US 7037186 B2
It comprises a bench (12) supporting a longitudinal propping floor (1) provided with means to make said meat pieces are intermittently moved forwards along it, at least a tenderizing group (6) provided with sabres (7) uprightly moveable to stab the meat pieces on the floor (1) and at least a hammering group (4) provided with a stamping member (5) uprightly moveable to hit the meat pieces on said floor (1), said intermittently moving forwards means, said hammering group (4) and said tenderizing group (6) being connected to independent driving means (19, 10 a, 10 b) controlled in a coordinated and independent way so that said sabres (7) and stamping member (5) operate when the meat pieces are stopped and are withdrawn when the same are moving forwards.
1. Machine for tenderizing meat pieces, said machine comprising:
a bench on which a longitudinal floor is supported, said longitudinal floor being arranged between an input and an output for generally injected meat pieces;
means driven by first driving means and a transmitting mechanism for making said meat pieces intermittently move forward along said floor; and
at least one hammering group provided with a stamping member, said hammering group being driven by second driving means independently controlled for making said stamping member hit the meat pieces on the floor when the meat pieces are stopped under said stamping member and to keep the stamping member withdrawn when the meat pieces are moving forwards,
at least one tenderizing group comprising a head provided with a plurality of protruding sabres, said tenderizing group being driven by third driving means independently controlled for making said sabres stab the meat pieces on the floor when the meat pieces are stopped under said head and to keep said sabres withdrawn when the meat pieces are moving forwards.
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an input and tenderizing length occupying an area adjacent to the input and an area where the tenderizing group is operating, in which input and tenderizing length said pointed protrusions are cross top edges formed with a configuration having a longitudinal section of oblique sawtooth, forwardly pointed, of the surface of said input and tenderizing length and, in said area adjacent to the input said grooves are communicated at the lower part with slots to allow the passage through the floor of appendages which are protruding at the bottom of the back ends of the longitudinal bars, said appendages being fixed on said first crossbar which is driven by said first driving means;
a hammering length occupying an area where the hammering group is acting, where said pointed protrusions are the vertexes of a plurality of symmetric, adjacent pyrarmids, configured on the surface of said hammering length between the grooves; and
an output length occupying an area between the hammering group and the output which is smooth, lacking of pointed protrusions and with a top surface arranged at the level of the bottom of the grooves or close to it.
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This is a nationalization of PCT/ES02/00127 filed Mar. 15, 2002 and published in Spanish.
This invention refers to a machine for tenderizing meat pieces through operations of stabbing and hammering thereof.
The machine of the present invention is useful for tenderizing meat pieces coming from a brine injection station in a premise for conditioning the meat pieces for preparing meat products such as hams and shoulder blades, and, in general, injected and cooked pork. Also, the machine of the present invention is useful for tenderizing not injected or pre-injected meat pieces.
In the art of the field of meat industry it is known to submit meat pieces as those above mentioned to a process including operations such as brine injection, massaging and macerating, among others, before proceeding to pack or stuff the finished product. One of such operations consists in stabbing the meat pieces or “tenderizing” them before their input to or output from a station of brine injecting such pieces, producing a great number of cuts in the muscle which increases the surface for withdrawing myofibrillar proteins, contributing to the decrease of the cooking loss, and to avoid the appearance of holes when cutting or slicing. Another usual operation consists in hammering the meat pieces in general after they have been injected and tenderized, improving this way the effects of stabbing them.
In the art of this field, machines for injecting brine are known which have associated a tenderizing group including a head, provided with a series of sabres, operated for repeatedly stab the meat pieces immediately after they passed through a brine injecting group. In this kind of machines, said head of the tenderizing group is coupled in general with same driving means as the injecting group, which provides an accurate synchronization between the actions of both groups. However, such an arrangement has the drawback that the needs of forward move speed and driving frequency of the injecting group are not the same as those of the tenderizing group which can give rise either to a meat piece not sufficiently injected with brine, if the machine is adjusted for a correct stabbing, or an excess of stabbing if the adjustment is carried out for porvidinig an accurate injection.
Injecting machines have been produced having a tenderizing group associated provided with independently controllable and adjustable independent driving means, but this add a significant complexity to a machine already enough complex by itself, apart from producing an increase of the external sizes of the machine which makes it little able to be located in limited spaces.
Also, independent tenderizing machines are known, provided with a bench and a conveyor belt which makes the meat pieces pass under a tenderizing group.
Hammering machines are also well-known, such as those disclosed in patents U.S. Pat. No. 3,413,681 and U.S. Pat. No. 5,785,589, this later to the present applicant, which comprises a longitudinal supporting floor provided with means to have the meat pieces intermittently moving forwards along it and a series of hammering groups, each provided with an independently driven stamping member to hit the meat pieces on said floor when they are stopped. This is a relatively simple and quite effective machine which usually receives the meat pieces previously injected and tenderized.
