US 3756725 A
Apparatus and method are provided for use in determining the density of color reproductions in printing with ink on moving sheet material, such as sheet members or elongated webs, in a printing press, such as a sheet fed or a web fed press. Light is transmitted to the sheet material so as to simultaneously impinge upon an inked test patch surface area and an adjacent reference surface area. Light reflected from these areas along a particular angle is sensed and electrical signals are obtained and which are utilized to provide output indications of ink density of the test patch surface area.
Description (OCR text may contain errors)
Umted States Patent [1 1 [111 3,756,725 Manring Sept. 4, 1973  MEASUREMENT AND CONTROL OF INK 3,051,841 3/1962 CI'OSfield et a]. 356/219 FR DENSITY Primary ExaminerRonald L. Wibert  Inventor. 321i: Michael Mannng, Cleveland, Assistant Examiner F L. Evans Attorney-Yount & Tarolli  Assignee: Harris-Intertype Corporation,
Cleveland, Ohio  ABSTRACT  Filed: Oct. 12, 1970 Apparatus and method are provided for use in determining the density of color reproductions in printing  Appl' 79952 with ink on moving sheet material, such as sheet mem- I bers or elongated webs, in a printing press, such as a  US. Cl 356/195, 356/211, 356/212 sheet fed or a web fed press. Light is transmitted to the  Int. Cl. G0ln 21/48 sheet material so as to simultaneously impinge upon an  Field of Search 356/175, I95, 202, ink d te t patch surf ce area and an adjacent reference 356/203, 206, 212; 250/219 FR surface area. Light reflected from these areas along a I particular angle is sensed and electrical signals are oh- [561 ,References Cited tained and which are utilized to provide output indica- UNITED STATES PATENTS 10/1970 Denner ..356/212 tions of ink density of the test patch surface area.
22 Claims, 12 Drawing Figures PATENTEB 4973 saw 3 M5 //Vl/E/V 70/? JOHN M/CHAEL MAN/PING ATTORNEYS PATENTED SHEET (1F 5 ATTORNEYS MEASUREMENT AND CONTROL OF INK DENSITY This invention relates to the art of measuring and, more particularly, to obtaining indications as to the ink density of printed reproductions on sheet material.
The invention is particularly applicable in conjunction with obtaining indications as to the density of color reproductions printed with ink on sheet material, although the invention is not limited thereto, and may be used, for example, in various applications requiring accurate indications as to the density of ink on printed material.
In the printing industry determination of press color quality is normally obtained from visual observations of a pressman. But, the eye has a poor memory and is influenced by emotions, ambient lighting and fatigue. Consequently, if two samples of printed material are visually examined in different rooms or at different points in time, the eye of the same person making the judgment will, in all probability, make an erroneous evaluation as to color density. It is well known, for example, that in pressrooms where color density of colored reproductions is visually judged, the quality of color reproduction differs between day and evening shifts.
For effective quality control of color reproduction, the amount of each process ink printed on sheet material must be measured and accurately controlled. Where quality control through non-visual means is available, it is typical fora pressman to remove individual sheets or signatures from the printing units and ink density readings are obtained at a work bench with the use of a densitometer. This is a cumbersome, timeconsuming process in that there is considerable delay in obtaining measurements. As there is a tremendous demand on the printing industry for higher production rates, faster make-ready and lower costs, it is desirable that the density of colored ink reproductions be determined with on-press monitoring equipment. The U.S. patent to J. F. Crosfleld U.S. Pat. No. 2,968,988 discloses the use of a densitometer for on-press operation to provide pressmen with indications as to the density of ink printed on sheet material. In the Crosfield system a comparison is made of light reflected from a test patch against light reflected from white paper as a white reference and light reflected from the back of a shutter as a dark reference. However, the measurements are made at different points in time and, hence, variations in the light intensity of the light source or ambient light changes during the measuring intervals will degrade the significance of the measurements. Crosfields system employs an incandescent" lamp which is constantly energized and light is passed to the test patches at intervals determined by a rotating shutter and, hence, the spectral distribution of thelight is relatively inadequate for obtaining accurate measurements of ink density for high quality color reproducsensors serve to receive light reflected from the two surface areas and provide output signals respectively representative of the amount of light received by the sensors. Control circuitry serves to provide an output indication as to the ink density of the test surface area in dependence upon the signals provided by the two sensors.
Further in accordance with the present invention, the light source is periodically energized in synchronism with movement of the sheet material.
Still further in accordance with the present invention, the control circuitry for responding to signals from the sensors is activated in synchronism with the energization of the light source so as to provide output indications of ink density which are not affected by conditions existing during periods when the light source is not energized.
Still further in accordance with the present invention the amount of ink applied to the sheet material in a printing press for color reproduction is controlled in accordance with the ink density indications obtained from the control circuitry.
' Still further in accordance with the present invention, the test and reference surface areas may be provided on the trailing edge of sheets in a sheet-fed printing press and means are provided for ensuring that the trailing edge of the. sheet is held-against a rotatable member, such as an impression cylinder, while the'light source and sensorsare held in close proximity thereto to obtain indications as to the ink density of the test area.
The primary object of the present invention is to advance the quality of color reproductions in the printing industry.
A still further object of the present invention is to provide improved color reproduction in both sheet-fed and web-fed printing presses with the use of an on-press densitometer for providing indications as to the density of ink employed in making the color reproductions.
