|Publication number||US6585047 B2|
|Application number||US 10/047,944|
|Publication date||Jul 1, 2003|
|Filing date||Jan 14, 2002|
|Priority date||Feb 15, 2000|
|Also published as||US20020104651|
|Publication number||047944, 10047944, US 6585047 B2, US 6585047B2, US-B2-6585047, US6585047 B2, US6585047B2|
|Inventors||Guy L. McClung, III|
|Original Assignee||Mcclung, Iii Guy L.|
|Export Citation||BiBTeX, EndNote, RefMan|
|Patent Citations (80), Referenced by (13), Classifications (20), Legal Events (7)|
|External Links: USPTO, USPTO Assignment, Espacenet|
This is a continuation-in-part of U.S. application Ser. No. 09/504,172 filed Feb. 15, 2000, issued as U.S. Pat. No. 6,267,172 on Jul. 31, 2001, and U.S. application Ser. No. 09/620,954 filed Jul. 21, 2000 and issued on Jan. 15, 2002 as U.S. Pat. No. 6,338,381—both applications and both patents incorporated fully herein for all purposes.
1. Field of the Invention
The present invention, in at least certain embodiments, is directed to earth heat exchange systems for exchanging heat between an earth conduit and/or earth loop; in certain particular aspects, to such systems used with methods for introducing microorganisms (e.g. bacteria) into oil bearing formations to enhance oil recovery; and in other aspects to such systems used in geothermal power plants.
2. Description of Related Art
The prior art discloses a wide variety of earth heat exchange systems. Typically such systems include conduit, conduits, and/or a pipe loop within the earth, apparatus for circulating heat transfer fluid therethrough and through other systems or apparatuses above the surface, and heat exchange apparatus for exchanging heat between the transfer fluid and an item, apparatus, device or other thing.
The present invention, in certain aspects, discloses a wellbore method including providing with a primary system a fluid with microorganisms, the primary system including introduction apparatus, with the introduction apparatus introducing the fluid with microorganisms into an earth formation bearing hydrocarbons, the microorganisms for facilitating removal of the hyrdrocarbons from the earth formation bearing hydrocarbons (e.g., oil), effecting heat exchange between the fluid with microorganisms and heat transfer fluid that has traversed an earth loop of an earth loop heat exchange system, the earth loop heat exchange system with an earth loop extending from an earth surface down into the earth with the heat transfer fluid flowable through the earth loop and heat transfer apparatus for transferring heat between the fluid with the microorganisms and the heat transfer fluid.
The present invention, in certain aspects, discloses geothermal power plant systems operating on geothermal fluid (e.g., at low, intermediate, or high pressure) and including a source of geothermal steam derived from said geothermal fluid; one or more turbo-generators, the or each of them including a steam turbine coupled to a generator; apparatus that apply steam from the source to the turbine wherein expansion of the steam takes place driving the generator and producing electricity, and producing expanded steam; a condenser that condenses the expanded steam; the condenser including a steam heat exchanger that receives the expanded steam; a fan or other cooler for cooling the expanded steam; and an earth loop heat exchange system with an earth loop extending from an earth surface down into the earth with heat transfer fluid flowable through the earth loop and heat transfer apparatus for transferring heat between part (e.g., any flow line, conduit, turbine, generator, heat exchanger, flash unit, etc. for heating or cooling of them) of the geothermal power plant system and the heat transfer fluid.
The present invention, at least in certain preferred aspects, discloses a system for heating or cooling a rig, apparatus thereon, a pipeline (above ground, under ground, and/or under water), pipe, wellbore or a riser, the system including an earth heat exchange conduit or loop within the earth and heat exchange apparatus for conveying heated (or cooled) transfer fluid circulating through the earth heat exchange conduit or loop to the rig, pipe, wellbore, riser, or pipeline. The heat exchange apparatus may encompass a portion of an item's exterior and/or it may include heat exchange device(s) within the item or pipeline to heat or cool fluid flowing therein.
In certain embodiments according to the present invention the heat exchange apparatus is permanently or semi-permanently installed on a pipe, rig, riser, or pipeline section. In other embodiments a movable jacket or module is used that is selectively interconnectible to one of a series of earth heat exchange conduits or loops so that a selected portion of the section can be heated or cooled. In another aspect a mobile heat exchange apparatus is used within a pipe, riser, or a pipeline that can be connected so that it is in fluid communication with an earth heat exchange system nearby. In certain embodiments one or more flow rate control devices are used within a conduit or loop to control and/or maintain fluid flow rate through a portion thereof.
In one aspect an earth conduit or loop is provided that has a portion thereof that is insulated. In another aspect one or more valves and/or one or more flow rate control devices are used in an earth conduit or loop to control fluid flow rate therein and/or to selectively flow heat transfer fluid through a selected portion of a loop or conduit.
What follows are some of, but not all, the objects of this invention. In addition to the specific objects stated below for at least certain preferred embodiments of the invention, other objects and purposes will be readily apparent to one of skill in this art who has the benefit of this invention's teachings and disclosures. It is, therefore, an object of at least certain preferred embodiments of the present invention to provide:
New, useful, unique, efficient, nonobvious devices, systems, and methods for using microorganisms such as bacteria to enhance hysrocarbon recovery from a well and employing an earth loop heat exchange system for this;
New, useful, unique, efficient, nonobvious devices, systems, and methods for geothermal power plants used with an earth loop heat exchange system;
New, useful, unique, efficient, nonobvious devices and methods for transferring heat between a rig or pipeline and heat transfer fluid circulating through an earth conduit or loop;
Such devices and methods wherein a heat exchange device is selectively emplaceable at a desired location and removably interconnectible with one, two, three, or more or a series of a plurality of earth conduits and/or loops;
Such devices and methods with remotely controlled controllers, pumps, etc.;
Such devices and methods with pumps, etc. powered with a solar power system and/or a wind power system;
Such devices and methods for a portion of a pipeline above ground and/or below ground;
Such devices and methods with a heat exchange device on the outside of or within a pipeline;
Such devices and methods with a heat exchange device movable within a pipeline;
Such devices and methods with a heat exchange device within a wellbore, the device in fluid communication with an earth conduit or loop;
Such devices and methods with an earth conduit or earth loop having an insulated portion to enhance heat transfer efficiency; and
Such devices and methods with one or more pumps, valves, and/or flow control devices in an earth conduit or loop, or in part thereof, or in an earth loop with one or more crossover portions.
