|Publication number||US7027954 B2|
|Application number||US 10/026,297|
|Publication date||Apr 11, 2006|
|Filing date||Dec 21, 2001|
|Priority date||Dec 21, 2001|
|Also published as||EP1456723A1, US20030120465, WO2003056403A1|
|Publication number||026297, 10026297, US 7027954 B2, US 7027954B2, US-B2-7027954, US7027954 B2, US7027954B2|
|Inventors||Christian M. H. Mets, James A. Strilich, Ila K. Montalvo Roel, David F. Rybarczyk|
|Original Assignee||Honeywell International Inc.|
|Export Citation||BiBTeX, EndNote, RefMan|
|Patent Citations (37), Non-Patent Citations (1), Referenced by (12), Classifications (12), Legal Events (3)|
|External Links: USPTO, USPTO Assignment, Espacenet|
This invention relates to a method and apparatus for processing activity data of a process. In particular, the method and apparatus of the present invention is concerned with gathering, storing and retrieving activity data of a process.
A process takes place over a period of time. During the process various events occur and various parameters vary in value. There is a need to monitor a process in order to analyze its performance or of any parameters thereof, whether the process is an industrial one for the handling, treatment or flow of material or other process, such as the tracking of the weather or of commodities or other financial instruments and the like.
Current monitoring and processing systems monitor and store events that occur during the process and time sampled values (time series data) of the time variable parameters of the process. It is necessary to retrieve the process data for analysis and reports, for example, trending analysis and reports. The current systems have difficulty in retrieving events and time series data of a process. Generally, custom designed filtering systems are used to determine the events and time series data of interest.
Thus, there is a need for a flexible and efficient method and system for processing data that is relevant to a process.
The method of the present invention frames activity data of a process with one or more activities. An activity is something that happened, happens or is planned to happen over a period of time. The period of time or interval of one activity frames, entirely or in part, another activity associated with the happening. An activity may have one or more sub-activities, which may have one or more sub-sub-activities and so on, thereby resulting in a multi-tier hierarchy.
In a first embodiment of the method of the invention, the activity data is collected for a plurality of activities that each have an interval, which occurs during said process. The activity data is processed according to a data structure that defines the intervals of at least two of the activities such that the interval of one frames the interval of the other. The processed activity data is stored in a memory.
A second embodiment of the method of the invention retrieves activity data of a process that is stored in a memory. First and second activities are identified. The first activity has a first interval that frames a second interval of the second process at least in part. The first and second activities are processed to access the memory to retrieve the activity data.
According to one aspect of the first and second embodiments of the method, the data structure includes an activity structure that comprises an identity and a plurality of attributes of the activities. The attributes of the activity structure include a start time and end time of the activity and an equipment or item used by the process during the activity. According to another aspect of the first and second embodiments of the method, one of the attributes of the structure of one of the activities matches one of the attributes of the other activity.
According to another aspect of the second embodiment of the method, the second activity is identified with a reference that is either time based, direct or indirect with respect to the first activity. The time based reference is with respect to a parameter that is independent of the process. The direct reference contains a reference by identity to the first activity. The indirect reference contains a reference to an equipment or item that is used by the process during the first activity.
A first and second embodiment of an apparatus of the present invention comprises a computer that performs the method of the first and second method embodiments of the invention.
According to a third embodiment of the method of the present invention, a data structure is created with a first predetermined activity that is a source of the activity data and that has a first interval and with a second predetermined activity that has a second interval. The second interval frames the activity data at least in part. The activity data is processed according to the data structure for storage in a memory. The first and second activities are processed to access the memory and store or retrieve the activity data.
A third embodiment of an apparatus of the present invention comprises a computer that performs the method of the fourth method embodiment of the invention.
Other and further objects, advantages and features of the present invention will be understood by reference to the following specification in conjunction with the accompanying drawings, in which like reference characters denote like elements of structure and:
Database 26 may be a part of the memory of computer 22 or a separate database, as shown in
Client device 32 may be any suitable computer entry device with a capability to communicate with computer 22 via network 30. For example, if network 30 is the Internet, client device 32 has a browser capability for Internet communications. As such, client device 32 may be a personal computer (PC), a workstation, a phone or other suitable device. Similarly, computer 22 would be equipped with Internet capability to serve files and/or otherwise communicate via the Internet.
Activity framing program 44, when run, permits a client to operate client device 32 to identify process 28 in terms of events, time variable parameters and activities. An event is something that happens at a specific time, for example, the triggering of an alarm. Time series data is continuous data of a time variable parameter, such as temperature, pressure, flow rate and the like. An activity is a time interval of the process, for example, the operation of a pump during the process.
