bitumen, textile fibers, glass fibers, asbestos fibers, boron fibers, carbon fibers, cellulose, polyethylene powder, polypropylene powder; quartz powder; mineral silicates such as mica, asbestos powder or slate powder; kaolin, aluminum oxide trihydrate, chalk powder, gypsum, antimony trioxide, bentones, silica aerogel (AEROSIL), lithopone, baryte, titanium dioxide, carbon black, graphite, oxide colors such as iron oxide, or metal powders, such as aluminum powder or iron powder.
Suitable organic solvents for modifying the curable mixtures are forexample toluene, xylene, n-propanol,
' butyl acetate, acetone, methyl ethyl ketone, diacetonealcohol, ethylene glycol monomethyl ether, monoethyl ether and monobutyl ether.
Dibutyl, dioctyl and dinonyl phthalate, tricresyl trixylenyl phosphate and also polypropylene glycols can be employed as plasticizers for modifying the curable mixtures.
Silicones, cellulose acetobutyrate, polyvinyl butyral, waxes, stearates and the like (which in part are also employed as mould release agents) can be added as flow control agents when employing the curable mixtures, especially in surface protection.
Especially for use in the lacquer field, the polyepoxide compounds can furthermore be partially esterified in a known manner with carboxylic acids, such as, especially, higher unsaturated fatty acids. It is furthermore possible to add other curable synthetic resins, for example phenoplasts or aminoplasts to such lacquer resin formulations.
The curable mixtures according to the invention can be manufactured in the usual manner with the aid of known mixing equipment (stirrers, kneaders, rolls and the like).
The curable epoxide resin mixtures according to the invention are above all employed in the fields of surface protection, the electrical industry, laminating processes and the building industryv They can be used, in a formulation suited in each case to the special end use, in the unfilled or filled state, optionally in the form of solutions or emulsions as paints, lacquers, as sintering powders, compression moulding compositions, injection moulding formulations, dipping resins, casting resins, impregnating resins, binders and adhesives, as
tool resins, laminating resins, sealing and filling compositions, floor covering compositions and binders for mineral aggregates,
In the examples which follow, unless otherwise stated, parts denote parts by weight and percentages denote percentages by weight. Parts by volumeand parts by weight bear the relation of the milliliter to the gram.
The following epoxide resins were used for the manufacture of curable mixtures described in the examples:
EPOXIDE RESIN A Polyglycidyl ether resin (commercial product) manufactured by condensation of diomethane (2,2- bis(p-hydroxyphenyl)-propane) with a stoichiometric excess of epichlorhydrin in the presence of alkali, consisting mainly of diomethane-diglycidyl ether of formula CH3 I -0- t o om-onorrz which is liquid at room temperature and has the following characteristics:
Epoxide content: 5.1 5.5 epoxide equivalents/kg Viscosity (Hoeppler)-at 25 C: 9,000 13,000 cP EPOXIDE RESIN B Liquid hexahydrophthalic acid diglycidyl ester (commercial product) Epoxide content: 6.3 epoxide equivalents/kg Viscosity (Hoeppler) at25 C: 475 c? Epoxide RESIN C Polyglycidyl ether resin (commercial product) consisting mainly of the diglycidyl ether of 2,2-bis-(4'- hydroxycyclohexyl)-propane of formula which is liquid at room temperature and has the following characteristics:
Epoxide content: 4.46 epoxide equivalents/kg Viscosity (hoeppler) at 25 C: 2140 cP For determination of the mechanical and electrical properties of the curable mixtures described in the examples which follow, sheets of 135 X 135 X 4 mm were manufactured for determining the flexural strength, deflection, impact strength and water absorption. The test specimens (60 X 10 X 4 mm) for determining the water absorption and for the flexing test and impact test (VSM 77103 or 77105 respectively) were machined from the sheets.
Test specimens of dimensions 120 X X 10 mm were in each case cast for determining the heat distortion point according to Martens (DIN 53,458). Sheets of dimensions 120 X 120 X 4 mm were cast for testing the arcing resistance and the tracking resistance (VDE 0303).