Certain embodiments of this invention are not limited to any particular individual feature disclosed here, but include combinations of them distinguished from the prior art in their structures and functions. Features of the invention have been broadly described so that the detailed descriptions that follow may be better understood, and in order that the contributions of this invention to the arts may be better appreciated. There are, of course, additional aspects of the invention described below and which may be included in the subject matter of the claims to this invention. Those skilled in the art who have the benefit of this invention, its teachings, and suggestions will appreciate that the conceptions of this disclosure may be used as a creative basis for designing other structures, methods and systems for carrying out and practicing the present invention. The claims of this invention are to be read to include any legally equivalent devices or methods which do not depart from the spirit and scope of the present invention.
The present invention recognizes and addresses the previously-mentioned problems and long-felt needs and provides a solution to those problems and a satisfactory meeting of those needs in its various possible embodiments and equivalents thereof. To one skilled in this art who has the benefits of this invention's realizations, teachings, disclosures, and suggestions, other purposes and advantages will be appreciated from the following description of preferred embodiments, given for the purpose of disclosure, when taken in conjunction with the accompanying drawings. The detail in these descriptions is not intended to thwart this patent's object to claim this invention no matter how others may later disguise it by variations in form or additions of further improvements.
A more particular description of embodiments of the invention briefly summarized above may be had by references to the embodiments which are shown in the drawings which form a part of this specification. These drawings illustrate certain preferred embodiments and are not to be used to improperly limit the scope of the invention which may have other equally effective or legally equivalent embodiments.
FIGS. 1-8 are schematic views in cross-section of systems according to the present invention.
FIGS. 9A and 9B are schematic views in cross-section of systems according to the present invention.
FIGS. 10-16 are schematic views in cross-section of systems according to the present invention.
FIGS. 17A-17C are block diagrams of geothermal power plants according to the present invention for utilizing geothermal fluid produced from a well.
Referring now to FIG. 1, a system 10 according to the present invention includes an earth heat loop 12 made of any suitable conduit or pipe material through which a heat transfer fluid can be circulated. The loop 12 extends down into the earth E to a desired depth, e.g., but not limited to, a depth at which the temperature of the earth is between 60° F. and 80° F. Higher (and lower) temperatures can often be encountered at various depths in the earth and any loop (or earth conduit) disclosed herein may extend to such depths as desired.
A pump 14 pumps the heat transfer fluid through the loop 12 and through a heat exchange apparatus, e.g. but not limited to, a conduit 16, a portion of which encompasses a portion of a pipeline 18 through which fluid flows. Alternatively, or in addition to the pump 14, a pump 19 beneath the earth's surface pumps fluid through the loop 12 and the conduit 16. The conduit 16 is in fluid communication with the loop 12 so that heat transfer fluid is pumped through the loop 12 to the conduit 12, and back through the loop 12 continuously.
In situations in which the temperature of the environment of the pipeline is relatively cold, e.g. but not limited to 32° F. or below, or 0° F. or below, the heat transfer fluid is pumped through a loop 12 to a sufficient depth and the loop is of sufficient length that the fluid is warmed and then, by heat exchange, warms the portion of the pipeline 18 and, hence, fluid within that portion of the pipeline. The conduit 16 can be any desired length. Optionally, insulation 17 is provided around the conduit 16 and/or the pump 14. Also, as described below, part of the loop under the earth's surface may be insulated. In situations in which the pipeline's environment is relatively hot, e.g., but not limited to 100° F. or hotter, the heat transfer fluid at a cooler temperature, e.g. between about 70° F. to 80° F., can be used to cool, by heat exchange, the portion of the pipeline 18 encompassed by the conduit 16.
FIG. 2 illustrates a system 20 according to the present invention in which a pipeline 28 is buried in the earth E. An earth loop 22 has a lower portion in fluid communication with an upper heat exchange portion 26 that encompasses a part 23 of the pipeline 28. The part 23 of the pipeline 28, and hence fluid in that part of the pipeline, may be at one temperature while heat transfer fluid with a pump 24 pumped through the loop 22 is of a different temperature. Thus, as with the system 10, by circulating heat transfer fluid through the loop 22 and the conduit 26 the part 23 of the pipeline can be cooled or heated, depending on the temperature differential of the earth adjacent the loop 12 and adjacent the part 23 of the pipeline, and depending on the temperature of fluid flowing through the pipeline. Alternatively, a portion of the conduit 26 or loop 22 can extend above the earth surface and a pump can be positioned there to circulate fluid through the loop and the conduit. Either a sufficient length of conduit 16 or 26 are used, or an appropriate heat exchange apparatus in fluid communication with the conduit is used, to effect a desired temperature change for a pipeline portion and/or fluid flowing through the pipeline portion.
FIG. 3 illustrates a system 30 for a pipeline 38 above the earth E that includes three earth loops 32 a, 32 b, 32 c which extend down into the earth E to a desired depth which is at a desired temperature. Associated with and in fluid communication with each earth loop is a heat exchange apparatus, e.g., but not limited to conduits 36 a, 36 b, 36 c each of which is in fluid communication with a corresponding earth loop. It is within the scope of this invention for the pipeline 38 to be buried in the earth. It is within the scope of this invention to have any desired number of spaced-apart earth loops in proximity to and/or along the length of the pipeline.
A cable 31 interconnects a control apparatus 33 a for a pump 34 a with a control function 35 that may be near the pipeline or located remotely with respect to it. Another cable 35 a interconnects the control apparatus 33 a with other control apparatuses 33 b and 33 c. The control function can selectively activate or deactivate any, all, or any combination of the pumps 34 a, 34 b, 34 c to selectively heat (or cool) portions of the pipeline 38 corresponding to the conduits 36 a, 36 b, 36 c.
