|Publication number||US6964301 B2|
|Application number||US 10/184,833|
|Publication date||Nov 15, 2005|
|Filing date||Jun 28, 2002|
|Priority date||Jun 28, 2002|
|Also published as||CA2426968A1, CA2426968C, CN1469028A, CN100353028C, US7090012, US20040000433, US20050155760|
|Publication number||10184833, 184833, US 6964301 B2, US 6964301B2, US-B2-6964301, US6964301 B2, US6964301B2|
|Inventors||Bunker M. Hill, Alexander Zazovosky|
|Original Assignee||Schlumberger Technology Corporation|
|Export Citation||BiBTeX, EndNote, RefMan|
|Patent Citations (49), Non-Patent Citations (5), Referenced by (77), Classifications (14), Legal Events (3)|
|External Links: USPTO, USPTO Assignment, Espacenet|
The invention relates to apparatus and methods for collecting fluid samples from subsurface formations.
The collection and sampling of underground fluids contained in subsurface formations is well known. In the petroleum exploration and recovery industries, for example, samples of formation fluids are collected and analyzed for various purposes, such as to determine the existence, composition and producibility of subsurface hydrocarbon fluid reservoirs. This aspect of the exploration and recovery process can be crucial in developing drilling strategies and impacts significant financial expenditures and savings.
To conduct valid fluid analysis, the fluid obtained from the subsurface formation should possess sufficient purity, or be virgin fluid, to adequately represent the fluid contained in the formation. As used herein, and in the other sections of this patent, the terms “virgin fluid”, “acceptable virgin fluid” and variations thereof mean subsurface fluid that is pure, pristine, connate, uncontaminated or otherwise considered in the fluid sampling and analysis field to be sufficiently or acceptably representative of a given formation for valid hydrocarbon sampling and/or evaluation.
Various challenges may arise in the process of obtaining virgin fluid from subsurface formations. Again with reference to the petroleum-related industries, for example, the earth around the borehole from which fluid samples are sought typically contains contaminates, such as filtrate from the mud utilized in drilling the borehole. This material often contaminates the virgin fluid as it passes through the borehole, resulting in fluid that is generally unacceptable for hydrocarbon fluid sampling and/or evaluation. Such fluid is referred to herein as “contaminated fluid.” Because fluid is sampled through the borehole, mudcake, cement and/or other layers, it is difficult to avoid contamination of the fluid sample as it flows from the formation and into a downhole tool during sampling. A challenge thus lies in minimizing the contamination of the virgin fluid during fluid extraction from the formation.
Various methods and devices have been proposed for obtaining subsurface fluids for sampling and evaluation. For example, U.S. Pat. No. 6,230,557 to Ciglenec et al., U.S. Pat. No. 6,223,822 to Jones, U.S. Pat. No. 4,416,152 to Wilson, U.S. Pat. No. 3,611,799 to Davis and International Pat. App. Pub. No. WO 96/30628 have developed certain probes and related techniques to improve sampling. Other techniques have been developed to separate virgin fluids during sampling. For example, U.S. Pat. No. 6,301,959 to Hrametz et al. and discloses a sampling probe with two hydraulic lines to recover formation fluids from two zones in the borehole. Borehole fluids are drawn into a guard zone separate from fluids drawn into a probe zone. Despite such advances in sampling, there remains a need to develop techniques for fluid sampling to optimize the quality of the sample and efficiency of the sampling process.
In considering existing technology for the collection of subsurface fluids for sampling and evaluation, there remains a need for apparatus and methods having one or more, among others, of the following attributes: the ability to selectively collect virgin fluid apart from contaminated fluid; the ability to separate virgin fluid from contaminated fluid; the ability to optimize the quantity and/or quality of virgin fluid extracted from the formation for sampling; the ability to adjust the flow of fluid according to the sampling needs; the ability to control the sampling operation manually and/or automatically and/or on a real-time basis. To this end, the present invention seeks to optimize the sampling process.