MANUFACTURING EXAMPLES Example 1 a. A solution of 588 g of 1,6-bis-(5',5'-dimethylhydantoinyl-3')-n-hexane in 600 ml of dioxane is mixed at 1 10 C with 2 ml of 30 percent strength aqueous sodium hydroxide solution, whilst stirring. 194 g of acrylonitrile (3.65 mols) are added dropwise over the course of minutes and the heating bath is removed. The temperature of the reaction mixture remains at 108 C and the pH is about 8. During the dropwise addition the acrylonitrile boils under reflux, and at the end of the dropwise addition practically all the acrylonitrile has reacted. The mixture is stirred for a further 20 minutes at 109 C and 1 liter of water is then added. A clear solution results, from which colorless crystals precipitate on slow cooling to 10 C. These are filtered off, rinsed with a little water and dried in vacuo at 60 C. 679 g (87.9 percent of theory) of 1,6-bis-(1 (B-cyanethyD-S ,5 '-dimethyl-hydantoinyl-3 )-n-hexane of melting point 109 to 114 C are obtained. The material is recrystallized from 600 g of methanol and 612 g of pure product of melting point 112.5-113.8 C are obtained. Elementary analysis shows:
Found 59.23%C 7.18%C 19.09%N
Calculated 59.44 C 7.26 H 1 8 .91 N
are obtained in the form of greenish crystals. The product has the following characteristics: Melting point: to 67 0 Amine group content: 4.06 equivalents/kg (corresponding to 91.8 percent of theory). Example 2 a. A mixture of 269.93 g of B, B'-di-(5,5-dimethylhydantoinyl-3)-diethy1 ether (0.828 mol) and 89,04 g of acrylonitrile (1.68 mols) is heated to 50 C and 1.2 ml of 30 percent strength aqueous sodium hydroxide solution are then added. The pasty reaction mixture is heated to 55 C whilst stirring, whereupon a strongly exothermic reaction begins; after removal of the heating bath, the temperature of the mixture further rises to 1 12 C. After about 15 minutes the reaction has ended; the mixture is stirred for a further 30 minutes at C and the excess acrylonitrile is distilled off under a gradually increasing vacuum (62 mm Hg to 15 mm Hg). 3.6 g of acrylonitrile are thus recovered (theory 4.2 g).
354.3 g (99.1 percent yield) of B,B'-bis-[ 1-(2'- cyanethyl )5 ,5-dimethylhydantoinyl-3 ]-diethyl ether are obtained as a very viscous resin which is dark brown in color.
b. A mixture of515 g ofB,B-bis-[1-(2'cyanethyl)-5,5-
dimethylhydantoinyl-3]-diethyl ether (1.19 mols), 660 ml of dioxane, 35 g of Raney nickel and 260 g of ammonia gas is hydrogenated in 6 hours at C under 100 atmospheres hydrogen pressure. The reaction mixture is worked-up in accordance with example (1b) and 491.5 g (corresponding to 93.4 percent of theory) of B,fi'-bis-[ 1-( 3 '-aminopropyl)-5,5-dimethyl-hydantoinyl-3 ]-diethyl ether of formula HgN-OHz-CHrCHN-C=O 011,4; l ken-Pom 0 are obtained in the form of a yellowish viscous oil. The product has the following characteristics:
Viscosity (l-loeppler) at 25 C: 29,300 cP Amine group content: 4.31 equivalents/kg (=95.6 percent of theory).
Example 3 a. 201 g (0.75 mol) of bis-(5,S-dimethylhydantoinyl- 3 )-methane are suspended in 240 ml of dimethylformamide in a stirred flask equipped with a reflux condenser, internal thermometer and dropping funnel, whilst stirring. After adding 0.6 ml of 10 N NaOH the suspension is first warmed to about C internal temperature at a constant bath temperature of 142 C, after which the dropwise addition of a total of 84 g of acrylonitrile (1.6 mols) is started. During the dropwise addition the internal temperature rises to about 152 C. The reaction is allowed to continue for about a further hour, in the course of which the internal temperature drops to about C. The solvent is now completely removed on a rotary evaporator, initially under a waterpump vacuum and at a bath temperature of C and subsequently at about 0.1 mm Hg. After cooling, 283 g (101 percent of theory) of colorless crystals are obtained.