A sensor 39 a in communication with the control apparatus 33 a signals the temperature of the pipeline 38 to thermostat apparatus and associated devices in the control apparatus 33 a to activate or deactivate the pump 34 a at desired pre-set pipeline temperatures and/or via the cable 31 temperature information is conveyed to the control function 35 and subsequent activation or deactivation of the pump 34 a is accomplished (and, hence, corresponding heating or cooling of the pipeline and its contents via the conduit 36 a).
Such a sensor (like the sensor 39 a) and related apparatus may be used with each of the pumps 34 b and 34 c and their control apparatuses.
Sensor 39 b is connected to the control apparatus 33 b and operates in a manner similar to that of the sensor-39 a/controller-33 a combination; but the sensor 39 b is inside the pipeline 38. A sensor 39 b and related apparatus may be used with each of the pumps 34 a, 34 c and their control apparatuses.
Alternatively (or in addition to the cable 31) signals and data may be transmitted to and from the system 30 using wireless communication and associated transmitters and receivers at a control function (like the control function 35) and in the control apparatuses 33 a, 33 b, 33 c, e.g. but not limited to, via one or more antennas 39.
A suitable enclosure and/or insulation material 37, shown enclosing the conduit 36 c and related apparatuses, may be used with the conduits 36 a, 36 b and related apparatuses.
Power for the pumps and control apparatuses of the system 30 may be provided via suitable cables or lines. Alternatively, or in addition to such power, a solar collector 41 with storage batteries 42 may be used to provide power for the system 30 and/or a wind-driven power generating system 43 with storage batteries 44 may be used. It is within the scope of this invention to provide such power source systems for any earth heat loop transfer system whether used with a pipeline or not.
FIG. 4 shows a system 40 according to the present invention which has an earth loop 45 through which heat transfer fluid circulates (e.g. by a pump or pumps, not shown) which is in fluid communication with a transfer fluid line 47 of a movable heat exchange tube or jacket 46 in position on a portion of a pipeline 48 above the earth E. The tube or jacket 46 can, according to the present invention, be configured and fashioned to completely encircle a portion of a pipeline or to cover only a part of its full circumference. Connection 49 a, 49 b on the loop 45 and connections 49 c, 49 d on the line 47 make it possible to disconnect the line 47 from the loop 45 and to re-connect the line 47 to connections 49 e, 49 f of another loop 45 a so that the line 47 is then in fluid communication with the loop 45 a and heat transfer fluid can be circulated (e.g. with a pump or pumps, not shown) through the loop 45 a and the tube or jacket 46. It is within the scope of this invention to use any desired number of earth loops 45 and/or 45 a in the system 40; and/or to use a plurality of loops of different depths to access earth areas of different temperatures to apply heat transfer fluids at one selected temperature to the pipeline.
FIG. 5 illustrates a system 50 with a pipeline 58 (which is either above ground or buried in the earth). An earth loop 52 (which is either completely buried in the earth and extends to a desired depth or has at least a portion buried in the earth and extending down to a desired depth which is at a desired temperature) is in fluid communication with a heat exchange apparatus 56, which, in one aspect, is a conduit in fluid communication with the loop 52. A pump 54 circulates fluid through the apparatus 56 and the loop 52. A pump may also be used outside the pipeline 58 to accomplish this circulation. The system 50, thus, heats (or cools) fluid flowing in the pipeline 58. Any loop disclosed herein may, similarly, be interconnected with an apparatus within a pipeline like the apparatus 56.
FIG. 6 shows a system 60 with a plurality of conduits 66 a, 66 b, in a pipeline 68. Each conduit 66 a, 66 b is in fluid communication with a corresponding earth loop 62 a, 62 b, part or all of which is buried in the earth down to a desired depth (as may be the pipeline 68). Pumps 64 a, 64 b, respectively circulate heat transfer fluid through their respective conduit/loop combinations. It is within the scope of this invention to provide a plurality of such conduit/loop combinations in a pipeline or portion thereof.
FIG. 7 illustrates a system 70 according to the present invention which has a mobile heat exchange apparatus 76 movable disposed within a pipeline 78. A line 77 partially within the apparatus 76 is, via connectors 79, in fluid communication with an earth loop 72. A pump 74 (which may be located outside the pipeline) circulates heat transfer fluid through the loop 72 and line 77. The apparatus 76 may be motorized and remotely controllable so that it may be selectively positioned at a desired location in the pipeline 78. The line 77 may be of any suitable length to allow the apparatus 76 to reach a desired point within the pipeline with respect to the connectors 79. In another aspect the pipeline is provided with a series of spaced-apart connectors 79, each associated with an earth loop and/or a series of spaced-apart earth loops adjacent the pipeline. A remote-controlled apparatus 76 is selectively movable to any desired set of connectors within the pipeline at which a connection is made of the line 77. The apparatus 76 then engages in a heat exchange operation within the pipeline—either in an evacuated pipeline or in a pipeline with fluid flowing, frozen, or partially frozen therein.
FIG. 8 illustrates a system 80 according to the present invention which includes an earth loop 82 a through which heat transfer fluid is circulated by a pump 84 a. The earth loop 82 a is in fluid communication with a well loop 82 b which extends down into a well 81 in the earth E (which may be any type of well). Optional pumping apparatus 84 b pumps fluid out of the well 81. Due to a temperature differential between the earth at a lower end of the loop 82 a and the interior of the well 81, the heat transfer fluid circulated through the loops 82 a and 82 b heats (or cools) the interior of the well 81 facilitating operations within the well 81, including, but not limited to facilitating the operation of systems, devices, and apparatuses within the well 81. Optionally via a conduit 82 c heat transfer fluid may be circulated to and from the apparatus 84 b. Optionally insulating material 87 and/or an insulating enclosure may be used on any part of parts of the loop 82 a (as with any loop disclosed herein). Also, any of the above-ground apparatus and equipment may also be insulated. Any of the heat exchange systems disclosed herein (e.g. but not limited to those of FIGS. 1-8) may be used to provide heat transfer fluid to a heat exchange system which then heats or cools a pipeline, rather than to such a system that is directly in contact with a pipeline as in FIGS. 1-8.