A still further object of the present invention is to provide means for automatically adjusting the amount of ink applied to sheet material in a printing press in accordance with indications as to the ink density of color reproductions. v
A still further object of the present invention is to provide apparatus capable of on-press operation for providing indications as to absolute ink density of color reproductions.
The foregoing and other objects and advantages of the invention will be more readily appreciated from'the following description of the preferred embodiments of the invention, taken in conjunction with the accompanying drawings which are a part hereof and wherein:
FIG. 1 is-a schematic illustration of one application of the invention to a web-fedprinting' press;
FIG. '2 is a schematic illustration of an ink fountain,
taken generally along lines'Z-Zlooking in the direction of the arrows in FIG.'1;
FIG. 3 is a schematic illustration of a portion of the sheet-fed press shown in FIG. 1 and illustrating the FIG. 6 is a combined schematic-block diagram illustration of one of the gated densitometer control circuits illustrated in FIG.
FIG. 7 is a more detailed, block -diagram illustration of the synchronizer circuit shown in FIG. 5;
FIG. 8 is a detailed schematic illustration of the light source and sensor portions of the gauging apparatus employed by the present invention;
FIG. 9 is a perspective schematic illustration showing the manner in which the present invention is employed to obtain indications of ink density of color reproductions on printed material;
FIG. 10 is a schematic illustration of another application of the invention to a web-fed four-unit color printing press;
FIG. 11 is a schematic illustration of an alternative form of synchronizer pickup arrangement; and
FIG. 12 is a graphic illustration of voltage versus rotation illustrating the function of the synchronizer pickup shown in FIG. 11.
Referring now to the drawings, wherein the showings are for purposes of illustrating the preferred embodiments of the invention only and not for limiting same, FIGS. 1, 2, 3 and 4 illustrate the invention in conjunction with a conventional sheet-fed lithographic press which includes a plate cylinder 10, a blanket cylinder 12, an impression cylinder 14, and a delivery cylinder 16. The plate cylinder is inked by a conventional inker 18 comprising an ink fountain 20, an adjustable ducting mechanism 22 including a duct roll 24, and a plurality of ink transfer and vibrating rolls 26 and 28 located between the ducting mechanism 22 and the plate cylinder 10.
The ink fountain includes a fountain roll 30 which rotates in the ink fountain to form an ink film thereon. The duct roll 24 is reciprocated between a position in engagement with the fountain roll and a position in engagement with one of the vibrating rolls 28. During the portion of the cycle that the duct roll 22 is in engagement with the fountain roll 30, the latter is rotated an angular amount determined by the setting of an adjustable mask 32 of a pawl and ratchet drive 34 for the fountain roll. The extent of rotation of the fountain roll while in engagement with the duct roll determines, for a given film thickness on the fountain roll, the amount of ink transferred from the fountain roll to the duct roll and, in turn, the amount of ink transferred to the plate cylinder.
The ink fountain 20, in addition to fountain roll 30, includes a fountain blade 36 which extends for substantially the length of the fountain roll. The blade is resilient and is urged into engagement toward fountain roll 30 by means of a plurality of ink keys in the form of screws, such as screw 38, shown in FIG. 1, by reversible motors 40, 42, 44 and 46 so as to control the flow of ink at various sections across the length of fountain roll 30. For a more complete description of inker l8 and ink fountain 30, reference is made to the United States Patent to R.K. Norton, US. Pat. No. 3,185,088, assigned to the assignee of the present invention.
In accordance with the present invention, gauging apparatus G is adjustably positioned on a support bar 48 so as to monitor sheet member 50 carried by the impression cylinder 14. As will be described in detail hereinafter, the gauging apparatus G includes a light source for transmitting light to sheet 50 to simultaneously impinge on at least one printed test patch-surface area and on an adjacent reference surface area, together with a pair of sensors for receiving light reflected from the two surface areas and providing output signalsindicative of amount of light received. These signals are applied to a control circuit CC which determines the density of the ink on the test patch surface area and provides output signals to a suitable meter M to provide the pressman with indicationsas to the quality of ink reproduction. Also, the control circuit CC provides signals for application to motors 40, 42, 44 and 46 to control the positioning of fountain blade 30 in dependence upon the measured ink density. The operation of control circuit CC and gauging apparatus G is synchronized with the movement of sheet member 50, as with a cam 52 provided with a pair of diametrically opposed lobes 54, each for camming against a movable switch member 56 to electrically contact a stationary contact 58 so that an electricalsignal, such as that taken from a 8+ voltage supply source, may be applied to control circuit CC.
