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Publication numberUS7306055 B2
Publication typeGrant
Application numberUS 11/069,783
Publication dateDec 11, 2007
Filing dateMar 1, 2005
Priority dateMar 2, 2004
Fee statusLapsed
Also published asUS20050193645
Publication number069783, 11069783, US 7306055 B2, US 7306055B2, US-B2-7306055, US7306055 B2, US7306055B2
InventorsR. Michael Barnes
Original AssigneeBarnes R Michael
Export CitationBiBTeX, EndNote, RefMan
External Links: USPTO, USPTO Assignment, Espacenet
Automatic method for installing mobile drilling rig at a drilling site
US 7306055 B2
Abstract
A method for installing a mobile drilling rig at a drilling site entails transporting the mobile drilling rig to the drilling site, wherein the mobile drilling rig is made three sections: two substructures and a mast section. The substructures are placed parallel to one another at the drilling site. The mast section is connected to the mast starting sections located on each substructure. Raising cylinders on the substructures engage the mast and raise the mast into a substantially vertical orientation, wherein the mast is locked in place. The raising cylinders are retraced and then re-extended into a drillfloor raising position. The method ends by extending the raising cylinders to raise the driller's floor side box and the off-driller's floor side box into an operating elevation.
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Claims(18)
1. A method for installing a mobile drilling rig at a drilling site comprising the steps of:
a. transporting the mobile drilling rig to the drilling site, wherein the mobile drilling rig comprises:
i. a mast;
ii. a driller's side substructure comprising a first mast starting section; a driller's floor side box connected to the first mast starting section; a first driller's elevating leg; a second driller's elevating leg, wherein the first and second driller's elevating legs engage the driller's floor side box; a driller's subbase side box engaging the first and second driller's elevating legs; and a driller's raising cylinder engaging the driller's subbase side box;
iii. an off-driller's side substructure comprising a second mast starting section; an off- driller's floor side box connected to the second mast starting section; a first off-driller's elevating leg; a second off-driller's elevating leg, wherein the first and second driller's elevating legs engage the off driller's floor side box; an off-driller's subbase side box engaging the first and second off-driller's elevating legs; and an off-driller's raising cylinder engaging the off-driller's subbase side box;
b. placing the driller's side substructure and the off-driller's side substructure parallel to one another at the drilling site;
c. connecting the mast to the first and second mast starting sections;
d. extending the driller's and off-driller's raising cylinders into a mast raising position to raise the mast into a substantially vertical orientation and locking the mast in the substantially vertical orientation;
e. retracting the raising cylinders from the mast raising position and re-extending the raising cylinders into a drill floor raising position; and
f. extending the raising cylinders to raise the driller's floor side box and the off-driller's floor side box into an operating elevation.
2. The method of claim 1, wherein the step of connecting the mast to the first and second mast starting section comprises the steps of
a. moving a truck carrying the mast into position, wherein the mast is located on and partially or wholly supported by a dolly;
b. extending a dolly bolster located on the dolly, wherein extending the dolly bolster raises the mast above the first and second mast starting sections.
3. The method of claim 2, further comprising the step of extending a mast stand from the mast to the site in order to support the weight of the mast until the mast is raised.
4. The method of claim 1, further comprising the step of installing drawworks before the step of extending the driller's and off-driller's raising cylinders to raise the mast into a substantially vertical orientation.
5. The method of claim 4, wherein the mobile drilling rig further comprises a drawworks and the mast comprises a crown and a hoisting system, wherein the drawworks is connected to the crown by a fastline and assists in raising the mast into the substantially vertical orientation.