A purpose of the present invention is to gather the functions of a tenderizing machine and a hammering machine in a single compact machine adapted for tenderizing meat pieces previously injected with brine or not injected, using common structure, power supply and control means, and analogous but independent and independently controlled driving means so that it is possible to match the requirements of stabbing and hammering from a same forwards moving speed of the meat pieces along a supporting floor.
Another purpose of the present invention is to provide a light-weighed, compact design and easy to carry tenderizing and hammering machine, in order it is easy to move and incorporate to any suitable place in a meat piece conditioning premise as an auxiliary tenderizing element.
The machine according to the invention thus proposes to integrate at least one tenderizing group to a hammering machine of the kind disclosed in said patent U.S. Pat. No. 5,785,589 provided with one or more hammering groups adding very little complexity to it, which allows, for example, to make said tenderizing group independent from the injecting machine to which it was associated, reducing the complexity and the sizes thereof, and providing a new light-weighed and easy to carry tenderizing machine which provides a more advantageous combined treatment of the meat pieces as it will be seen below.
In the machine of the present invention, the driving and guiding means of the tenderizing group or groups are fully analogous to those of the hammering group or groups although they are independent and independently controlled in coordination with means for moving forwards meat pieces on a supporting floor. For this, control electronic means adjust at least the rates of forward moves and stops of the forward moving means and, depending on such rate, the operating strength, the sequence of the motions and the distribution of the times of the tenderizing and hammering groups, including the possibility that each independent group makes a single or several moves at each stop of the meat pieces. Said control and regulation electronic means in addition allow to selectively annul the operation of the hammering and/or tenderizing group or groups without preventing the normal operation of the moving forwards means and, if fit, of the remaining group or groups.
Preferably, in the machine of the present invention, the tenderizing group is located between the input and the hammering group or groups, so that the meat pieces are first stabbed and thereafter hammered. It is considered that in most of cases, a single tenderizing group and an single hammering group are sufficient, bearing in mind that they can be programmed to carry out more than one operation for each forwards move of the meat pieces. However, in given applications, it could be wished to have available more than one tenderizing group and/or more than one hammering group, therefore embodiments of the machine of the invention are possible which would be provided with two or more tenderizing groups and two or more hammering groups. However, the preferred exemplary embodiment is provided with a single tenderizing group and a single hammering group, which gives as a result a quite compact and light-weighed machine which can be mounted on a frame provided with wheels making it easy to be moved and easy to be incorporated to any point of a facility where it is considered temporarily necessary.
The combined action of stabbing and hammering the injected meat pieces supplied by the machine of the present invention produces a synergic effect between an increase of the surface for withdrawing myofibrillar proteins (stabbing) an stretching the muscular fibres (hammering), as well as an increase of the interfibrillar free spaces, which allows a very quick and best fixation of the brine in said free spaces. This process provides a reduction of 10% to 50%, depending on the kind of product, of the total time of process including further treatments, such as massaging. This time reduction produces an increase of the productivity of the massaging machines and facilities. Also an increase on the cooking performance, a best performance when slicing the cooked meat products, that is to say, a decrease of the number of defective slices due to breakage or to the presence of hollow or badly adhered areas and a visible improvement in the texture of the meat and a best intermuscular link for, for example, the cooked meat products.
These and other advantages will be more apparent from the following detailed description of a preferred exemplary embodiment with reference to the accompanying drawings in which:
Initially referring to
The tenderizing group 6 integrates a head 22 provided with a plurality of sabres 7 downwardly directed. This tenderizing group 6 is associated to second independent driving means 10 a, independently controlled in coordination with first driving means 18, 19 of the meat piece intermittent forward moving means to have such head 22 going down and stabbing the meat pieces on the floor 1 by means of an adjustable and controlled pressure when said meat pieces are stopped, and to keep the head 22 high and with the sabres 7 withdrawn when the meat pieces are moving forwards. On its hand, the hammering group 4 is provided with a stamping member 5 associated to third independent driving means 10 b, also independently controlled in coordination with said driving of the meat piece intermittent forwards moving means to have the stamping member 5 going down and hitting the meat pieces on the floor 1, also by means of an adjustable and controlled pressure, when said meat pieces are stopped and to keep the stamping member 5 withdrawn when the meat pieces are moving forwards.
The sabres 7 of the tenderizing group 6 are arranged in said head 22 in upright position, forming several rows aligned or offset from each other, said head 22 being easily dismountable so that it is possible to exchange different heads 22 with different kinds of sabres 7 and/or different arrangements of them as required for different products or different treatments thereof. Thus the sabres 7 can have, for example, an elongated cross sectional profile, having a convex bar shape, cross shape or a three or more points star, among others, and they can be arranged on a head 22 according to several patterns, for example, square, in quincunx, in rows, etc. to adapt themselves to the different kinds of meat products.