Reference is now made to FIGS. 3 and 4 whichare schematic illustrations of the impression cylinder 14 carrying sheet 50 past gauging apparatus G. As shown in FIG. 3, transversely arranged colored ink patches 60, 62, 64 and 66 are provided on thetrailing edge of sheet 50. Immediately adjacenteach test patch are respectively associated reference surface areas 68, 70, 72 and 74. These surface areas are .uninked areas on sheet 50, although they may be printed to provide a reference level of ink density if desired. The test or reference areas are each of small size, such as 0.375 inches by 0.500 inches. Gauging apparatus G is slidably secured to support bar 76 for transverse movement along the bar to monitor ink density at each of the four locations provided with adjacent inked, test and reference surface areas under the control of a conventional drive shaft 48 extending from a reversible motor 80 having its direction of rotation controlled by a motor control circuit 82. v
If the test patches to be monitored by gauging apparatusG are located on the trailing edge of a sheet member, as is shown in FIG. 3, then it is desirable to provide means for maintaining sheet 50 against the cylindrical surface of cylinder 14. This function is obtained with air bar 84 extending parallel to the axis of rotation of the cylinder 14 and spaced from the cylinder approximately as shown in FIGS. 3 and 4. The air bar is provided with a plurality of apertures, such as aperture 86, shown in FIG. 4, which serve to direct air under pressure received from an air supply 88 toward sheet member 50 so as to hold the trailing edge thereof against the cylindrical surface of cylinder 14.
GATED DENSITOMETER CIRCUITRY Y In accordance with the present invention, control circuit CC serves to provide indications as to the density of color reproduction in .printing with ink with at least one color on sheet material while the material is moving in a printing press. The application of the invention described thus far has been given with respect to four pairs of test patch-reference surface area combinations and, hence, the control circuit CC illustrated in FIG. 5 employs four gated densitometer control circuits GD-l, GD-2, GD-3 and GD-4. Each control circuit is connected to one sensor for receiving therefrom signals indicative of light reflected from the printed test patch surface area and another sensor for receiving therefrom signals indicative of light reflected from the adjacent reference surface area. Thus, as shown in FIG. 5, the control circuit GD-l is connected to a test sensor TS-l and a reference sensor RS-l. The sensors preferably take the form of photodiodes, although other light sensors may be employed. As in the case of the sensor TS-l, each sensor has its cathode connected to a B+ voltage supply source and its anode connected to the associated control circuit. In similar fashion, circuit GD-2 is connected to test sensor TS-2 and reference sensor RS-Z. Similarly, test sensor TS-3 and reference cal signals from sensor TS-l to be applied to the inverting input of integrator circuit I1. Similarly, gate G-Z includes a PNP transistor 106 having its emitter connected to sensor RS-l, its collector connected to ground, and its base connected through a path including a diode 108, poled as shown, to ground and another path including a resistor 110 to the synchronizer circuit SC. Gate G-l is connected to the inverting input of integrating circuit I1 through a diode 112, poled as sensor RS-3 are connected to circuit G D-3. Lastly, test sensor TS-4 and reference sensor RS-4 are connected to circuit GD-4.
Control circuit CC also includes a synchronizer pickup assembly PU which serves to provide signals for synchronizing the operation of the control circuit with the movement of the sheet material being monitored. Each time the synchronizer pick-up PU develops an output signal, the signal is applied to a synchronizer circuit SC which serves-to energize a lamp firing circuit LF for, in turn, energizing lamp L. In addition, each of the control circuits GD-l through GD-4 are gated into an active operable condition in synchronism with the energization of lamp L. The output signals taken from the control circuit GD-l through GD-4 are applied to a conventional four-channel signal recorder SR as well as to an analog deviationmeter AM and a digital meter DM. The signal recorder SR may be of conventional design and serves to provide a permanent record of the density measurements made for each channel. Similarly, the analog deviation meter AM may be of a conventional design and serves the purpose of providing a visual indication for each channel as to deviations from a desired density level. Also, the digital meter DM pro vides, for each channel, a visual digital presentation as to the ink density of the test patch surface area.
Reference is now made to FIG. 6 which provides a detailed illustration of gated densitometer control circuit GD-l, it being understood that circuits GD-Z, GD-3 and GD-4 are constructed in the same fashion. As shown in FIG. 6, circuit GD-l is connected to test sensor TS-l, as well as to reference sensor RS-l. Whereas various light-sensitive sensors may be used, it is preferred that the sensors serve to filter out wave lengths beyond the visible red region (0.7 microns). Each sensor is preferably an essentially constant current photodevice and exhibits good spectral characteristics. One diode that has been tested and found satisfactory for this purpose is one provided by United De- I tector Technology Corporation, Model No. UDT 385 and known as a PIN photodiode.
Test sensor TS-l is connected to the inverting input of an integrator circuit I1 and reference surface RS-l is connected to the inverting input of an integrator circuit I2. However, during .operation, as will be described in detail hereinafter, a pair of gates Gland G2 serve to activate circuit GD-l only when gating signals are received from synchronizer circuit SC. Thus, gate G-l includes a PNP transistor 100 having its emitter connected to sensor TS-l, its collector connected to ground, and its base connected through a diode 102, poled as shown, to ground so that the transistor is normally forward biased. The base of transistor 100 is also connected through a resistor 104 to a synchronizer circuit SC so that upon receipt of a positive signal therefrom, the transistor is reversed biased to permit electrishown. Similarly, diode 116 connects gate G-2 with the inverting input circuit of integrator I2.
