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Publication numberUS6878537 B2
Publication typeGrant
Application numberUS 10/090,160
Publication dateApr 12, 2005
Filing dateMar 5, 2002
Priority dateNov 10, 1998
Fee statusLapsed
Also published asCA2278274A1, CA2278274C, DE19935156A1, DE19935156B4, US6376213, US6939706, US20020127703, US20020139495, US20050245722
Publication number090160, 10090160, US 6878537 B2, US 6878537B2, US-B2-6878537, US6878537 B2, US6878537B2
InventorsKohei Oda, Yoshiharu Kimura
Original AssigneeKyoto Institute Of Technology
Export CitationBiBTeX, EndNote, RefMan
External Links: USPTO, USPTO Assignment, Espacenet
Pollution control
US 6878537 B2
Abstract
A polyester containing aromatic moieties is contacted with microorganisms having the activity of decomposing the polyester to decompose or reduce it. Preferably, either or both of Trichosporon FERM BP-6445 or Arthrobacter FERM BP-6444 was contacted with the polyester to decompose or reduce it. A fiber made of the polyester or a cloth made of such fiber may be reduced by contacting it with the microorganisms having the activity of decomposing the polyester.
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Claims(3)
1. A biologically pure isolate comprising Trichosporon FERM BP-6445 having activity for decomposing a polyester containing an aromatic moiety.
2. The biologically pure isolate comprising Trichosporon FERM BP-6445 as claimed in claim 1, wherein the polyester is a homopolymer or copolymer of an alkylene terephthalate.
3. The biologically pure isolate comprising Trichosporon FERM BP-6445 as claimed in claim 2, wherein the alkylene terephthalate is selected from the group consisting of ethylene terephthalate, propylene terephthalate and butylenes terephthalate.
Description

This application is a divisional application of Ser. No. 09/353,455 filed Jul. 14, 1999 (now U.S. Pat. No. 6,290,484) which is relied upon and incorporated by reference herein.

BACKGROUND OF THE INVENTION

1. Field of the Invention

The present invention relates to a method for decomposing polyesters containing aromatic moieties, a method for reducing a fiber made of such polyesters, and microorganisms capable of decomposing fibers made of such polyesters.

2. Description of the Related Art

A law for recycling a container and wrapping was enforced in April, 1997 for reducing such wastes and the resulting environmental pollution, which has been attracting public attention. A grace period of 3 years is provided for a container and wrapping made of a plastic material, which will be under the law, necessitating a high cost for the recycling, from April, 2000. Polyethylene terephthalate, universally used for a container of soft drink and seasoning, also will be under the law. Manufacturers try to collect and recycle such container.

However, polyesters containing aromatic moieties, such as polyethylene terephtalate or polybutylene terephthalate, are finally treated by reclamation or burning-up. The burning-up process inevitably produces harmful wastes and the reclamation may produce floating wastes on water, both leading to further environmental pollution.

Therefore, a container or wrapping material made of a polymer containing aromatic moieties, and clothes and ornaments made of the polyester discharged in an apparel industry will require high costs for their recycling and should finally be treated by reclamation or burning-up. A solution for treating such materials has been demanded.

SUMMARY OF THE INVENTION

An object of the invention is to provide a method for treating a material or fiber made of a polyester containing aromatic moieties, with adverse effects on environment substantially reduced.

Another object of the invention is to apply such treating method to denier-reduction process of fiber.

The present invention provides a method for decomposing polyesters containing aromatic moieties, the method comprising:

  • contacting a microorganism having an activity of decomposing polyesters containing aromatic moieties with the polyester to decompose it.

The inventors succeeded in decomposing a polyester containing aromatic moieties by means of microorganisms for the first time in the globe. Although aliphatic polyesters have been known to be biodegradable, it has never been known that the polyesters containing aromatic moieties are susceptible to decomposition by microorganisms. As a result, the invention may decompose and degrade such aromatic polyesters without environmental pollution, then decomposion products with low molecular weights may be returned into a substance-recycling system in natural environment.

The inventive method for decomposing polyesters containing aromatic moieties may be applied to a container, a wrapping material, as well as a fiber and cloth, each made of such polyesters. When the wastes containing the polyesters are subjected to composts, microorganisms included in the composts rapidly decompose the polyesters into nontoxic substances. Alternatively, when the wastes containing the polyesters are reclaimed, microorganisms may be included in wastes to decompose the polyesters. Such polyester wastes, contained in the composts or the reclaimed wastes, may be partly or wholly decomposed.

An effective treatment has not been found yet to treat so called a pet-bottle (a bottle made of polyethylene terephthalate). The invention provides a method for treating such bottle without leaving further wastes in natural environment.

