|Publication number||US4313715 A|
|Application number||US 06/106,287|
|Publication date||Feb 2, 1982|
|Filing date||Dec 21, 1979|
|Priority date||Dec 21, 1979|
|Also published as||CA1151615A, CA1151615A1|
|Publication number||06106287, 106287, US 4313715 A, US 4313715A, US-A-4313715, US4313715 A, US4313715A|
|Inventors||Hubert Richardson, Jr.|
|Original Assignee||Tecumseh Products Company|
|Export Citation||BiBTeX, EndNote, RefMan|
|Patent Citations (10), Referenced by (41), Classifications (15)|
|External Links: USPTO, USPTO Assignment, Espacenet|
1. Description of the Prior Art
Hermetic refrigeration motor-compressor units conventionally include a motor driving a compressor having suction and discharge ports. A hermetically sealed casing encloses the motor and compressor and has a gas inlet opening adapted to be coupled by a conduit to the evaporator of the refrigeration system, and a discharge conduit is coupled to the compressor discharge port and extends out of the casing to the condenser of the refrigeration system. In order to achieve noise reduction, it is known to provide a suction muffler in the casing, such a muffler being shown in U.S. Pat. No. 2,133,875 and in U.S. Pat. No. 3,610,784 assigned to the assignee of the present application. It is also known to position the inlet opening of the suction muffler in spaced alignment with the inlet opening of the casing to provide a sem-direct suction coupling.
A slugging problem has been encountered in prior semi-direct suction muffler systems, i.e., under certain conditions, particularly in the case of an airconditioning system in which the compressor and evaporator are located out-of-doors, a slug of liquid refrigerant may be drawn into the suction muffler and thence into the compressor which may cause an excessive overpressure condition capable of rupturing gaskets, breaking valves, or altering the bearing alignment of the compressor.
Various slug-inhibiting arrangements have been employed in refrigeration systems including accumulators external to the compressor casing, as shown for example in U.S. Pat. Nos. 3,084,523, 3,180,567 and 3,563,053, and U.S. Pat. No. 3,387,774 discloses a slug-inhibiting system wherein a liquid refrigerant slug is rejected by the fan formed on the end ring of a compressor drive motor.
It is desirable to provide a hermetic refrigeration motor-compressor assembly including a suction muffler within the hermetically sealed compressor casing with semi-direct suction and including means for inhibiting slugs of liquid refrigerant from entering the compressor, the system also providing minimum heat-transfer to the cool gas entering the compressor thereby improving the efficiency of the refrigeration apparatus.
The invention is embodied in a hermetic refrigeration motor-compressor assembly which includes a motor driving a compressor having suction and discharge ports with a hermetically sealed casing enclosing the motor and compressor and having a gas inlet opening and sump therein, a discharge conduit being coupled to the compressor discharge port and extending out of the casing. The casing encloses a suction muffler having a wall defining a chamber, the wall having inlet and outlet openings therein communicating with the chamber with the casing and muffler inlet openings being in closely spaced alignment to provide a semi-direct suction coupling and with the muffler outlet opening being directly coupled to the compressor suction port. In accordance with the broader aspects of the invention, the muffler wall has another opening therein spaced from the inlet and outlet openings and communicating with the chamber, and a passage is provided in the muffler chamber extending between the inlet and other openings and having opposite ends respectively coupled thereto. The passage has a vent opening therein communicating with the muffler chamber so that gas entering the passage through the muffler inlet opening flows through the passage and outwardly through the vent opening into the chamber and vents through the outlet opening to the compressor suction port whereas, a slug of liquid refrigerant flows through the passage and out of the other opening to the casing sump.
it is accordingly an object of the invention to provide a hermetic refrigeration motor-compressor assembly including a suction muffler having slug-inhibiting means therein.
Another object of the invention is to provide a hermetic refrigeration motor-compressor assembly including a suction muffler in the hermetic compressor casing having a semi-direct suction coupling and having slug-inhibiting means therein, the suction muffler being disposed with respect to the compressor to permit minimum heat transfer to the cool refrigerant gas entering the compressor.
The above-mentioned and other features and objects of this invention and the manner of attaining them will become more apparent and the invention itself will be best understood by reference to the following description of an embodiment of the invention taken in conjunction with the accompanying drawings.
FIG. 1 is a cross sectional view, partly broken away, of a dual hermetic motor-compressor assembly incorporating the improved slug-inhibiting suction muffler of the invention;
FIG. 2 is a fragmentary, cross-sectional view taken generally along the line 2--2 of FIG. 1;
FIG. 3 is a fragmentary, cross-sectional view of the improved slug-inhibiting muffler of the invention taken generally along the line 3--3 of FIG. 1; and
FIG. 4 is a fragmentary, cross-sectional view taken generally along the line 4--4 of FIG. 1.
