|Publication number||US7063301 B2|
|Application number||US 09/906,395|
|Publication date||Jun 20, 2006|
|Filing date||Jul 15, 2001|
|Priority date||Nov 3, 2000|
|Also published as||CN1653586A, US20020084402, WO2003009348A2, WO2003009348A3|
|Publication number||09906395, 906395, US 7063301 B2, US 7063301B2, US-B2-7063301, US7063301 B2, US7063301B2|
|Inventors||Ronald Vern Schauer|
|Original Assignee||Applied Materials, Inc.|
|Export Citation||BiBTeX, EndNote, RefMan|
|Patent Citations (80), Referenced by (6), Classifications (17), Legal Events (3)|
|External Links: USPTO, USPTO Assignment, Espacenet|
This application is a continuation-in-part of U.S. patent application Ser. No. 09/706,435, filed Nov. 3, 2000, the entire disclosure of which is incorporated herein by this reference.
This invention relates generally to manufacturing equipment and more particularly to a method and apparatus for facilitating installation and use of wafer fabrication equipment in a manufacturing environment.
For the installation of manufacturing equipment, and particularly when installing wafer fabrication equipment at a factory location, it becomes necessary to provide a separate structure to support the heavy tool and to transfer the weight thereof to the underlying floor (for example, a poured concrete waffle-grid floor). The equipment support structure is separate from the building support structure and typically comprises a plurality of fabricated support legs which each extend up from one of the solid sections of the underlying waffle-grid floor to engage a mounting foot on the underside of the equipment. The support legs, which may be steel jacks or poured concrete piers, are generally custom-fabricated for the installation, which necessarily requires additional time and expenditure. Crossbeam members attached to the support legs may also be required to support the weight of the equipment, particularly for irregularly-shaped systems for which a given mounting foot may not align to a solid section of the underlying flooring. In addition, if raised flooring is needed for access to the equipment, the prior art support method requires that yet another set of structural supports be installed to support the raised flooring.
The Semiconductor Equipment Manufacturing Institute (hereinafter “SEMI”) has proposed a standard support structure to be used for all semiconductor factory locations. The proposed structure is a free-standing rectangular pedestal having a rectangular base with a plurality of legs positioned so as to evenly transmit the suspended weight of the equipment to the underlying floor structures. The legs of the SEMI pedestal extend up from the interstices of the waffle-grid floor at the basement or other facilities level beneath the manufacturing level flooring (or “raised flooring”), to support the rectangular base at the manufacturing level. The SEMI pedestal's rectangular base includes a plurality of connection points for bringing facilities (e.g., vacuum forelines, gas supply lines, electrical conduits, evacuation lines, etc.) from the lower facilities level up to the equipment level, and additionally includes floor support flanges attached at the periphery of the rectangular base to support raised flooring for operator access to the manufacturing equipment.
What has been proposed for installing manufacturing equipment in the SEMI pedestal is that, using a datum point which is outside of the rectangular base, the manufacturing equipment is aligned on the rectangular pedestal in such a way that an operator can access the machine from a position on the raised floor. The manufacturing equipment is then supported by crossbeams and cantilevers which attach to the rectangular base. As necessary, additional customized support legs may also be required when installing equipment on the SEMI pedestal. The advantages of using the SEMI pedestal include the fact that the pedestal may be of standard size, thereby providing a reference size for architects and construction personnel. In addition, with the standard pedestal having pre-established facilities connection locations, the manufacturing site can be pre-plumbed for provision of facilities such as vacuum lines, etc.
Drawbacks to the proposed SEMI pedestal include the customization necessary to ensure adequate support of irregularly-shaped equipment (i.e., neither rectangular nor to scale with the pedestal frame) and the retrofitting necessary to bring the facilities from the pre-plumbed locations on the rectangular base to the actual facilities connection points on the manufacturing equipment. Particularly when dealing with gas flow lines and evacuation lines, any additional line length and/or bends in the lines can have a major impact on the flow through the lines and consequently on the equipment and the processing conducted by the equipment.
Accordingly, an improved apparatus and method for providing pre-plumbing of facilities for manufacturing equipment installation is desired.
A facilities connection locator is provided for use with a support apparatus for supporting manufacturing equipment. The facilities connection locator comprises a fluid tight bucket having a bottom surface, a plurality of side walls extending upwardly from the bottom surface, and a mounting mechanism adapted to mount the fluid tight bucket to a support apparatus for supporting manufacturing equipment so that the fluid tight bucket has a fixed position relative to the support apparatus in an x-axis, a y-axis and a z-axis. The facilities connection locator also comprises at least one fluid connection port formed in the fluid tight bucket.
The facilities connection locator may also comprise a vacuum connection port and a fluid tight riser that surrounds the vacuum connection port. A vacuum line connection may extend through the vacuum connection port and may have a top surface and a locating flange located a predetermined distance from the top surface, such that coupling the locating flange to the fluid tight riser fixes the height of the vacuum line connection's top surface at a predetermined height relative to the top of the fluid tight riser.
Other features and advantages of the present invention will become more fully apparent from the following detailed description of the preferred embodiments, the appended claims and the accompanying drawings.