In one aspect, the present invention relates to a probe deployable from a downhole tool positionable in a wellbore surrounded by a layer of contaminated fluid. The wellbore penetrates a subsurface formation having virgin fluid therein beyond the layer of contaminated fluid. The sampling probe comprises a housing and a sampling intake. The housing is engageable with a sidewall of the wellbore. The housing is also in fluid communication with the subsurface formation whereby the fluids flows from the subterranean formation through the housing and into the downhole tool. The sampling intake is positioned within said housing and in non-engagement with the sidewall of the wellbore. The sampling intake is adapted to receive at least a portion of the virgin fluid flowing through the housing.
In another aspect, the invention relates to a downhole tool useful for extracting fluid from a subsurface formation penetrated by a wellbore surrounded by a layer of contaminated fluid, the subsurface formation having virgin fluid therein beyond the layer of contaminated fluid. The downhole tool comprises a probe carried by the downhole tool. The probe is positionable in fluid communication with the formation whereby the fluids flow from the subterranean formation through the housing and into the downhole tool. The probe has a wall therein defining a first channel and a second channel. The wall is adjustably positionable within the probe whereby the flow of the virgin fluid through the first channel and into the downhole tool is optimized.
In another aspect of the invention, a downhole tool useful for extracting virgin fluid from a subsurface formation penetrated by a wellbore surrounded by contaminated fluid is provided. The downhole tool comprises a probe, first and second flow lines and at least one pump. The probe is positionable in fluid communication with the formation and has a wall therein defining a first channel and a second channel. The wall is adjustably positionable within the probe whereby the flow of virgin fluid into the first channel is optimized. The first flow line is in fluid communication with the first channel. The second flow line is in fluid communication with the second channel. The pump(s) draw the fluids from the formation into the flow lines.
In another aspect, the invention relates to a method of sampling virgin fluid from a subterranean formation penetrated by a wellbore surrounded by contaminated fluid, the subterranean formation having virgin fluid therein. The method comprises positioning a downhole tool in the wellbore adjacent the subterranean formation, the downhole tool having a probe adapted to draw fluid therein, positioning the probe in fluid communication with the formation, the probe having a wall therein defining a first channel and a second channel, drawing at least a portion of the virgin fluid through the first channel and into the downhole tool, and selectively adjusting the wall within the probe whereby the flow of virgin fluid into the downhole tool is optimized.
In yet another aspect, the invention relates to a method of sampling virgin fluid from a subterranean formation penetrated by a wellbore surrounded by contaminated fluid, the subterranean formation having virgin fluid therein. The method comprises positioning a downhole tool in the wellbore adjacent the subterranean formation, the downhole tool having a probe adapted to draw fluid therein, positioning the probe in fluid communication with the formation, the probe having a wall therein defining a first channel and a second channel, drawing at least a portion of the virgin fluid into the first channel in the probe and selectively adjusting the flow of fluid into the channels whereby the flow of virgin fluid into the probe is optimized.
Another aspect of the invention relates to a downhole tool useful for extracting virgin fluid from a subsurface formation penetrated by a wellbore surrounded by contaminated fluid. The apparatus comprises a probe, a contamination monitor and a controller. The probe is positionable in fluid communication with the formation and adapted to flow the fluids from the formation into the downhole tool. The probe has a wall therein defining a first channel and a second channel. The contamination monitor is adapted to measure fluid parameters in at least one of the channels. The controller is adapted to receive data from the contamination monitor and send command signals in response thereto whereby the wall is selectively adjusted within the probe to optimize the flow of the virgin fluid through the first channel and into the downhole tool.
Another aspect of the invention relates to a downhole tool useful for extracting virgin fluid from a subsurface formation penetrated by a wellbore surrounded by contaminated fluid. The downhole tool comprises a probe, first and second flow lines, at least one pump, a monitor and a controller. The probe is positionable in fluid communication with the formation and adapted to flow the fluids from the formation into the downhole tool. The probe has a wall therein defining a first channel and a second channel. The first flow line is in fluid communication with the first channel. The second flow line is in fluid communication with the second channel. The pump(s) draw the fluids from the formation. The contamination monitor is adapted to measure fluid parameters in at least one of the channels. The controller is adapted to receive data from the contamination monitor and send command signals in response thereto whereby the pump is selectively activated to draw fluid into the flow lines to optimize the flow of the virgin fluid through the first channel and into the downhole tool.
