|Publication number||US6884246 B1|
|Application number||US 10/129,641|
|Publication date||Apr 26, 2005|
|Filing date||Nov 10, 2000|
|Priority date||Nov 10, 1999|
|Also published as||DE60014947D1, DE60014947T2, EP1227761A1, EP1227761B1, WO2001034040A1|
|Publication number||10129641, 129641, PCT/2000/4301, PCT/GB/0/004301, PCT/GB/0/04301, PCT/GB/2000/004301, PCT/GB/2000/04301, PCT/GB0/004301, PCT/GB0/04301, PCT/GB0004301, PCT/GB004301, PCT/GB2000/004301, PCT/GB2000/04301, PCT/GB2000004301, PCT/GB200004301, US 6884246 B1, US 6884246B1, US-B1-6884246, US6884246 B1, US6884246B1|
|Inventors||David H. Sonnabend, William Graves, William R. Walsh|
|Original Assignee||Depuy International Limited|
|Export Citation||BiBTeX, EndNote, RefMan|
|Patent Citations (11), Referenced by (75), Classifications (13), Legal Events (3)|
|External Links: USPTO, USPTO Assignment, Espacenet|
The present invention relates to a surgical instrument for the controlled removal of bone during joint replacement surgery.
Such instruments are commonly referred to as reamers or millers. Conventionally available instruments generate a resected surface which is of fixed shape (for example circular), dependent upon the particular instrument used. However, sometimes it is necessary to cut more complex shapes, and attempts have been made to provide instrumentation capable of this.
WO-94/09730 discloses a cutting guide with cylindrically shaped openings whose respective central longitudinal axes form an acute angle. A surgeon can form two overlapping circular cuts, which together form an elongated oval shaped surface for receiving a prosthesis, by inserting a reamer the openings sequentially.
EP-A-661023 discloses a cutting guide which allows resection of the bone with a standard oscillating saw blade, the cutting guide having a plurality of slots such that all the cuts required can be made without re-positioning of the guide.
The techniques disclosed in these documents rely on the use of standard instruments together with an additional guide which is fixed to the bone to be resected. This means that the surgical procedure is lengthened by an initial step of fixing the guide to the bone. Furthermore, the possible shapes are limited to the particular guides used which means that, on occasions, more bone may be resected than is necessary. In addition, use of the known devices can require realignment of the milling instrument relative to the bone at various stages during the resection procedure. This is not generally compatible with the use of external alignment devices.
The present invention provides a bone resection technique in which a cutting tool such as a blade, rasp, grater or reamer rotates about a path which is defined by a tool positioning mechanism.
Accordingly, in a first aspect, the present invention provides a bone resection device for use in resection of bone during joint replacement surgery, the device comprising (a) a rotatable shaft having two cutting tools mounted on the shaft for rotation with it, each of the cutting tools being pivotally mounted on the shaft in opposed manner such that when one of the tools is caused to pivot in one direction the other tool is caused to pivot to substantially the same degree in the opposite direction, the cutting tools being arranged to cut the bone when the shaft rotates, and (b) a tool positioning mechanism mounted on the device or engaging with the device at least during use thereof and arranged to cooperate with the cutting tools during rotation thereof to alter their pivotal orientations relative to the shaft such that the shape of the resected surface is determined at least in part by the tool positioning mechanism.
Preferably, the cutting tool is arranged to slide axially along the shaft during operation of the device, for example as described below when the orientation of the cutting tool is controlled using a cam surface which is non-planar. Sliding of the tool can be achieved by mounting the pivot pin in a slot.
Preferably, each of the cutting tools is generally elongate in shape with a cutting edge towards one end and means for cooperating with the tool positioning mechanism at its opposite other end. It will generally be preferred for the cutting edge to face directly away from the end which engages the tool positioning mechanism. The shape of the cutting edge will depend on factors such as the nature of the cutting action (for example as might be performed by a blade, a rasp, a reamer or a grater), and the desired shape of the resected surface. When the resected surface has the shape of a generally rounded recess, the cutting edges will preferably be rounded.
Preferably, the cutting tools are removable from the device, and the device includes at least one other interchangeable cutting tool. This can enable the device to be used to create bone resection surfaces with desired configurations by selection of an appropriate cutting tool. Examples of tools which can be incorporated into the device include blades, reamers, graters and rasps. The device can include any of the tools of these general kinds. It can include more than one blade (or other tool), the blades (or other tools) differing from one another in terms of the configuration of the resected surface they define, for example by virtue of having different shapes or sizes.