Integrator circuit I1 includes a conventional operational amplifier 120 having its non-inverting input connected to ground and an integrating capacitor 122 connected between the output circuit and the inverting input circuit. The capacitor may be reset with the use of normally open reed relay contacts 124 actuated to a closed condition for discharging the capacitor upon energization of a relaycoil 126. Similarly, integrator circuit 12 includes an operational amplifier 128 having an integrating capacitor 130 and normally open reed relay contacts 132 connected in shunt across capacitor 130 and also operated by relay coil 126. v v
The output circuits of integrator circuits I1 and [2 are respectively connected to conventional log amplifiers LA-l and LA-Z' having their outputs, in turn, respectively connected through resistors 134 and 136 to input circuits of a differential amplifier DA. This amplifier is comprised of a conventional operational amplifier 138 having a feedback resistor 140 connected between its output circuit and its inverting input'circuit. The output circuit of amplifier DA is connected through the resistance portion 142 of -a potentiometer 144 to ground. The wiper arm 146 of the potentiometer is connected through a normally open relay contact 148 to a holding amplifier HA. The holding amplifier HA includes a voltage follower operational amplifier 150 having its output connected to the inverting input circuit and a capacitor 152 connected between ground and the junction of relay contacts 148 and the non-inverting input of operational amplifier 150. Relay contacts 148 are operated to a closed position upon energization of an associated relay coil 154.
The output circuits of integrators I1 and I2 are also connected to a level detector LD which serves to monitor the integrator output signals and trigger the holding amplifier HA only when the integrator signals exceed a preset level. This ensures that there will always be adequate light to make a valid measurement and compensates for variations in paper brightness during absolute density measurements. The level detector LD incorporates an operational amplifier having its output circuit connected to its inverting input circuit, as well as to its non-inverting input circuit through resistor 159,
which is alsov connected through resistor 161to ground. a
and I2. Summing point P is also connected through a resistor 166 to a reset switch 168 having a movable arm 170 normally connected to ground but operable to be connected to a B- voltage supply source for purposes of obtaining manualreset. The summing point P is also connected to the output circuit of integrator circuit Il through resistors 172 and 174 having their junction connected through a capacitor 176 to ground. Similarly, summing point P is connected to the output circuit of integrator circuit I2 through resistors 178 and 180 having their junction connected through a capacitor 182 to ground. When the output signals from the integrator circuits [1 and I2 exceed the preset level, as determined by the setting of wiper arm 162 of potentiometer 164, the level detector provides an output signal which is received by a transfer one shot circuit OS-l, which may be a conventional monostable oscillator, and which provides an output signal pulse having a predetermined magnitude and duration. The signal is applied to a conventional relay driver circuit RD-2 for energizing relay coil 154 to close relay contacts 148. During the period that relay coil 154 is energized, the potential existing at wiper arm 146 is applied to capacitor 152 so that the output potential of amplifier 150 is proportional to that of the differential amplifier DA during this sampling period. Also, the output circuit of transfer one-shot 08-1 is applied to a reset one-shot 08-2, constructed in the same fashion, and which provides a time delayed pulse relative to that from circuit 08-1 of a predetermined magnitude and duration for energizing relay driver RD-l. Relay driver RD-l, in turn, energizes coil 126 to close relay contacts 124 and 132 to discharge capacitors 122 and 130.
The synchronizer circuit SC is shown in greater detail in FIG. 7 and includes a wave shaper circuit 170 for receiving pulses from the synchronizer pickup PU which, as shown in FIG. 1, may take the form of a camoperated switch which is operated in synchronism with the movement of the sheet members. Depending on the diameter of the transfer cylinder, two or more circumferentially spaced sheet members may be carried at one time and, consequently, one pulse per cycle should be provided for each sheet member. For purposes of illustration, transfer cylinder 16 carries two sheet members during each cycle of rotation and, hence, cam 52 includes two lobes 54 for activating switch 56, 58 twice per cycle of rotation. Each synchronizer pickup pulse is applied to the wave shaper circuit 170 in the synchronizer circuit SC and this shaper circuit converts the pulse, such as pulse P1, into a pulse P2 of a predetermined size and duration. The output of shaper circuit 170 is then applied to a delay one-shot monostable oscillator circuit 172 which serves to produce a time delayed signal pulse P3 having a specific amplitude and time duration. This signal is then applied to the lamp firing circuit LF (see FIG. 5) for energizing lamp L. The signal is also applied to a second one-shot monostable oscillator circuit 174 that serves as a window generator for producing an output signal pulse P4 having a specific magnitude and time duration and the signal is used as the gating signal for gating gates G-1 and 0-2 (see FIG. 6) into conduction to activate the associated densitometer control circuit.
DENSITOMETER GAUGING APPARATUS The densitometer gauging apparatus G is schematically illustrated in FIGS. 8 and 9 and comprises a lamp L, a filter lens arrangement 180, a plurality of photodiodes, such as test sensor TS-l, and a collimator lens arrangement 182. Lamp L, as bestshown in FIG. 9, extends so as to be transversely aligned relative to sheet member 50 and, when energized, serves to provide a source of illumination for a plurality of inked test patch surface areas 60, 62, 64 and 66, as well as illumination of the adjacent reference surface areas 68, 70, 72 and 74. Preferably, lamp L takes the form of a Xenon linear quartz flash tube. Other light sources providing similar spectral balance may be employed. Lamp L should have an arc length sufficient to illuminate several test patches and their adjacent reference surface areas and, for example, may have an arc length on the order of 9 inches and operate from a voltage source on the order of 2,000 volts. It has been determined that with a microfarad discharge capacitor in the firing circuit LP, the energy per flash is on the order of joules. Preferably, lamp L is operated in a self-extinguishing mode and is triggered into conduction by an ignition transformer driven by a conventional capacitor discharge circuit including a silicon-controlled rectifier, used as a shorting switch, and which is triggered into conduction by the synchronizing pulse P3 taken from the synchronizing circuit SC. An appropriate synchronizing pulse for this purpose has been found to be a pulse having a magnitude in the order of 15 volts with a time duration of 8 microseconds. With these parameters, it has been found from tests that the shape of the light pulse obtained from lamp L is roughly that of an exponential decay pulse with a rise time to peak value of about 5 microseconds and a characteristic decay time constant in the vicinity of 15 microseconds to microseconds, depending on the size of the discharge capacitor and the particular flash tube employed by lamp L.
