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Publication numberUS3738434 A
Publication typeGrant
Publication dateJun 12, 1973
Filing dateJan 11, 1971
Priority dateJan 11, 1971
Publication numberUS 3738434 A, US 3738434A, US-A-3738434, US3738434 A, US3738434A
InventorsNelson A
Original AssigneeNelson A
Export CitationBiBTeX, EndNote, RefMan
External Links: USPTO, USPTO Assignment, Espacenet
The apparatus and method to establish and sustain a subaqueous strata drilling system
US 3738434 A
Abstract
The attended drilling system comprises a vertical array of objects without the conventional conductor pipe extending from floor to surface of a body of water to encase the drill string. The principal contributing objects of the array considered in the present application comprises: a drilling station that is to be established upon the floor, a control station stably maintained at the surface and a support station adapted to function between as an elevator. These stations are transported to a site upon a barge adapted to the method of drydock handling of buoyant vessels. Means to sectionalize the drilling station to permit variations to its assembly and the relocation of the portable sections minimizes lost time. Adjusting, monitoring and control means are provided and constructed to function in a prolonged underwater environment.
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United States Patent Nelson THE APPARATUS AND METHOD TO ESTABLISH AND SUSTAIN A SUBAQUEOUS STRATA DRILLING SYSTEM [76] Inventor: Arthur John Nelson, 3304 Shasta Dr., San Mateo, Calif.

[22] Filed: Jan. 11, 1971 21 Appl. No.: 105,434

Nelson 175/6 [11] 3,738,434 June 12, 1973 Primary Examiner-Marvin A. Champion Assistant ExaminerRichard E. Favreau [57] ABSTRACT The attended drilling system comprises a vertical array of objects without the conventional conductor pipe extending from floor to surface of a body of water to encase the drill string. The principal contributing objects of the array considered in the present application comprises: a drilling station that is to be established upon the floor, a control station stably maintained at the surface and a support station adapted to function between as an elevator. These stations are transported to a site upon a barge adapted to the method of drydock handling of buoyant vessels. Means to sectionalize the drilling station to permit variations to its assembly and the relocation of the portable sections minimizes lost time. Adjusting, monitoring and control means are provided and constructed to function in a prolonged'underwater environment.

7 Claims, 24 Drawing Figures PATENIED 2 i973 lNl/EN TOR ArthurJ Nelson PATENIED JUN I 2 W5 INVENTOR ArthurJNelson Pmammw slmrsaAm Fig 15 14 mus/WW2 Art hum Nelscgn PMENTEB JUN I 2 I973 SHEET 8 BF 9 INVENTOQ ArthurJ Nelson PATENIED JUN I 2 i975 mun/Toe ArthurJ Nelson 1 THE APPARATUS AND METHOD TO ESTABLISH AND SUSTAIN A SUBAQUEOUS STRATA DRILLING SYSTEM CORRELATION OF APPLICATIONS The present application is a further supplement to Ref. A in above legend. As provided in that disclosure the method depended upon three separate stations retained in vertical alignment as contributing factors to prolong uninterrupted drilling of a hole in the ocean floor. A subsequent application, Ref. B, covers in detail various means obviating the need of the conventional conductor pipe, discloses variations to achieve the basic principle and introduces necessary intermediate phases with drilling to sustain the improvement in drilling progress. The present application discloses: means for handling the apparatus with regards conveyance to and establishing the site, facilities to remotely accomplish adjustments, variations to the assembly and particulars concerning protective measures in contention with environmental conditions affecting members immersed for extended periods of time. Ref. A, B, C, mutually dependent upon the other, and individually contend with a particular aspect of the entire system.

BACKGROUND OF THE INVENTION As disclosed in the aforementioned applications advantage is taken of the space available with deep water to preassemble a drill string to an integral length which together with the torque and feed means provides an extended time of drilling not feasible with conventional apparatus. To further this effectiveness, the multiplicity of segments comprising the integral length is minimized; so that fewer time consuming connections are required in the assembly. Consequently, each replaceable segment itself is of considerable length requiring corresponding extended apparatus to accommodate them. Limited integrity of a bored hole dictates the need to line the hole with a casing, necessitating removal of obstructions to their placement.

The omission of the conductor pipe also normally used as a conveyance tube for transfer of materials through the body of water necessitates a substitute means such as the diverter to control the well.

The automatic and continuously effective torque means is dependent upon a control system monitored by means subject to long immersion and detrimental effects by not only the well fluid but also by environmental conditions.

The establishment of an erect station to the floor must be sustained in contention with erosion of the floor supporting the station.

Accordingly it is a principal object of the present application to provide those features insuring continuous drilling and to provide means by which the establishment and servicing of apparatus is effective.

A prime object contends with the handling of apparatus not feasibly manipulated by cranes and the like.

A further object is to minimize the makeup of connections so that shop assemblies eliminates many arduous tasks otherwise undertaken under more trying con- 7 ditions.

A still further purpose is to provide means enabling removal and replacement of components of the assembly in contention with forces acting on the extended assembly in reach to the floor.

A further object is to insure the continuous performance of remotely operated control means subject to adverse environmental effects.

SUMMARY This application is concerned first with the conveyance, handling and establishing of a specific form of a subaqueous strata drilling apparatus that has been extensively adapted to prolong penetration of that strata. The primary structures of the vertical array of that apparatus are transported aboard a common carrier and the sequence of their discharge permits interconnecting flexible members to remain intact. To effect the discharge the carrier sectionally assimilates a floating drydock in the handling of those structures as buoyant vessels relying on operational control means to assist manipulation of the various objects from an aboard position to operating condition. The service station attending the vertical array is introduced to make up the drill string to the anticipated integrated length prior 'to placement of the drill station to the floor, thereafter assists in the establishment of the apparatus andflnally becomes inclusive with-it.