For purification this crude product was recrystallized from 1,400 ml of methanol. The melting point of the bis-[ 1 B-cyanoethyD-S ,5-dimethylhydantoinyl-3 methane is l39.4 C -14l.2 C.
Elementary analysis shows:
Found Calculated 54.46 C 54.53 C 6.00 H 5.92 H 22.18%N 22.45%N
b. 194 g (0.52 mol) of the recrystallized bis-[l-(B- cyano-ethyl)-5,5-dimethylhydantoinyl-3]-methane described above are suspended in 250 ml of isopropyl alcohol and hydrogenated, after addition of 20 g of Raney nickel, in a stirred autoclave in the presence of 60 g of ammonia gas, at a hydrogen pressure of 125 atmospheres at 100 C, over the course of about 6 hours.
The solution freed of catalysts by filtration is first completely concentrated on a rotary evaporator at about 80 C bath temperature and about 20 mm Hg. Remnants of volatile constituents which are still present are removed at the same bath temperature but at about 0.1 mm Hg.
191.5 g (96.4 percent of theory) of a bis-[l-(-yaminopropyl)-5,5-dimethylhydantoinyl-3)-methane of formula which is blue in color because of its slight nickel-amine complex content. According to the potentiometric titration of the aqueous solution with 1 N HCl, the product contains 4.95 NH equivalents/kg (94.7 percent of theory).
Example4 a. 84.4 g (0.2-mol) of 1,12-bis-(5,5'-dimethylhydantoinyl-3')-n-dodecane, dissolved in 50 ml of. dimethylformarnide, 0.2 ml of N NaOH and 22.2 g (0.42 mol) of acrylonitrile are reacted in accordance with the procedure described in example (3a) and thereafter the reaction product is completely freed of dimethylformamide. 1.2 g (96.7 percent of theory) of a dark brown viscous liquid are obtained. For further purification, the product is dissolved in 100 ml of methyl ethyl stituents. Since the product is evident inadequately.
hydrogenated according to the potentiometric titration, it is again hydrogenated under the same conditions.
After working-up according to example (3(b 78 g of l, l 2-bis-[ 1 '-(-y-aminopropyl)-5 ,5 '-dimethylhydantoinyl-3']-n-dodecane of formula C OH;
are obtained. According to the potentiometric titration it contains 3.48 NH -equivaIentS/kg (93.5 percent of theory). Example 5 a. In accordance with the procedure described in example (3a), 84.6 g (0.25 mol) of l,4-bis-(5-isopropylhydantoinyl-3)-n-butane are dissolved in 110 ml of dimethylformamide and reacted with 28.1 g (0.53 mol) of acrylonitrile in the presence of 0.2 ml of 10 N NaOH. Following the post-reaction, 0.2 g of active charcoal are added to the reaction mixture; it is then filtered and the dimethylformamide' is completely removed under reduced pressure. 110 g of a dark brown viscous liquid are obtained, corresponding to a yield of 100 percent of theory. b. 102 g of l,4-bis-[l'-(B-cyanoethyl)-5'-isopropyl-hy dantoinyl-3-]-n-butane are dissolved in 100 ml of isopropyl alcohol and hydrogenated in accordance with ll ll 0 O are obtained in the form of a brown highly viscous oil which according to'the potentiometric titration contains 4 NH equivalents/kg percent of theory).
USE EXAMPLES Example I g of epoxide resin A (liquid diornethanediglycidyl ether having an epoxide content of 5.25 epoxide equivalents/kg and a viscosity at 25 C of about 9500 CP) are homogeneously mixed at 40 C with 59 g of 1 ,6-bis-[ 1 (y-aminopropyD-S ',5 '-dimethylhydantoinyl-3]-n-hexane according to example 1, having an amine group content of 4.06 equivalents/kg (corresponding to a ratio of equivalents of epoxide groups to equivalents of nitrogen-bonded active hydrogen atoms approx. 1:1 and the resulting mixture (sample A) is poured into aluminum moulds X 135 X 4 mm) prewarmed to 40 C and subjected to the following curing cycle: 24 hours, 40 C 6 hours, 100 C.