The filter lens arrangement 180 for lamp L includes a convex cylindrical lens 184 which has a length substantially that of lamp L, such as in the order of 9 inches, and is provided with an aperture of approximately 2.25 inches and a focal lengthof 43 mm. The image of the flash from lamp L is focused on sheet member with no magnification. Between lamp L and lens 184 there is provided an-elongated glass filter 186 having a length substantially that of lamp L. Filter 186 is used to enhance the blue light obtained from lamp L and to suppress infra-red light. Located between filter 186 and lamp L is an aperture plate 188 used to suppress stray light. As is conventional with densitometers, the image of the flash is focused onto sheet member 50 with an incident angle of 45 and sensor TS-l serves to receive light reflected from the sheet member at To minimize gloss reading effects, the included focus angle 0 is preferably not greater than 34 and the included detector angle dz is on the order of 16.
The collimator lens assembly includes a collimator 190 which extends the length of the surface areas 60 through 74 (see FIG. 9). This collimator is essentially a snout containing threaded tubes, each aligned with one of the optical diodes. Interposed between each sensor and associated tube there is provided a condensing lens 192 .whichserves to collect and focus light received from the paper to the sensitive surface of the photodiode. The focus area on the paper is approximately one-fourth inch in diameter. Interposed between lens 192 and the associated photodiode, there is provided a Wratten filter 194. Of course, the particular Wratte'n filter employed is dependent on the color of the ink test patch being monitored. For example, Wratten filter Nos. 47, 58 and 25 provide broad, slightly overlapping bands in the blue, green and red wave length regions, respectively. The filters are used as complementary filters in the measurement of density for the basic process of color inks, yellow, magneta and cyan. A neutral density filter (Wratten No. 96) or visual filter (Wratten No. 106) may be used in the measurement of black ink density. These filters have been generally accepted by the industry for use in density measurements and, for example, may be obtained from Kodak Corporation.
To facilitate in maintaining clean optical viewing and illuminating surfaces, it is desirable to introduce air (positive pressure) over the surface of viewing lens 192 and to divert blanket wash from the lens 184. Consequently, a suitable air supply 200, as schematically illustrated in FIG. 8, is provided along with suitable tubing to direct air across the surfaces of lenses 184 and 192, as well as to direct air through the collimator tubes to protect the lenses and tubes from offset powder sifting in and settling therein.
OPERATION During the operation of control circuit CC each vide-voltages proportional to the log of the signals from integrators I1 and I2. The output voltages from log amplifiers LA-l and LA-2 are applied to differential amplifier circuit DA which provides an output voltage proportional to the difference voltage of these output voltages. This difference voltage is proportional to the reflection density.
The output voltage of differential amplifier DA is proportional to the absolute ink density of the colored ink patch 60 when the adjacent reference surface area 68 is uninked. This is preferably the measurement to be made in practicing the invention. However, it is to be appreciated that a relative density measurement may gated densitometer control circuit GD-l through GD-4 is activated upon receipt of a gating signal from synchronizer circuit SC. Each time cam 52 actuates movable switch arm 56 to engage stationary switch arm 58 7) signal such as pulse P1 (see FIG. &) is applied to pulse shaper 170 in the synchronizer circuit SC. The delay one-shot circuit 172, in turn, applies a trigger signal pulse P3 to the lamp firing circuit LP to energize the Xeon lamp L for a predetermined time duration. The short duration of the flash from lamp L serves to freeze" the motion of the test areas and to provide high light intensity with good spectral distribution. The window generator 174 applies a gating signal to activate each control circuit GD-1 through GD-4.
Reference is now made to control circuit GD-l shown in FIG. 6, it being understood that circuits GD-2 through GD-4 are constructed to function in the same manner. Transistors 100 and 106 are biased into conduction by the gating signal from synchronizer circuit SC for a predetermined period of time.
Sensors TS-l and RS-1 receive light reflected from I inked test patch surface area 60 and its immediately adjacent reference surface area 68 respectively (see FIG. 9). The amount of current from each sensor TS-l and RS-l is proportional to the instantaneous value of the light reflected from the associated surface area and, since gates G-1 and G-2 are conductive, the currents are applied to integrator circuits I1 and I2. The output current from the sensors is integrated by respective integrator circuits I1 and I2 over an arbitrary period of time (one or more flashes of lamp L). Thus, the output voltage VT from the test sensor integrator circuit I1 and the output voltage VR from the reference sensor integrator circuit I2 are respectively proportioned in magnitude to the total light reflected from areas 60 and 68 during the measuringinterval.