Secondly, this application proposes sectionalizing the drill station to provide a permanent portion that facilitates re-entr'y into the hole of assemblies with needed modification to stepwise accommodate various phases of the operation to the completion of the well.

Thirdly, insurance is provided for the continued performance of the apparatus by the mode of operation and protective features employed to contend with not only well conditions but environmental liabilities.

This application therefore discloses means for establishment of the apparatus and means improving performance and continuance in operation.

The term continuous drilling is predicated upon the space between the surfaced control station and the remote drilling station below that permits lowering therebetween of the support station as a regulated elevator of the preassembled drill string retained as an integral length through that descent.

BRIEF DESCRIPTION OF DRAWINGS FIG. 1 is an elevational view diagrammatically illustrating the assembly having performed a drilling operation and in which a conveyance 600 is immediate to the control station 34.

FIG. 2 is a partial elevational view. diagrammatically illustrating the initial assembly of the drilling station a in the process of being lowered to the floor where it is to be established.

FIG. 3 is a partial elevational view illustrating the drilling station 150a with the base portion 154a fixed to the floor and portable superstructure portion 156a thereof separated as would be during a servicing operation.

- FIG. 5 is an enlarged elevational view with parts broken away of the drilling station 150a.

FIG. 7 is a sectional elevational view with parts broken away showing construction of joint 50a.

FIG. 8 is a schematic diagram of the antirotational means taken from FIG. 6.

FIG. is a sectional elevational view of an alternate sealing arrangement to that of the shuttle mechanism 357 of Ref. B.

FIG. 6 is a plan view with parts broken away of FIG. 5.

FIG. 21 is an elevational view of the diverter assembly 348.

FIG. 17 is a sectional elevational view with parts broken away showing construction of the throttle mechanism 363a incorporated in the diverter assembly 348.

FIG. 9 is a diagram expanding on the control to include establishing the drill station at the floor.

FIG. 4 is a partial elevational view illustrating the first supplementary operation to drilling having bored the upper hole portion.

FIG. 18 is an elevational view of the apparatus in the process of being modified while attending to supplementary phases to the drilling operation.

FIG. 16 is a sectional elevational view illustrating an assembly of apparatus housed for protection against the environment.

FIG. 14 is a sectional elevational view illustrating an assembly of apparatus housed for protection against the environment.

' FIG. 19 is an end view typical of the cam operated switch as part of the selsyn assembly of FIG. 14.

FIG. 15 is a sectional view showing means to protect members immersed in a liquid.

FIG. 13 is a schematic diagram of controls associated with adjustably positioned members.

FIG. 22 is a partial elevational view of drilling apparatus aboard a conveyance.

FIG. 24 is a plan view of FIG. 22.

FIG. 10 is a sectional view of a compensating means 643 for coupling the oscillating conduit 362 to the fixed portion 154a of the drilling station taken from 47-47 of FIG. 11.

FIG. 11 is an end view of FIG. 10 taken from 48-48.

FIG. 12 is an elevational view schematically illustrating operation of the compensating means 643.

FIG. 23 is a diagramatic illustration of one type of ballast control for the barge 600.

DESCRIPTION The procedure concerned with handling the apparatus from aboard a conveyance, through the various stages establishing the array and intermediate steps in servicing the system is presented first in a general discussion to be followed with detailed particulars of pertinent apparatus thus far deferred or modified from the references.

See FIGS. 1, 22, 24. A barge 600 preferably as for Ref. E is used between situations to convey the three stations employed in the vertical array, namely: drilling station 1500 to be established at the floor 152 ofa body of water, the support station 52a monitored to feed the drill string into the floor and the control station 34 partially submerged at the water surface 28. Unloading from the barge is to be in this stated sequence as required by flexible lines retained intact between them as represented by phantom lines 99a, 9912. This discharge is manipulated without use of a crane or the like, though the barge may be sofitted for otherpurposes.

The barge 600 is sectionalized (as arbitrarily shown) having a foresection 601, an aftsection 602 and a midsection 603; the three sections hinged together by sets of equal length parallel mounted linkage 604. Either fore or aft section is free upon release of locks 605 (as shown in phantom view for the foresection) to be displaced from an aligned position of the three sections. Such displacement is controlled by any suitable ballast system that regulates buoyant support ofa selected section by introducing or removing water to its hold. The hold interior is partitioned as by ribs 606 that are penetrated by small holes to provide common fluid communication among all yet avoids horizOntal surging of the confined water. Suitable chockS 607 that are permanent to the deck are contrived to grip the supported structures 34, a, and are remotely controlled to be selectively operable. The midsection 603 has a well 608 formed through it accommodating passage of support station 520 from an above water storage position to an immersed condition as manipulated by jacks 609. It will be observed in FIG. 24 that structures overhang the barge and in the case of superstructure 34 by a considerable amount. In this case its buoys 40 actually contribute to the stability of the floating mass by the outrigger effect, noting structure 34 is last-off first-on the barge. Upon arrival at a site service station 20a is brought alongside barge 600; so as to be made up to the feed end of terminal for the intact flexible members represented by lines 99a, 99b, to provide the means to manipulate various controls as assistance in discharging and establishing the array. Meanwhile selected locks 605 are freed to release the aft section 602 supporting the drill station 150a, then still held in position because of its buoyant capacity slightly in excess of its aggregate weight (as will occur for the forward section indicating the midsection contributes less support than its aggregate weight). By adding ballast to section 602 the mass is made to part from bearing to the midsection and by the parallel linkage descend with retention of the plane of the deck parallel to that of the rest of the barge. The aft deck becomes immersed with continued controlled feed of ballast to gradually bring the pontoon 620 of the drill station into play as the buoyant support means as in FIG. 3b. At some point a supply of baffle fluid 482 introduced to chamber 481 confined above port 480 will be displaced upwards by entry of water past foot valve 480a to a predetermined level fixed by structure 500 as disclosed in Ref. B.