6. The method of claim 1, wherein the mobile drilling rig further comprises a driller's snubbing cylinder disposed on the driller's floor side box and an off-driller's snubbing cylinder disposed on the off-driller's floor side box, wherein the snubbing cylinders are adapted to control the mast in the final stages of raising.
7. The method of claim 1, wherein the step of locking the mast in the vertical orientation comprises locking the mast into a first rear mast shoe located on the driller's floor side box and a second rear mast shoe located on the off-driller's floor side box.
8. The method of claim 1, further comprising a driller's intermediate cylinder disposed on the driller's subbase side box and an off-driller's intermediate cylinder disposed on the off-driller's subbase side box, wherein the intermediate cylinders are adapted to initiate raising the respective floor side box.
9. The method of claim 1, wherein the driller's side substructure further comprises a first brace connected to the driller's elevating legs, wherein the off-driller's side substructure further comprises a second brace connected to the off-driller's elevating legs.
10. The method of claim 9, wherein the first brace and the second brace are telescoping braces.
11. The method of claim 1, wherein the mast is a telescoping mast that comprises an upper section adapted to nest within and a lower section.
12. The method of claim 11, further comprising the step of extending the telescoping mast using a telescoping cylinder or a draw works with a wire line.
13. The method of claim 1, wherein the mast further comprises a racking board and a belly board folded during the step of transporting, and wherein the method further comprises the step of unfolding the racking board and the belly board.
14. The method of claim 13, wherein the racking board is adapted to be in a first contracted position for transport and in a second position for operation.
15. The method of claim 1, further comprising the step of installing a central drill floor between the driller's floor side box and the off-driller's floor side box.
16. The method of claim 1, further comprising the step of installing a central subbase between the driller's subbase side box and the off-driller's subbase side box.
17. The method of claim 1, wherein the raising cylinders are attached to the mast starting sections using a connection allowing for a push only engagement.
18. A method for installing a mobile drilling rig at a drilling site comprising the steps of:
a. transporting the mobile drilling rig to the drilling site, wherein the mobile drilling rig comprises:
i. a mast;
ii. a driller's side substructure comprising a first mast starting section; a driller's floor side box connected to the first mast starting section; a first driller's elevating leg; a second driller's elevating leg, wherein the first and second driller's elevating legs engage the driller's floor side box; a driller's subbase side box engaging the first and second driller's elevating legs; and a driller's raising cylinder engaging the driller's subbase side box;
iii. an off-driller's side substructure comprising a second mast starting section; an off-driller's floor side box connected to the second mast starting section; a first off-driller's elevating leg; a second off-driller's elevating leg, wherein the first and second driller's elevating legs engage the off-driller's floor side box; an off-driller's subbase side box engaging the first and second off-driller's elevating legs; and an off-driller's raising cylinder engaging the off-driller's subbase side box;
b. placing the driller's side substructure and the off-driller's side substructure parallel to one another at the drilling site;
c. connecting the mast to the first and second mast starting sections;
d. extending the driller's and off-driller's raising cylinders into a mast raising position to raise the mast into a substantially vertical orientation and locking the mast in the substantially vertical orientation; and
e. continuing to extend the raising cylinders to raise the driller's floor side box and the off driller's floor side box into an operating elevation.
Description
CROSS REFERENCES TO RELATED APPLICATIONS