The generally accepted definition of ink density is given by the expression:
Density log (light reflected from, uninked paper)/(light reflected from inked .paper) log (light reflected from uninked paper)- log (light reflected from inked paper) 810 a) 810 (VT) Consequently to obtain an output signal representative of density in accordance with the above expression the output signals of integrators I1 and I2 are applied through log amplifiers LA-l, LA-2' to respectively probe obtained if surface area 68 is a reference inked area. In such case the output voltage from differential amplifier DA will have a value proportional to the relative density of the inked test patch 60 to that of the reference surface area 68.
The synchronizer pick-up assembly PU and the synchronizer circuit SC serve to ensure that lamp L is triggered into conduction and that gates G1, G2 are biased into conduction just at the point in time when the test patches and their adjacent reference surface areas are passing the sensor assembly. This synchronization should be such that once lamp L is energized the light therefrom will impinge upon the transversely aligned test patch surface areas and reference surface areas being monitored at a point in time when the corresponding sensors are aligned at an angle of to the monitored areas. Synchronization is obtained by, for example, adjusting cam 52 so that it actuates movable arm 56 into engagement with stationary arm 58 so that the gating signal derived from synchronizing circuit SC forward biases gates G1 and- G2 and that lamp L is energized at the point in time when the lamp and sensors are aligned with the transversely arranged test and reference surface areas. 1
The level detector LD senses the total reflected light from both the test patch surface area 60 and the immediately adjoining'reference surface area 68 by summing the integrated voltages from the integrators and providingan output signal to the transfer one-shot circuit OS-1 when the summed voltage exceeds a preset level, as adjusted by potentiometer 164. Depending on the setting of potentiometer 164 several flashes of lamp L may take place before an output signal is applied to the transfer one-shot circuit OS-l. This ensures that there is always sufficient light to make a valid measurement. Thus, if the absolute level of the light changes because of changes'in paper brightness or because of a comparative measurement being made between two inked patches, both of whose densities are high, then the level I close relay contacts 148. Thus the output voltage taken from wiper arm 146 is applied to the hold amplifier HA,.which, in turn, provides an output signal proportional to'that obtained from wiper arm 146. The output signal from the transfer one-shot circuit 08-1 is also applied. to reset one shot' circuit OS-2 which provides a still further delayed signal to energize relay drive RD-l to momentarily energize relay 126. Relay coil 126 is energized for a period sufficiently long that relay contact 144 and 132 are closed to discharge integrating capacitors 122 and 130, respectively, prior to commencing another measuring cycle of operation.
The output signals taken from the hold amplifier HA in each of the gated densitometers GD1 through GD-4 are applied to signal recorder SR, an analog deviation meter AM, a digital meter DM as well as to suitable motor circuits MC-l, MC-2, MC-3 and MC-4 for controlling respective reversible motors 40, 42, 44, 46 for, in turn, controlling the amount of ink applied to the sheet material in accordance with the density measurements.
MODIFICATIONS Referring now to FIG. there is illustrated another application of the invention in conjunction with a conventional web fed lithographic press which includes four press units, A, B, C and D. The units are identical and each includes a pair of blanket cylinders 200 and 202 for printing on opposite sides of a web 50'. Blanket cylinder 200 cooperates with a conventional plate cylinder 204 to which ink is applied in a known manner by an ink assembly 206 and to which moisture is applied by a conventional dampener assembly 208. Of course, an inker assembly and dampener assembly cooperate with a plate cylinder (not shown) which engages blanket cylinder 202. The inker assembly 206 includes a plurality of rollers forming a conventional ink train 209 which receives ink from the ink fountain roll 210 located in the ink fountain'2l2. As in the case of the embodiment of the invention described relative to FIG. 1 the amount of ink applied to the ink train and, hence, to the plate cylinder 204 is controlled by fountain keys shown schematically as T214 in FIG. 10.
In accordance with thepresent invention, a gauging apparatus G, constructed in the same fashion as gauging apparatus G described hereinbefore, is mounted so as to monitor ink test surface areas and reference surface areas extending transversely across web 50. The output signal from the gauging apparatus is applied to a control circuit CC, which is constructed in the same fashion as control circuit CC described in detail hereinbefore with reference to FIG. 5. It is contemplated that each of the printing units A, B, C, and D print different ink test patches on web 50' such as for example with reference to FIG. 9 unit A may print test patch 60, unit 8 may print test patch 62, unit C may print test patch 64 and unit D may print test patch 66. The output signals obtained from the control circuit CC, as in the embodiment described hereinbefore with reference to FIG. 1, are applied to a suitable meter M for providing an operator with visual indications as to the density of the ink applied by each of the four press units. In addition, the output signals from control circuit CC are used to control the amount of ink applied by the ink train in each press unit, as by energization of a reversible motor 216 for controlling fountain key 214.
Reference is now made to FIG. 11 which illustrates a modification which may be employed as a substitute for the synchronizer pick-up apparatus PU described hereinbefore with reference to FIG. 5. The modification of FIG. 11, however, is shown with reference to unit A of the web fed press in FIG. 10. Thus, web 50' is carried by blanket cylinder 202 and lamp L is positioned to illuminate a series of transversely aligned patches on the web. The patches may include an ink patch surface area 60' and an adjacent reference surface area 68'. In this modification a photo sensor 220 is employed and positioned so as to sense a mark 222 located in the margin of web slightly forwardly of transversely aligned surface areas and 68'. Sensor 220 serves in this modification to provide an output pulse upon sensing mark 222 and this output pulse is applied to synchronizer circuit SC, which is constructed in the same fashion as synchronizer circuit SC described in detail hereinbefore with reference to FIG.