Trim of the barge 600 is maintained while simultaneously diminishing its freeboard', so as to bring the deck of the aft section below the free floating position of station 150a. When that position has been reached the chocks are freed whereupon the buoyancy of pontoons 620 are increased while that of hold of section 602 is decreased. The pontoon 620 gradually takes over support of its structure to part from the deck, then to be cleared free of the barge.

Incidentally as seen in FIG. 24, the preferred barge of Ref. E utilizes a steering cable system 610 to actuate rudders 611 in steering the towed barge when deviating off course set by the towing tug. This steering cable is released from its operative condition by jack-knife operating comalongs 612 (schematically shown) to provide the necessary cable extension when the sections 601, 602 are displaced. This wire is also detachable at coupling 613 so that drill string 146 is unconfined in alleyway 614 through which it has been extended. It is to be noted that the weighted drill bit serves as a keel towards stabilizing the drill station when freed off the barge and not yet controlled by wires 99a.

See FIG. 18. Service station a is then employed to make up the drill string length to the required extension of the lowest segment included in the station assembly and bearing the bit as exemplified in FIG. 2b. Derrick 26 is complimented with portable platform 615 that bears a clamp means 77a similar to that of clamp 77 of Ref. B to assist in the make up or dismantling of circuit 46 with surplus segments stored aboard the service station 20a. Prior to completion of the string assembly, the support station 52a is lowered below barge 600 and floated to position adjacent platform 615 for eventual positioning concentric to the completed string thereafter elevated above station 52a whereupon fitting 50a is connected by coupling 148a to the string. Finally the completed string is lowered for engagement by automatic clamping means 616 of FIG. 7 to station 52a now in support of the string. Hereafter platform 615 is removed to storage.

The removal of control station 34 off barge 60 0 will have been previously undertaken employing the practice for removal of the drilling station; noting the flexible members represented by line 99b likewise pass down through the well 608 as attached to station 52a to extend up the outside of barge 600 to the terminal at the structure 34. Control station 34 is centered above the lowered array thus far assembled, whereupon the system is operated for controlled lowering to establish the drill string upon the floor. FIG. 2 depicts this assembly noting the absence of the diverter components 348 and conduit 46 since borings of the first short portion of the hole are washed to waste by a supply of water introduced by conduit 84 having plugged off cou pling 74 seen in FIG. 7.

In FIGS. 5, 9, the erect posture and stable position of the drill station 150a is obtained by means of leveling device 248 in control of individually powered legs 182 as developed in Ref. A and B to include impressing the feet 628 into the floor under maximum dead weight by minimizing support by the pontoon chamber 620 and thereafter relieving the load on the legs to buoyantly support a share of the weight. The telescopic leg portion 186 terminates with the foot 628 universally mounted and preferrably has three toes to which pads are flexibly joined so that the gross bearing area of the foot is deployed into smaller units more widely dispersed to contend more effectively with uneven terrain. As previously covered in Ref. A and B leveling device 248 is used to stabilize the drilling station and with reengagement of gears 244, 246 with return of portable portion 156a in subsequent operations the legs are always controllable to correct any list from the desired station posture. FIG. 31a furthermore discloses the effectiveness of rotary limit switch 209 to automatically limit the extent of movement of leg assembly 182 with remote warning (not shown) to reveal such condition.

In FIG. 6 a reference centerline extending through the saddle 642 divides the plan view into symmetrical halves whereas the perpendicular centerline to it divides the plan into non-uniform halves with nonsymmetry arising from use of triple leg components and a single remote conduit. A method is adopted to provide return of members as withdrawn, so that a non-rotating means 296b is employed to supplement stabilizing means included for support station 52a and service station 20a as disclosed in ReffA and B. Such antirotational means permits descent of objects free of concern of twisting the flexible members. Projecting this reference centerline to the surface through the remote conduit 362 establishes proper orientation of subsequent transfer operations.

By referring to FIG. 3 it is seen that drilling stationv a is parted having removed the portable portion 1560 from the stationary portion. This premature viewing serves to illustrate a previous first separation of the initial assembly represented by FIG. 2, then leaving only a bare hole below the receptacle like station 154a. While the portable portion is remotely disposed for rearrangement as needed for the following drilling operation, the preassembly of FIG. 4 representing a portion of any other adaptable assembly of Ref. B. (Ref. B) being lowered for temporary engagement of mounting jig 617 to fit 618 of FIG. 5, thereby fixing the position of surface casing 350 and bottom section 352 of diverter assembly 348. Jig 617 with fixture 619 physically substitutes for the pontoon 620 and top section 354 of the diverter assembly 348 and sustains the grouting-in operation as covered in Ref..B. Thereafter the remotely operated clamps 356a are released so that the assembly above flange 349 is then removed. What remains is that lower fixed portion of FIG. 3 noting also that remote conduit system 362 was established with the setting of assembly represented as FIG. 4.