The present application claims priority to now abandoned U.S. Provisional Patent Application Ser. No. 60/549,485, filed on Mar. 2, 2004.

FIELD

The present embodiments relate to methods for automatically erecting a mobile drilling rig at a drilling site.

BACKGROUND

In the current art, drilling rigs or workover rigs with a hook capacity between 450 kips and 500 kips represent the upper limit for rigs with a mast and drawworks package that can be transported on a single trailer within legal or permit able road transportation limitations. Above this capacity, single trailer packaging is not achievable with a full-height mast with traveling equipment and a top drive pre-strung with wireline without grossly exceeding practical road weight limitations.

Although single trailer packaging of a mast is expected for smaller capacity operations for efficient mobilization, this upper limit capacity with the single trailer packaging presents compromises to design that distinguish the limited rig from a “full blown drilling rig”. Adherence to this type of packaging results in limitations of drawworks design, of working space on the floor, of mast flexibility, of mast durability, of mast stability, of floor height, of BOP height, and of allowable accessories. Extensive use of high-strength steel and extremely light design for components make the structural integrity inherently more critical or prone to and sensitive to damage that inevitably occurs in normal operations. Commonly, the mast or other components are removed and separately transported for legal road transport in many regions.

Many of the current single trailer or carrier rig designs treat the substructure somewhat as an afterthought. The packaging of the substructure for road transport, assembly, and erection is rarely given adequate attention.

In a fully capable, modern drilling package with a mud system with tanks, engine power and control modules, well control equipment, as well as other significant packages to complete, the mast and substructure represent only a portion of the total. Overall efficient packaging of the entire rig does not end with the mast and substructure.

One of the most notable deficiencies in mobile or “fast moving” rig packaging is the inability to move efficiently between wells a short distance apart. This major shortcoming is critical in some drilling operations that have wells in a cluster or single row. In these installations, the operator needs a rig to move very quickly (a few hours or less) between wells that are typically thirty meters or less apart from each other.

Most rig substructures are configured so that the rig must be completely rigged down to make these short moves. Other substructures have openings that allow skidding without rigging down, but have the disadvantage that the mast must be installed and laid down along the direction of the well row. This configuration is not acceptable because of the danger of the mast falling on a completed wellhead.

Current methods for modifying existing drilling rigs to allow them to move efficiently from well-to-well are very costly. The single trailer packaging does not lend itself to efficient well-to-well moves. The current art does not teach of any mobile or “fast moving” rigs that adequately address short well-to-well moves.

Some rig packages compromise on the mast height. Limitations to doubles or singles compromise on tripping efficiency and are not acceptable to many operators if a treble mast is available as an alternative.

A need, therefore, exists for a drilling rig that does not go beyond legal transportation limits, but also provides efficient installation and assembly, minimum rig up site requirement, scalability of rig capacity, mobility, well-to-well skidding, and winterization possibilities not found in the current art.

BRIEF DESCRIPTION OF THE DRAWINGS

In the detailed description of the embodiments presented below, reference is made to the accompanying drawings, in which:

FIG. 1 depicts a driller's side view of an embodiment of a mobile drilling rig fully erected at a drilling site.

FIG. 2A depicts a side view of an embodiment of a driller's side substructure transported on a truck and a multiple axle dolly.

FIG. 2B depicts a side view of an embodiment of an off-driller's side substructure transported on a truck and a multiple axle dolly.

FIG. 3 depicts a top view of the orientation of a driller's side substructure, an off-driller's side substructure, and a mast before engagement with the mast starting sections.

FIG. 4 depicts a side view of the driller's side substructure after offloading and a mast transported on a multiple axle dolly and prepared for engagement with the mast starting sections.

FIG. 5 depicts a driller's side view of a mast in the first stages of raising the mast into position.

FIG. 6 depicts a driller's side view of a mast after raising to a vertical orientation with a mast snubbing cylinder cradling the mast.

FIG. 7 depicts a driller's side view of the mast and substructure raised to the intermediate height, wherein raising cylinders are retracted and engaged in the substructure raising shoe.

FIG. 8 depicts a side view of an embodiment of a raising cylinder.

FIG. 9 depicts a driller's side view of the mast and substructure, wherein raising cylinders are raising the drill floor from the intermediate height to the operating height.

FIG. 10 depicts a driller's side view of the mast and substructure raised to an operating height, wherein raising cylinders are retracted and a wire line extends from a drawworks.

FIG. 11 depicts an embodiment of braces used to interconnect the driller's side substructure and off-driller's side substructure.

FIG. 12 depicts an embodiment of an adjustable racking board in a transport configuration.

FIG. 13 depicts an embodiment of an adjustable racking board in an operational configuration.

FIG. 14 depicts an elevation of the top drive guide rails usable with the embodied mobile drilling rig.

FIG. 15 depicts a cross sectional detail view of the top drive guide rails showing the relationship of the upper section guide rails and the lower section guide rails.

FIG. 16 depicts a side view of the substructure subbase with removable center section to allow multiple well access of the rig.

FIG. 17 depicts an embodiment of a mobile drilling rig that can include a mast and a single unit substructure assembly.

