US 3846515 A
A first portion of water under pressure is mixed with a foam liquid concentrate and a gas such as air in a pump to form a primary foam upon discharge from the pump and a second portion of water under pressure is mixed with the primary foam thereby enabling the generation of a given volume of foam by the use of a smaller pump than would be required by the prior practice of passing both portions of water through the pump.
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Description (OCR text may contain errors)
United States Patent [191 Williamson  3,846,515 [451 Nov. 5,1974
[ MECHANICAL FOAM GENERATING METHOD AND SYSTEM  Inventor: Hilding V. Williamson, Highland Park, 111.
 Assignee: Chemetron Corporation, Chicago,
22 Filed: Sept. 17, 1973 21 Appl. No.: 398,138
Related US. Application Data  Continuation of Ser. No. 170,786, Aug. 11, 1971,
 US. Cl. 261/18 B, 169/15, 261/28, 26l/D1G. 26  Int. Cl 130113/04  Field of Search 169/15; 261/DIG. 26, 18 B, 261/28  References Cited UNITED STATES PATENTS 1,749,411 3/1930 Burmeister 169/15 1,977,171 10/1934 Clithero et a1... 169/15 X 2,164,153 6/1939 Friedrich 261/D1G. 26 2,201,040 5/1940 Hansen-Ellehammer.... 261/DlG. 26 2,249,095 7/1941 Swift et al 261/D1G. 26
2,307,082 1/1943 Te Grotenhuis 261/D1G. 26 2,543,941 3/1951 Sargent 169/15 3,234,962 2/1966 Williamson 137/565 3,353,550 11/1967 Williamson 137/114 3,620,306 11/1971 Shepherd 26l/D1G. 26 FOREIGN PATENTS OR APPLICATIONS 314,975 2/1934 Italy 261/D1G. 26 426,513 4/1935 Great Britain 261/D1G. 26 689,818 4/1953 Great Britain... 261/28 872,002 2/1953 Germany 261/D1G. 26 910,744 3/1954 Germany 169/15 Primary Examiner-Tim R. Miles Assistant ExaminerRichard L. Chiesa Attorney, Agent, or Firm-N. M. Esser [5 7] ABSTRACT A first portion of water under pressure is mixed with a foam liquid concentrate and a gas such as air in a pump to form a primary foam upon discharge from the pump and a second portion of water under pressure is mixed with the primary foam thereby enabling the generation of a given volume of foam by the use of a smaller pump than would be required by the prior practice of passing both portions of water through the pump.
16 Claims, 2 Drawing Figures MECHANICAL FOAM GENERATHNG METHOD AND SYSTEM This is a continuation of application Scr. No. l70,786 filed Aug. 11, l97l and now abandoned.
This invention relates generally to a mechanical foam generating method and a system incorporating that method. It relates particularly to a method of operating an in-line foam pump system in which a foam liquid concentrate and a diluent such as water are mixed with a gaseous medium such as air in a rotary positive displacement type pump, to form a foam upon discharge from the pump. it relates more particularly to a system in which only aportion of the diluent is passed through the pump, the remainder being mixed with a concentrate-rich foam at a point downstream from the pump.
The foam generated by the system of this invention is generally called mechanical foam by those skilled in the art to distinguish it from foam produced by gasgenerating chemical reactions, which is called chemical foam." Mechanical foam in which the gaseous medium is air is called air foam.
Mechanical foam is used to extinguish fires, to blanket structures and equipment so that heat radiation therefrom is diminished, to blanket liquids and other materials so that the generation of flammable or toxic vapors is diminished, to fill rooms and other enclosures wherein flammable or toxic vapors might otherwise collect, to blanket airport runways so that the friction spark hazard is reduced when an aircraft must land on its airframe, and to act as an insulating medium in many other situations.
As indicated in Section 17, Chapter III of Fire Protection Handbook" (National Fire Protection Association, Boston, 1969, 13th edition) in-line foam pump systems are among the basic types of mechanical foam generating systems used. In systems of this type known in the art prior to this invention the entire charge of water present in the foam generated had to pass through the pump. The conventional mechanical foam generating systems designed to produce foams having a low expansion ratio (i.e., about 30:] or less) but in systems comprising a rotary sliding vane pump it is not desirable to pass enough water through the pump to give a foam having an expansion ratio less than about l2:l at the maximum delivery rate of the pump. The expansion ratio of a foam delivered at the maximum delivery rate of the pump within the system is dependent upon the liquid capacity of the pump since the expansion ratio is defined as the ratio ofthe volume ofthe foam to the volume of liquids present therein. Thus, a pump having a delivery rate of about 6,000 gallons per minute (g.p.m.) of foam having an expansion ratio of 12:1 has a liquid capacity of about 500 g.p.m.