The upper portion of FIG. 3 schematically shows the appearance of the portable portion 156a as reconditioned for re-entry to the well to perform major extended boring operations and now fitted with the top section 354 of the diverter assembly. As in FIG. 5 and 20 member 174a is adapted for sliding engagement 176a with the pontoon 620 so as to accommodate any minor axial dimensional difference that would prevent the engagement of a member common to two independent bases. As arranged clamps l64b and 356a will make up automatically. A gap 622 is provided to discontinue fit 618 as a full circle; so that formed conduit portion 358a is provided room to nest between pontoon 620 and the receptacle like member 623. Conduit 358a extends from the diverter 347 to a coupling 643 connected to conduit 362 providing fluid communication therebetween. Coves 625 are formed in the periphery of pontoon 620 which completes free passage of the portable portion 156a from base portion 154a avoiding interference with gear protrusions 246 extending within the receptacle 623. Shroud 627 guards these protrusions comprising the adjustable leg driven gear 246 that is re-engageable with gear 244, depending upon the mesh of these gears as other separable means besides that at fit 618 and flange 349. Though receptacle 623 will funnel the drill bit central to the site, a pair of extending arms 629 redirect mounting of the portable portion 156a in correct orientation by its sliding bearing to deflector 630. These arms correct and stabilize the suspended portion to prevent damage and align gears to mesh to reinstate control of the fixed base portion that is subject to external effects.

Again referring to FIG. 3 it will be observed that conduit 46 is now included in the assembly having been made up per Ref. B as the assembly is lowered. With first contact of the mating assemblies phantom lines thereon depicts an off-center condition where eventually arms 629 will have sliding bearing with the sloping contour of deflector 630; finally squared by the short vertical configuration 630a of deflector 630 which provides alignment of tits and gears to engagement. When pontoon 620 seats in fit 618 the upper diverter assembly 354 suspending in sliding fit 1760 will be displaced upwards by an established tolerance due to engagement of flanges 349 to produce an assembly as depicted in FIG. 1. Meanwhile during the final makeup of the drill station the conduit pivotal portion 22 is connected to complete the fluid circuit that had been temporarily displaced as in FIG. 18.

During the drilling operation station 52a will descend commensurate with penetration of the strata to a lowermost position in vicinity of the top 621 of tower 166; whereupon station 52a is raised to retract the drill bit up clear of the preventer 353 which can then be closed to seal off the well from the seas. Retracting of the string is accomplished as discussed in Ref. B with regards dismantling conduit 46 and a subsequent discussion of the automatic operation of the diverter means 348 and the sealing assembly 357a therein.

DETAIL-S Barge 600 Sufficient discussion has covered this conveyance except for the remotely controlled chocks 607. An adequate disclosure may be based upon adopting the method to secure fitting 50a of FIG. 7. Thus each of the choclrs strategically positioned to support a structure would provide a conical or taper mating of parts with spring loaded locking jaws solenoid released.

In FIG. 23 a representative diagram illustrates a pneumatic system for the control of ballast in the hold of the sections comprising barge 600. This air supply may also be taken from the pneumatic system on vessel 20a. Drilling Station 150a FIG. is distinguishable from FIG. 3a in the rearrangement of pontoon 620 now to be the base to which the tower structure l66 is constructed. Thus the pontoon is part of the portable portion 156a to enable various controls for it to be periodically inspected. Controls to the lower portion 352 of diverter assembly 348 are trained along the remote conduit 362 so remain with the permanent portion of the installation. Anti-rotational means 296b See FIGS. 8, 6. The torque tube 170a is supported within structure 166 by a lower journal 172 an upper journal 168 and an intermediate thrust bearing 276. BearinG 168 is centered by a supporting spider 631 at the top 621 of structure 166 that provides clearance space 633 through which flexible members pass as illusneeded torque with least energy. It is anticipated this device may also employ the leverage principle of Ref. B, so that with the slightest twist of the station 150a during descent to the floor it is instantly corrected. Compensating Coupling 643 See FIGS. l0, 11, 12.

The remote conduit 362 buoyantly supported is connected to formed conduit portion 3580 that is fixed to solidly established drilling station 150a. The necessary compensation of relative motion between the two conduits is effected by this coupling 643 which is supported in saddle 642 provided at the periphery of receptacle 623. The fixed conduit 358a is terminated with a first horizontal axis member 644 centrally located to the axis of an accommodating housing 645 that also shrouds a second horizontal'axis member 646 disposed at a substantial space from the first member to form the lower terminal of conduit 362. The members 644, 646 are identical and their axis established parallel having member 644 journalled at bearing 648 free to rotate about an axis common to the centerline of housing 645 whereas member 646 is journalled at bearing 648 in the end cover 649 enclosing the housing 645 to establish the said spacing of axis. End cover 649 is supported in groove means 650 formed in housing 645 for free rotating fit therein; so that member 646 is free to revolve about the axis of housing 645.

Each of the members 644, 646 is encompassed by a cylindrical housing 647 that is free to rotateabout the common axis as supported by distributed bearings 652. The two cylindrical housings are flanged together by an interconnecting s type fitting 653 which established their longitudinal spacing in housing 645 to provide suitable end clearance 654. Split retaining rings 655 prevent the endwise separatiOn of means 644, 646 whereas shoulders 656 butt to the flanges of s fitting 653 to resist their inward displacement.