In another aspect, the invention relates to a method of sampling virgin fluid from a subterranean formation penetrated by a wellbore surrounded by contaminated fluid, the subterranean formation having virgin fluid therein. The method comprises positioning a probe in fluid communication with the formation, the probe carried by a downhole tool and having a wall therein defining a first channel and a second channel, flowing the fluids through the probe and into the downhole tool, monitoring fluid parameters of the fluid passing through the probe, and selectively adjusting the flow of fluids into the probe in response to the fluid parameters whereby the flow of virgin fluid through the first channel and into the downhole tool is optimized.
The invention also relates to a downhole apparatus for separating virgin fluid and contaminated fluid extracted from a subsurface formation. The downhole apparatus comprises a fluid sampling probe and means for separating virgin fluid. The fluid sampling probe has first and second pathways in fluid communication with each other and the subsurface formation. The means is capable of separating virgin fluid extracted from the subsurface formation and contaminated fluid extracted from the subsurface formation, whereby separation of the virgin and contaminated fluids occurs within said fluid sampling probe, and whereby contaminated fluid is extracted through said first pathway and virgin fluid is extracted through said second pathway.
Other aspects and advantages of the invention will be apparent from the following description and the appended claims.
For a detailed description of preferred embodiments of the invention, reference will now be made to the accompanying drawings wherein:
Presently preferred embodiments of the invention are shown in the above-identified figures and described in detail below. In describing the preferred embodiments, like or identical reference numerals are used to identify common or similar elements. The figures are not necessarily to scale and certain features and certain views of the figures may be shown exaggerated in scale or in schematic in the interest of clarity and conciseness.
The downhole tool 10 is deployable into bore hole 14 and suspended therein with a conventional wire line 18, or conductor or conventional tubing or coiled tubing, below a rig 5 as will be appreciated by one of skill in the art. The illustrated tool 10 is provided with various modules and/or components 12, including, but not limited to, a fluid sampling device 26 used to obtain fluid samples from the subsurface formation 16. The fluid sampling device 26 is provided with a probe 28 extendable through the mudcake 15 and to sidewall 17 of the borehole 14 for collecting samples. The samples are drawn into the downhole tool 10 through the probe 28.
Referring now to
The intake section 25 includes a probe 28 mounted on an extendable base 30 having a seal 31, such as a packer, for sealingly engaging the borehole wall 17 around the probe 28. The intake section 25 is selectively extendable from the downhole tool 10 via extension pistons 33. The probe 28 is provided with an interior channel 32 and an exterior channel 34 separated by wall 36. The wall 36 is preferably concentric with the probe 28. However, the geometry of the probe and the corresponding wall may be of any geometry. Additionally, one or more walls 36 may be used in various configurations within the probe.
The flow section 27 includes flow lines 38 and 40 driven by one or more pumps 35. A first flow line 38 is in fluid communication with the interior channel 32, and a second flow line 40 is in fluid communication with the exterior channel 34. The illustrated flow section may include one or more flow control devices, such as the pump 35 and valves 44, 45, 47 and 49 depicted in
Preferably, contaminated fluid may be passed from the formation through exterior channel 34, into flow line 40 and discharged into the wellbore 14. Preferably, fluid passes from the formation into the interior channel 32, through flow line 38 and either diverted into one or more sample chambers 42, or discharged into the wellbore. Once it is determined that the fluid passing into flow line 38 is virgin fluid, a valve 44 and/or 49 may be activated using known control techniques by manual and/or automatic operation to divert fluid into the sample chamber.