FIG. 9A shows a system 90 according to the present invention for an offshore rig R above the ocean floor F. (Of course, it is within the scope of the present invention to use a system 90, or any earth conduit or loop and associated apparatuses and devices, with a land rig.) A plurality of heat transfer loops 92 a, 92 b, 92 c (any one or two of which may be deleted) are operatively connected to the rig R to supply heat transfer fluid of different temperatures for use on the rig R. The loops extend down below a water surface W.
The loops 92 b and 92 c extend only down into the water and do not extend into the earth E below the ocean floor. Part of the loop 92 c is insulated with insulation 97 c so that heat transfer fluid circulated through the loop 92 c is primarily exposed to the temperature of the water near the ocean floor F. Appropriate pumps and control apparatuses (not shown) for all the loops are on the rig R. The loop 92 a is within the earth and is insulated with insulation 97 a both in the water and down to a certain depth in the earth, insuring that heat transfer fluid circulated through this loop is primarily exposed to a temperature at a desired depth in the earth. FIG. 9B shows an addition to the system 90 of FIG. 9A which includes a series of heat exchange tubes 93 around a room 91 (or apparatus) on the rig R. The tubes 93 are in fluid communication with the heat transfer loop 92 a so that heat exchange fluid flowing therein and through the tubes 93 may heat or cool the room 91 (or apparatus). Any, some or all of the loops 92 a, 92 b, and/or 92 c may be used for heat exchange with the room 91. The rig R may be a land rig and then all the loops 92 a, 92 b, 92 c would extend into the earth.
FIG. 10 shows a system 100 according to the present invention for a rig R2 (like the rig R) in the ocean O above an ocean floor F2. A production riser or a tubular 101 extends down from the rig R2 to a well 103 in the earth E. An earth loop 102 is in fluid communication with a heat exchange apparatus 106 that encompasses the riser or tubular 101 so that a pump 104 can pump the heat transfer fluid through the loop 102 and through the apparatus 106. Optionally, a pump 104 a on the rig R2 can be used to pump the heat transfer fluid via conduits 105 a, 105 b in fluid communication with the apparatus 106. The apparatus 106 may be insulated with insulation 107.
FIG. 11 illustrates a system 110 according to the present invention which includes an earth loop 112 in the earth E having a crossover portion A at an earth depth E1 and a lowermost portion B at a different earth depth E2. Valving apparatuses V1 initially preventing fluid flow down to the lowermost loop portion B are activatable in response to fluid pumped at a pre-determined rate. For example, when heat transfer fluid is pumped through the loop 112 (with a pump or pumps, not shown) at a rate lower than the predetermined rate, it flows through the loop portion A and is exposed to the earth's temperature at the depth E1. When fluid is pumped at or above the pre-determined rate, the valving apparatuses V1 open and the heat transfer fluid flows through the loop portion B and is exposed to the earth's temperature at the depth E2.
FIG. 12 illustrates a system 120, like the system 110, and like numerals and symbols indicate the same items and things; but the valving apparatuses V1 are deleted and a single valving apparatus is used that selectively allows flow either through the loop portion A (while closing off flow to the loop portion B) or through the loop portion B (while closing off flow through the loop portion A). It is within the scope of this invention to provide any earth loop herein with two or more crossovers, like the crossover portion A, and corresponding valving apparatus so that two, three, four or more portions of an earth loop are selectively accessible, thereby making it possible to access an earth depth at a desired temperature for heat transfer. Also, according to the present invention any portion of any such loop may be insulated to enhance heat transfer efficiency at a desired earth depth.
FIG. 13 discloses a system 120 a, like the system 120 (and like identifying letters and numerals identify like parts), with a pump P1 within the loop for pumping fluid through the loop. Such a pump may be disposed at any desired location in the loop and used with any loop disclosed herein. Such a pump may be remotely activated via appropriate wiring extending from the pump to the surface or the pump may be activated via a wireless system.
FIG. 14 illustrates a system 140 according to the present invention which has an earth heat loop within the earth having one or more flow control devices F1 and/or F2 for controlling fluid flow in the loop or a part thereof. In certain embodiments such a flow control device (or devices) insures that heat transfer fluid moves at an optimum rate through a loop portion to optimize heat transfer between the fluid and the earth. Any suitable flow control device may be used, including, but not limited to, known restricted opening flow restrictors, and commercially available Flosert devices from Lee Company.
Any earth loop in any system or method according to the present invention may be, but is not limited to, any earth heat exchange loop as disclosed in U.S. Pat. Nos. 5,590,715; 5,758,724; 5,244,037; 5,261,251; 5,671,608; 5,477,914; 5,706,888; and in Swiss Patent CH 653120A5—all such patents incorporated fully herein for all purposes. Although various preferred embodiments of the present invention are described above as using earth loops, it is within certain embodiments of the present invention to use an earth heat exchange system, e.g., but not limited to, as disclosed in U.S. Pat. No. 4,448,237, 4,286,651; 4,574,875; 4,912,941; 3,609,980; 4,325,228; 5,183,100; and 5,322,115 (all such patents incorporated fully herein for all purposes) through which to circulate heat transfer fluid for heat exchange with a pipeline, rig, riser, etc. according to the present invention.