FIG. 18 a depicts a side view of a step in the method of connecting a mast to the substructure and raising the mast in a vertical orientation.

FIG. 18 b depicts a side view of a step in the method of connecting a mast to the substructure and raising the mast in a vertical orientation.

FIG. 18 c depicts a side view of a step in the method of connecting a mast to the substructure and raising the mast in a vertical orientation.

FIG. 18 d depicts a side view of a step in the method of connecting a mast to the substructure and raising the mast in a vertical orientation.

The present embodiments are detailed below with reference to the listed Figures.

DETAILED DESCRIPTION OF THE EMBODIMENTS

Before explaining the present embodiments in detail, it is to be understood that the embodiments are not limited to the particular descriptions and that it can be practiced or carried out in various ways.

The present embodiments relate to a mobile drilling or workover rig. The mobile drilling rig is an efficient assembly of equipment that allows the rig to be transported and installed easily and quickly. The embodied mobile drilling rigs include a unique substructure design that allows well-to-well access along a row of multiple wells. The substructure allows existing wellheads to be cleared since the subbase center section is removable leaving a large clear opening. Further, since the mast assembly can install and raise perpendicular to the row of wells, the embodied mobile drilling rigs can safely clear the existing wellheads.

The embodied mobile drilling rigs can be configured to be transported by road with as little as three major loads, all within legal or permitable load and dimensional limits for most regions. Assembly of the rig is accomplished without cranes or special equipment and requires minimal time and man hours and is safer in comparison with the assembly of rigs in the known art. The single-load mast transportation reduces rig-up complexity. The integration of braces with the transported loads eliminates the need to handle loose components and minimizes field connections.

The embodied mobile drilling rigs are capable of being equipped with modern equipment including AC power, top drive, driller's control cabin, and other similar pieces of equipment needed in drilling operations. The embodied mobile drilling rigs provide a reduced pad size requirement and improve cellar access for BOP handling.

The methods for installing a mobile drilling rig at a drilling site provide a minimal rig-up sequence that is fast, efficient, safer, and does not require a crane or special equipment. The embodied mobile drilling rigs have a low assembly height, around five feet in most cases, which allow loads to be offloaded from the truck and dolly without the need for intermediate handling. The mast and drawworks installations are not sequence dependent allowing for better hook-up time. The doghouse and driller's cabin can be raised with the drill floor. The methods include utilizing the same telescopic cylinders for raising the mast and substructure, thereby reducing manual intervention during transportation, rig-up, erection, or dismantling.

An embodiment of a mobile drilling rig includes a mast section, a driller's side substructure, and an off-driller's side substructure. All three sections are mobile and meet legal load and dimensional limits for road transportation in most regions.

The mast section can include an upper section that nest within and a lower section in a telescoping fashion. Each substructure includes a mast starting section and a floor side box connected to the mast starting section. Each substructure includes one or more elevating legs that engage the floor side box and a subbase side box. Each substructure section includes a subbase side box and one or more raising cylinders that are connected to the subbase side box and mast starting section. The lower end of the mast starting section engages the mast starting sections.

The methods entail transporting the mobile drilling rig to the drilling site. The mobile drilling rig is transported in three sections: a mast section; a driller's substructure; and an off-driller's substructure. The driller's and off-driller's substructure each include a mast starting section and raising cylinders. The mast and substructures can be installed together at the same time the generators and other rig equipment are installed because the installation activity for the mast and substructures occur primarily in the area forward of the well, while the installation activity of the other rig equipment occurs primarily in the area in the rear of the well.

The driller's and off-driller's substructures are positioned parallel to one another at the drilling site. The mast is positioned in relation to the mast starting sections on each substructure. The mast is located on and is partially or wholly supported by a dolly.

The mast is connected to the substructures at the mast starting sections. A dolly bolster on the dolly can be used to raise the mast horizontally above the first and second mast starting sections. The mast can then be lowered to connect to the mast starting sections. A mast stand can be extended from the mast to the site in order to support the weight of the mast until the mast is raised.