The fluid sampling system 26 is also preferably provided with one or more fluid monitoring systems 53 for analyzing the fluid as it enters the probe 28. The fluid monitoring system 53 may be provided with various monitoring devices, such as optical fluid analyzers, as will be discussed more fully herein.
The details of the various arrangements and components of the fluid sampling system 26 described above as well as alternate arrangements and components for the system 26 would be known to persons skilled in the art and found in various other patents and printed publications, such as, those discussed herein. Moreover, the particular arrangement and components of the downhole fluid sampling system 26 may vary depending upon factors in each particular design, or use, situation. Thus, neither the system 26 nor the present invention are limited to the above described arrangements and components and may include any suitable components and arrangement. For example, various flow lines, pump placement and valving may be adjusted to provide for a variety of configurations. Similarly, the arrangement and components of the downhole tool 10 may vary depending upon factors in each particular design, or use, situation. The above description of exemplary components and environments of the tool 10 with which the fluid sampling device 26 of the present invention may be used is provided for illustrative purposes only and is not limiting upon the present invention.
With continuing reference to
Referring now to
The wall 36 is preferably recessed a distance within the probe 28. In this configuration, pressure along the formation wall is automatically equalized in the interior and exterior channels. The probe 28 and the wall 36 are preferably concentric circles, but may be of alternate geometries depending on the application or needs of the operation. Additional walls, channels and/or flow lines may be incorporated in various configurations to further optimize sampling.
The wall 36 is preferably adjustable to optimize the flow of virgin fluid into the probe. Because of varying flow conditions, it is desirable to adjust the position of the wall 36 so that the maximum amount of virgin fluid may be collected with the greatest efficiency. For example, the wall 36 may be moved or adjusted to various depths relative to the probe 28. As shown in
Referring now to
The mouthpiece depicted in
As shown in
Additionally, as shown in
The sizer, pivoter and/or shaper may be any electronic mechanism capable of selectively moving the wall 36 as provided herein. One or more devices may be used to perform one or more of the adjustments. Such devices may include a selectively controllable slidable collar, a pleated tube, or cylindrical bellows or spring, an elastomeric ring with embedded spring-biased metal fingers, a flared elastomeric tube, a spring cylinder, and/or any suitable components with any suitable capabilities and operation may be used to provide any desired variability.
These and other adjustment devices may be used to alter the channels for fluid flow. Thus, a variety of configurations may be generated by combining one or more of the adjustable features.
Now referring to
The ratio of fluid flow rates within the interior channel 32 and the exterior channel 34 may be varied to optimize, or increase, the volume of virgin fluid drawn into the interior channel 32 as the amount of contaminated fluid 20 and/or virgin fluid 22 changes over time. The diameter d of the area of virgin fluid flowing into the probe may increase or decrease depending on wellbore and/or formation conditions. Where the diameter d expands, it is desirable to increase the amount of flow into the interior channel. This may be done by altering the wall 36 as previously described. Alternatively or simultaneously, the flow rates to the respective channels may be altered to further increase the flow of virgin fluid into the interior channel.
The comparative flow rate into the channels 32 and 34 of the probe 28 may be represented by a ratio of flow rates Q1/Q2. The flow rate into the interior channel 32 is represented by Q1 and the flow rate in the exterior channel 34 is represented by Q2. The flow rate Q1 in the interior channel 32 may be selectively increased and/or the flow rate Q2 in the exterior channel 34 may be decreased to allow more fluid to be drawn into the interior channel 32. Alternatively, the flow rate Q1 in the interior channel 32 may be selectively decreased and/or the flow rate (Q2) in the exterior channel 34 may be increased to allow less fluid to be drawn into the interior channel 32.
As shown in
The flow rates within the channels 32 and 34 may be selectively controllable in any desirable manner and with any suitable component(s). For example, one or more flow control device 35 is in fluid communication with each flowline 38, 40 may be activated to adjust the flow of fluid into the respective channels (FIG. 5). The flow control 35 and valves 45, 47 and 49 of this example can, if desired, be actuated on a real-time basis to modify the flow rates in the channels 32 and 34 during production and sampling.