The present invention, therefore, provides in certain, but not necessarily all embodiments, a method for exchanging heat between a pipeline through which fluid is flowable and an earth conduit through which heat transfer fluid is flowable flows, the method including flowing heat transfer fluid through a first earth conduit extending from an earth surface down into the earth and having a first conduit portion in the earth at a desired location with a desired earth temperature; emplacing heat exchange apparatus with respect to a pipeline portion of a pipeline, the heat exchange apparatus including a heat exchange device for exchanging heat with the pipeline and connection apparatus, connecting the connection apparatus in fluid communication with the heat exchange device and the first earth conduit; and flowing the heat transfer fluid through the first earth conduit and then in heat exchange relation with the heat exchange device to transfer heat between the pipeline portion and the heat transfer fluid. Such a method may include one, some or (in any possible combination) of the following: flowing fluid through the pipeline, and exchanging heat between fluid flowing through the pipeline and the heat transfer fluid; wherein the first earth conduit is a loop with an inlet through which heat transfer fluid enters the earth conduit and an outlet from which the heat transfer fluid exits the conduit; pumping the heat transfer fluid through the first earth conduit and through the heat exchange apparatus with pump apparatus; powering the pump apparatus with power generated by a solar power system; powering the pump apparatus with power generated by a wind power system; controlling the pump apparatus from a location remote from the pipeline; wherein the heat exchange device is on an exterior of the pipeline; wherein the heat exchange device is within the pipeline; wherein the first earth conduit is within a first earth bore extending down into the earth and the heat exchange device is within a wellbore spaced-apart from the first earth bore, the method also including exchanging heat between an interior of the wellbore and heat transfer fluid flowing through the heat exchange device in the wellbore; wherein a portion of the first earth conduit is insulated to enhance heat transfer efficiency between the heat transfer fluid and the heat exchange device; controlling rate of fluid flow within the first earth conduit with a flow rate controller within the first earth conduit; wherein the first earth conduit has at least two loop portions each in fluid communication with the first earth conduit for the flow therethrough of heat transfer fluid and valve apparatus controls fluid flow to the at least two loop portions, the at least two loop portions spaced apart from each other and at different levels at different temperatures in the earth, the method including selectively flowing heat transfer fluid through only one of the at least two loop portions; wherein the pipeline portion of the pipeline is underwater, above ground, or underground; wherein the pump apparatus is underwater, above ground or under ground; and/or the method including stopping heat transfer fluid flow, disconnecting the connection apparatus, re-connecting the connection apparatus between a second portion of the pipeline and a second earth conduit extending from an earth surface down into the earth and having a second conduit portion in the earth at a desired location with a desired earth temperature, and flowing the heat transfer fluid through the second earth conduit to the heat exchange device.
The present invention, therefore, provides in certain, but not necessarily all embodiments, a method for providing heat transfer fluid to a rig (offshore or land) involved in wellbore operations for exchanging heat between the rig (and/or apparatus or structure on the rig) and a conduit extending from the rig, the conduit extending through material having at least two areas of different temperature, the method including flowing heat transfer fluid through the conduit and to and through heat exchange apparatus on the rig, and insulating a portion of the conduit in at least one of the at least two areas of different temperature to enhance heat transfer efficiency between the heat transfer fluid and the heat exchange apparatus; wherein the rig is an offshore rig and the material includes water adjacent the rig; wherein the rig is an offshore rig and the material includes water adjacent the rig and earth below the water; wherein the rig is an offshore rig and the heat exchange apparatus includes a heat exchange device for exchanging heat between the heat transfer fluid and a riser extending down from the rig.
The present invention also discloses, in at least certain embodiments, systems for use in such methods.
FIG. 15 shows a system 200 according to the present invention which has a header 210 which distributes or collects fluids between a plurality of spaced terminals 11 and a centralized point or facility 14. While terminals 11 (only some are numbered for clarity) can be any station or structure to which fluids are to be distributed and/or collected, they are illustrated in FIG. 15 as wellheads of production/injection wells which, in turn, have been drilled and completed at spaced locations on the earth's surface 12. As will be understood by those skilled in this art, the spacing of the wellheads 11, as shown in FIG. 15, is for illustration purposes only is not necessarily to scale. This spacing between wellheads 11 in actual field applications may vary from about 8 feet or less up to 120 feet or more.
As shown in FIG. 15, all of the wellheads 11 are fluidly connected to a single manifold or header 10 by means of respective lateral pipes 13. Where the wells are producing wells, the production fluids (e.g. oil, gas, and/or water) from a particular well flow through its wellhead 11 and lateral pipe 13 into header 10. The fluids commingle within the header 10 and flow through the header to a centralized location 14 for further handling. Where the wells are injection wells, the reverse is true. That is, an injection fluid (e.g. water for disposal or for use in water-flooding operations) flows from centralized location 14, through header 10, and out into each of the wellheads 11 through its respective lateral pipe 13. Of course, it should be understood that certain wellheads 11 can be shut-in when the situation dictates and fluids will be produced or injected through only those wellheads that are open (i.e. on-line).
One of the lateral pipes 213 is shown in fluid communication with an earth heat transfer system 224 which can either cool or heat the lateral pipe 213, and/or fluid therein, depending on the earth temperature adjacent part of a heat transfer conduit 225. The system 224 may be any earth heat transfer system with any conduit or loop disclosed herein with any associated apparatuses, heat exchangers, pumps, equipment and/or devices disclosed herein. The header 210 may be any suitable header, including, but not limited to, a header as disclosed in U.S. Pat. No. 6,062,308 issued May 16, 2000 and incorporated fully herein for all purposes.
An earth heat transfer system 223 (like the system 224) is in direct communication with one of the terminals or wellheads 211 and provides heating or cooling of the wellhead and/or of fluid therein. Any lateral pipe 213 (or all of them) may have a heating/cooling system 224 or the system 224 may be in communication with more than one lateral pipe 213. Also, any terminal or wellhead 211 may be in fluid communication with a system 223 or the system 223 may be in communication with more than one terminal or wellhead.
An earth heat transfer system 222 (like the system 224) is in communication with the header 210 and provides for heating or cooling of fluid flowing in the header 210 and/or of the header itself.
An earth heat transfer system 221 (like the system 224) is in communication with the central facility 14 and can heat or cool part thereof and/or fluid therein. Alternatively, or in addition to these functions, fluid flowing from the central facility 14 to the header 210 may be heated or cooled by the system 221.