Activity framing program 44, when run, allows the monitored time series data, event data and activity data to be framed by defined activities for later retrieval and access based on the defined activity, attributes thereof and tag (identity) of the device that develops the time variable data, e.g., a temperature sensor.
For the purpose of describing the apparatus and method of the invention, an exemplary process that unloads a material, such as oil, from a ship will be initially described. It is understood, of course, that the system and method of the invention can be used with any process that has events, time variable parameters and/or activities that can be framed by a defined activity.
In system 50, the following constraints apply:
These activities can be expressed in a hierarchical order of activity, sub-activity and sub-sub-activity as shown in Table 1.
As the activities are initiated, the process data shows a plurality of events 74, 76 and 78 that occur during the pump out process. Event 74 represents a flow change initiated by the operator to increase the flow rate during sub-activity Pumpout1. This flow rate change is monitored by sensor FI1001. Event 76 represents a temperature alarm detected when the ambient air temperature drops below a safe pump operating range during sub-activity Pumpout 2. Event 78 represents a failure of pump P101 during sub-activity Pumpout 2. As a result of the failure of pump P101, the process switches to the second pump P102.
Process 28 is initially defined as a data structure that has identified activities, sub-activities, sub-sub-activities, attributes, resources (e.g., sensors). Throughout the processing of the activities, sub-activities and sub-sub-activities of process 28, data is collected pertaining thereto, including time series data and event data. The apparatus and method of the present invention uses the data structure of activities, sub-activities and sub-sub-activities to frame time series data, event data and activity data. The framed data can then be processed, stored and retrieved based on the identity of the activity, sub-activity or sub-sub-activity, attributes thereof and/or the sensor that monitored the data. Time series data can be related to an activity based on time, direct reference or indirect reference. These relations will be described with reference to the unload ship process example.
The case of time series data related to an activity based on time will be described with reference to
The case of time series data related to an activity based on direct reference will be described with reference to
The case of time series data related to an activity based on indirect reference will be described with reference to
Event data can also be related to an activity based on time, direct reference or indirect reference. The case of event data related to an activity based on time will yield all events that happened during the activity.
An activity can also frame one or more other activities. That is, an activity can overlap another activity in whole or in part. An activity can be accessed by a time based reference, a direct reference or an indirect reference.
Step 106 identifies event types, such as temperature alarm 76. Step 108 identifies event type attributes, such as a time stamp (
Step 126 creates an activity history record, such as attribute values (e.g., start time and end time). Step 128 collects event happenings, time stamps and the like for events, such as temperature alarm 76. Step 132 processes the event happenings and links them to activities of any tier. Step 134 collects time series data monitored by the various sensors of the process.
Step 136 stores the activity, event and time series data in database 26 for retrieval by activity, attribute thereof and/or tag. Step 138 retrieves the data activity, event, attribute and/or sensor tag for processing or analysis.
Step 142 identifies a time varying parameter of process 28. If the time varying parameter, for example, the ambient temperature, is unrelated to the activities of the process, a tag identifies it. If the time varying parameter is directly related to the identified activity, it will be an attribute of the matched data structure and will have the associated tag for the device that monitors the time series data of the identified time varying parameter. Alternatively, if the time varying parameter is indirectly related to the activity, the data structure contains an equipment attribute. The equipment attribute identifies an equipment part, time varying parameter and tag for the device.
Step 144 processes the activity and time varying parameter into a form suitable for accessing the time series data of the time varying parameter. For example (with reference also to
Step 162 identifies an event of process 28. If step 162 is identifying an event that is not directly related to process 28 based on a time reference, all such events that happened during the interval of the activity will be identified. For example, if step 160 identifies the activity of PumpOut 2, step 162 will then identify temperature alarm 76 and Pump1 Failure 78 as events that occur during the interval of PumpOut 2 (
If step 162 is selecting an event that has a direct reference to the activity, all events having an attribute that refers to the activity will be selected. For example, if step 160 identifies the activity as PumpOut 1 and step 162 requests events by direct reference, step 162 will then identify the event of Pump Speed change 74 (
If step 162 is selecting an event by indirect reference to the activity, all events that happened on a given equipment while it was being used by the activity will be selected. For example, if step 160 identifies the activity of Pumpout 2 and step 162 requests events by indirect reference, the event of Pump1 Failure 78 will be identified (
Step 164 processes the activity and event into a form suitable for accessing the event data of the event. Step 166 accesses database 26 to retrieve the event data of the event that occurred during the interval of the activity.