The flow rate may be altered to affect the flow of fluid and optimize the intake of virgin fluid into the downhole tool. Various devices may be used to measure and adjust the rates to optimize the fluid flow into the tool. Initially, it may be desirable to have increased flow into the exterior channel when the amount of contaminated fluid is high, and then adjust the flow rate to increase the flow into the interior channel once the amount of virgin fluid entering the probe increases. In this manner, the fluid sampling may be manipulated to increase the efficiency of the sampling process and the quality of the sample.
Referring now to
The walls 36 b are capable of separating fluid extracted from the formation 16 into at least two flow channels 32 b and 34 b. The tool 10 b includes a body 64 having at least one fluid inlet 68 in fluid communication with fluid in the wellbore between the packers 60. The walls 36 b are positioned about the body 64. As indicated by the arrows, the walls 36 b are axially movable along the tool. Inlets positioned between the walls 36 preferably capture virgin fluid 22, while inlets outside the walls 36 preferably draw in contaminated fluid 20.
The walls 36 b are desirably adjustable to optimize the sampling process. The shape and orientation of the walls 36 b may be selectively varied to alter the sampling region. The distance between the walls 36 b and the borehole wall 17, may be varied, such as by selectively extending and retracting the walls 36 b from the body 64. The position of the walls 36 b may be along the body 64. The position of the walls along the body 64 may to moved apart to increase the number of intakes 68 receiving virgin fluid, or moved together to reduce the number of intakes receiving virgin fluid depending on the flow characteristics of the formation. The walls 36 b may also be centered about a given position along the tool 10 b and/or a portion of the borehole 14 to align certain intakes 68 with the flow of virgin fluid 22 into the wellbore 14 between the packers 60.
The position of the movement of the walls along the body may or may not cause the walls to pass over intakes. In some embodiments, the intakes may be positioned in specific regions about the body. In this case, movement of the walls along the body may redirect flow within a given area between the packers without having to pass over intakes. The size of the sampling region between the walls 36 b may be selectively adjusted between any number of desirable positions, or within any desirable range, with the use of any suitable component(s) and technique(s).
An example of a flow system 26 b for selectively drawing fluid into the downhole tool is depicted in
One or more probes 28 as depicted in any of
The fluid monitoring system 53 of
While the fluid monitoring system 53 of
A controller 76 is preferably provided to take information from the optical fluid analyzer(s) and send signals in response thereto to alter the flow of fluid into the interior channel 32 and/or exterior channel 34 of the probe 28. As depicted in
The controller is capable of performing various operations throughout the wellbore system. For example, the controller is capable of activating various devices within the downhole tool, such as selectively activating the sizer, pivoter, shaper and/or other probe device for altering the flow of fluid into the interior and/or exterior channels 32, 34 of the probe. The controller may be used for selectively activating the pumps 35 and/or valves 44, 45, 47, 49 for controlling the flow rate into the channels 32, 34, selectively activating the pumps 35 and/or valves 44, 45, 47, 49 to draw fluid into the sample chamber(s) and/or discharge fluid into the wellbore, to collect and/or transmit data for analysis uphole and other functions to assist operation of the sampling process. The controller may also be used for controlling fluid extracted from the formation, providing accurate contamination parameter values useful in a contamination monitoring model, adding certainty in determining when extracted fluid is virgin fluid sufficient for sampling, enabling the collection of improved quality fluid for sampling, reducing the time required to achieve any of the above, or any combination thereof. However, the contamination monitoring calibration capability can be used for any other suitable purpose(s). Moreover, the use(s) of, or reasons for using, a contamination monitoring calibration capability are not limiting upon the present invention.