A substantial volume of a lubricant is contained in a bellows type reservoir 657 that is mounted within a pressure tight tank 658 to provide lubricant for the trated by wires 100a, 102a, 104a. A concentric ring 634 free to turn above the spider bears inwardly extending ferrules 635 for each of the said wires and a vane 636 located with a normal mean position midway between two magnetic switches 637 also supported by the spider. In much the same way as disclosed for the means 296 the taut wires are relied on when twisted to rotatably displace the vane 636 to an extreme position when either switch 637 is activated to actuate a motor 638 driving pump 639 and open the corresponding solenoid valve 640 to provide a fluid jet discharge from one of two nozzles 641 to establish a reaction to the force causing the displacement. The arms 629 serve the dual function of transmitting fluid to the nozzle located at their extremities, advantageously acquiring the bearings 652 via flexible tubing 659. Tubing 660 establishes a balance of pressure for the injected lubricant to that of the conduit system pressures.

As seen in the schematic view FIG. 12 the conduit 362 has alternating vertical positions where its lower terminal 646 assumes some position a then a lower position b, possible because of the provided rotatable end cover 649. Since the conduit 362 remains perpendicular though displaced horizontally, the journal 648 is required as the connection to the cover. It is observed that no such movement occurs between conduits 358a and housing 645 therefore member 644 could have been made fixed; but as arranged they are more economical, being exchangeable. As seen in the end view FIG. 11 the vertical displacement of conduit 362 from a to b is obtained by pivot of s fitting 653 through the arc d-d.

Control of reels 1180 In FIG. 13. This schematic diagram illustrates monitoring means for the actuation of reels 118a periodically employed to handle flexible members as covered in Ref. B wherein one of several wires 102a is representative of the method to accumulate or store wire in a loop fashion by means of a weighted sheave 272. Again briefly, a motor 200 is clutched 208 to selectively power a turn table 202 or leg 182. By an automatic monitoring means a second clutch means 208a is employed to mechanically transmit this power to operate reels 118a as needed. To compensate for possible variations in existing members a third clutch means 208b connects each of the several reels to the common mechanical drive of the cluster of reels. In this diagram sheave 272 is mounted in a carriage 661 guided for vertical travel between rails 662, 663 that terminate with limiting lower stops 662a, 663a and limiting upper stops 662b, 663b. A pair of magnetic switches 664, 665 together with pivotal vanes 666, 667 are also mounted on carriage 661. Arms 668, 669 extend as projected parts of the vane to be intercepted by the stops for their pivotal displacement to a held position by any suitable spring type clamps 670, 671.

Switch 664 monitors reel 118a during the drilling op eration; so that with descent of sheave 272 accounting for the accumulation of wire as-station 52a lowers to feed the drill bit into the strata, the vane 666 is in displaced position (non-activating the switch) represented by phantom view there imminent to the position of its arms 668 being acted on by stop 662a. Such interference establishes the vane 666 to a position activating switch 664 shown with carriage 661 at some upward traveling position occasioned by the now hauling-in of accumulated wire by reel 118a. Note clamp 670 stabilizes the vane to such position opposing the gravitational effect of the extended arm 668 to displace the vane. With travel of the sheave 272 dimensionally half of the length of cable hauled in, the arm 668 is intercepted by the upper stop 662b so that switch 664 is then inactivated thus clutch means 208a discontinuing to power reel 118a. Sheave 272 then repeats the downward travel for accumulation of more cable until stop 662a again interferes.

As long as switch 672 is closed by spring 673 then magnetic switch 664 can be activated to control reel 118a, but by remote closing of master switches 672b, 692a solenoid 674, 674a are powered to oppose springs 673, 673a whereby switches 672, 672a are transferred to make magnetic switch 665 effective to control reel 118a and reverse the rotation of motor 200 when retracting the drill string. Thus to raise station 52a to retract the string an accumulation of wire is provided by payout of wire by reel 1 18a until sheave 272 is at a lowermost position whereupon stop 663a interferes with arm 669 to disengage clutch means 208a. Thereupon sheave 272 is raised with raising of station 52a to an uppermost position where stop 66312 interferes with arm 669 to reactivate switch 665 to again power reel 118a for further payout of wire and return of sheave 272 to the lowermost position. It should be noted that the reels 1 18a are geared to rotate at high speed to minimize the time in transferring wire.

In FIG. 14. As provided in Ref. B, the sheave 272 was relied on to activate a monitoring means to control crane motor 19 regulating the elevation of frame 41 supporting conduit 46 in space relation with fitting 50.

Again chain 65 in FIG. 13 is so connected to activatechamber 677 in balanced fluid communication via conduit 680 also enclosing electric leads for makeup in chamber 481 of pontoon 620. A float type foot valve 681 is provided to retain the supply of baffle fluid from escaping via the passageway 682 in the floor of the housing providing transfer of water therethrough.

In FIG. 16. A similar enclosure 683 provides protection of switches 664, 665 and appurtenances associated with their operation as discussed covering FIG. 13. Enclosure 683 is shown with an alternate arrangement omitting a floor when unconcerned inthe loss of the baffle fluid.

