|Publication number||US7306587 B2|
|Application number||US 11/114,207|
|Publication date||Dec 11, 2007|
|Filing date||Mar 31, 2005|
|Priority date||Mar 31, 2004|
|Also published as||EP1732454A1, EP1732454B1, US20050222568, WO2005096964A1|
|Publication number||11114207, 114207, US 7306587 B2, US 7306587B2, US-B2-7306587, US7306587 B2, US7306587B2|
|Inventors||Donagh D. O′Sullivan, Arthur T. Henry|
|Original Assignee||Wilson-Cook Medical Inc.|
|Export Citation||BiBTeX, EndNote, RefMan|
|Patent Citations (14), Non-Patent Citations (1), Referenced by (7), Classifications (13), Legal Events (4)|
|External Links: USPTO, USPTO Assignment, Espacenet|
The present application claims priority from U.S. Provisional Application Ser. No. 60/558,315, filed Mar. 31, 2004, which is fully incorporated herein.
This invention relates to a surgical instrument and more particularly, to an adjustable handle for a medical device that is introduced into body cavities and manually operated.
Medical devices generally have a need for improved actuation. While handles with an improved tactile feel have been available, they usually have a one-to-one activation ratio. In such cases, the actuating element of the handle moves the same amount as the working or gripping element of the device. For example, in gastroenterology, a medical device such as a snare may be used to surgically remove polyps from the colon. In such a procedure, it may be necessary for the snare to move from three to eleven centimeters. Moving the actuating element of the handle this same distance, referred to as the “throw” of the instrument, can be very uncomfortable for a surgeon. For those with small hands, handles requiring large throws can be especially difficult to operate, sometimes requiring two hands.
A snare is an electrically conductive loop of wire or cable that operates by electrically cutting and coagulating tissue that needs to be removed from the body. A typical surgical snare comprises an elongated flexible sheath connected at its proximal end to a handle. An elongated flexible cable extends through the sheath, with the proximal end of the cable connected to a movable portion of the handle so that the cable can be retracted and protracted by the surgeon relative to the sheath. An operating loop or snare is connected to the distal end of the cable. A surgeon opens and closes the loop by actuating the movable portion of the handle to protract or retract the cable. When the cable is in its protracted or forward position, the operating loop is outside the sheath and in its fully extended position for snaring, for example, a polyp. A polyp is a pre-cancerous tissue growth in the colon and rectum. As the cable is retracted, the loop is drawn into the sheath and closed.
A snare is inserted through a working channel of an endoscope fitted with a fiber optic camera. In addition to removing polyps, a snare can be used to surgically remove esophageal carcinoma or to perform nephrostomy. To excise a polyp, a doctor first manipulates an endoscope in the tract of the patient until the polyp is located. The end of the snare is extended from an insulating sheath and positioned around the polyp. The snare is then retracted, resecting the polyp. High frequency electrical current, such as radio frequency (RF) current, may be applied to the loop to cauterize the polyp and prevent bleeding.
Attempts have been made to provide a handle with a mechanical advantage that moves only a fraction of the distance of the snare travel. These handles have been complex assemblies with expensive manufacturing costs. In addition, due to friction between the moving parts and the complexity of the assemblies, some of these handles suffer from reduced tactile sensitivity, making it more difficult for the surgeon to operate. Furthermore, some of these handles use an actuating member to drive the cable and snare, while keeping the sheath stationary. Other handles actuate both the sheath and cable in opposite axial directions. This has the effect of pulling the snare into the sheath as the handle is actuated, which may not be appropriate depending on the circumstances. What is needed is a better handle for deploying a snare during endoscopic procedures.
Accordingly, embodiments of the present invention provide a new and improved handle for a surgical instrument. In one embodiment, the throw required to actuate the instrument is reduced or increased, depending on user need. The handle is cost efficient to manufacture and may be used as a disposable, one-time-use device. The handle can be easily adapted to provide increased or reduced throws, and is easier to use by virtue of the modified throw for operation. The improved handle operates by actuating a sheath over a fixed cable.
According to a first aspect of the invention, a handle for a medical device comprises a frame, a transmission, a slide, a first rack, a sheath, and a cable assembly. The transmission is mounted to the frame. The slide is moveably attached to the frame and coupled with the transmission. The first rack is moveably attached to the frame and coupled with the transmission. The sheath is secured to the first rack. The cable assembly is secured to the frame and extends through the sheath.
According to a second aspect of the invention, a handle for a medical device comprises a frame, a gear assembly, a slide, a first rack, a sheath, and a cable assembly. The gear assembly is rotatably mounted to the frame and has a first gear operably coupled with a second gear. The gear assembly has a mechanical advantage that is determined by a parameter of the first gear relative to a parameter of the second gear. The first rack is operably coupled with the first gear and slidably engaged with the frame. The slide is moveably attached to the frame and has a second rack that is operably coupled with the second gear and slidably engaged with the frame. The sheath is secured to the first rack and the cable assembly extends through the sheath and is secured to the frame.
A third aspect of the invention is a method of manufacturing a handle for a medical device. The method includes the steps of providing a frame and mounting a gear assembly having a mechanical advantage to the frame. The method also includes the step of slidably mounting a slide to the frame, where the slide is operatively coupled with the gear assembly. The method also includes the steps of securing a cable assembly to the frame and slidably mounting a moveable rack to the frame, where the moveable rack is operatively coupled with the gear assembly. The method also includes the step of attaching a sheath to the moveable rack, where the cable assembly extends coaxially through the sheath and where the sheath is retracted and protracted relative to the frame as the slide is actuated.