For comparison, a known curable mixture is manufactured from 100 g of expoxide resin A and 29 g of 2- methyl-3,3-bis-(y-aminopropyl)-3,4,5,6-
tetrahydropyrimidine (sample B). This comparison mixture is cured analogously to the sample A according to the invention, for 24 hours at 40 C and then for 6 hours at 100 C.
Table 1 below quotes the properties of castings obtained with the sample A according to the invention and the known sample B:
to sample C according to example II, and the properties of the castings were determined.
The results can be seen from Table III below:
20 C. (percent).
TABLE 1 Sample A g of Amine Curing agent per 100 g of Epoxide Resin A 59.0 29
Flexural strength VSM 77,103 (kg/mm) 10.8 12.0 Deflection VSM 77,103 (mm) 20 Impact strength VSM 77,105 (cmkg/cm) 25 14 Water absorption 4 days, C 0.37 0.35
This experiment shows that the test specimens from sample A according to the invention possess a higher' TABLE II The amount of amine curing agent in samples D to G Sample B 20 in each case corresponds to one equivalent of nitrogenbonded hydrogen atoms per one epoxide equivalent of the epoxide resin.
The experimental results show that the test specimens cured at 40 C from sample C according to the invention possess considerably better mechanical properties than the test specimens obtained under the same curing conditions from samples D, E, F and G according to the state of the art. Example III 100 g of epoxide resin A at a time were homogeneously mixed at 40 C with 51.3 g of bis-[ 1-('yaminopropyl)-5,5-dimethyl-hydantoinyl-3 l-methane I and with 73.5 g of 1,12-bis-[l -(y-aminopropyl)-5,S- dimethylhydantoinyl-3']-n-dodecane respectively and the resulting mixtures were poured into prewarmed aluminum moulds (135 X 135 X 4 mm) analogously to example I. The mixtures were in each case cured for 24 hours at 40 C and post-cured for 6 hours at 100 C. Test specimens of dimensions 60 X 10 X 4 mm for determining the flexural strength, deflection, impact strength and water absorption were manufactured from the sheets of the cured shaped material thus obtained.
The properties of these test specimens can be seen Sample C from Table IV below. g of Amine Curing Agent per I00 g of Epoxide Resin A 55.5
TABLE IV Flexural strength (VSM 77,103) 12.2 kg/mm Deflection (VSM 77,103) 17.8 mm Diamine Bis[I-(-y-aminopropyl)- l,12-Bis-[l'-(-y- Impact strength (VSM 77,105) 16.8 cmkg/m aminopropyl)-5"- Heat distortion point according t 5,5-dimethylhydantoinyldimethylhydantoin Martens (DIN 53,45 3) 59C yl-3'l-n-doecane Water absorption 4 days, 20C 0.39% Ill-methane COMPARISON EXPERIMENT 8 K8 22 2 Curing For comparison, samples D, E, F and G were agg g prepared, in each case mixing 100 g of the liquid epox- A 51.3 73.5 ide resin A used in example I! (bisphenol-A- polyglycidyl ether resin with an epoxide content of 5.35 V 77,103) 14.5 kg/mm' 9, kg/mm m Deflection (VSM epoxide equ valents/kg) Wlth the equivalent am 77.103) .0 mm 5 mm given below in Table III of triethylenetetramine (samlmpactmenglh (VSM ple D), 1,6-hexamethylenediamene (sample E), brs-(4- s/ s Weight increase after storage in water (4 days at 20C 3,725,342- 3 r v v 14 t Example w I i 0.8 mm and the thin layer coating thus obtained was 10 g of epoxrde'resin A were carefully mixed with'6.4 also cured for 24 hours at 4091C -l- 6 hours at l C.