The other treating methods, such as reclamation and burning-up, may produce harmful substances. The inventive microorganisms capable of decomposing the polyesters may survive for a long time, even when utilizing the polyesters as a sole carbon source, thereby probably alleviating the possibility of producing harmful substances.

The inventors also succeeded in applying the inventive decomposition method for denier reduction process of the surface of fibers made of polyesters containing aromatic moieties. The inventive reducing method produces no decomposition residue, which has been inevitably produced in the previous caustic (denier) reduction method of a fiber, thereby providing technique suitable for environment. The inventive reduction method is also useful for obtaining a fiber with better fitting and appearance. For example, a cotton fiber has been treated to improve its fitting and appearance by means of cellulase derived from microorganisms. The inventive denier reduction method may also produce a fiber and cloth made of the polyesters with improved fitting and appearance. Moreover, the thus obtained fiber has small depressions, hollows and ditches or grooves on the surface formed during the reduction process, thus facilitating its dyeing.

The inventors have confirmed the activity of decomposing a polyester containing aromatic moieties, in the following microorganisms.

  • (1) Trichosporon FERM BP-6445
  • (2) Arthrobacter FERM BP-6444

A polyester containing an aromatic moiety is a polyester produced by polymerizing monomers, at least one of the monomers being an aromatic compound. Such polyester is not particularly limited. However, such polyester may preferably be a polyalkylene phthalate, isophthalate or terephthalate, more preferably be polyethylene terephthalate, polypropylene terephthalate, or polybutylene terephthalate, and most preferably be polyethylene terephthalate or polybutylene terephthalate. The polyester may be a homopolymer of an aromatic compound, or a copolymer of aromatic compounds, or a copolymer of an aromatic compound and an aliphatic compound. The aromatic compound is not limited, and preferably be alkylene terephthalate such as ethylene terephthalate, propylene terephthalate and butylene terephthalate.

These and other objects, features and advantages of the invention will be appreciated upon reading the following description of the invention when taken in conjunction with the attached drawings, with the understanding that some modifications, variations and changes of the same could be made by the skilled person in the art.

BRIEF DESCRIPTION OF THE DRAWINGS

For a better understanding of the invention, reference is made to the attached drawings, wherein:

FIG. 1 is a photograph showing the surface of a fiber made of polyethylene terephthalate, taken by an electron microscope (at a magnitude of 3000), after treating it with a yeast-like microorganism having the activity of decomposing a polyester containing aromatic moiety for 30 days,

FIG. 2 is another photograph showing the surface of a fiber made of polyethylene terephthalate, taken by an electron microscope (at a magnitude of 3000), after treating it with the same yeast-like microorganism as FIG. 1 for 30 days,

FIG. 3 is a photograph showing the surface of a fiber made of polyethylene terephthalate, taken by an electron microscope (at a magnitude of 3000), after treating it with a bacterium having the activity of decomposing a polyester containing aromatic moiety for 55 days,

FIG. 4 is another photograph showing the surface of a fiber made of polyethylene terephthalate, taken by an electron microscope (at a magnitude of 3000), after treating it with the same bacterium as FIG. 3 for 55 days,

FIG. 5 is a photograph showing the yeast-like microorganism, taken by an optical microscope at a magnitude of 1500,

FIG. 6 is a photograph showing hyphae and oidia (at a magnitude of 470) formed after cultivating the yeast-like microorganism of FIG. 5 on a corn meal agar plate at 25° C. for 3 days,

FIG. 7 is a photograph showing the bacterium having the activity of decomposing a polyester containing an aromatic moiety, taken by an optical microscope at a magnitude of 1500,

FIG. 8 is a photograph showing the bacterium of FIG. 7 after cultivating it for 8 hours, and

FIG. 9 is a photograph showing the bacterium of FIG. 7 after cultivating it for 72 hours.

DESCRIPTION OF THE PREFERRED EMBODIMENTS

(Screening of Microorganisms Capable of Decomposing a Polyester Containing an Aromatic Moiety)

The inventors found a method of cultivation for screening a microorganism capable of decomposing a polyester containing aromatic moieties, such as polyethylene terephthalate. Polyethylene terephthalate is insoluble in water and usually has a crystalline structure. The inventor therefore added fibers, made of an amorphous or non-crystalline polyethylene terephthalate, in a medium having the following composition. Fibers were used for facilitating the judgement on whether the decomposition took place or not, in other words, the screening of a microorganism capable of decomposing the polyester. Moreover, a medium containing polyesters having aromatic moieties as a sole carbon source was used for enrichment culture.