The raising cylinders on the substructures are extended to a mast raising position to raise the mast into a substantially vertical orientation. The mast can be raised into a slightly tilted orientation, such as an orientation used by workovers rigs. The raising cylinders can raise the mast into a substantially vertical orientation by exerting force from a mast raising position, such as applying force to either the mast itself or on the mast starting sections. The raising cylinders can be attached to the mast starting sections using a connection allowing for a push only engagement.

Once the mast in the substantially vertical orientation, the mast is locked into place.

The drawworks can be installed before the raising the mast. The drawworks can be used to assist the raising cylinders is raising the mast, wherein a fastline is connected from the drawworks to the crown. Further, a racking board and a belly board are folded against the mast during transportation. The racking board and the belly board can be extended before the mast is raised.

Once the mast is locked in place, the raising cylinders are retracted from the mast raising position and re-extended into a drillfloor position. The drill floor position allows the raising cylinders to raise the substructure into an operating elevation. The raising cylinders can engage the floor side box, the mast starting section, or other position that allows the raising cylinders to raise the substructure with minimum stress applied to the cylinders. Once the substructure is positioned into an operating elevation, the substructure is locked into place. Braces can be used to lock the substructure in place.

The raising cylinders can be assisted in raising the substructure by the use of intermediate cylinders located on the substructure. The intermediate cylinders begin the raising process of the substructure to alleviate stress on the raising cylinders during the initial stages of raising the substructure.

Once the mobile drilling rig is erected, a central subbase can be installed between the subbase side boxes and a central drillfloor can be installed between the floor side boxes. The mast can be a telescoping mast and can be extended into a final position using a telescoping cylinder or by using the drawworks.

With reference to the figures, FIG. 1 depicts a driller's side view of an embodiment of a mobile drilling rig (106) fully erected at a drilling site (5). FIG. 1 shows the mast (10) fully erected with a belly board (62) and racking board (64). The mast includes an upper section (100) that can nest within the lower section (102) when retracted, as depicted in FIG. 4.

A mobile drilling rig can include a hoisting assembly that includes drawworks (80), fastline (108), a crown (104), drill lines (114), deadline (110) and a deadline anchor (112). The drawworks can rest on a driller's drawworks support frame (28). The off-driller's support structure can include a drawworks support frame as well. FIG. 1 shows the fast line (108) extended from the drawworks (80) to the crown (104). A deadline (110) can extend from the crown (104) to the deadline anchor (112), which can be located on the floor side box. FIG. 1 shows the traveling block (116) suspended from the crown (104) by the drill lines (114). The embodied drilling rig can include braces connected to the driller's elevating legs and/or the subbase side box and the floor side box. FIG. 1 depicts the driller's braces (82 and 86) connected to a driller's floor side box (16) and a driller's subbase side box. The off-driller's braces are not shown in the side view of FIG. 1. The driller's and off-driller's brace can be telescoping braces. Multiple elevating legs (18), (20), (22), and (24) connect between the subbase side box and the drill floor side box.

A mobile drilling rig is transported to the site (5) in at least three sections: a driller's side substructure (11), an off-driller's side substructure (38), and a mast (10). The three sections are depicted in FIG. 2A, FIG. 2B, FIG. 3, and FIG. 4. The three sections are transported to the site (5) using normal transportation means, such as a truck or trucks and dollies.

FIG. 2A depicts a driller's side substructure (11) and mast starting section transported on a first truck (34) and a first multiple axle dolly (36). A driller's side substructure (11) includes a first mast starting section (14) and a driller's floor side box (16) that is connected to the first mast starting section (14). The driller's floor side box (16) includes a first rear mast shoe (168) for securing the mast when the mast is in a substantially vertical orientation. A driller's side substructure (11) includes two or more driller's elevating legs that engage the driller's floor side box (16). Only one driller's elevating leg (18) is visible in FIG. 2A from the side view. A driller's subbase side box (26) engages the driller's elevating legs (18). The driller's substructure (11) includes a drawworks support frame (28), which is shown retracted for compactness during transportation. A driller's side substructure (11) includes a driller's raising cylinder (30) that is connected to the driller's subbase side box (26) and the first mast starting section (14). The first truck and second truck can be the same truck. One substructure can be delivered to the drilling site and the same truck can be used to transport the other substructure in a second transport trip.