Preferably, the tool positioning mechanism comprises a cam surface and the cooperating means comprises a cam follower such that during rotation of the cutting tool, the cam follower moves over the cam surface to control the cutting tool as it performs the resection. Preferably, the cam surface is positioned on the device and is fixed against rotation when the device is in operation, and the cam follower is provided on the cutting tool so that it rotates with the tool. It can be appropriate for the cam surface to be defined by a track or channel in which the cam follower is constrained by side walls.
Preferably, the tool positioning mechanism is removable, and the device includes at least one other interchangeable tool positioning mechanism which can be used to create resected surfaces with other configurations. For example, when the tool positioning mechanism comprises a cam surface and a cam follower, a different tool positioning mechanism can provide a different cam surface so that, when the cam follower follows that surface, the orientation of the cutting tool is controlled in a different way so as to create a different resected bone surface. The configuration of the cam surface can be selected to control the resection surface in a number of ways. It will usually be generally rounded. For many applications, it will be appropriate for the surface to be circular. However, variations in the configuration of the resected bone surface might be achieved by, for example, changing the diameter of the circular path that the cam followers follow, or by deviating from a circular for example to an oval or generally elliptical path. The cam surface will often be in a single plane. However, it will be appropriate for some applications for the path to be non-planar. This will often require that the cutting tools be arranged to slide along the axis of the device, and preferably to be biassed so that the cam follower is urged against the cam surface.
It will generally be preferred for the cam surface to have a symmetrical configuration about the axis of rotation, and for the cam surface to have as many identical portions as there are cutting tools (or a whole number multiple of the number of cutting tools).
Preferably, the cam surface is part of a cam unit which is removably engageable with the cutting tool and can either be mounted on the device or positioned relative to the bone to be resected independently of the device, and subsequently engaged with the cam follower of the cutting tool prior to use.
The tool positioning mechanism include a cam unit which can be removed from engagement with the cutting tool, and then either mounted on the device or positioned relative to the bone to be resected (for example with bone pins fixing into uncut bone) independently of the device, and subsequently engaged with the cam followers of the cutting tool prior to use. In the latter case, the cam unit may itself serve as means for providing a measured resection, with the bone pins effectively providing the point of reference for the resection.
The cam surface conveniently takes the form of a track which may be circular, triangular, oval or any other desired shape, the cam follower running around this track as the device rotates such that the cutting tools continually follow a corresponding profile to generate the desired resection surface. Examples of possible resection surfaces include flat surfaces, convex or concave spherical surfaces or conical surfaces. The configuration of the resection surface can include portions which individually are circular, triangular, oval or another shape, to provide resection surfaces which have different portions with different shapes.
The device is preferably aligned to the bone using either a central or offset locating pin, which may additionally be used as a depth stop to limit the depth of resection. Typically such a locating pin would be cylindrical, but could be of any other shape. Alternatively, other locating means could be used, particularly to position the device to other instruments, examples of such alternative locating means including a peg, boss or bearing arrangement.
Preferably, the device includes a guard which fits around the cam unit and each cutting tool, including especially the cutting edge of each tool, so as to prevent undesirable contact with soft tissue. The guard can also be used to control the extent of the resection. For example, the guard can include spikes or other locating means by which it can engage the bone in the region surrounding the surface that is to be resected to provide a point of reference against which the depth of the resection can be controlled. It can be preferred for the guard to be trimmed to fit the particular contours of the bone to be resected.
The device can include location means for controlling its location during use relative to the patient's tissue. The location means can rely on reference points provided on the patient's tissue or on the operating table.
The device can be powered or hand-operated, or both. The device can include a handle which can be arranged in line with the shaft or at an angle thereto.
In a second aspect, the invention provides a method of resecting a bone surface during joint replacement surgery, which comprises the steps of:
In a third aspect, the present invention provides a kit comprising a bone resection device for use in resection of bone during joint replacement surgery, the device comprising a rotatable shaft having mounted thereon for rotation with the shaft at least one cutting tool, and a set of different tool positioning mechanisms, a selected one of which is mounted on the device or engages with the device at least during use thereof and is arranged to cooperate with: the tool during rotation thereof to alter its orientation relative to the shaft such that the shape of the resected surface is determined at least in part by the particular tool positioning mechanism selected.
Preferably, the kit includes a plurality of interchangable cutting tools.
The device of the invention can be used to prepare a patient's bone to receive a component of a prosthetic joint. Examples of bones which can be prepared in this way include the tibia during implantation of a knee joint, and the glenoid during implantation of a shoulder joint.