To prevent the trends the sabres 7 have to lift the meat piece dragging it upwards when they are withdrawn after stabbing it, the tenderizing group 6 has associated a plate 20 similar to an extractor, having through openings for such sabres 7, such plate 20 being situated stationary under the head 22 at a predetermined height above the floor 1. Said plate 20 is provided with adjusting means 21, such as a hand driven spindle to adjust said height thereof on the floor. With such arrangement, when the head 22 goes down, the sabres 7 pass through said openings of the plate 20 and penetrate in the meat piece stopped under the tenderizing group 6 and when thereafter the head 7 is withdrawn upwards, the plate 20 holds the meat piece by its top part while said sabres 7 are withdrawn, facilitating that they are detached from them and preventing that the meat piece is introduced in the area occupied by the sabres in its withdrawn position.
As well the hammering groups 4 as the tenderizing group 6 are transversally mounted on said floor 1 and are joined by their side ends to the top ends 8 a of columns 8 arranged on both sides of said floor 1. Such columns 8 are mounted on sockets 31 (shown in
Under the floor 1 and on said crossing bars 12 a, the bench 12 configures a container 13 having an inclined bottom to collect possible liquid substances from the meat pieces during the tenderizing operations. Thus, said hydraulic cylinders 10 remain arranged under said container 13 so that they are protected from said liquid substances. The container 13 comprises at its lowest end collecting tank 13 a provided with a draining hole 26.
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Occupying an area adjacent to the input 2 and an area under the tenderizing group 6 there is said input and tenderizing length 1 a, and it has the function of moving the meat pieces received through the input 2, where they arrive carried, for example, by a conveyor belt 32, to the tenderizing area and to support the meat pieces at said tenderizing area where they are stabbed and to make them thereafter move forwards to the hammering area. For this, the top surface of the input and tenderizing length 1 a comprises a toothed configuration forming cross edges which constitute said pointed protrusions 14 a.
At a part near to the input 2 of this input and tenderizing length 1 a, said grooves 15 are communicated at the bottom with slots 15 a for allowing the passage through the floor 1 of appendages 16 a of the longitudinal bars 16 which are protruding at the bottom of the back ends thereof. Said appendages 16 are fixed to said first crossbar 27 which is driven by the first driving means 18, 19 of the intermittent forward move of the meat pieces. Such first driving means comprise a fluid dynamic cylinder 19 connected to said transmitting mechanism 18 which comprises at least a cranked handle the end of which acts in a slide fixed along the first crossbar 27.
The following length of the floor 1 is the hammering length 1 b which includes an area where the hammering group 4 operates and comprises a top surface configured as a plurality of adjacent pyramids, arranged in the areas of the floor 1 located between the grooves 15. Such pyramids operate as a lower countermould supporting the meat pieces under the stamping member 5. The vertexes of such pyramids, as it can best be seen in
Last, between the hammering and output area 3 is located said output length 1 c which is smooth, that is to say, is lacking of pointed protrusions and shows a top surface arranged at the level of the bottom of the grooves 15 or close to them, so that at such output length 1 c the front ends of the longitudinal bars 16 remain free and are connected to each other by means of a second crossbar 28 which stiffens the moving assembly of the longitudinal bars 16. The function of said output length 1 c is to carry the meat pieces from the hammering length 1 b to the output 3 where they fall by gravity, for example, to a input hopper 33 of a output conveyor or a machine for carrying out a subsequent treatment. Preferably, an external space immediately close to the output 3 is enclosed by each part less by the lower face by means of a protecting housing 34.
It must be pointed out that, with such arrangement, the floor 1 is sealed on all its length, because the grooves 15 are blind, except in that part of the input and tenderizing length 1 a close to the input 2, in which, as it has been said, the grooves 15 are communicated with the slots 15 a.
Preferably all the operations of the machine, that is to say, said driving means for the to and from move of the longitudinal bars 16 and said second and third driving means of the hammering group 4 and tenderizing group 6, are carried out by means of hydraulic cylinders 19, 10 for which operation the machine includes a station of hydraulic fluid supply 23 and control and regulation electronic means independent from each of said first, second and third driving means, being adjustable at least the rate of forwards moves and stops of the forward moving means and, according to said rate, the operating strength, the sequence of the moves and the distribution of the forwards move and backwards move distribution and the times of staying still, as well at the operating positions as at the withdrawn positions, of the tenderizing group 6 and hammering group 4, including the possibility of single or multiple moves of each group at each stop of the meat pieces.
It must be pointed out that said controlling and regulating electronic means make possible to selectively annul the operation of the hammering group 4 and/or the tenderizing group 6 allowing however the normal operation of the forwards moving means and, if fit, of the rest of the group, so that the machine can act either only as a hammering machine or only as a tenderizing machine, with a first tenderizing action followed by a hammering action or even in some cases as a simple conveyor link.