Referring now to FIG. 1 of the drawings, there is shown a hermetic refrigeration motor-compressor assembly, generally indicated at 10. In a specific embodiment shown, motor-compressor assembly 10 includes a dual motor-compressor unit, i.e., two compressors 12, 14 respectively driven by conventional motors 16, 18 (FIG. 2). Motors 16, 18 have conventional windings 15 and rotors 17 mounted on shafts 19 which drive compressors 12, 14 in conventional fashion. Hermetically sealed casing 20 encloses compressors 12, 14 and driving motors 16, 18. Casing 20 has gas inlet opening 22 formed therein adapted to be coupled to the evaporator of the refrigeration system (not shown) by conduit 24. Sump 26 is formed in the lower region of casing 20 below compressors 12, 14.
Hermetic casing 20 also encloses suction muffler 28 closely spaced above compressors 12, 14. Suction muffler 28 has inlet opening 30 in closely spaced alignment with gas inlet opening 22 in casing 20 to provide semi-direct suction.
Suction muffler 28 has opposite to and bottom walls 32, 34, side walls 36, 38, and end walls 40, 42 mutually defining muffler chamber 44. Clip 46 secures muffler 28 to stator core 48 of motor 16 by means of shoulder bolt 50 which secures stator core 48 to the crankcase. Inlet opening 30 of muffler 28 is formed in end wall 40 and spaced outlet openings 52, 54 are formed in bottom wall 34.
Compressors 12, 14, shown in FIG. 1 with the heads in cross section are conventional, each including two cylinders and pistons (not shown). Each of the compressors 12, 14 include suction passage 56 communicating with suction ports 58, and discharge passages 60 communicating with discharge ports 62. Conventional discharge valves 64 cooperate with discharge port 62. The construction of compressors 12, 14, is conventional and need not further be described.
Suction muffler 28 is disposed in close proximity to compressors 12, 14 and outlet openings 52, 54 therein are respectively coupled to suction passages 56 by relatively short conduits 66. Discharge passages 60 of compressors 12, 14 are connected by conduit 68, and discharge passage 60 of compressor 14 is coupled to exhaust muffler 70. Discharge conduit 72 is coupled to exhaust conduit 70, extends out of casing 20 and is adapted to be coupled to the condenser of the refrigeration system (not shown) in conventional fashion. It will be seen that compressors 12, 14, respectively driven by motors 16, 18, are coupled in parallel. While dual, two-cylinder compressors 12, 14 are shown, it will readily be understood that the invention is equally applicable to a hermetic refrigeration motor-compressor assembly utilizing a single compressor having any desired number of cylinders.
In accordance with the invention, another opening 74 is formed in bottom wall 34 of suction muffler 28 intermediate outlet openings 52, 54, and conduit 76 extends between inlet opening 30 and outlet opening 74 and has its opposite ends respectively secured to end wall 40 and bottom wall 34. Conduit 76 has straight section 78 extending from inlet opening 30 generally parallel with top and bottom walls 32, 34, and straight section 80 extending from opening 74 generally parallel with end walls 40, 42, sections 78, 80 being joined by curved section 82. Vent opening 84 is formed in straight section 78 of conduit 76 facing top wall 32 and communicating with chamber 44. Conduit 76 has flared end 86 extending out of inlet opening 30 toward inlet opening 22 in casing 20 and axially aligned therewith.
It will now be seen that refrigerant gas from the evaporator of the refrigeration system (not shown) entering casing 20 through inlet opening 22, as shown by arrow 92, enters inlet opening 30 of conduit 76 and then flows outwardly through vent opening 84 into chamber 44, as shown by arrow 94, then flowing through outlet openings 52, 54, conduits 66 and into suction passages 56 and suction ports 58 of compressors 12, 14. It will be seen that the location of suction muffler 28 in close proximity to suction passages 56 of compressors 12, 14 and its coupling thereto by the relatively short suction conduits 66 provides a relatively short path for the cool refrigerant gas from the evaporator thus minimizing heat transfer to the gas from compressors 12, 14 and motors 16, 18, thereby improving the efficiency of the system.