Step 172 identifies a related activity of the activity identified by step 170 that is to be framed. If the related activity is related to the activity based on a time reference, all related activities that happened entirely or partly during the interval of the activity will be selected. For example, if step 170 identifies the activity of PumpOut 3 (
If the activity to be framed is directly related to the activity identified by step 170, all related activities that have a reference thereto will be selected. For example, if step 170 selects the activity of Unload Ship, the related activity of Activity Analyze will be selected (
If the activity to be framed is indirectly related to the activity identified by step 170, all related activities that occur entirely or partly during the activity interval and that reference the same equipment as the equipment referenced by the activity will be selected. For example, if step 170 identifies the activity PumpOut 1 that refers to Tank 1, related activity Mix 1 that also refers to Tank 1 will be identified (
Step 174 processes the activity and the related activity into a form suitable for accessing the data of the related activity. Step 176 accesses database 26 to retrieve the data of the related activity for the interval of the activity.
The present invention having been thus described with particular reference to the preferred forms thereof, it will be obvious that various changes and modifications may be made therein without departing from the spirit and scope of the present invention as defined in the appended claims.
|Cited Patent||Filing date||Publication date||Applicant||Title|
|US4130867||Jun 19, 1975||Dec 19, 1978||Honeywell Information Systems Inc.||Database instruction apparatus for determining a database record type|
|US5260878 *||Sep 6, 1991||Nov 9, 1993||Automation, Inc.||Web press monitoring system|
|US5325522||Apr 10, 1991||Jun 28, 1994||United States Data Corporation||Apparatus and method for communicating between devices trough use of a real time data base|
|US5561796||Mar 14, 1995||Oct 1, 1996||Sharp Kabushiki Kaisha||Apparatus for searching for speech and moving images|
|US5590325||Feb 22, 1995||Dec 31, 1996||Logical Information Machines, Inc.||System for forming queries to a commodities trading database using analog indicators|
|US5603024||May 15, 1996||Feb 11, 1997||International Business Machines Corporation||Lossless distribution of time series data in a relational data base network|
|US5613113 *||Jun 7, 1995||Mar 18, 1997||International Business Machines Corporation||Consistent recreation of events from activity logs|
|US5648900 *||Feb 20, 1991||Jul 15, 1997||Galileo International Partnership||Method and apparatus for controlling and monitoring group travel related services|
|US5732401 *||Mar 29, 1996||Mar 24, 1998||Intellitecs International Ltd.||Activity based cost tracking systems|
|US5818713||Jul 21, 1995||Oct 6, 1998||Mitsubishi Denki Kabushiki Kaisha||Plant support system|
|US5848395 *||Jun 26, 1996||Dec 8, 1998||Edgar; James William Hardie||Appointment booking and scheduling system|
|US5856931 *||Sep 23, 1996||Jan 5, 1999||Mccasland; Martin||Method and system for identifying, organizing, scheduling, executing, analyzing and documenting detailed inspection activities for specific items in either a time-based or on-demand fashion|
|US5890134 *||Feb 16, 1996||Mar 30, 1999||Mcdonnell Douglas Corporation||Scheduling optimizer|
|US5909672 *||Nov 12, 1996||Jun 1, 1999||Time Trak, Llc||Activity based time accounting system|
|US5939974 *||Feb 27, 1998||Aug 17, 1999||Food Safety Solutions Corp.||System for monitoring food service requirements for compliance at a food service establishment|
|US5941305 *||Jan 29, 1998||Aug 24, 1999||Patton Enterprises, Inc.||Real-time pump optimization system|
|US6065009 *||Jan 20, 1998||May 16, 2000||International Business Machines Corporation||Events as activities in process models of workflow management systems|
|US6073110 *||Jul 22, 1997||Jun 6, 2000||Siemens Building Technologies, Inc.||Activity based equipment scheduling method and system|
|US6098047 *||Jul 21, 1997||Aug 1, 2000||Fujitsu Limited||Constructing method of organization activity database, analysis sheet used therein, and organization activity management system|
|US6298307 *||Oct 29, 1997||Oct 2, 2001||University Corporation For Atmospheric Research||User specific real-time weather information source for compiling time varying weather conditions relating to future event|
|US6341283||Dec 21, 1998||Jan 22, 2002||Fujitsu Limited||Apparatus for data decomposition and method and storage medium therefor|
|US6480830 *||Mar 27, 1998||Nov 12, 2002||International Business Machines Corporation||Active calendar system|