In FIG. 17 14 The throttle assembly 363a distinguishes in the removal of monitoring and switch means from within the diverter cylindrical portion 368 used to provide for the passage of couplings 148a past throttle 367. Since as covered above movement of sheave 272 is related to movement and length of string segments (spacing between couplings) the monitor means 274b is relied on to serve a dual purpose to include control of throttle 376. Accordingly, the shaft 684 of selsyn 61a is double extended to drive also a member of disc cams with only two represented by 685, 686 that are caused to rotate one turn for the total turns of sprocket 63 (resulting from travel of sheave 272) through the reduction designed into exemplary gearing 675, 675a. As in FIG. 19 cam 685 profile includes a protrusion 687 which displaces vane plunger 689 to activate magnetic switch 691 for the duration of time needed to pass coupling 148a by expanded throttle 367 held open by the switch 691 manipulating solenoid valves 431-455 pneumatically controlling power means 421. Ref. D is relied on for the system to establish the gas pressure and volume requirements of the stations depending upon byouant support, chambers, apparatus utilizing gas as a protective environment, energy to operate associated power means and the ejection of leakage in a bypass system. Similarly cam disc 685 with protruding profile 688 displaces vane plunger 690 to inactivate switch 692 in control of motor 200 (otherwiSe shown as switch 692!) in FIG. 13); so that turn table 202 is idled. Thus without centrifugal force, seal 402 opens for the time interval to pass coupling 148a upwards without any interferences when retracting the string. Again note the remote closing of switch 672b as master control when withdrawing the string. The angular magnitude of the protrusions 687, 688 and orientation with regards the turn of shaft 684 conforms to provide a minimum allowance in excess of that needed to effect the passage of the coupling.

In FIG. 20.

This sectional view of the upper portion of diverter assembly 348 shows the sliding fit 176a of bearing member 174a with pontoon 620 as previously covered and the substitution with sealing means 357a for the shuttle mechanism 357 of Ref. B. Sealing means 357a embodies all the features of throttle mechanism 363a of FIG. 17. The two half portions 419a formed around the drill string 146 are separable by power means 421 to provide passage through of the couplings 148a and returned thereafter by spring means to reseal the string. With this arrangement the stuffing-box sealing means 480a is relocated at bearing member 174a with the lower end of the torque tube a now not including the coupling means 414-416 of Ref. B.

Halves 419a bearing against internal ring flange 372a opposes higher pressure of chamber 359b below and backs up the seal 402a in contact with string 146. To make this seal more effective gland halves 696 are free to be urged against seal 402a by the mentioned pressure and retained in assembly with the parted halves of members 419a by dovetails 697. All of the power means are represented as 421 like that described for throttle 363a and actuated by a cam disc and switch means of FIG. 19 stacked to shaft 684 within chamber 677 of FIG. 14.

The position of sheave 272 is indexed with the descending couplings 148a when in imminent position to the seal 357a so as to be approaching its lowermost position whereupon the cam 685 has been rotated to have its protrudence 687 effective to cause the expansion of seal 357a as explained. With continued descent of the coupling subsequent throttles will pass the coupling until it is disposed below all in the well, whereupon switch 664 is acted on to cause reel 1180 to haul in the accumulated wire. As covered in Ref. A and B the torque tube 170a is arranged in length to enclose one coupling at all times and as seen in FIG. 20 a coupling is in imminent position with seal 357a when emerging from the tube 170a. Thus the coupling then just entering the tube will be indicative of the lower coupling position and acts with magnetic switch 197 to close the circuit that will cause clutch means 208!) to release reel 118a from the drive of gear 134a, if sheave 272 is higher than should be. Switch 199 normally closed is included in the circuit with switch 197 normally open and is positioned to be deflected open when the sheave 272 is at the position when throttles shOuld be attended. Thus the reel 118a can be released if the sheave 272 is higher than should be to pay out cable too with that still being accumulated with descent of the coupling until the switch 199 is inactivated with the apparatus in position as intended.

in the operative position with the throttle assembly 363a restricting leakage between serially established chambers, the well pressure in the stagnant chamber formed by the throttle assembly immediately above the blow-out preventor dominating the bottom sPction of the diverter is reduced substantially to ambient pressureat the sealing assembly 357a by the pressure loss occurring as frictional resistance to flow through each throttle. Accumulation of leakage liquid within a chamber is avoided by a bypass system permitting flow only as drainage from an upper chamber to a sump 373 below, whereupon the accumulation within a sump to a certain volume is monitored by a conventional liquid level device to activate the pneumatic system extension of the gas volume control at the drilling station to eject the draimed liquid to a chamber below. When a throttle has been expanded to pass a coupling as described, an excessive discharge of liquid accompanies the coupling into an upper chamber which liquid is restrained therein to nominal leakage past the closed throttle assembly defining that chamber and to drainage to the sump as described. The final chamber above the sealing assembly 357a dominated by the elongated torque tube 170a is not subject to leakage fluid flow but the discharge of well fluid into it with passage of a coupling through the expanded seal assembly is again dispersed by the bypass system.

In FIG. l5.

Switch 693 is exemplary of electrical devices immersed to great depths and the means employed to adjust with pressure changes. A network of pressure tight conduits 694 conveying electric leads are in fluid intercommunication to a neighboring gaseous chamber exposed to approximately the same environmental conditions and already regulated to provide an environment free of deteriorating effects of the sea in accordance with Ref. F. In this particular switch of the magnetically actuated type, the reed-like contacts are first encased in a gas filled capsule 698 to maintain its operating clearances while being stabilized within a metallic enclosure by a resilient material 699 and thereafter the capsule is punctured; so as to subject said clearances with other voids to be in balance with the controlled gaseous chamber.

SHALLOW WATER As anticipated in previous coverage this drilling apparatus is dependent upon the space provided by the depth of water to yield protracted use of an integrated assembly. The overall performance improves with inalternate method is considered to be within the realm of the disclosure of Ref. B substantiated by the following disclosure.

With reference to FIG. 7 it is considered obvious to modify the arrangement by extending tubular support 138a above chamber 70 to include the mounting of equalizer 106b, relocating the flange and thrust bearing immediately thereabove and beneath seal 92. Thus the remountable flange and thrust bearing secured by clamp 616 are removable when the string has been retracted by raising the support station 52a to its initial position below and in bearing with the control station 34.