Embodiments of the present invention will now be described, by way of example only, with reference to the accompanying drawings, in which:
Referring to the drawings,
A cam retaining device 6 is mounted on the shaft housing at the opposite end of the shaft, which retains a cam unit 2 having a cam follower track 2 a defined therein. A pair of blades 3 having cutting edges 3 a are pivotally mounted on a pivot pin 5 in a blade housing 10 which is in turn connected to shaft 4 for rotation therewith. Alternatively the blades 3 can be connected directly to the shaft.
A locating pin 7 (which may also be used as a depth stop) protrudes from the end of the shaft and is used to locate the device on the bone to be resected. The opposite ends of the blades 3 are formed into cam followers 3 c on which are mounted retainers/bearing surfaces 3 d, such that rotation of the blades will cause the cam follower surfaces 3 d to follow the contours of the track 2 a in the cam unit 2, around the track and also up and down within it
In use, the surgeon selects the appropriate blades and cam unit from a selection provided, according to the size and shape of the resected surface to be formed. Rotation of the blades within the cam then generates the pre-selected size and shape of resection, the depth being limited by the locating pin/depth stop 7 and/or the soft tissue guard 9.
|Cited Patent||Filing date||Publication date||Applicant||Title|
|US3702611 *||Jun 23, 1971||Nov 14, 1972||Fishbein Meyer||Surgical expansive reamer for hip socket|
|US4992010 *||Nov 20, 1989||Feb 12, 1991||Fischerwerke Artur Fischer Gmbh & Co Kg||Device for forming an undercut in a drilled hole|
|US5509918 *||May 11, 1993||Apr 23, 1996||David Romano||Method and apparatus for drilling a curved bore in an object|
|US5817095||Feb 22, 1996||Oct 6, 1998||Smith & Nephew, Inc.||Undercutting surgical instrument|
|US5853054 *||Oct 31, 1995||Dec 29, 1998||Smith International, Inc.||2-Stage underreamer|
|US6383188 *||Feb 13, 2001||May 7, 2002||The Spineology Group Llc||Expandable reamer|
|DE3840466A1||Dec 1, 1988||Jun 7, 1990||Lieke Michael||Special cutters for use in implant technology|
|EP0533320A2||Jul 15, 1992||Mar 24, 1993||Theratek International, Inc.||Variable diameter rotating recanalization catheter and surgical method|
|EP0661023A2||Dec 16, 1994||Jul 5, 1995||Bristol-Myers Squibb Company||Femoral milling instrumentation for use in total knee arthroplasty with optional cutting guide attachment|
|FR2606267A1||Title not available|
|WO1994009730A1||Oct 26, 1993||May 11, 1994||Smith & Nephew Richards Inc.||Orthopaedic cutting instrument and prosthetic device|
|Citing Patent||Filing date||Publication date||Applicant||Title|
|US7611515 *||Mar 2, 2006||Nov 3, 2009||Symmetry Medical, Inc.||Orthopaedic reamer driver for minimally invasive surgery|
|US7678151||Feb 24, 2003||Mar 16, 2010||Ek Steven W||System and method for joint resurface repair|
|US7713305||Feb 22, 2006||May 11, 2010||Arthrosurface, Inc.||Articular surface implant|
|US7828853||Feb 22, 2006||Nov 9, 2010||Arthrosurface, Inc.||Articular surface implant and delivery system|
|US7857817||Mar 31, 2009||Dec 28, 2010||Arthrosurface Inc.||System and method for joint resurface repair|
|US7896883||Mar 3, 2009||Mar 1, 2011||Arthrosurface, Inc.||Bone resurfacing system and method|
|US7896885||Mar 1, 2011||Arthrosurface Inc.||Retrograde delivery of resurfacing devices|
|US7901408||Aug 22, 2005||Mar 8, 2011||Arthrosurface, Inc.||System and method for retrograde procedure|
|US7914545||Mar 29, 2011||Arthrosurface, Inc||System and method for retrograde procedure|
|US7951163||May 31, 2011||Arthrosurface, Inc.||Retrograde excision system and apparatus|
|US8100981||Feb 26, 2009||Jan 24, 2012||Vot, Llc||Tibial prosthesis|