As depicted in FIG. 2A, the first truck (34) can connect to a driller's gooseneck (32), which is connected to the driller's subbase side box (26). The first mast starting section (14) rests on the driller's gooseneck (32). The first multiple axle dolly (36) engages the driller's subbase side box (26) and supports the driller's side substructure (11).

FIG. 2A further shows the location of the driller's snubbing cylinder (68) located on the driller's floor side box (16). The driller's intermediate cylinder (72) is shown on the driller's subbase side box (26) in order to initiate raising the driller's floor side box (16).

FIG. 2B depicts an off driller's side substructure (38) and mast starting section transported on a second truck (58) and a second multiple axle dolly (60). In the simplest form, an off-driller's side substructure (38) is a mirror image of a driller's side substructure (11). An off-driller's side substructure (38) includes a second mast starting section (40) and an off driller's floor side box (42) that is connected to the second mast starting section (40). The off-driller's floor side box (42) includes a second rear mast shoe (170) for securing the mast when the mast is in a substantially vertical orientation. An off-driller's side substructure (38) includes two or more off-driller's elevating legs that engage the off-driller's floor side box (42). Only one off-driller's elevating leg is visible in FIG. 2B from the side view (44). An off-driller's subbase side box (52) engages the off-driller's elevating legs (44). The off-driller's substructure (38) includes a drawworks support frame (158) shown retracted for compactness during transportation. An off-driller's side substructure (38) includes an off-driller's raising cylinder (54) that is connected to an off-driller's subbase side box (52) and a second mast starting section (40).

As depicted in FIG. 2B, the second truck (58) can include an off-driller's gooseneck (56) connected to the off-driller's floor side box (42). The second mast starting section (40) rests on the off-driller's gooseneck (56). The second multiple axle dolly (60) engages the off-driller's floor side box (42) and supports the off-driller's side substructure (38).

FIG. 2B further shows the location of the off-driller's snubbing cylinder (70) located on the off-driller's subbase side box (52). An off-driller's intermediate cylinder (74) is shown on the off-driller's subbase side box (52) in order to initiate raising the off-driller's subbase side box (52).

The mast (10) is transported in a horizontal orientation on a mast truck (120) with a mast dolly (118) resting on a support cradle (160), as shown in FIG. 4. The mast (10) has a small road transportation package, a minimum rig-up space requirement, and a low raising cylinder load.

As depicted in FIG. 3, a driller's side substructure (11) and an off-driller's side substructure (38) are situated parallel and in a mirrored position to one another at the drilling site (5). FIG. 4 depicts the driller's side substructure (11) after unloading from a truck (34) and a dolly (36) at a drilling site (5).

The mast starting section legs are widely spaced to allow for a comfortable working space on the floor. The floor space is not compromised by narrow mast as configured in most mobile rigs.

The mast (10) is aligned to the mast starting sections (14 and 40) and brought towards the mast starting sections (14 and 40) using a truck (120) or other similar means, as depicted in FIG. 4. FIG. 18 a, FIG. 18 b, and FIG. 18 c example the steps of the mast being positioned and connected to the mast starting sections. The top end of the mast (10) goes over the end of the mast starting sections (14 and 40) by using an elevating bolster located on the dolly or by using the raising cylinders. The mast starting sections (14 and 40) engage the mast (10) using a connection, such as a hook and pin engagement. When the upper connection of the mast (10) is connected to an individual mast starting section, the bottom connection of the mast (10) can be connected to the same starting section.