In the event that a slug of liquid refrigerant from suction conduit 24 enters casing 20 through inlet opening 22 and inlet opening 30 of conduit 76, the inertia of that slug of liquid refrigerant by reason of its greater mass will cause it to flow through conduit 76, as shown by arrow 96 and through opening 74 in bottom wall 34 of suction muffler 28, the liquid refrigerant slug thus being discharged onto compressors 12, 14, and eventually reaching sump 26. Drain opening 98 is formed in bottom wall 34 of suction muffler 28 in order to drain any liquid refrigerant which may be entrained in or condensed from the refrigerant gas entering chamber 44.
While the slug-inhibiting feature of suction muffler 28 is shown as comprising curved conduit 76 communicating with inlet opening 30 in end wall 40 and opening 74 in bottom wall 34, it will be readily understood that the slug-intercepting passage in suction muffler 28 may have other forms and configurations so long as it is arranged so that the interia of the slug of liquid refrigerant carries it through the passage while the lighter refrigerant gas escapes through a vent opening in the passage into the muffler chamber 44.
It will be seen that the suction muffler of the invention is constructed and arranged so as to deliver cool return gas directly to the compressor cylinders with minimum heat-transfer while separating any liquid refrigerant from the gas and discharging the same onto the warm exterior parts of the compressor so that no liquid refrigerant is drawn into the compressor cylinders.
While there have been described above the principles of this invention in connection with specific apparatus, it is to be clearly understood that this description is made only by way of example and not as a limitation to the scope of the invention.
|Cited Patent||Filing date||Publication date||Applicant||Title|
|US971823 *||Jun 2, 1909||Oct 4, 1910||Erastus A Bishop||Spark-arrester.|
|US2133875 *||Feb 17, 1937||Oct 18, 1938||Gen Electric||Refrigerating machine|
|US2501794 *||Jan 26, 1946||Mar 28, 1950||Fluor Corp||Silencer with elongated pipe connecting plural chambers|
|US3084523 *||Jan 30, 1962||Apr 9, 1963||Refrigeration Research||Refrigeration component|
|US3180567 *||Apr 12, 1963||Apr 27, 1965||Coleman Co||Compressor anti-slugging device|
|US3387774 *||Nov 21, 1966||Jun 11, 1968||Copeland Refrigeration Corp||Means for inhibiting noise and slugging in refrigerant compressors|
|US3514225 *||Jun 19, 1968||May 26, 1970||Tokyo Shibaura Electric Co||Motor driven compressors for refrigerating machines|
|US3563053 *||Sep 16, 1968||Feb 16, 1971||Edward W Bottum||Suctiin accumulator|
|US4105374 *||Mar 28, 1977||Aug 8, 1978||Copeland Corporation||Integrated multi-unit refrigeration motor-compressor assembly|
|US4147479 *||Oct 31, 1977||Apr 3, 1979||Tecumseh Products Company||Refrigeration system and method with compressor mounted accumulator|
|Citing Patent||Filing date||Publication date||Applicant||Title|
|US4396360 *||Feb 3, 1981||Aug 2, 1983||Copeland Corporation||Dual compressors|
|US4401418 *||Apr 29, 1981||Aug 30, 1983||White Consolidated Industries, Inc.||Muffler system for refrigeration compressor|
|US4516916 *||Dec 9, 1982||May 14, 1985||Westinghouse Electric Corp.||Oil cooled, hermetic refrigerant compressor|
|US4573880 *||Mar 4, 1985||Mar 4, 1986||Sanyo Electric Co., Ltd.||Hermetically sealed motor compressor|
|US4582468 *||Dec 3, 1984||Apr 15, 1986||Necchi Societa Per Azioni||Suction muffler for hermetic motor compressors having m-shaped oil separation element|
|US4591318 *||Mar 18, 1985||May 27, 1986||Copeland Corporation||Dual compressors|
|US4784583 *||Apr 27, 1987||Nov 15, 1988||Necchi Compressori S.R.L.||Reciprocating hermetic motor compressor with a thermetically insulatable non-rotatable muffler|
|US4795316 *||Aug 3, 1984||Jan 3, 1989||Carrier Corporation||Compressor suction pulse attenuator|