|US8137352||Oct 16, 2006||Mar 20, 2012||Depuy Spine, Inc.||Expandable intervertebral tool system and method|
|US8147559||Oct 20, 2009||Apr 3, 2012||Arthrosurface Incorporated||System and method for joint resurface repair|
|US8152809 *||Jun 14, 2006||Apr 10, 2012||Vanderbilt University||Flat cut bit for cranial perforator|
|US8177841||May 15, 2012||Arthrosurface Inc.||System and method for joint resurface repair|
|US8226727||Feb 26, 2009||Jul 24, 2012||Vot, Llc||Femoral prosthesis|
|US8277452 *||Dec 11, 2003||Oct 2, 2012||Depuy International Limited||Bone resection device|
|US8361159||Jun 28, 2005||Jan 29, 2013||Arthrosurface, Inc.||System for articular surface replacement|
|US8388624||Feb 25, 2010||Mar 5, 2013||Arthrosurface Incorporated||Trochlear resurfacing system and method|
|US8486076||Jan 28, 2011||Jul 16, 2013||DePuy Synthes Products, LLC||Oscillating rasp for use in an orthopaedic surgical procedure|
|US8506569||Nov 30, 2010||Aug 13, 2013||DePuy Synthes Products, LLC||Reciprocating rasps for use in an orthopaedic surgical procedure|
|US8523872||Jan 16, 2007||Sep 3, 2013||Arthrosurface Incorporated||Tibial resurfacing system|
|US8540717||Mar 16, 2010||Sep 24, 2013||Arthrosurface Incorporated||System and method for joint resurface repair|
|US8556901||Nov 30, 2010||Oct 15, 2013||DePuy Synthes Products, LLC||Reciprocating rasps for use in an orthopaedic surgical procedure|
|US8556902||Mar 8, 2011||Oct 15, 2013||Arthrosurface Incorporated||System and method for retrograde procedure|
|US8652139||May 2, 2008||Feb 18, 2014||Arthrex, Inc.||Flip retrograde cutting instrument|
|US8663230||Mar 1, 2011||Mar 4, 2014||Arthrosurface Incorporated||Retrograde delivery of resurfacing devices|
|US8834484||Nov 14, 2011||Sep 16, 2014||Biomet Manufacturing, Llc||Surgical instrument including angle adjustment mechanism and quick-connect mechanism|
|US8864827||May 14, 2012||Oct 21, 2014||Arthrosurface Inc.||System and method for joint resurface repair|
|US8882771||Mar 5, 2012||Nov 11, 2014||DePuy Synthes Products, LLC||Method for manipulating intervertebral tissue|
|US8888781||Mar 3, 2009||Nov 18, 2014||Arthrex, Inc.||Combined flip cutter and drill|
|US8920426||Jan 27, 2012||Dec 30, 2014||University Of South Florida||Apparatus for osteotomy and graft preparation|
|US8926615||Mar 29, 2011||Jan 6, 2015||Arthrosurface, Inc.||System and method for retrograde procedure|
|US8961521||Jul 12, 2013||Feb 24, 2015||DePuy Synthes Products, LLC||Reciprocating rasps for use in an orthopaedic surgical procedure|
|US8961614||Nov 9, 2010||Feb 24, 2015||Arthrosurface, Inc.||Articular surface implant and delivery system|
|US9044343||Jan 29, 2013||Jun 2, 2015||Arthrosurface Incorporated||System for articular surface replacement|
|US9055955||Mar 1, 2011||Jun 16, 2015||Arthrosurface Inc.||Bone resurfacing system and method|
|US9066716||Mar 30, 2012||Jun 30, 2015||Arthrosurface Incorporated||Suture coil and suture sheath for tissue repair|
|US9078669||Apr 2, 2007||Jul 14, 2015||Depuy International Limited||Orthopaedic cutting guide instrument|
|US9089348 *||Jul 12, 2013||Jul 28, 2015||DePuy Synthes Products, Inc.||Oscillating rasp for use in an orthopaedic surgical procedure|
|US9101366||Jan 22, 2014||Aug 11, 2015||Arthrex, Inc.||Flip retrograde cutting instrument|
|US9186158||Oct 9, 2013||Nov 17, 2015||DePuy Synthes Products, Inc.||Reciprocating rasps for use in an orthopaedic surgical procedure|
|US9204873||Apr 3, 2012||Dec 8, 2015||Arthrosurface Incorporated||System and method for joint resurface repair|
|US9247944 *||Dec 7, 2012||Feb 2, 2016||DePuy Synthes Products, Inc.||Vertebral scraper|
|US9282980||Oct 22, 2014||Mar 15, 2016||DePuy Synthes Products, Inc.||Device and method for manipulating intervertebral tissue|
|US9283076||Apr 19, 2010||Mar 15, 2016||Arthrosurface Incorporated||Glenoid resurfacing system and method|