The load placed on the pump and the drive means therefor by a large liquid throughput requires the use of large pumps with heavily constructed components and a drive means having a high horsepower rating, all of which adds greatly to the cost of the system. The danger of breaking the pump under such loads is a further disadvantage ofprior art systems designed to generate low expansion foam.
It is a principal object of this invention, therefore, to provide an improved method of generating mechanical foam and a system incorporating that method.
It is a further object of this invention to provide a mechanical foam generating methodand system wherein water, a foam liquid concentrate, and a gas, such as air, are mixed in a rotary positive displacement pump to form a foam upon discharge therefrom and additional water is mixed with the foam at a point in the system beyond the discharge port of the pump.
It is another object of this invention to provide a method and system for proportioning the amounts of foam liquid concentrate and water to be mixed in the pump.
That these and other objects are fulfilled by this invention will be evident from the following description.
It has been found that a mechanical foam having a lower expansion ratio than previously possible from conventional mechanical foam systems comprising a rotary sliding vane pump operating at maximum capacity may be generated by a system wherein only a portion of the water required to make the desired foam is passed through a foam pump along with the foam liquid concentrate and a gas such as air, the remainder being by-passed around the pump to mix with the foam formed upon discharge of the concentrate-rich mixture from the pump.
The mechanical foam generating system of this invention comprises a pump having a gas inlet port, a liquid inlet port and a foam outlet port, a liquid inlet conduit connected to the liquid inlet port, a main water conduit adapted for connection to a source of water under pressure, a pump water conduit between the main water conduit and the liquid inlet conduit, a foam liquid concentrate conduit adapted for connection to a concentrate reservoir and connected to the liquid inlet conduit, a foam conduit connected to the foam outlet port and a by-pass water conduit between the main water conduit and the foam conduit whereby a portion of the water by-passes the foam pump.
The method of this invention comprises the steps of dividing a stream of water under pressure into first and second portions, mixing the first portion of the water with a foam liquid concentrate and a gas in a rotary positive displacement pump to make a concentraterich mixture, discharging said mixture from the pump to made a primary foam, and mixing the second portion of water with the primary foam to make a diluted foam. The diluted foam is a mechanical foam having an expansion ratio between about 15:] and about 2:] or less. For most applications the ratio will be between about 4:1 and about 12:1.
The stream of water may be obtained from any suitable source as long as the water is under pressure at the point where it enters the system. The source may be a municipal water supply or a separate water reservoir. In the latter case the pressure may be created by raising the reservoir to a suitable height above the system or by pumping the water to the system by means of a centrifugal pump or the like.
The relative sizes of the first and second portions into which the stream of water is divided will be determined by the capacity of the rotary positive displacement pump (i.e., the foam pump) in the foam generating sys I tem, the amount of cooling required for the pump, the
concentration of the foam liquid concentrate and the v expansion ratio desired. Usually the second portion will constitute the major portion but in cases where the capacity of the foam pump is only slightly less than that required to deliver a given volume of foam having a given expansion ratio the first portion may be the major one. It follows that the two portions of water may be of equal volume. Most often the second portion will be from about 60 to about 90 percent, preferably from about 70 to 80 percent of the total volume of water. The water, and foam liquid concentrate, however, act as a coolant for the pump so that the pump will operate at or near isothermal conditions. To effect the necessary cooling the mixture of water and concentrate pass ing through the pump is usually at least about 40 percent of the liquid capacity of the pump.
The foam liquid concentrate may be any one of the known products commonly used for the generation of mechanical foam. These include the protein and synthetic types. The fluorinated surfactants and the detergents are examples of the latter type.
The gas used in mechanical foam generation is commonly air since it is the most available one. Other nonflammable gases such as nitrogen may also be used, however.
The proportions of the concentrate and the first portion of water are such that the primary foam will contain all of the concentrate which will be present in the diluted foam. The conventional concentrates are designated as 3 percent and 6 percent concentrates which means that they are used in proportions of 3 percent and 6 percent by volume.
The rotary positive displacement type pump used as the foam pump in this method is usually of the rotary sliding vane type as described in US. Pat. Nos. 3,353,550; 3,234,962, and 2,827,858, which are hereby incorporated by reference into this disclosure. Other rotary positive displacement type pumps may also be used.
The primary or concentrate-rich foam is formed as the concentrate-rich mixture is discharged from the pump into a conduit attached to the pump. This conduit serves as a mixing chamber when the second portion of water is introduced into the conduit at a point downstream from the point of discharge from the pump.