The present invention improves upon the facilities connection locator (referenced by numeral 150 in
The inventive support pedestal 140 includes at least one facilities connection locator 150 which is fixedly mounted to the support frame 145 and which establishes the facilities connection locations, representatively shown as the four facilities connection locations 151-154, which exactly match the facilities connection points on the manufacturing equipment 111. Optional outer flanges (not shown) at the periphery of the support frame 145, as well as optional inner flanges (not shown) are provided for supporting raised flooring (as shown in FIG. 5).
The inventive support pedestal 140 provides manufacturing equipment alignment (due to the shape of the pedestal frame 145) and leveling (due to the adjustable legs), as well as providing fixed facilities connection locations 151-154, all of which can be established in advance of the manufacturing equipment installation with reference to a datum point 100 (
The support pedestal 140 is adaptable to specific manufacturing equipment configurations, as illustrated in FIG. 6. For the installation of a semiconductor processing system, such as is depicted in
The invention has been described with reference to several specific embodiments. One having skill in the relevant art will recognize that modifications may be made without departing from the spirit and scope of the invention. For example, it is to be noted that the manufacturing equipment 111 may include some non-load-bearing feet (hereinafter referred to as “anchoring feet”) which may be provided for additional lateral securing of the manufacturing equipment to the support frame 145. The number and locations of the support legs 141 of the inventive support pedestal 140 are selected to match the number and locations of the load-bearing mounting feet 157 on the bottom outline of the manufacturing equipment. It is to be understood that, without departing from the invention as taught and claimed, additional anchoring feet may be provided on the manufacturing equipment, and additional brackets for engaging the anchoring feet may be provided on the inventive support pedestal 140 in locations which may or may not align with support legs 141.
In addition, the illustrated seismic braces, including variable length ball-end rods 149 of
While it has been taught that a molded, monolithic pedestal frame is advantageous for mechanical integrity, clearly a pedestal frame comprising a plurality of bonded (e.g., welded) or fixedly coupled (e.g., bolted) pieces can be substituted without departing from the invention as claimed.
Yet another modification comprises the use of standardized spacers as the mounting and anchoring feet, in place of the adjustable mounting and anchoring feet which have traditionally been employed for in situ leveling of manufacturing equipment. The inventive support pedestal has adjustable legs which are adjusted prior to installation of the manufacturing equipment to thereby pre-establish the alignment and leveling of the manufacturing equipment; therefore, fixed spacers are recommended since the fixed spacers maintain the fixed parallel relationship between the support frame and the manufacturing equipment which has been established relative to the datum point and since no in situ leveling of the manufacturing equipment will be required.
The support leg sections could also be tubular, right angle sections (“angle iron”), or triangular or etc., they need not be rectangular. Also, the lower portion of the support leg could be either the outer or the inner portion. As an alternative to being bolted-on, the mounting of the support legs to the pedestal frame could also be welded-on, designed so that they would attach underneath the frame (in compression), or designed to fit into underside receptacles fabricated as part of the frame itself, or some combination of these.
Finally, pre-facilitation of a factory location can be conducted using a “map” of the support pedestal and its facilities connection locator with facilities connection locations defined relative to a datum point of the factory location. A medium (polycarbonate film) having a full-scale outline of the inventive support pedestal, with or without facilities connection locations denoted, can be delivered to the factory location prior to installation of the support pedestal. Once the polycarbonate film is spread out on the factory floor relative to the datum point, the x and y coordinates (i.e., the coordinates in the horizontal plane) for each facilities connection location will be precisely defined in situ and appropriate plumbing, electrical, construction can be performed prior to installation of the inventive support pedestal.
The exemplary facilities connection locator 203 shown comprises four fluid connection ports 209 (
A mounting mechanism (such as mounting flanges 215) extends from the facilities connection locator 203 and interfaces with features of the equipment support apparatus 201 so that the facilities connection locator 203 is mounted to the equipment support apparatus 201 with a predetermined relationship (i.e., such that features of the facilities connection locator 203 are fixed in the x-axis and y-axis directions relative to the outline or footprint of the equipment support apparatus 201, and are fixed in the z-axis direction relative to a top surface 217 of the equipment support apparatus 201). In the exemplary embodiment shown, the mounting flanges 215 of the facilities connection locator 203 rest on corresponding mounting flanges 219 located within the footprint of the equipment support apparatus 201 and recessed slightly below the top surface 217 of the equipment support apparatus 201 such that the top surface of the facilities connection locator 203 and the mounting flanges 215 thereof is flush with the top surface 217 of the equipment support apparatus 201.
Consider, for example the riser 213, each of which extends a predetermined height Z1, above the bottom surface 205. Accordingly, because the bottom surface 205 is a predetermined height Z2 below the top surface 217, the z-axis position of the top of the riser 213 is known relative to the top surface 217. The same principle is true for the remaining features of the equipment support apparatus 201, such as the z-axis position of any fluid line connectors 220 relative to the top surface 217 or the z-axis position of any facilities connection plate 221 relative to the top surface 217.