After the mast (10) is coupled to the mast starting sections (14 and 40), the truck (120) is removed from the mast (10), as exampled in FIG. 18 c

FIG. 5 depicts the mast (10) being raised to a vertical orientation by actuating the raising cylinders (30 and 54); the off-driller's is not depicted in FIG. 5 due to the side view. The mast (10) can include a racking board (64) and a belly board (62). The racking board (64) and a belly board (62) can be folded into the mast (10) during transportation, as depicted in FIG. 4 and FIG. 5. When the mast (10) is being raised to a vertical orientation, the racking board (64) and a belly board (62) can be manually or automatically extended or telescoped to an operating height.

The mast (10), the first mast starting section (14), and the second mast starting section (40) are then raised into a substantially vertical orientation using the driller's raising cylinder (30) and the off-driller's raising cylinder (54), simultaneously. FIG. 18 d examples the mast leaving the dolly as the mast is positioned into a substantially vertical orientation.

In order to prevent the mast (10) from coming to rest on the substructure with excessive forces and to keep the mast from tipping uncontrollably due to inertia once the mast approaches the vertical orientation, each substructure can include a mast snubbing cylinder (68 and 70) to cushion the mast. FIG. 6 depicts a side view of a mast after rising to a vertical orientation with a mast snubbing cylinder cradling the mast.

Once the mast (10) and the mast starting sections (14 and 40) are in the vertical orientation, a rear mast shoe on each section is pinned to secure the respective mast starting section (14 and 40) to the respective drill floor side box (16 and 42). FIG. 6 depicts the mast (10) in the vertical orientation.

The efficient design and arrangement of the raising cylinders (30 and 54) can keep the cylinders to three stages as compared to four or more on most current designs. The ability to use the same raising cylinders for mast and substructure raising steps reduces costs and complexity of rig-up. The cylinders can be double acting for full retraction of the rods for protection and longer use life. The retraction ports can be located on the cylinder barrel, thereby avoiding cumbersome external piping and hoses to the cylinder rod end.

FIG. 8 depicts a side view of a raising cylinder (54). The figure shows the embodiment of the three rods (126, 128, and 130) extending from the cylinder barrel (124). The raising cylinder (54) can include a retraction port (122) to actuate the three rods (126, 128, and 130) to return inside of the cylinder barrel (124). The raising cylinders are used in raising the mast and the drill floor and can be located in a cradle in the substructure.

The drill floor side boxes (16 and 42) are raised to an intermediate height using the intermediate raising cylinders (72 and 74). FIG. 7 depicts the driller's floor side box (16) positioned to the intermediate height. FIG. 7 is driller's side view so the off-driller's components are not shown.

The intermediate raising cylinders (72 and 74) are typically connected to the subbase side boxes (26 and 52) and engage the drill floor side boxes (16 and 42) by a raising shoe.

After the mast (10) and the mast starting sections (14 and 40) are in the vertical orientation and the drill floor side boxes (16 and 42) have been raised to the intermediate height, the raising cylinders (30 and 54) are retracted and follow a guide in each respective mast starting sections (14 and 40) and engage into a shoe in each respective mast starting section (14 and 40). The first and second raising cylinders (30 and 54) are engaged with the mast starting sections (14 and 40) using a method allowing for a push compression action. Once the first and second raising cylinders (30 and 54) are engaged with the respective shoes on the respective mast starting sections (14 and 40), the raising cylinders (30 and 54) begin to raise the respective drill floor side boxes (16 and 42).

FIG. 9 depicts a driller's side view wherein the raising cylinders are continuing to raise the drill floor from the intermediate height to the operating height.

The drill floor side boxes (16 and 42) are finally raised to the operating height using the raising cylinders (30 and 54). FIG. 10 depicts the mobile drilling rig erected at a drilling site (5) with the drill floor side boxes (16 and 42) at the operating height. Once the drill floor side boxes (16 and 42) are raised, the braces (82 and 86) are locked into place to stabilize the drill floor side boxes (16 and 42). FIG. 10 depicts the drill floor at the operating height, the raising cylinders retracted, and the wire line on a drawworks.

FIG. 11 depicts an embodiment of a brace, which is a component of the bracing system that connects the driller's side substructure to the off-driller's side substructure. FIG. 11 shows the male brace portion (132) inserted into the female brace portion (134) until the correct length is obtained. The male brace portion (132) is attached to the female brace portion (134) by the use of locking pins (140 and 142). The brace portions (132 and 134) and connected to the structure itself using locking pins (136 and 138).