The frame 12 is made up of an upper frame 14 and a lower frame 15, with lower frame 15 connected to upper frame 14 with a snap fit or an interference fit, although other means of joining the two parts may be used. Handle 10 preferably includes finger rings 20 disposed on opposite sides of and integrally formed with frame 12. Bosses or locators 22 are integrally formed with lower frame 15 and mate with corresponding locators (not shown) integrally formed with upper frame 14 to align and join lower frame 15 with upper frame 14.
Handle 10 also includes slide 30 that fits and slides within frame 12. As shown in
As seen in
As seen in
Cable assembly 60, illustrated in
A proximal end of cable 62 is attached to a rigid tube 64. Rigid tube 64 is preferably formed from stainless steel grade 304 tubing, approximately 1.1 mm in diameter and 15 cm long, and crimped onto cable 62. Other methods of connecting rigid tube 64 to cable 62 may be used, such as soldering or brazing. A short length 68 at the proximal end of rigid tube 64, approximately 4-5 mm, is bent at a 90° angle and is inserted into an orifice 67 located in the plug 66, as illustrated in
As seen in
As seen in
Frame 12, slide 30, the gears in the gear assembly, and moveable rack 50 may be made from any medically suitable, and preferably electrically insulating, material. To make handle 10 inexpensive and disposable, frame 12, slide 30, the gears, and moveable rack 50 may be molded from a suitable plastic such as polycarbonate, acetal, or ABS (acrylonitrile-butadiene-styrene). Frame 12 may be injection molded as a clam shell with upper frame 14 and lower frame 15 separately injection molded and joined later by melting, snap fitting, or applying a medically acceptable adhesive, such as cyanoacrylate.
In addition, a biocompatible silicone type lubricant may be used to reduce friction on the gears, first axle 24, second axle 25, slide rails 17, moveable rack rails 18, the inner diameter of sheath 70, or any other moving parts.
Referring now to
Parameters of first gear 42 and second gear 43, such as the outer diameters or the radii, may be selected so that a desired mechanical advantage is achieved, where the displacement or movement of slide 30 relative to frame 12 is a particular ratio to the displacement or movement of moveable rack 50 and sheath 70. A gear ratio of 1:2 is illustrated in
As snares or other gripping or working elements are sold in a wide range of sizes, a sheath may have to be displaced widely varying distances relative to the snare. Accordingly, the stroke length of a slide in a handle may be adjusted to accommodate the different stroke lengths required to fully actuate the various snares or other working elements. During assembly, the manufacturer can control the total stroke length that the slide must move relative to the frame for retracting or protracting the sheath. Before upper frame 14 is connected to lower frame 15, the slide 30 and moveable rack 50 can be placed on slide rails 17 or moveable rack rails 18, respectively, at different starting positions along the rails. After the gears and other interconnected components are coupled with driving rack 32 and moveable rack 50, the stroke length is set.
In operating handle 10, a user grasps thumb ring 34 and finger rings 20 and pushes thumb ring 34 into frame 12. As seen in
While the invention has been described with reference to details of the illustrated embodiment, these details are not intended to limit the scope of the invention as defined in the appended claims. For example, in place of a gear assembly, the handle may use another type of transmission to create a mechanical advantage. A transmission made up of levers in a linkage system, pulleys, or a hydraulic or pneumatic actuator may also be used to transfer a mechanical advantage from the slide to the sheath. For a linkage system, a distal end of the slide may be attached to one point along a lever, with a proximal end of the sheath attached to another point along the lever. A pivot may be placed along the lever so that a desired mechanical advantage is achieved. If a pulley system is used, the slide may be connected to a pulley that is slidably attached to the frame. A flexible pulley cable capable of transmitting both tensile and compressive forces may wrap around the pulley, connected to the sheath at one end and secured to the frame at another end. Alternately, a hydraulic or pneumatic actuator may be used to create the desired mechanical advantage. It may be desired to use one or more hydraulic or pneumatic actuators in a push-pull arrangement, with one or more actuators pushing the sheath relative to the frame, and one or more actuators pulling the sheath relative to the frame. The mechanical advantage would be controlled by adjusting the hydraulic or pneumatic diameters of the actuators.
In addition, the handle can be used for surgical instruments other than snares. In fact, the handle can be used in connection with any surgical instrument having first and second coaxial members, such as retrieval baskets, irrigation systems, and graspers, among others. All such devices are meant to be included by the following claims.
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|U.S. Classification||606/1, 606/111, 606/113|
|International Classification||A61B18/04, A61B18/00, A61B18/14, A61B17/32, A61B17/28|
|Cooperative Classification||A61B18/14, A61B2017/2923, A61B2018/1407, A61B2018/00946|
|Mar 31, 2005||AS||Assignment|
Owner name: COOK IRELAND LIMITED, IRELAND
Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNORS:O SULLIVAN, DONAGH D.;HENRY, ARTHUR T.;REEL/FRAME:016504/0038
Effective date: 20040330
Owner name: WILSON-COOK MEDICAL INC., NORTH CAROLINA
Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNOR:COOK IRELAND LIMITED;REEL/FRAME:016503/0917
Effective date: 20050329
|May 17, 2011||AS||Assignment|
Owner name: COOK MEDICAL TECHNOLOGIES LLC, INDIANA
Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNORS:COOK INCORPORATED;WILSON-COOK MEDICAL INCORPORATED;VANCEPRODUCTS INCORPORATED;AND OTHERS;SIGNING DATES FROM 20110315 TO 20110322;REEL/FRAME:026287/0923
|May 23, 2011||FPAY||Fee payment|
Year of fee payment: 4
|May 26, 2015||FPAY||Fee payment|
Year of fee payment: 8