Used Medium
yeast extract  0.1%
ammonium sulfate  0.2%
salt mixture
FeSO4.7H2O 0.001%
CuSO4.5H2O 0.0001% 
ZnSO4.7H2O 0.0001% 
MgSO4.7H2O 0.0001% 

The used medium had unadjusted pH. 7 ml of the medium was contained in each tube, which was put into an autoclave and then sterilized at 120° C. for 15 minutes. Thereafter, fibers made of amorphous polyethylene terephthalate were added into each tube so that its content is made 0.2 percent. Each fiber has a diameter of 120 micrometer, a length of 5 centimeter. 12 fibers were added into each tube.

400 soil samples collected from many places in Japan were screened. A spoonful (spertel) of each soil sample was added into each medium and it was cultured at 25 to 30° C. for 1 week to select soil sample with the growing of a microorganism confirmed (first stage screening). Each soil sample was then subjected to subculture with its medium replaced every two weeks to perform enrichment culture for two months. At the end of second month, fibers made of polyethylene terephthalate were drawn from each culture medium to measure their tensile strengths using Tensilon/JTM-4L (Toyo Measuring Instruments Co. Ltd. 50 mm/min). When the tensile strength of the treated fiber is considerably reduced compared with that of an untreated fiber (blank), such fiber is further observed by means of a scanning electron microscope (Hitachi S-800). These results of the tensile strength and surface observation were considered to judge whether it is decomposition-positive or negative (second stage screening).

(Isolation of Microorganisms and its Activity of Decomposing a Polyester Containing Aromatic Moieties)

Two samples were selected from several soil samples in which the tensile strengths of the fibers were reduced. A microorganism was isolated from each of the selected two samples as a single colony. Each microorganism has the activity of decomposing a polyester containing aromatic moieties. A yeast-like microorganism was isolated from one sample and a bacterium was isolated from another. The ratio of the tensile strength of the treated fiber to that of the untreated fiber (blank) was reduced to 60 percent after 30 days, in the sample from which the yeast-like microorganism was isolated. The ratio of the tensile strength of the treated fiber to that of the untreated fiber (blank) was reduced to 92 percent after 30 days and 51 percent after 55 days, in the sample from which the bacterium was isolated.

FIGS. 1 and 2 show photographs of the surface of the fiber treated with the yeast-like microorganism, taken by an scanning electron microscope (at a magnitude of 3000). As shown in the FIGS. 1 and 2, many circular-shaped craters or depressions were observed on the surface of the fiber.

FIGS. 3 and 4 show photographs of the surface of the fiber treated with the bacterium by a scanning electron microscope (at a magnitude of 3000). As shown in the FIGS. 3 and 4, many eroded regions were formed and each eroded region tends to elongate in the longitudinal direction of the fiber to form small ditch or groove. Therefore, the yeast-like microorganism and bacterium may decompose the fiber to form eroded regions with characteristic patterns and morphology different form each other. Therefore, the fiber may be more effectively decomposed or reduced by contacting both of the yeast-like microorganism and bacterium together with the fiber.

(Identification of the Yeast-Like Microorganism)

This microorganism belongs to Trichosporon. Its international deposit number is Trichosporon FERM BP-6445. Trichosporon is an incomplete yeast belonging to basidiomycetes which forms hyphae and oidia. The known main sources of Trichosporon are foods, intestines including that of a human, water, waste water, trees, saps or the like (reference: Kreger-van Rij, N. J. W. ┌The Yeasts┘ 1984, Elsevier Science Publishers B. V.: Barnett, J. A., Payne, R. W. and Yarrow. D. ┌Yeasts: Characteristics and identification┘ Second edition, Cambridge University Press)

Morphology of vegetative cell spherical, ellipsoidal, cylindrical
Form of multiplication multipolar budding, forming oidia
Liquid culture precipitation and coating were observed
(25° C., 3 days)
Pseudomycelia observed (25° C., 3 days)
Hyphae observed (corn meal agar plate culture,
25° C., 3 days)
Oidia observed (corn meal agar plate culture,
25° C., 3 days)
Ascospores not observed on Adams, Gorodkowa,
malt, YM, V-8 and potato dextrose media)
Fermentation of glucose negative
Assimilation of inositol positive
Assimilation of nitrate negative
Decomposition of urea negative (not typical form)
Coloration of DBB positive
Xylose in cell wall positive

FIG. 5 shows a photograph of the yeast-like microorganism, taken by an optical microscope (at a magnitude of 1500). FIG. 6 is a photograph showing its hyphae and oidia observed after cultivating the microorganism on a corn meal agar plate medium at 25° C. for 3 days, taken by an optical microscope (at a magnitude of 470).

(Identification of the Bacterium)

(Arthrobacter FERM BP-6444)

The bacterium was identified to belong to Arthrobacter, based on its morphology, physiological properties, celluler components, and a GC content: (Sneath P. H. A., Mair, N. S., Sharpe M. E. and Holt J. G. ┌Bergey's Manual of Systematic Bacteriology┘ Vol. 2, 1986, Wiliams and Wilkins: Holt J. G., Krieg N. R., Sneath P. H. A., Stanley, J. T. and Wiliams, S. T. ┌Bergey's Manual of Determinative Bacteriology┘ ninth edition, 1994, Wiliams and Wilkins).