Optionally, any or all (but one) of the systems 221-224 may be eliminated from the system 200.
FIG. 16 shows a system 300 according to the present invention for providing fluid at desired temperatures from one or more earth loops (any disclosed herein) to various parts, apparatuses, and/or locations in a system for introducing bacteria and/or other microorganisms into a hydrocarbon bearing and/or oil bearing earth formation 310. It is known in the prior art that after hydrocarbons have ben pumped from an earth wellbore, or after a well has been pumped dry, and, in some cases, flushed with steam and water to force out sluggish crude, as much as two-thirds of the oil can remain in the formation, often stuck to underground earth and rocks. It is known in the prior art to release oil-munching bacteria to promote further hydrocarbon production.
A single strain of bacteria may be used or, after mixing several strains of bacteria, they are placed in water or other appropriate fluid, optionally along with nutrients to help them grow and/or survive, and are then pumped into oil-bearing or hydrocarbon-bearing rock. The bacteria chew into the sticky oil masses (often blobs with the consistency of asphalt), breaking the tangle of complex carbon molecules into smaller pieces. More water or other suitable fluid is then pumped in to flush out the loosened oil. In many cases, such bacteria must be carefully bred, due to the extreme conditions often encountered in an earth well. Temperatures can rise to 140° F. or higher. Often bacteria have to be specially raised for each location, as the type of chemicals found in crude varies widely. It has been estimated that bacteria could double production in up to 40 percent of oil wells.
At various stages in the production of hydrocarbons illustrated in FIG. 16 temperature can be critical both for effectiveness of the microorganisms and for efficient operation of devices, equipment, methods, and apparatus.
As shown in FIG. 16 microorganisms 370, e.g. bacteria, are pumped by a pump 306 in fluid 372 down an earth wellbore 320 extending from earth surface S down into the hydrocarbon bearing formation 310. Equipment 302 is for producing and/or handling the microorganisms 370 which are stored in storage device or vessel 304 (mobile or on-site) from which the pump 306 pumps them in an appropriate fluid (e.g. water and nutrients) into the wellbore 320. The prior art discloses a variety of microorganisms, methods of their production and handling, and associated apparatuses and equipment including those of U.S. Pat. Nos. 6,294,351; 5,858,766; 5,885,825; 6,207,056; 5,840,182; 5,297,625; and 5,492,828—all incorporated fully herein for all purposes.
Any earth loop described herein may be used at any point in the system 300 (FIG. 16) to provide energy transfer fluid at a desired temperature. Any such loop may have any part or portion insulated to facilitate provision of earth energy transfer fluid at a desired temperature. Although FIG. 16 shows a land-based system, it is to be understood that it is within the scope of this invention to use any such earth loop in connection with a wellbore beneath a water surface (e.g. lake, sea, ocean). Although the earth loops shown in FIG. 16 each extend down to a certain underground level in the earth, it is to be understood that any of these loops may extend down to any desired depth.
An earth loop 330 has portions thereof insulated with insulating material 373, 374. Energy fluid flow lines 337 and 338, connected, respectively, to associated surface apparatus 335 and 336, provides energy transfer fluid either directly from the earth loop 330 to the equipment 302 or this fluid works in heat exchange relation with other fluid that then flows in the lines 337, 338 (as is true of the possible fluid flow programs for any earth loop in the system 300 and its associated surface apparatus). The earth loop 330 can provide fluid at a desired temperature for either cooling or heating the equipment 302 and/or any part or portion thereof (as is true for every earth loop in the system 300). Via lines 339 and 340, fluid at a desired temperature is provided to the storage device for vessel 304. Similarly, via flow lines 341, 342 fluid at a desired temperature is provided to the pump 306 and via flow lines 343, 344 to a flow conduit 375. It is to be understood that any flow lines associated with any earth loop and its surface apparatus in FIG. 16 may be used to provide heat or cooling for the outside of a device, vessel, conduit, pipe apparatus, line, or bore, or to the interior of any such device, etc., e.g. but not limited to, such methods and systems as described herein for providing fluid at a desired temperature on, around, or within pipe, line, etc.
Apparatus 351 provides fluid 376 at a desired temperature which is pumped into the hydrocarbon bearing formation 310 through a bore 377. Via flow lines 349, 350 fluid at a desired temperature is provided to the apparatus 351. The flow lines 349, 350 are connected to associated surface apparatus 347, 348, respectively, of an earth loop 332. The fluid 376 may be at a temperature to enhance the activity of microorganisms, to prolong their life, or to optimize their activity. The bore 377 may extend to any part of the earth and/or to any part of the formation 310. Alternatively, the fluid 376 may be used to facilitate the flow of hydrocarbons to the bore 322.
Fluid at a desired temperature is provided to a surface system 352 in lines 353, 356 related to associated surface apparatus 354, 355 respectively of an earth loop 333. The surface system 352 may be part of the pumping apparatus 324; or it may be separate therefrom and include, e.g. collection and/or storage apparatus for microorganisms pumped up in the bore 322.
Via flow lines 359 and 360 fluid at a desired temperature is provided to heat exchange apparatus 357 around the wellbore 322. The lines 359, 360 are related to surface apparatus 363, 364, respectively, associated with an earth loop 334. Fluid at a desired temperature is provided to a heat exchange apparatus 358 within the wellbore 322 via flow lines 361, 362 which, respectively, are related to the surface apparatus 364, 363.
FIGS. 17A-17C illustrate the application of teachings of the present invention to subject matter of U.S. Pat. No. 6,212,890 which is incorporated fully herein for all purposes. Various parts, items, equipment, lines, conduits, etc. of the systems of U.S. Pat. No. 6,212,890 are heated or cooled, or use heat or cooling. Any earth loop or loops according to the present invention (any disclosed herein) may be used in the systems.