An example of optical density (OD) signatures generated by the optical fluid analyzers 73 and 74 of
Initially, the OD of fluid flowing into the channels is at ODmf. ODmf represents the OD of the contaminated fluid adjacent the wellbore as depicted in FIG. 1. Once the volume of fluid entering the interior channel reaches V1, virgin fluid breaks through. The OD of the fluid entering into the channels increases as the amount of virgin fluid entering into the channels increases. As virgin fluid enters the interior channel 32, the OD of the fluid entering into the interior channel increases until it reaches a second plateau at V2 represented by ODvf. While virgin fluid also enters the exterior channel 34, most of the contaminated fluid also continues to enter the exterior channel. The OD of fluid in the exterior channel as represented by line 82, therefore, increases, but typically does not reach the ODvf due to the presence of contaminates. The breakthrough of virgin fluid and flow of fluid into the interior and exterior channels is previously described in relation to FIG. 2.
The distinctive signature of the OD in the internal channel may be used to calibrate the monitoring system or its device. For example, the parameter ODvf, which characterizes the optical density of virgin fluid can be determined. This parameter can be used as a reference for contamination monitoring. The data generated from the fluid monitoring system may then be used for analytical purposes and as a basis for decision making during the sampling process.
By monitoring the coloration generated at various optical channels of the fluid monitoring system 53 relative to the curve 80, one can determine which optical channel(s) provide the optimum contrast readout for the optical densities ODmf and ODvf. These optical channels may then be selected for contamination monitoring purposes.
As the ratio of flow rate increases, the corresponding OD of the interior channel 32 represented by lines 80 shifts to deviation 81, and the OD of the exterior channel 34 represented by line 82 shifts to deviations 83 and 85. The shifts in the ratio of flow depicted in
It should also be understood that the discussion and various examples of methods and techniques described above need not include all of the details or features described above. Further, neither the methods described above, nor any methods which may fall within the scope of any of the appended claims, need be performed in any particular order. Yet further, the methods of the present invention do not require use of the particular embodiments shown and described in the present specification, such as, for example, the exemplary probe 28 of
Preferred embodiments of the present invention are thus well adapted to carry out one or more of the objects of the invention. Further, the apparatus and methods of the present invention offer advantages over the prior art and additional capabilities, functions, methods, uses and applications that have not been specifically addressed herein but are, or will become, apparent from the description herein, the appended drawings and claims.
While preferred embodiments of this invention have been shown and described, many variations, modifications and/or changes of the apparatus and methods of the present invention, such as in the components, details of construction and operation, arrangement of parts and/or methods of use, are possible, contemplated by the applicant, within the scope of the appended claims, and may be made and used by one of ordinary skill in the art without departing from the spirit or teachings of the invention and scope of appended claims. Because many possible embodiments may be made of the present invention without departing from the scope thereof, it is to be understood that all matter herein set forth or shown in the accompanying drawings is to be interpreted as illustrative and not limiting. Accordingly, the scope of the invention and the appended claims is not limited to the embodiments described and shown herein.
It should be understood that before any action is taken with respect to any apparatus, system or method in accordance with this patent specification, all appropriate regulatory, safety, technical, industry and other requirements, guidelines and safety procedures should be consulted and complied with, and the assistance of a qualified, competent personnel experienced in the appropriate fields obtained. Caution must be taken in manufacturing, handling, assembling, using, and disassembling any apparatus or system made or used in accordance with this patent specification.
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|U.S. Classification||166/264, 175/50, 73/152.28, 73/152.17, 73/152.24, 166/100, 166/250.17, 175/59|
|International Classification||E21B49/10, E21B49/08|
|Cooperative Classification||E21B49/08, E21B49/10|
|European Classification||E21B49/08, E21B49/10|
|Jun 28, 2002||AS||Assignment|
Owner name: SCHLUMBERGER TECHNOLOGY CORPORATION, TEXAS
Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNORS:HILL, BUNKER M.;ZAZOVOSKY, ALEXANDER;REEL/FRAME:013075/0845
Effective date: 20020628
|Apr 15, 2009||FPAY||Fee payment|
Year of fee payment: 4
|Mar 7, 2013||FPAY||Fee payment|
Year of fee payment: 8