Arthrobacter belongs to an asporogenic gram-positive rod bacteria showing polymorphism.

Morphology polymorphic rod bacteria
Gram stain positive
Spores negative
Motility positive
Relation to oxygen aerobic
Oxidase negative
Catalase positive
OF negative
Resistance to acidity negative
Color of colony not forming characteristic pigments
Rod coccus cycle positive
Elongation of peripheral cells in negative
colony
Cell wall
Diamino acid lysine
Acyl-type acetyl-type
Arabino-galactan polymer negative
(assumed using acidic hydrolysis
products of the whole cell)
Main quinone series MK-9 (H2)
GC content in the DNA 65
(mole percent: measured by HPLC
method)

FIG. 7 is a photograph showing the bacterium, taken by an optical microscope (at a magnitude of 1500). FIG. 8 shows the bacterium after cultivating it in EYGA medium at 30° C. for 8 hours, and FIG. 9 after 72 hours.

(Denier-Reduction Treatment of a Cloth Made of Polyester-Fibers Containing Aromatic Moieties)

Cloths made of polyethylene terephthalate were reduced by contacting them with the yeast-like microorganism or bacterium, using the above described medium samples used for screening.

In experiment A, a cloth made of crystalline polyethylene terephthalate fibers, with a dimension of 18 mm×18 mm and a weight of 2.083 gram, was dipped in the above medium, to which the yeast-like microorganism was inoculated. Then, it was cultured for 55 days at 30° C., with its medium replaced every 2 weeks. After the cultivation, the cloth was taken out from the liquid culture and weighed. Experiments B and C were also performed, except that the bacterium was added instead of the yeast-like microorganism in the experiment B and both were added in the experiment C.

As a result, the weight of the cloth was reduced to 1.753 gram in the experiment A, reducing 15.8 percent of its original weight. The weight of the cloth was reduced to 1.751 gram in the experiment B, reducing 15.9 percent of its original weight. The weight of the cloth was reduced to 1.729 gram in the experiment C, reducing 17.0 percent of its original weight. Moreover, fitting and appearance were improved when observed by eyes, and the handling was considerably changed.

Patent Citations
Cited PatentFiling datePublication dateApplicantTitle
US5053482May 11, 1990Oct 1, 1991E. I. Du Pont De Nemours And CompanyNovel polyesters and their use in compostable products such as disposable diapers
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Non-Patent Citations
Reference
1"Biochemical Decomposing Agent For Polyester Compounds Contain Pure Crude Lipase Or Lipase-Producing-Microorganism-, Or Culture Product Containing Lipase, As Active Ingredient" Agency of Ind. Science and Technology, Derwent Abstract 1977-60144Y/34.
2"Biochemical Decomposition of Polyesters by Contact with Lipase Or Lipase-Producible-Microorganism" Agency of Ind. Science and Technology, Derwent Abstract 1977-60145Y/25.
3"Journal of Environmental Polymer Degradation" vol. 5, 1997, pp. 81-89, Biosis Abstract 199799590343.
4"New-Microorganisms- Used in Decomposition of Polyester(s)-decomposes Aliphatic and Aromatic Ester(s) and Metabolises Phthalic Acid" Daiichi Kogyo Seiyaku Co, Ltd., Derwent Abstract 1996-357085/36.
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Referenced by
Citing PatentFiling datePublication dateApplicantTitle
US8026301 *Apr 26, 2007Sep 27, 2011Bnt Force Biodegradable Polymers Pvt Ltd.Biodegradable polymer composition
Classifications
U.S. Classification435/255.1, 435/135, 435/142
International ClassificationB09B3/00, D06M101/32, C08L101/16, D06M16/00, C12R1/06, C08J11/00, C08G63/12, C12R1/645, C12N1/20, C12S11/00, D06M101/00, C12N1/16, D06M101/30, D06M101/16, C12N1/00, B29C44/38, C12P7/62, B29C44/58
Cooperative ClassificationY10S435/83, D06M16/00, C12R1/06, C12R1/645, C12P7/625, D06M2101/32, B29C44/38, D06M16/003, B29C44/581
European ClassificationB29C44/58B, C12P7/62A, C12R1/06, B29C44/38, C12R1/645, D06M16/00B, D06M16/00
Legal Events
DateCodeEventDescription
Jun 2, 2009FPExpired due to failure to pay maintenance fee
Effective date: 20090412
Apr 12, 2009LAPSLapse for failure to pay maintenance fees
Oct 20, 2008REMIMaintenance fee reminder mailed