Power plant 410, FIG. 17A, comprises source 412A of geothermal steam (in one aspect low pressure), and turbo-generator 414 which includes turbine 416 (in one aspect low pressure) coupled to generator 418. Source 412A includes separator 413A that receives geothermal fluid from well 411A and separates the fluid into a vapor stream, and a liquid stream. The vapor stream that exits into conduit 420 constitutes the geothermal steam, and the liquid stream that exits into conduit 421 is constituted by brine. Conduit 420 connected to source 412 applies the geothermal steam to the turbine wherein expansion of the steam takes place driving generator 418 which produces electricity, and producing expanded steam in exhaust line 419. Condenser 422 connected to exhaust line 419 receives expanded steam exhausted from turbine 416 and condenses the steam producing condensate in drain line 424. Condenser 422 includes steam heat exchanger 426 for receiving the expanded steam, and fan 428 for cooling steam present in steam heat exchanger 426. In one aspect, compressor 434 is connected to steam heat exchanger 426 for the purpose of removing non-condensable gases from the steam heat exchanger, and pressurizing the gases for environmentally safe disposal, preferably in a re-injection well (not shown). In one embodiment, conduit 420 carries steam from source 412A to the input of steam turbine 416, thereby constituting means for applying steam from the source to the turbine. Expansion of the steam takes place in the turbine driving generator 418 which produces electricity, and expanded steam is produced that is applied to heat exchanger 426 within which are located a plurality of finned tubes 427 into which the expanded steam flows (although it is within the scope of this invention to use any suitable heat exchanger in any embodiment of FIGS. 17A-17C). The finned tubes are cooled with ambient air by operation of fan 429 which induces ambient air to flow over them. The removal of non-condensable gases from the condenser also contributes to the effectiveness of the condenser. In one aspect, the tubes 427 are of stainless steel to preclude or reduce damage by contact with the expanded geothermal steam.
Dashed lines from surface apparatus 411I of an earth loop system 411H indicate the provision of heat from heat exchange transfer fluid traversing the earth loop to a line 411G to the separator 413A (or alternatively to the separtor itself), to the conduit 420, and/or to the turbine 416. Such heat may be applied on, in or within the line 411G and conduit 420 and it is to be understood that each dashed line culminates in appropriate heat exchange apparatus and/or heat transfer apparatus, including, but not limited to, any such apparatus disclosed for any embodiment of the present invention.
Dotted lines from surface apparatus 411K of an earth loop system 411J indicate the provision of cooling fluid from heat exchange transfer fluid traversing the earth loop to: a line compressor 434; to the line 419; to the generator 418; to the condenser 422; to the line 424; and/or to the heat exchanger 426. Such cooling fluid may be applied on, in or within these items and it is to be understood that each dotted line culminates in appropriate heat exchange apparatus and/or heat transfer apparatus, including, but not limited to, any such apparatus disclosed for any embodiment of the present invention.
The earth loop system 411H and the earth loop system 411J each has an earth loop extending down to a desired depth for accessing a desired underground temperature for heating or cooling.
Steam condensate can be disposed of by re-injecting it or used for other purposes, e.g. make-up water for neighboring cooling towers, irrigation, drinking water, etc. Furthermore, the extracted non-condensable gases can be released to the atmosphere or re-injected into a re-injection well, or first chemically treated before being disposed of.
In some fields, production wells produce higher pressure geothermal fluid. Typically, a well that produces geothermal fluid which, after separation into brine and steam that have a temperature in the range of about 131-160.degree. C., is referred to as an intermediate pressure well. A well that produces geothermal fluid at a higher pressure, i.e. above about 160.degree. C., is referred to as a high pressure well. The present invention is also applicable to both types of wells. A power plant 440 shown in FIG. 17B and a power plant 460 shown in FIG. 17C use geothermal fluid at any desired pressure. In one aspect, the fluid for the power plant 440 is at an intermediate pressure produced by production well 411B; and the fluid for the power plant 460 is at a high pressure produced by production well 411C. Instead of the wells shown in FIGS. 17A-17C, any source of geothermal fluid may be used.
The power plant 440 comprises source 412B (which may be, but is not limited to) a source of low pressure geothermal steam, and turbo-generator 414 which includes steam turbine 416 coupled to generator 418. Conduit 420 supplies the steam to turbine 416 wherein the steam is expanded driving the attached generator and producing exhaust steam in conduit 419 that is condensed in condenser 422 as described above. In this embodiment of the invention, like reference numerals designate like components in the other embodiments. Source 412B includes separator 413B, turbo-generator 441 that includes primary steam turbine 442 coupled to generator 443, and primary heat exchanger 444. Separator 413B receives geothermal fluid from well 411B and separates the fluid into two streams, one containing steam (e.g., but not limited to at a temperature of between 131.degree. C. to 160.degree. C.) that exits into conduit 446, and the other containing brine that exits into conduit 448. Conduit 446 applies geothermal steam from separator 413B to the primary steam turbine (which, in one aspect, is an intermediate pressure steam turbine) wherein expansion of the steam takes place driving generator 443 which produces electricity, and producing primary expanded steam in exhaust line 445. Primary heat exchanger 444 receives the primary exhaust steam via conduit 445, and brine via conduit 448, reheating the primary exhaust steam and producing geothermal steam (which in one aspect is low pressure) that exits via conduit 420. In power plant 40, which utilizes geothermal steam produced by the separator, primary heat exchanger 444 is constituted by indirect contact reheater 446 having a heat transfer surface 447 that divides the heat exchanger into sides 449 and 450. Side 449 receives brine from the separator; and side 450 receives primary expanded steam exhausted from the primary turbine. Heat in the brine is transferred through surface 447 to the primary exhaust steam thus reheating the steam which exits via conduit 420 (and, in one aspect, constitutes low pressure geothermal steam described above). This geothermal steam is applied to turbine 416 of turbo-generator 414 whose operation is the same as that described above. In one embodiment of the invention, non-condensable gases are preferably removed from side 450 of reheater 446 to enhance the heat transfer characteristics of the reheater.