|US9351745||Mar 5, 2013||May 31, 2016||Arthrosurface Incorporated||Trochlear resurfacing system and method|
|US9357989||Dec 28, 2010||Jun 7, 2016||Arthrosurface Incorporated||System and method for joint resurface repair|
|US9358029 *||Dec 11, 2007||Jun 7, 2016||Arthrosurface Incorporated||Retrograde resection apparatus and method|
|US9408613||Dec 13, 2011||Aug 9, 2016||Biomet Manufacturing, Llc||Glenoid reamer|
|US9468448||Jun 28, 2013||Oct 18, 2016||Arthrosurface Incorporated||System and method for joint resurfacing and repair|
|US20040015170 *||Jul 14, 2003||Jan 22, 2004||Tallarida Steven J.||System and method for joint resurface repair|
|US20040230315 *||Feb 27, 2004||Nov 18, 2004||Ek Steven W.||Articular surface implant|
|US20060085006 *||Aug 22, 2005||Apr 20, 2006||Ek Steven W||System and method for retrograde procedure|
|US20060189994 *||Mar 2, 2006||Aug 24, 2006||Symmetry Medical, Inc.||Orthopaedic reamer driver for minimally invasive surgery|
|US20060195112 *||Jan 5, 2006||Aug 31, 2006||Ek Steven W||System and method for retrograde procedure|
|US20070005143 *||Feb 22, 2006||Jan 4, 2007||Ek Steven W||Articular surface implant and delivery system|
|US20070276391 *||Dec 11, 2003||Nov 29, 2007||William Graves||Bone resection device|
|US20070293947 *||Jun 19, 2006||Dec 20, 2007||Mansmann Kevin A||Multi-part implants for combined repair of hyaline and meniscal cartilage in joints|
|US20080177294 *||Oct 16, 2006||Jul 24, 2008||Depuy Spine, Inc.||Expandable intervertebral tool system and method|
|US20080183174 *||Dec 11, 2007||Jul 31, 2008||Arthrosurface Incorporated||Retrograde resection apparatus and method|
|US20080195113 *||Feb 14, 2008||Aug 14, 2008||Arthrosurface Incorporated||Bone Cement Delivery Device|
|US20090171359 *||Mar 3, 2009||Jul 2, 2009||Jerry Sterrett||Combined flip cutter and drill|
|US20090228112 *||Feb 26, 2009||Sep 10, 2009||Ron Clark||Tibial Prosthesis|
|US20090228114 *||Feb 26, 2009||Sep 10, 2009||Ron Clark||Femoral Prosthesis|
|US20090275950 *||May 2, 2008||Nov 5, 2009||Arthrex, Inc.||Flip retrograde cutting instrument|
|US20100070045 *||Nov 17, 2009||Mar 18, 2010||Arthrosurface Incorparated||System and Method for Joint Resurface Repair|
|US20110213371 *||Nov 30, 2010||Sep 1, 2011||Anthony Sarah M||Reciprocating rasps for use in an orthopaedic surgical procedure|
|US20110213372 *||Nov 30, 2010||Sep 1, 2011||Keefer Ryan C||Reciprocating rasps for use in an orthopaedic surgical procedure|
|US20130218161 *||Aug 24, 2012||Aug 22, 2013||The Cleveland Clinic Foundation||Method and apparatus for material removal|
|US20130296867 *||Jul 12, 2013||Nov 7, 2013||Jason M. Chavarria||Oscillating rasp for use in an orthopaedic surgical procedure|
|US20140163560 *||Dec 7, 2012||Jun 12, 2014||Synthes Usa, Llc||Vertebral scraper|
|US20150327873 *||Jul 27, 2015||Nov 19, 2015||DePuy Synthes Products, Inc.||Oscillating rasp for use in an orthopaedic surgical procedure|
|EP1987786A2 *||May 1, 2008||Nov 5, 2008||Arthrex, Inc.||Flip retrograde cutting instrument|
|WO2008073404A3 *||Dec 11, 2007||Aug 21, 2008||Arthrosurface Inc||Retrograde resection apparatus and method|
|U.S. Classification||606/80, 606/82, 606/84|
|International Classification||A61B17/14, A61B17/16|
|Cooperative Classification||A61B17/1684, A61B17/148, A61B17/1633, A61B17/1675, A61B17/14, A61B17/1617|
|European Classification||A61B17/16D2B, A61B17/14|
|Dec 2, 2002||AS||Assignment|
Owner name: DEPUY INTERNATIONAL LIMITED, UNITED KINGDOM
Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNORS:SONNABEND, DAVID H.;GRAVES, WILLIAM;WALSH, WILLIAM R.;REEL/FRAME:013543/0760;SIGNING DATES FROM 20020612 TO 20020625
|Sep 24, 2008||FPAY||Fee payment|
Year of fee payment: 4
|Sep 26, 2012||FPAY||Fee payment|
Year of fee payment: 8