The foam resulting from the mixture of the second portion of water with the primary foam is a diluted foam and has an expansion ratio less than that of the primary foam. The reduction in the expansion ratio is determined by the amount of water added to the primary foam. For example, in 6,000 gallons of foam having an expansion ratio of 6 the total volume of liquid is 1,000 gallons, of which 60 gallons will be 6 percent foam liquid concentrate. To make 6,000 g.p.m. of foam, the 940 g.p.m. of water is divided into a first portion of 188 g.p.m. percent) and a second portion of 752 g.p.m. (80 percent). The primary foam formed by mixing the first portion of water with 60 g.p.m. of foam liquid concentrate and 5,000 g.p.m. of air will have an expansion ratio of 5248/248 or about 21:1. A primary foam generated from 464 g.p.m. of water, 36 g.p.m. of6 percent concentrate and 5,500 g.p.m. of air will have an expansion ratio of 12. Adding 100 g.p.m. to the primary foam will give a foam having an expansion ratio of about 101:].
The mixing of the second portion of water with the primary foam may take place in an open, unobstructed conduit or, at least partially, in a foam refiner comprising a screen or series of screens or a bundle of parallel tubes inserted in the conduit. The axes of the tubes are parallel to the axis of the conduit. A laminar flow is more conducive to the formation of substantially uniform bubbles and in applications where asubstantially homogeneous foam is desired the mixing of the diluted foam may include a refining step. In order to avoid too great a pressure drop during the refining step the crosssectional flow area of the foam refiner should be at least equal to that of the conduit carrying the foam.
The system incorporating the method of this invention will be better understood from the following descriptions with reference to the drawings.
FIG. 1 illustrates a fire truck equipped with a foam generating system of this invention.
FIG. 2 is a semi-diagrammatic view showing an embodiment of this invention suitable for a stationary installation.
In FIG. 1 truck chassis 10 supports foam liquid concentrate reservoir 11 upon which is mounted pump 12 driven by a power take-off from the truck engine, a separate diesel engine, or the like. Pump 12 has air inlet port 13 and liquid inlet port 14 which is connected to liquid inlet conduit 15 which is connected to foam liquid concentrate conduit 16, in which valve 17 is interposed, and to pump water conduit 18, in which valve 19 is interposed. Conduit 18 is connected to main water conduit 20 at a point upstream from valve 21 which controls the flow of water from main conduit 20 to by-pass conduit 22. Main conduit 20 is adapted for connection to a city water hydrant or other source of water under pressure. Flow rate indicator 23 is interposed between main conduit 20 and by-pass conduit 22.
Foam conduit 24 is connected to outlet port 25 of pump 12 and to by-pass conduit 22 and foam refiner 26. Distribution conduit 27 is connected to foam refiner 26 and is adapted'to be connected to a discharge turret, as shown, or to some other discharge apparatus. Distribution conduit 27- may also be extended at its lower end and adapted for sub-surface application of the foam and for various other modes of application.
In operation foam liquid concentrate and water are drawn from reservoir 11 and main water conduit 20, through conduits 16 and 18, respectively, by pump 12. The proportions of foam liquid concentrate and water are regulated by valves 17 and 19, respectively. Only a portion of the water flowing through conduit 20 passes through pump 12, the amount being regulated by valve 19. The concentrate and water mix in liquid inlet conduit l5 and the mixture enters pump 12 through port 14. Air is drawn through port 13 into pump 12 wherein it is mixed with the concentrate and water. A foam rich in concentrate is formed as the mixture is forced into conduit 24 through port 25; The remainder of thewater flowing through conduit 20 by-passes pump 12 via conduit 22 and mixes with the concentrate-rich foam in foam conduit 24 at the junction of conduit 22 and conduit 24. The diluted foam may then pass through foam refiner 26 wherein the bubbles comprising the foam are made uniformly small by passage of the foam through a screen, a series of screens, or a bundle of parallel tubes which comprise refiner 26.
The diluted foam flows into distribution conduit 27 from which it maybe discharged through a nozzle or other means for application to the substance to be pro- V tected.
In FIG. 2, pump 40, mounted on a suitable support (not shown), ahd having a suitable drive means (also not shown), has air inlet 41. Liquid inlet port 42 of pump is connected to liquid inlet conduit 43 which is connected to foam liquid concentrate conduit 44. An orifice plate or other flow-restricting means 45 is located in conduit 44 which is adapted for connection to a liquid foam concentrate reservoir (not shown). Conduit 44 is provided with automatic valve 46 and manual shut-off valve 47. Pump water conduit 48 is connected to inlet conduit 43 and is provided with an orifice plate or other flow-restricting means 49 and pressure reducing valve 50. Main water conduit 51 is connected to pump water conduit 48 and is adapted for connection to a municipal water hydrant or other source of water under pressure. Check valve 52 is interposed between manual shut-off valves 53.