g of 1,4-bis-[1'-(-yaminopropyl)-5-isopropyl-hydan- After curing the coating was tested for scratch retoinyl-3]- n-butane and spread on the ends, previously sistance, tackiness after wiping over with an acetoneroughened y g g a degreased y Wash ng with 5 soaked cottonwool pad and resistance towards bending acetone, of test strips of an aluminum alloy (registered of the substrate. I Y trade name Anticorodal B)of dimensions 170 X X The results of the individual tests are summarized in 1.5 mm. Two of these test strips at a time were so lined Table V below: i i i TABLE V 1,4-bis-[1-(y-uminopropy1)- 13ls-[1-(-y-aniinopropyl) 5,5- 5 -isopr0pylhydantoinyl-3']= 1,12-b1s-ll-(-y-anilnopro )yl)-5'.5- Diamino dimethylhydunteillyl-3l-methzme n-hutano (limethylhydantohiyl-3 ln-doducuno Gramsotaminocuringagent ti.2 7.75 8.11. per 10 g. oi-epoxide resin 1i. Curing conditions 24 hours at 0. plus 6 hours at 100 C. 'Iensilo shear strength on 1.01 kgJn'nn 0.64 kgJmm 1.11 kgJnnn.
"Anticorodal B".
Assessment of the cured Scratch-resistant coating which after treat- Scratch-resistant but somc- Scratch-resistant coating whichaiter treatment with an acetone-soaked cottonwool what brittle coating. No ment with an acetone-soaked cottonwool coating.
I I I pad no longer becomes tacky. Withlonger becomes tacky after pad no longerbecomes tacky'and also stands repeated bending of the metal trcatmontwith an ncetonewithstands repeated bending of the sheet sheet without tearing or flaking 01f. soakedcottonu'ool pad. .inetalsubstratc. 7
up by-means of a gauge that the. ends spread with the a Example Vl "resin-curing agentrnixture overlap-by 10 mm, and were Curable' mixtures with three different 'bis-[l-(ythen fixed in this position by means of a hose clip. I I I- amino-propyl) hydantOinyl-Sl-alkanes were manufac- The resin-curing agent mixture here used as the ad-. tured as .in example'V, but with the difference that in- I- h esive was cured for 24 hours at 40 C andpost-cured 5 stead of epoxide resin B, epoxide .resin C (liquid for: 6 hours at 100 C. The test specimens were then 1 diglycidyl ether of 2 2-bi s- (4-hydroirycyclohexyl) cooled to room lltemperature and the, tensile shear propane with anepoxide content of 4.46 epoxide. strength ofthe adhesive bond was determined in the equivalents/kg and a viscosity of 2,140 c?) was used.
tensile test. A tensile shear strength o f0;89 kg/mm was I The mixing ratios and curing conditions employed,
Obtained as' he "11195111 1 from three determinations 3p and the resulting tensileshear strength values of the E mpl Y T I I 1 I test specimens (mean of threedeterminations) and the Th f r th l r am P Qpy)-hyd mny assessment of the-coating (curing as a thin layer) are 3 -alkanes were used ascurmg agents for epoxide resin I summarized in Table VI below.
, I TABLE VI BisJl-(r-aminopropyl)-5,5- 1,4-bis-[1'-( -aminapropyl)-5'- l,12-bis-[1'-(I-aminopropyD-li', 5-dimethyldimethylhydantoiliyl-3l- 'isopropylhydantoinyl-31-nhydantoinyl-3']n-dodecane Diarnine I .Smethano v hu anc. v
(i'ram ofi tllliliirouriiltiagenb- 4.35.. v 1. 5.45;; 6.25.