The same method is employed, as disclosed in Ref. B to sectionally remove segments of conduit 46, to remove fitting 50a and segments of string 146. Thereafter with a new drill bit the string is reassembled with more segments to re-establish the drill bit to the depth of hole penetration; so that support station 52a bearing fitting 50a connected to the integral string is in uppermost position with the control station 34 in support of a minimum number of segments forming conduit 46 to be perio'dically lengthened with progress in drilling.

CONCLUSION From the foregoing description it is believed apparent that the present invention enables the accomplishment of the objects initially set forth herein. It seems apparent that the extent of the present application justified treating it as a supplementary application, deferring claims with this full disclosure of previous concepts then necessarily included in briefest form to fulfill the purpose.

What is claimed is:

1. in a system to establish a vertical array of assembled objects in cooperating arrangement with a surface service station to automatically and uninterruptedly bore a hole in subaqueous strata with an integral drill string of a length commensurate with the array extending from the surface to the floor of a body of water said string having a drill bit at its lower end with the array comprising:

a. an elongated first member formed with a buoyant chamber to supplement support established on the floor for transmitting torque to rotate the string;

b. a second member for buoyant support of the drill string to selectively control bearing pressure of the drill bit upon said strata;

c. an elongated third member comprising the following components;

1. immersed buoys to provide compensating support for this third member respective said surface;

2. a conduit for fluid communicating relationship between said service station and said drill string; and,

d. flexible elements adjustably interconnecting the three members conveys means for coordinating control of the said bearing pressure and descent of the integral drill string and conduit corresponding to progress in boring said hole;

the improvement comprising:

1. a barge is adapted with chocks fitted to the deck to accommodate mounting said first, second and third members to safely convey the assembled array to and from situations;

2. said barge is sectionalized into independently buoyant portions selectively locked together as a unit, having an end section in support of said first member, a mid section with vertical well formed in it for passage therethrough of the said second member supported therewith and another end section in support of said third member;

3. said third member overhanging the deck is disposed to employ its buoys as outrigger buoyant support to the stability of the barge bearing the elongated first and third members comprising the barge deck load;

4. the end sections pivotally hinged to the mid section by equal length parallel mounted linkage permit selective vertical displacement of either end section while retaining parallelism of the planes of the three decks;

5. an arrangement to establish and maintain freeboard and trim of the barge comprises a ballast system regulating the exchange of water to and from the holds of said sections with the hold of each said section compartmentized by partitions penetrated by small holes to provide common fluid communication yet avoids horizontal surging of water introduced;

6. the deck of the end sections are immersible to enable said buoyant chambers and buoys associated with the first and third members respectively to assume support of a then released member; and,

7. said buoyant chambers are regulated through said interconnecting flexible elements extending to said'service station to afford manipulation of said elongated members to or from the barge in compliance with the displacement of an end section.

2. A system to establish a vertical array of assembled objects supported in variable spaced relationship in a body of water having an uppermost control station retained at the water surface in buoyant support of a suspended rigid member and a load transmitted by selectively extendable and retractable primary flexible members tensioned by a support station likewise in buoyant support of a suspended rigid member and a load transmitted by selectively extendable and retractable secondary flexible members tensioned by a drilling station established to a stable and erect posture as monitored by a leveling device employed to monitor and control the support of the drilling station upon the ungraded floor below, the improvement comprising:

a. said drilling station has at least three supporting telescopic legs each individually powered to a required length to establish said erect posture as sensed by said leveling device monitoring and controlling the adjustment of each leg to an extension providing said posture;

b. said drilling station has a selectively variable volume gas filled chamber common with each leg to contribute its buoyant support to share the weight of the drill station as said volume responds to said leveling device in control of a liquid level controller adjustably contained in said chamber to regulate the liquid level thereby controlling the buoyant support;

- c. articulatively fitted feet to the legs are to be impressed into the floor while said volume is temporarily minimized;

d. a stabilizing means for said stations comprises thrusters monitored and controlled to exert a reactive force sufficient to avoid oriented displacement and vertical misalignment between said objects when actuated by said flexible members displaced from a normal vertical disposition;

e. said drill station is touched down and erectly established to the floor by an arrangement comprising, controlled payout of said extendable members and rotary limit switches superiorly employed to automatically limit the extent of movement of the legs being adjusted in length; and, an automatic monitoring means controls said selectively extendable and retractable secondary flexible members to provide adjustment to said flexible members commensurate with vertical and spaced disposition of said rigid members.

3. A subaqueous strata drilling station, responsive to remote control from a surfaced control station and a service station therewith, to be automatically parted into a portable portion and a stationary portion supported by legs bearing with the floor of a body of water to an immersed position accommodating a diverter assembly likewise adapted to be automatically parted into a top section in sliding engagement with said portable portion and a bottom section secured to a strata fixed surface well casing concentric with the drilling station providing uninterrupted torqued translation therethrough of an independently supported drill string terminating with a drill bit to bore a well in said strata, the improvement comprising:

a. a conduit system comprises, said diverter assembly accommodating the fluid sealed passage of the operating drill string therethrough and limiting fluid from the well to flow through a formed conduit portion connected to a coupling fixed to said stationary portion therewith to compensate for limited alternating vertical position of a remote conduit assembly buoyantly supported for fluid transmission to said surfaced service station;

b. said diverter assembly is journalled to the drilling station for tolerable axial space relationship therewith accommodating dimensional discrepancies between a member common to two independent bases temporarily engaged upon removal of said portable portion and top section from said stationary portion and bottom section respectively;