- 7. Consequently sensor 220 serves the same function as the cam arrangement illustrated in FIG. 1.
Sensor 220, however, is energized to sense mark 222 only during a period in which an electronic switch 224 is energized. Switch 224 may take various forms such as, for example, a simple transistor switch. Switch 224 is energized for a short time duration during each measuring cycle so that sensor 220 is energized for a period extending from a point in time just prior to the passing of mark 222 to a point in time just after thepassing of aligned surface areas 60' and 68'. This is accomplished by applying a positive or binary 1 signal to switch 224 for a predetermined period of time. The binary 1 signal is obtained from a bistable multivibrator circuit 226 which, for example, may take the form of a pair of RTL NOR gates 228 and 230 connected together to define a bistable multivibrator circuit.
Circuit 226 operates in synchronism with blanket cylinder 222. The blanket cylinder is mechanically connected to a rotatable wiper arm 232 of a potentiometer 234 having a resistance portion 236 which is arranged substantially in a circle so that the wiper arm rotates in a clockwise direction and an output signal taken from one end of resistance portion 234 exhibits a voltage V which is a ramp function extending from a level of substantial ground potential at 0 rotation to substantially the level of the 8+ voltage supply source at 360 rotation. The wave form of voltage V is shown in FIG. 12. The output voltage V is applied to a first threshold level detector Ll which serves to provide an output signal at a point in time when the output voltage. V exceeds at first limit level V as set by the wiper arm of potentiometer 238 connected to one input of threshold detector L1. The output signal taken from threshold detector L1 is converted into a momentary positive signal pulse by a pulse generator PG-l for purposes of applying a positive or binary 1 signal to one input of NOR gate 228. Output voltage V. is also applied to a second limit threshold detector L2 which provides an output signal at a point in time when voltage V reaches a level V,, as adjusted by the wiper arm of a potentiometer 240. The output signal from the second threshold detector L2 is applied to a pulse generator PG-2 which applies a positive or binary 1" signal to the input of NOR gate 230.
When output voltage V reaches a level equal to that of voltage V, a binary 1 signal is applied to the input of NOR gate 228 causing the output of NOR gate 230 to apply a binary 1" signal to switch 224 and thereby energize photosensor 220. Once photosensor 220 senses marginal mark 222 a signal is applied to the synchronizer circuit SC which then, in the manner of synchronizer SC described in detail hereinbefore, energizes lamp firing circuit LF and enables the gates in each of the associated gated densitometer control circuits.
Circuit 226 remains in thestable state since a binary l signal was applied from the output circuit of NOR gate 232 to the second input of NOR gate 228. Consequently, the binary l signal applied to electric switch 224 is continued even though the binary l signal applied to NOR gate 228 was momentary. Once the output voltage V exceeds voltage level V, then pulse generator PG-2 applies a binary 1 signal to the second input of NOR gate 230 causing the circuit to reset to its original condition, wherein the output circuit of NOR gate 230 carries a binary 0" signal and both input signals toNOR gate 228 are binary 0 signals. This binary 0 signal taken from NOR gate 230 serves to deactivate electric switch 224 to, in turn, deenerg iz'e photosensor 220. Thus, it is seen that depending on the adjustment of potentiometers 238 and 240, sensor 220 will be energized to respond to a marginal mark 222 for an adjustable portion of the angular rotation of the blanket cylinder 202. The description thus far has been given with the assumption that lamp L is energized onlyonce per cycle of rotation of blanket cylinder 202.,lt is to be appreciated that if a groupof test patches such as patch 60' follow each impression on web 50' then-lamp L and sensor 220 will be energized once for each impression and this could well be two or more impressions per cycle of rotation of cylinder 202 and, hence, appropriate modifications in the circuitry shown in FIG. 11 should be made. A
The invention has been described with reference to preferred embodiments, however, it is to be appreciated that the invention is not limited to same as various modifications may be made without departing from the spirit and scope of the invention as defined in the appended claims.
Having thus described my invention, I claim:
1. Apparatus for obtaining an indication of the density of color reproduction printed in ink of at least one color on sheet material and comprising:
means for, when energized, transmitting light to simultaneously impinge upon at least one test surface area of said sheet material printed with a colored ink and upon an unprinted reference surface area;
first and second light sensor means for respectively simultaneously receiving light reflected from said test surface area and said reference surface area and providing first and second electrical signals of magnitudes respectively representative of the amount of light received by said first and second sensor means; U means for supporting said sheetmaterial so'as to receive light from said transmitting means; and control circuit means connected to said first and second sensormeans and responsive to said first and 'secondsignals for providing an electrical output [signal exhibiting acharacteristic whichvaries in proportion to the level of the color density oflsaid test surface area. I 2. Apparatus as set forth in claim 1 wherein sai supporting means comprises means for moving saidh et,
material past said transmitting means andysaid' sensor means and light control means for periodically energiz ing said light means in synchronism with the movement,
of said sheet material. I 3. Apparatus as set forth in claim 1, wherein said control circuit means includes gating means for activating said control circuit means only when a gating signal is applied thereto. I
4. Apparatus as set forth in claim 3 including synchronizing means for applying said gating signals to said gating means.