Outlet port 54 of pump 40 is connected to foam conduit 55 which is provided with check valve 56 and is connected to bypass water conduit 57. By-pass conduit 57 is connected to main water conduit 51 and is provided with self-regulating valve 58 fitted with tubes 59 which are connected to by-pass conduit 57 on either side of an orifice plate or other flowrestricting means 60. Distribution conduit 61 is connected to foam conduit 55 and by-pass conduit 57 and may optionally be provided with foam refining means 62 which may be a porous screen or series of screens or the like. Distribution conduit 61 is adapted for connection to a suitable discharge means. Drain valve 63 is located at the lowermost point of the system, illustrated here as being at an elbow of bypass conduit 57.
Optionally, foam conduit 55 may be fitted with pressure gauge 64 and vent conduit 65 which is equipped with pressure relief valve 66.
In operation the foam generating system illustrated in FIG. 2 differs from that of FIG. 1 in that it is adapted for automatic control of the liquid and foam flow. All manually operated shut-off valves, that is, valves 47 and 53, may normally be open.
The drive means for pump 40, in response to the stimulus of heat or a timing mechanism or the like, rotates the vanes ofpump 40 and thereby creates a partial vacuum in conduits 43, 44 and 48 and air inlet 41. This partial vacuum causes valves 46 and 50 to open, allowing foam liquid concentrate and a portion of the water under pressure in main conduit 51 to be drawn into pump 40. The proportions of the concentrate and water are controlled by the pressure head on each and the restriction imposed on conduits 44 and 48, separately. At a given pressure, the flow rates of each will be determined by the orifice size in the respective conduits and thus the flow-restricting means may also be properly called proportioning means. Air is drawn into pump 40 as the vanes pass air inlet 41. The concentrate, water and air are mixed in pump 40 and a concentrate-rich foam is formed as the mixture is forced into foam conduit 55. This foam flows past check valve 52 into the junction of conduits 55, 57 and 61. The pressure gradient created across orifice plate by this flow is transmitted to valve 58 by tubes 59, causing valve 58 to open and allow water to flow through bypass conduit 57 and mix with the concentrate-rich foam. The diluted foam then flows through distribution conduit 61 to a nozzle or other suitable discharge means. If desired, the diluted foam may be refined by passing it through a screen or other foam refining means 62 situated in conduit 61.
In the event pressure within foam conduit 55 exceeds a predetermined value, pressure relief valve 66 opens to permit vent conduit to carry the foam out of the system. The predetermined value is usually no higher than about 50 p.s.i. but may vary according to the stress characteristics of the remainder of the system.
It should be understood that the foregoing description of the invention is illustrative only and the scope of the invention should be determined from the following claims.
1. A mechanical foam generating system comprising a pump having a gas inlet port, a liquid inlet port and a foam outlet port, a liquid inlet conduit connected to the liquid inlet port, a main water conduit adapted for connection to a source of water under pressure, a pump water conduit between the main water conduit and the liuqid inlet conduit, a foam liquid concentrate conduit adapted for connection to a concentrate reservoir and connected to the liquid inlet conduit, a foam conduit connected to the foam outlet port and a by-pass water conduit between the main water conduit and the foam conduit whereby a portion of the water by-passes the pump.
2. The system of claim 1 characterized further by means for proportioning the amounts of foam liquid concentrate and water flowing into the pump.
3. The system of claim 2 wherein the proportioning means comprise orifice plates in the foam liquid concentrate and pump water conduits.
4. The system of claim 1 characterized further by a means for regulating the flow of water through the bypass water conduit.
5. The system of claim 4 wherein the regulating means comprises a valve responsive to a pressure differential across a restriction in the by-pass water conduit.
6'. The system of claim 1 characterized further by means for relieving pressure in excess of a predetermined value in the foam conduit.
7. The system of claim 1 characterized further by a check valve mounted in the foam conduit and arranged to permit flow of foam away from the pump only.
8. The system of claim 1 characterized further by a check valve mounted in the main water conduit and arranged to permit flow of water to the pump water conduit and bypass water conduit and to check flow of foam from said conduits into the water source.
9. A method for generating mechanical foam comprising the steps of dividing a stream of water under pressure into first and second portions, mixing the first portion of the water with a foam liquid concentrate and a gas in a positive displacement pump to make a concentrate-rich mixture, discharging said mixture from the pump to form a primary foam, and mixing thesecond portion of water with the primary foam to make a diluted foam. t
10. The method of claim 9 wherein the first and second portions of water are of equal volume.
11. The method of claim 9 wherein the second portion is a major portion of the water.
12. The method of claim 9 wherein the second portion constitutes from about 70 to about percent of the stream of water.
13. The method of claim 9 wherein the step of mixing the second portion of water with the primary foam in- 7 8 eludes refining of the diluted foam toamass ofsubstanis refined by passing it through a conduit having its tially uniform bubbles. crosssection filled with tubes having axes parallel to 14. The method of claim 13 wherein the diluted foam each other and'the conduit. is refined by passing it through at least one screen. 16. The method of claim 9 wherein the gas is air.
15. The method of claim 13 wherein the diluted foam