The mast (10) on the drilling rig can be a telescoping mast. The telescoping mast can be raised using a hydraulic cylinder that keeps drawworks (80) power-up out of the critical path of rig-up sequence. FIG. 1 depicts the mobile drilling rig with telescoping mast fully erected at a drilling site (5). Installation of the mast can be done on the pipe lay down side of a drilling site (5) and contributes to the minimum rig-up space requirement.

The drawworks (80) is installed simultaneously with the mast allowing for better hook-up time. The doghouse and driller's cabin are raised simultaneous with the drill floor. The assembly requires few field assembly connections. Further, minimum space is required on the drawworks (80) side of the rig since the rig is not installed from that side. The low assembly height means that the rig is easily offloaded from truck or trailer bed heights to the assembled position without intermediate handling. The integration of the crown, traveling equipment, and wire line reel contributes to fast rig-up. The assembled floor and substructure arrangement lends itself to efficient winterization.

An embodiment of the mobile drilling rig includes a center drill floor section inserted between, and connected to, the driller's side floor side box and the off-driller's floor side box. FIG. 3 depicts the third drill floor center section (66). A raising cylinder can be located in the center drill floor, in addition to or exclusive of, the raising cylinders in the substructures. The raising cylinder in the center section can be connected to the mast in order to raise the mast and the drill floor.

As discussed above, the mast (10) can include a racking board (64) and a belly board (62) that can be folded into the mast (10) during transportation, as depicted in FIG. 4 and FIG. 5. The racking board suspension lines (162) and the belly board suspension lines (164) are shown in FIG 1. FIG. 12 depicts an adjustable racking board (64) in a transport configuration, wherein the outside racking frames (146 and 148) are located near the main racking frame (144). FIG. 13 depicts an adjustable racking board (64) in an operational configuration, wherein the outside racking frames (146 and 148) slide away from the main racking frame (144) creating a larger working area.

FIG. 14 depicts an elevation view of the top drive guide rails in the telescoping mast (10). FIG. 15 depicts a cross sectional detail view of the top drive guide rails showing the relationship of the upper section guide rails (154 and 156) and the lower section guide rails (150 and 152).

The drilling rig can be moved from one well to another well clearing existing wellheads. FIG. 16 depicts an aspect of the embodied mobile drilling rig to accommodate multiple wells. Each substructure can include a subbase center section that is removable to permit operational access to a rig cellar and clearance to skid over existing wellheads. FIG. 16 depicts an embodiment of the driller's side subbase center section (76) as removable from the driller's subbase side box (26).

The mast can be raised perpendicular to a row of wells and the substructure has a generous wellhead skid clearance making the rig efficient for multiple well operations. The cellar can be opened along the well row allowing skidding from well to well without rigging down.

FIG. 17 depicts an embodiment of a mobile drilling rig that can include a mast and a single unit substructure assembly (200). The single unit substructure assembly (200) comprises a single mast starting section (210); a drill floor (208) connected to the mast starting section; and two or more elevating legs (202 and 204) connected to the drill floor (208). The single unit assembly includes a subbase (206) that engages the elevating legs (202 and 204). The single unit assembly includes one or more raising cylinders connected to the subbase (206) and the mast starting section (210). The mast starting section (210) is positioned for transport on top of the drill floor (208) and the raising cylinder is connected to the mast starting section (210) and the subbase (206).

The embodiments have been described in detail with particular reference to certain embodiments thereof, but it will be understood that variations and modifications can be effected within the scope of the embodiments, especially to those skilled in the art.

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Classifications
U.S. Classification175/57, 52/651.05, 175/203, 52/119, 175/122
International ClassificationE21B15/00, B66C23/06, E04H12/34, B66C23/00, B66C23/62, E21B7/02
Cooperative ClassificationE21B7/02
European ClassificationE21B7/02
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