5.- Apparatus as set forth in claim 4 including light control means for energizing said light means in synchronism with-said gating signals whereby said light means is energized in synchronism with activation of said control circuit means.
6. Apparatus as set forth in claim 4, wherein said gating means activates said control circuit means for a time duration dependent on the time duration of said gating signals and said synchronizing means comprises circuit means for providing each said gating signal for a predetermined period of time. 1 v
7. Apparatus as set forth in claim 2, having synchronizing means comprising third sensor means for sensing a mark located on said sheet material forwardly of said test area and circuit means for providing a gating signal in response thereto. l
8. Apparatus as set forth in claim 7, including means for cyclically energizing said third sensormeans for sensing a said mark for a predetermined period of time during'each cycle of operation.
9,. Apparatus as set forth in claim 8 wherein said sensor energizing circuit means is adjustable to vary said predetermined period of time.
10. Apparatus as set forth in claim 1 wherein said first and second light sensorv means have a light receptive surface for receiving light reflected from said surface areas and means for directing air across atleast one of said light receptive surfaces to maintain same relatively clean.
11. A method of determining the color density of color reproductions printed with colored ink on sheet material wherein a plurality of longitudinally spaced monitor areas are provided on said sheet material with each monitorarea including an inked test surface area of aparticular color and comprising the'steps of: A
transmitting light so as to simultaneously impinge upon a said test surface area on said sheet material and an unprinted reference surface area; utilizing first and second light sensor means to simultaneously receive light reflected along a given angle from said respective areas to'simultaneously provide first and second electrical signals of magnitudes respectively representative of the amount of light received by said first and second sensor means; ancl g utilizing said first and second signals for providing an output indication exhibiting a characteristic which varies in proportion to 'the level of the color density of said inked test surface area.
l2. The method as set forth in claim ll'wherein the step of transmitting light includes periodically energizing a light source in synchronism with movement of magnitudes representative of the instantaneous inten saidsheet material .so as to. sequentially transmit light to impingeupon said plurality of monitor areas- 13. The method as set forth in claim 12, wherein said first and second signals for each monitor area exhibit sity level of light received by said first and second sensor. means, respectively.
14." The method as set forth in claim 13, including the steps of integrating each of said first and second signals for a given period of time for each said monitor area and providing an output density signal representative of the color density of said test surface area as a function of said integrated signals.
15. The method as set forth in claim 14 including the steps of integrating said first and second signals for a plurality of said monitor areas and providing a steady state control signal having a magnitude dependent on the existing level of said output density signal.
16. The method as set forth in claim 15 including the step of utilizing said control signal for providing read out indications of the color density of said ink test surface area.
17. Apparatus for obtaining an indication of the den-.
sity of color reproduction in ink of at least one color on' tion so that portions thereof impinge upon said test surface area and said reference surface area;
light sensor means for receiving said high intensity light as reflected from said surface areas and developing respective electrical output signals dependent upon the amount of light received;
means for supporting said sheet material was to be located to receive light from said lamp means and reflect light to said light sensor means; means connected to said sensor means for providing an output indication as to the color density of said test surface area in dependence upon said output signals; and
means for triggering said flash lamp means into conduction. I
18. Apparatus as set forth in claim 17, wherein said flash lamp means exhibits the characteristic of flashing a light beam of high light intensity and relatively even spectral distribution.
19. Apparatus as set forth in claim 17, wherein said flash lamp means includes a self-extinguishing Xenon lamp.
20. Apparatus as set forth in claim 17, including means for directing a portion of said high intensity light beam so as to impinge on said reference surface area simultaneously with said light beam impinging on said test surface area, and said sensor means includes first sensor means responsive to light reflected from said test surface area for providing a first output signal and second sensor means responsive to light reflected from said reference surface area for providing a second output signal for use in providing said indication.
21. Apparatus for obtaining an indication of the density of a color reproduction printed in ink on material by comparing the reflectivity of the printed ink with the reflectivity of the material comprising: a gas discharge lamp for flashing a high intensity light beam of short duration, means for supporting said material in position to receive light from said lamp, and measuring means for receiving light from said lamp reflected by printed and unprinted portions of said material for measuring the reflected light and providing electrical signals indicating the reflectivity of said printed portion and said material and means for comparing said signals to provide a density measurement, said measuring means comprising means for exposing a reference area to light from said flash lamp simultaneously with the exposure of said printed portion and sensor means for simultaneously and individually measuring light from said printed portion and said reference area to obtain electrical signals for providing an output electrical signal which is independent of intensity of light from said lamp.
22. In a method for determining the density of ink printed on a sheet material wherein light is directed to printed and unprinted portions of the sheet material and the light reflected from the portions is measured to provide electrical signals indicating the reflectivityof a printed portion andan unprinted portion of the material and the signals are utilizedto obtain the ratio of the reflectivity of the printed material and the reflectivity of the unprinted'material to obtain a measurement of ink density, the improvement which comprises minimizing the effect of variations in light intensity on measurements by directing light to'a printed area and to an unprinted reference area and simultaneously measuring the light reflected from the areas to obtain electrical signals which are affected in the same manner by light intensity and utilizing said signals to provide an ink density electrical output signal having a magnitude proportional to the ink density of said printed portion and which is essentially independent of light intensity.