|US6526405||Dec 17, 1999||Feb 25, 2003||Microsoft Corporation||Determining similarity between event types in sequences|
|US6606606 *||Nov 9, 1999||Aug 12, 2003||Onecore Financial Network, Inc.||Systems and methods for performing integrated financial transaction|
|US6622116 *||May 10, 2002||Sep 16, 2003||Research Investment Network, Inc.||Time and activity tracker|
|US6647370 *||Sep 16, 1998||Nov 11, 2003||Starfish Software, Inc.||System and methods for scheduling and tracking events across multiple time zones|
|US6868367 *||Mar 27, 2003||Mar 15, 2005||System Management Arts, Inc.||Apparatus and method for event correlation and problem reporting|
|US6907305 *||Apr 30, 2002||Jun 14, 2005||Advanced Micro Devices, Inc.||Agent reactive scheduling in an automated manufacturing environment|
|US20020107841||Dec 18, 2000||Aug 8, 2002||Hellerstein Joseph L.||Systems and methods for discovering partially periodic event patterns|
|US20020133490||Dec 18, 2001||Sep 19, 2002||Erinmedia, Llc||Privacy compliant multiple dataset correlation and content delivery system and methods|
|US20030033543 *||Jun 12, 2002||Feb 13, 2003||United Devices, Inc.||Massively distributed processing system with modular client agent and associated method|
|US20030204370 *||Mar 27, 2003||Oct 30, 2003||Yechiam Yemini||Apparatus and method for event correlation and problem reporting|
|US20040141420 *||Jan 21, 2003||Jul 22, 2004||Hardage Bob A.||System and method for monitoring performance of downhole equipment using fiber optic based sensors|
|US20050010664 *||Jul 6, 2004||Jan 13, 2005||United Devices, Inc.||Method of managing workloads and associated distributed processing system|
|EP0592921A1||Oct 5, 1993||Apr 20, 1994||Fisher-Rosemount Systems, Inc.||Process control with graphical attribute interface|
|EP0740241A2||Apr 22, 1996||Oct 30, 1996||Advanced Micro Devices Inc.||Control system for semiconductor spray process tools|
|WO2001073666A1||Mar 28, 2001||Oct 4, 2001||Seebeyond Technology Corporation||Systems and methods for analyzing business processes|
|1||International Search Report, dated Apr. 28, 2003, relative to PCT application No. PCT/US 02/41711, the foreign equivalent to the instant U.S. Appl. No. 10/026,297.|
|Citing Patent||Filing date||Publication date||Applicant||Title|
|US7225193 *||Dec 21, 2001||May 29, 2007||Honeywell International Inc.||Method and apparatus for retrieving event data related to an activity|
|US7630777 *||Jun 27, 2007||Dec 8, 2009||Honeywell International Inc.||Apparatus and method for configurable process automation in a process control system|
|US8126840||Oct 22, 2007||Feb 28, 2012||Noria Corporation||Lubrication program management system and methods|
|US8718807||Mar 23, 2012||May 6, 2014||Honeywell International Inc.||System and method for robust real-time control of regular automated production using master recipe|
|US9002900 *||Nov 23, 2009||Apr 7, 2015||Tarabunk Fund Limited Liability Company||Machine-implemented activity management system using asynchronously shared activity data objects and journal data items|
|US9239574||Jun 30, 2011||Jan 19, 2016||Honeywell International Inc.||Apparatus for automating field device operations by capturing device method execution steps for later use and related method|
|US9612587||Feb 11, 2014||Apr 4, 2017||Honeywell International Inc.||Mobile extension for industrial operator consoles|
|US20030120661 *||Dec 21, 2001||Jun 26, 2003||Mets Christiaan M.H.||Method and apparatus for retrieving event data related to an activity|
|US20080015714 *||Jun 27, 2007||Jan 17, 2008||Honeywell International Inc.||Apparatus and method for configurable process automation in a process control system|
|US20090106227 *||Oct 22, 2007||Apr 23, 2009||Davis Adam M||Lubrication Program Management System and Methods|
|US20100070542 *||Nov 23, 2009||Mar 18, 2010||Tarabunk Fund Limited Liability Company||Machine-implemented activity management system using asynchronously shared activity data objects and journal data items|
|US20120151040 *||Dec 13, 2010||Jun 14, 2012||Mouravyov Sergei||Computer inventory data consolidation|
|U.S. Classification||702/187, 707/E17.006|
|International Classification||G06F15/00, G06F17/30, G06F17/40, G05B23/02|
|Cooperative Classification||G05B23/0221, G06F17/30569, G05B23/0264|
|European Classification||G06F17/30S5V, G05B23/02S6D, G05B23/02S4D|
|Apr 2, 2002||AS||Assignment|
Owner name: HONEYWELL INTERNATIONAL, INC., NEW JERSEY
Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNORS:METS, CHRISTIAAN M. H.;STRILICH, JAMES A.;ROEL, ILA K. MONTALVO;AND OTHERS;REEL/FRAME:012793/0220;SIGNING DATES FROM 20020109 TO 20020305
|Sep 22, 2009||FPAY||Fee payment|
Year of fee payment: 4
|Sep 25, 2013||FPAY||Fee payment|
Year of fee payment: 8