0. said drilling station is remotely and selectively separable into a stationary portion designated as the receptive permanent fixture to the floor and the upper superstructure formed portable portion optionally disposed to divest the well of the drill string with the top section of the diverter assembly;

d. said drill station is sustained to an erect posture and stable position by a support means comprising, a pontoon formed integral with the portable portion and individually powered and adjustable telescopic legs extending as foundations for said stationary portion to firm footing with the floor;

e. antirotational means applied during descent of the portable portion for correct oriented reengagement with the stationary portion comprises, said portable portion bears protrudences for slid-ing bearing with the sloping contour of said receptive permanent fixture to provide guided return of the portable portion to re-engage cooperating members between said portions comprising matching gears selectively employed to transmit said same power to said legs as dually adapted also to power said drill string; and,

f. the drilling station support means further comprises, said pontoon formed into compartments provide an adjustable gas volume for each of at least three said legs for mutual support of the drilling station with each automatically responsive to a leveling device sensing said erect posture for selective monitoring and controlling both said individually powered legs and a liquid level controller adjustably contained in said chamber adapted to regulate the gas volume therein.

4. A drilling station according to claim 3, wherein said remote conduit extends from the surfaced service station as a vertical array supported by buoyant means permitting axial surging of the conduit and is connected through a compensating coupling by a formed conduit portion to said diverter assembly, the improvement comprising:

a. an accommodating housing provides for the central location thereto of the terminal of the formed conduit portion connected at the central horizontal axes and to one end of the accommodating houss;

b. an end cover rotatably fitted to and enclosing said accommodating housing provides for the connection of said remote conduit with inlet axis offset and parallel to said horizontal axis;

0. an offset fitting provides fluid communication between said formed and remote conduits with fluid tight journal-like fit therebetween and within said accommodating housing;

(1. said offset fitting pivots about said horizontal axis through an arc defining a lower and upper remote conduit inlet position as sustained by the rotatability of said cover to accommodate said surges; and,

e. a supply of lubricant for said journal fits in pressure balance with that of the fluid transported through the coupling.

5. A drilling station according to claim 3, wherein the bottom section of the diverter assembly is dominated by at least one blow-out preventor manipulated by a remote control system integral with the said remote conduit to selectively seal off the well at any time with or without removal of the drill string, said top section of the diverter further comprises:

a. joined cylindrical bodies provide a first stagnant chamber established between said blow-out preventor and a partition supporting a throttle assembly accommodating passage therethrough of the drill string with close annulus clearance and at least one transition chamber serially established thereabove by addition of like partitions and throttle assemblies for each, all in space relationship in excess of the coupling length joining tubing segments of the drill string;

b. a sealing means, operatively incorporated with a partition establishes the uppermost transition chamber to provide said fluid sealed passage of the drill string with close fit to said segments;

c. all said throttle assemblies and the sealing assembly are split axially into halves movable to and from 25 the drill string segments to provide an open passageway for said couplings between chambers; and,

d. a power means connected to each of the halves are serially operated to pass a coupling and means urge the halves together before another throttle assembly is parted.

6. A drillinG station according to claim 5, wherein the said close annulus clearance restricts leakage flow from the well to the said serially disposed chambers, the improvement comprising:

a. an external'bypass effected around each throttle assembly transmits said leakage back to a transition chamber beneath from which it escaped; and,

b. said transmission of leakage further comprises, the drainage of leakage flow from a transition chamber to a sump for ejection therefrom by an extension of the gas volume control system for the drilling station.

7. A drilling station according to claim 5, wherein said independently supported drill string suspends from a thrust bearing mounted on a buoyant support station stabilized for controlled vertical travel to feed the drill string bit into the strata below the drilling station as revealed by flexible members adjustable interconnected as taut wires between the two stations, the improvement comprising:

a. a wire length adjustment means periodically spools said wires, to retain a limited store of wire, corresponding to change in elevation of the support station above the drilling station;

b. a weighted sheave establishes said taut wires as supported in the loop developed in the return of a wire on itself to accommodate the change of accumulated wire responsive with movement of the support station with the store of wire trained below said adjustment means;

c. said periodic spooling transfers a wire length commensurate with the span of equally spaced said couplings and effects the vertical travel of the sheave in a distance measurably one half of said span;

d. said sheave is correlated with couplings of the string to reciprocatingly return once to a specific netic switches regulating each throttle assembly sequentially to provide said passage of a coupling with each incidence when confronting a throttle assembly or the sealing assembly.

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Referenced by
Citing PatentFiling datePublication dateApplicantTitle
US3858401 *Nov 30, 1973Jan 7, 1975Regan Offshore IntFlotation means for subsea well riser
US7484575 *Apr 27, 2005Feb 3, 2009Frank's Casing Crew & Rental Tools, Inc.Conductor pipe string deflector and method
US20060243485 *Apr 27, 2005Nov 2, 2006Angelle Jeremy RConductor pipe string deflector and method
US20090223715 *Feb 2, 2009Sep 10, 2009Frank's Casing Crew And Rental Tools, Inc.Conductor pipe string deflector and method
US20090266559 *Dec 1, 2006Oct 29, 2009Frank's International, Inc.Method and apparatus for installing deflecting conductor pipe
Classifications
U.S. Classification175/6, 166/355, 166/358
International ClassificationE21B7/12, E21B7/124, E21B19/00, E21B19/09
Cooperative ClassificationE21B19/09, E21B7/124
European ClassificationE21B7/124, E21B19/09