|US4957517 *||Apr 28, 1989||Sep 18, 1990||American Standard Inc.||Sound attenuating liquid-gas separator|
|US4990067 *||Aug 7, 1989||Feb 5, 1991||Matsushita Refrigeration Company||Hermetic compressor|
|US5123816 *||Apr 2, 1991||Jun 23, 1992||Bristol Compressors||Compressor suction noise attenuator and assembly|
|US5207564 *||Apr 21, 1992||May 4, 1993||White Consolidated Industries, Inc.||Compressor head and suction muffler for hermetic compressor|
|US5288212 *||Apr 29, 1993||Feb 22, 1994||Goldstar Co., Ltd.||Cylinder head of hermetic reciprocating compressor|
|US5304044 *||Mar 6, 1991||Apr 19, 1994||Matsushita Refrigeration Company||Hermetic compressor|
|US5341654 *||Apr 16, 1993||Aug 30, 1994||Copeland Corporation||Suction gas conduit|
|US5344289 *||Jun 8, 1993||Sep 6, 1994||Necchi Compressori S.R.L.||Deflection system for alien particles in a refrigeration motor compressor|
|US5358386 *||Aug 25, 1993||Oct 25, 1994||Matsushita Refrigeration Company||Hermetic compressor|
|US5435700 *||Apr 21, 1994||Jul 25, 1995||Goldstar Co., Ltd.||Refrigerant suction and discharge apparatus for a hermetic compressor|
|US5496156 *||Sep 5, 1995||Mar 5, 1996||Tecumseh Products Company||Suction muffler|
|US5584674 *||Apr 19, 1994||Dec 17, 1996||Samsung Electronics Co., Ltd.||Noise attenuator of compressor|
|US5707216 *||Nov 4, 1996||Jan 13, 1998||Lg Electronics Inc.||Suction noise muffler mounting apparatus for hermetic compressor|
|US5992170 *||Apr 11, 1997||Nov 30, 1999||Matsuhita Refrigeration Industries (S) Pte Ltd||Cylinder head-suction muffler assembly for hermetic compressor|
|US6017197 *||Jun 21, 1996||Jan 25, 2000||Danfoss Compressors Gmbh||Suction sound damper for a refrigerant compressor|
|US6176688 *||Oct 12, 1999||Jan 23, 2001||Tecumseh Products Company||Discharge muffler arrangement|
|US6503303 *||Apr 23, 2001||Jan 7, 2003||Filterwerk Mann & Hummel Gmbh||Enclosure for an air aspirating machine|
|US6524080 *||Apr 6, 2001||Feb 25, 2003||R. K. Dewan & Co.||Hermetically sealed compressors|
|US6840746||Jul 2, 2002||Jan 11, 2005||Bristol Compressors, Inc.||Resistive suction muffler for refrigerant compressors|
|US6935848||May 19, 2003||Aug 30, 2005||Bristol Compressors, Inc.||Discharge muffler placement in a compressor|
|US7686592 *||Nov 21, 2005||Mar 30, 2010||Panasonic Corporation||Compressor|
|US8814537||Sep 11, 2012||Aug 26, 2014||Emerson Climate Technologies, Inc.||Direct-suction compressor|
|US20040234386 *||May 19, 2003||Nov 25, 2004||Chumley Eugene Karl||Discharge muffler having an internal pressure relief valve|
|US20040234387 *||May 19, 2003||Nov 25, 2004||Steve Edwin Marshall||Muffler system for a compressor|
|US20050276711 *||Jul 26, 2005||Dec 15, 2005||Bristol Compressors, Inc.||Muffler system for a compressor|
|US20080267792 *||Mar 16, 2006||Oct 30, 2008||Kazuhiro Yokota||Hermetic Compressor|
|US20090090579 *||Oct 1, 2008||Apr 9, 2009||Denso Corporation||Silencer for refrigeration cycle system|
|US20090104050 *||Nov 21, 2005||Apr 23, 2009||Akira Inoue||Compressor|
|US20090285701 *||Jun 5, 2007||Nov 19, 2009||Panasonic Corporation||Hermetic type compressor|
|US20130266458 *||Mar 14, 2013||Oct 10, 2013||Panasonic Corporation||Sealed compressor|
|CN1084846C *||Nov 15, 1996||May 15, 2002||Lg电子株式会社||Suction noise muffler mounting apparatus for hermetic compressor|
|DE3242858A1 *||Nov 19, 1982||Mar 8, 1984||Sanyo Electric Co||Hermetisch abgedichteter motorkompressor|
|WO1997041352A1 *||Apr 11, 1997||Nov 6, 1997||Matsushita Refrigeration Ind S||Cylinder head-suction muffler assembly for hermetic compressor|
|U.S. Classification||417/312, 417/902, 55/458, 55/385.1, 96/384|
|International Classification||F04B39/00, F04B39/16, F25B31/02|
|Cooperative Classification||F04B39/0055, F25B31/02, F04B39/0072, Y10S417/902|
|European Classification||F04B39/00D8M, F04B39/00D8, F25B31/02|