The riser 213 may be employed with a facilities connection line 223 having a z-axis locating mechanism such as a locating flange 225, best understood with reference to
In order to facilitate accurate z-axis positioning/mounting between the locating flange 225 and the riser 213, the locating flange 225 may comprise a V-shaped groove 229, and the riser 213 may comprise a plurality of holes (not shown) formed at a predetermined height above the bottom surface 205. In one aspect the V-shaped groove 229 and the holes (not shown) in the riser 213 are configured such that when a top surface 232. of the locating flange 225 is flush with the top surface of the riser 213, the center of the V-shaped groove 229 is adjacent the holes. A screw 233 may then be threaded through a nut 235 and through the hole in the riser 213 so as to extend into the center of the V-shaped groove 229. As will be apparent, the nut 235 ensures that the screw 233 is normal to the hole in the riser 213, and the normally positioned screw 233 contacts the equally sloped sides of the V-shaped groove 229 ensuring that the facilities connection line 223 is precisely positioned in the z-axis direction. Although the facilities connection line 223 is shown only as a vacuum line connection in the figures, it will be understood that the facilities connection line 223 also may be employed as a fluid line connector.
In one aspect, the fluid line connectors 220 may be configured as shown in the bottom isometric view of FIG. 15A. Each fluid line connector 220 comprises a fluid line 237 having a planar surface 239 that extends horizontally from the fluid line 237 and, when coupled to the facilities connection locator 203, is positioned such that the planar surface 239 extends along the interior side of the facilities connection locator 203's bottom surface 205. An o-ring 241 is disposed along the planar surface 239 so as to form a fluid tight seal between the planar surface 239 and the interior side of the facilities connection locator 203's bottom surface 205. A portion of the fluid line 237 that is to extend downward from an exterior surface of the facilities connection locator 203's bottom surface 205 is threaded (not shown) so that a threaded nut 243 may be threaded thereon, as shown. Thus, the nut 243 may be tightened such that the o-ring 241 is held firmly between the planar surface 239 and the facilities connection locator 203's bottom surface 205, forming a fluid tight seal. Because the planar surface 239 has a fixed offset from the top of the fluid line 237, and the fluid line 237 has a known height, the top of the fluid line 237 is a fixed or known distance from the bottom surface 205 of the facilities connection locator 203, and from the top surface 217.
Any of the connections described above may also be welded to the facilities connection locator 203, as shown in FIG. 15B. By welding or otherwise integrally forming vacuum and/or fluid line connectors to the bottom surface 205, the facilities connection locator 203 is fluid tight without the need for the special fluid tight design of the fluid line connectors 220 described above, and without the need for the riser 213. Further, the welded or integrally formed fluid line connectors 220 and facilities connection lines 223 will have fixed positions (in the x-y and z axis) relative to the facilities connection locator 203 and hence relative to the top surface 217 of the equipment support apparatus. Such welded/integral fluid line connectors 220 and facilities connection lines 223 are shown in the isometric view of
An optional feature of the facilities connection locator 203 is the facilities connection plate 221, which is best shown by
As with the vacuum connection port 211, the riser 213 surrounds the facilities connection plate 221 so that if fluid should fill the facilities connection locator 203, the facilities connection plate 221 will be protected therefrom. As best shown in
A further feature that may be employed with any equipment support apparatus, is an airflow control plate 255 as shown in FIG. 11. The airflow control plate 255 may be mounted to the support apparatus via a plurality of flanges or any other suitable mechanism. The airflow control plate 255 has a plurality of openings (e.g., evenly distributed holes of equal size) to control airflow. The plate may be adapted to fully or partially occupy an interior region of the support apparatus' frame outline. Accordingly, where gaps exist between the installed equipment and the pedestal's top surface, the airflow control plate 255 may be installed to reduce turbulence, and/or to prevent objects from falling into the gap.
Like the airflow control plate 255, the facilities connection locator 203 may be any size and shape, and may occupy all or any portion of the outline of the support apparatus' outline. Both the airflow control plate 255 and facilities connection locator 203 may also be mounted to extend beyond the outline of the support apparatus' frame. Such a facilities connection locator 203 would still provide accurate positioning of facilities lines with respect to the top surface 217 of the equipment support apparatus 201, and such an airflow control plate 255 would still provide airflow management and safety functions.
Accordingly, while the present invention has been disclosed in connection with the preferred embodiments thereof, it should be understood that other embodiments may fall within the spirit and scope of the invention, as defined by the following claims.
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|U.S. Classification||248/672, 248/678, 220/601, 414/935, 220/571, 248/346.01, 220/630|
|International Classification||F16M9/00, B23Q1/01, H01L21/00|
|Cooperative Classification||Y10S414/135, H01L21/67017, B23Q1/01, H01L21/67196|
|European Classification||H01L21/67S2D, H01L21/67S2Z8, B23Q1/01|
|Jan 16, 2002||AS||Assignment|
Owner name: APPLIED MATERIALS, INC, CALIFORNIA
Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNOR:SCHAUER, RONALD VERN;REEL/FRAME:012531/0352
Effective date: 20011102
|Jan 25, 2010||REMI||Maintenance fee reminder mailed|
|Jun 20, 2010||LAPS||Lapse for failure to pay maintenance fees|