Dashed lines from surface apparatus 411M of an earth loop system 411L indicate the provision of heat from heat exchange transfer fluid traversing the earth loop to a line from the well 411B to the separator 413B (or alternatively to the separator itself), to the conduit 446, to the turbine 442, and/or to the turbine 416. Such heat may be applied on, in or within these items and it is to be understood that each dashed line culminates in appropriate heat exchange apparatus and/or heat transfer apparatus, including, but not limited to, any such apparatus disclosed for any embodiment of the present invention.
Dotted lines from surface apparatus 411R of an earth loop system 411P indicate the provision of cooling fluid from heat exchange transfer fluid traversing the earth loop to: a heat exchanger 444; a conduit 445; a generator 443; a line 419; a generator 418; and items 422, 424, 426, 427, and 428 as described above. Such cooling fluid may be applied on, in or within these items and it is to be understood that each dotted line culminates in appropriate heat exchange apparatus and/or heat transfer apparatus, including, but not limited to, any such apparatus disclosed for any embodiment of the present invention.
The earth loop system 411L and the earth loop system 411P each has an earth loop extending down to a desired depth for accessing a desired underground temperature for heating or cooling.
The power plant 460 includes a source 412C of geothermal steam, and turbo-generator 414 which includes steam turbine 416 coupled to generator 418. Conduit 420 supplies the steam to turbine 416 wherein the steam is expanded driving the attached generator and producing exhaust steam in conduit 419 that is condensed in condenser 422 as described above. In this embodiment of the invention, like reference numerals designate like components in the other embodiments. Source 412C includes separator 413C, turbo-generator 461 that includes primary steam turbine 462 coupled to generator 463, and primary heat exchanger 464. Separator 413C receives geothermal fluid (which in one aspect is high pressure) from well 411C and separates the fluid into two streams, one containing steam (e.g., at a temperature of above 160.degree. C.) that exits into conduit 466, and the other containing brine that exits into conduit 468. Conduit 466 applies geothermal steam (which in one aspect is high pressure) from separator 413C to the primary steam turbine (which, in one aspect, is a high pressure steam turbine) wherein expansion of the steam takes place driving generator 463 which produces electricity, and producing primary expanded steam in exhaust line 465. Primary heat exchanger 464 receives brine via conduit 468, and produces geothermal steam (e.g., in one aspect low pressure) that exits the primary heat exchanger and is combined with primary exhaust steam in conduit 465 to produce low pressure geothermal steam in conduit 420. In power plant 60, which utilizes geothermal steam produced by the separator, primary heat exchanger 464 is constituted by flash chamber 469 for receiving brine from conduit 468 and producing flashed steam at a temperature higher than the temperature of the primary expanded steam in conduit 465. The flashed steam exits chamber 465 in conduit 467 and is combined at 469 with the primary expanded steam. The combination constitutes geothermal steam (in one aspect low pressure) in conduit 420 described above. This geothermal steam is applied to turbine 416 (in one aspect a low pressure turbine) of turbo-generator 414 whose operation is the same as that described above. In one embodiment of the invention, non-condensable gases are preferably removed from chamber 469 to enhance the heat transfer characteristics of condenser 422.
Dashed lines from surface apparatus 411T of an earth loop system 411S indicate the provision of heat from heat exchange transfer fluid traversing the earth loop to a conduit 467; to a conduit 465; and/or toa conduit 420. Such heat may be applied on, in or within these items and it is to be understood that each dashed line culminates in appropriate heat exchange apparatus and/or heat transfer apparatus, including, but not limited to, any such apparatus disclosed for any embodiment of the present invention. Any of the earth loop systems of FIGS. 17A and 17B may be used in the system of FIG. 17C. It is also to be understood that, according to the present invention, the earth loop in any of the earth loop systems of FIGS. 17A-17C may be any earth loop(s) described herein according to the present invention and that any item, conduit, line, apparatus, or part of any of the the systems 410, 440, and 460 may be heated or cooled as desired with heat transfer fluid from such an earth loop.
In certain particular embodiments, the steam turbine 414 may be a steam condensing turbine, while the steam turbine 441 and the steam turbine 461 are back pressure steam turbines.
In conclusion, therefore, it is seen that the present invention and the embodiments disclosed herein and those covered by the appended claims are well adapted to carry out the objectives and obtain the ends set forth. Certain changes can be made in the subject matter without departing from the spirit and the scope of this invention. It is realized that changes are possible within the scope of this invention and it is further intended that each element or step recited in any of the following claims is to be understood as referring to all equivalent elements or steps. The following claims are intended to cover the invention as broadly as legally possible in whatever form it may be utilized. The invention claimed herein is new and novel in accordance with 35 U.S.C. §102 and satisfies the conditions for patentability in §102. The invention claimed herein is not obvious in accordance with 35 U.S.C. §103 and satisfies the conditions for patentability in §103. This specification and the claims that follow are in accordance with all of the requirements of 35 U.S.C. §112. The inventors may rely on the Doctrine of Equivalents to determine and assess the scope of their invention and of the claims that follow as they may pertain to apparatus not materially departing from, but outside of, the literal scope of the invention as set forth in the following claims.
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|U.S. Classification||166/302, 60/682, 62/260, 62/238.7|
|International Classification||E21B36/00, F16L53/00, F03G4/00, E21B17/01, E21B36/04|
|Cooperative Classification||F16L53/32, F24J3/081, E21B36/005, E21B17/01, Y02E10/12, E21B36/04|
|European Classification||F24J3/08A, E21B17/01, E21B36/00D, E21B36/04, F16L53/00B2|
|Jan 17, 2007||REMI||Maintenance fee reminder mailed|
|Jan 25, 2007||SULP||Surcharge for late payment|
|Jan 25, 2007||FPAY||Fee payment|
Year of fee payment: 4
|Dec 28, 2010||FPAY||Fee payment|
Year of fee payment: 8
|Feb 6, 2015||REMI||Maintenance fee reminder mailed|
|Jul 1, 2015||LAPS||Lapse for failure to pay maintenance fees|
|Aug 18, 2015||FP||Expired due to failure to pay maintenance fee|
Effective date: 20150701