. per 10 g. of rrpoxitlcrosint). I v {luring conditions I. t'honrs at 40' (J. plnsfi hours at 100 (,1. flonsile shear strength nn 144 kip/11111115 1 1.17 kg.lnnn 1.60 lira/mm. I Antioormlal B". j I i Assessment ol'th 'o dured- Scratclercsistant, somewhat I h'oratub-resistant, somewhat Scratch-resistant coating which after repeated ..coat1ng. v .brittle coating .,No longer brittle coating. lseasily I bending. of tho sheet metal substrateneither becomes tacky aIt er-trcat-' swollenby thc'acotono tears nor flakes 01f. No longer becomes tacky ment-with anacetonc-Souked wiping test.. afterttreatmentwithlan acetone-soaked cottoncottonwoolpad. I wool pad. I
B (liquid hexahydrophthalic acid diglycidyl ester with w laim; PQ i of :3 epoxlde quivalents/kg a l. A curable composition of matter, which comprises "scoslty at C f475 cP (a) a 1,2 polyepoxide compound having an average of The 'diar nines indicated in the table below were in r than one epoxide group in the molecule and (b) each case carefully mixed with epoxrde resin B in the as the cal-mg agent, a dpp mary dlamme ontainin mixing 'ratio' indicated. A part of the mixture was two h d m i i f f l l .spread on the ends, previously roughened by grinding and cleaned by washing with acetone, of. test strips of H N-OI-h-CHr an' aluminum alloy (registered trade name An- I ticorodal of dimensions 170 x 25 x 1.5 mm. Two II r-2' TT of these test strips at a time were so lined up by means Rr-- 5 3NRN3' 5' -31 of a gauge that the ends spread with the resin-curing \4/ ii I I agent mixture overlap by 10 mm, and were then fixed v in this position by means of a hose clip. The resin-curing agent mixture here used as the adhesive was cured for 24 hours at 40 C n P KFUf h ur a 00 wherein R is straight or branched chain alkylene of C. The test specimens were then cooled to room tern.- I from one to 18 carbon atoms which may be interrupted perature and the shear strength'of the adhesive bond by a hetero ether atom, wherein R,,R,', R and R, is
' was determined inthe tensile test (mean value of three each hydrogen, alkyl of one to four carbon atoms, or
wherein R, and R or R, and R, together are The remainder of the resin-curing agent mixture was t tra th l e or m h 1 spread on aluminum sheets of dimensions 150 X X e n a s
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Cited By (5)

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Publication number Priority date Publication date Assignee Title
DE3244448A1 (en) * 1981-12-01 1983-07-14 Ajinomoto Co., Inc., Tokyo NEW HYDRAZIDES AND THEIR USE AS A HARDENER FOR EPOXY RESINS
US4581423A (en) * 1985-05-06 1986-04-08 Texaco, Inc. Epoxy resin composition containing a curing agent which is a reaction product of hydantoins, formaldehyde and an amine
US4691021A (en) * 1985-09-09 1987-09-01 The Dow Chemical Company Aminoalkyl hydantoins and glycidyl derivatives thereof
US4692533A (en) * 1985-09-09 1987-09-08 The Dow Chemical Company Selective preparation of N-(amidoalkyl)imides and related compounds
US5654116A (en) * 1993-09-30 1997-08-05 Nippondenso Co., Ltd. Hologram

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CA572090A (en) * 1959-03-10 E.I. Du Pont De Nemours And Company Production of lysine-yielding hydantoins
US3296208A (en) * 1963-02-08 1967-01-03 Du Pont Hydantoin products and processes for the preparation thereof
FR1546270A (en) * 1966-12-27 1968-11-15 Ciba Geigy New nu, nu'-diglycidyl-bis-hydantoinyl compounds, process for their preparation and use

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CA572090A (en) * 1959-03-10 E.I. Du Pont De Nemours And Company Production of lysine-yielding hydantoins
US3296208A (en) * 1963-02-08 1967-01-03 Du Pont Hydantoin products and processes for the preparation thereof
FR1546270A (en) * 1966-12-27 1968-11-15 Ciba Geigy New nu, nu'-diglycidyl-bis-hydantoinyl compounds, process for their preparation and use

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE3244448A1 (en) * 1981-12-01 1983-07-14 Ajinomoto Co., Inc., Tokyo NEW HYDRAZIDES AND THEIR USE AS A HARDENER FOR EPOXY RESINS
US4465830A (en) * 1981-12-01 1984-08-14 Ajinomoto Company, Incorporated Latent curing agents for epoxy resins
US4581423A (en) * 1985-05-06 1986-04-08 Texaco, Inc. Epoxy resin composition containing a curing agent which is a reaction product of hydantoins, formaldehyde and an amine
US4691021A (en) * 1985-09-09 1987-09-01 The Dow Chemical Company Aminoalkyl hydantoins and glycidyl derivatives thereof
US4692533A (en) * 1985-09-09 1987-09-08 The Dow Chemical Company Selective preparation of N-(amidoalkyl)imides and related compounds
US5654116A (en) * 1993-09-30 1997-08-05 Nippondenso Co., Ltd. Hologram

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