|Publication number||US7559928 B2|
|Application number||US 11/535,916|
|Publication date||Jul 14, 2009|
|Filing date||Sep 27, 2006|
|Priority date||Feb 12, 2002|
|Also published as||CA2623614A1, CA2623614C, EP1928323A2, EP1928323A4, US20070276394, WO2007038776A2, WO2007038776A3, WO2008039926A2, WO2008039926A3|
|Publication number||11535916, 535916, US 7559928 B2, US 7559928B2, US-B2-7559928, US7559928 B2, US7559928B2|
|Inventors||Wesley D. Johnson, Gerard A. Engh, Mike Travanty|
|Original Assignee||Alexandria Research Technologies, Llc|
|Export Citation||BiBTeX, EndNote, RefMan|
|Patent Citations (8), Referenced by (8), Classifications (11), Legal Events (7)|
|External Links: USPTO, USPTO Assignment, Espacenet|
This application is a continuation-in-part and claims the benefit of U.S. provisional patent application Ser. No. 60/721,450 filed Sep. 28, 2005, which is a continuation-in-part of U.S. patent application Ser. No. 10/429,435 filed May 5, 2003, which is a divisional of U.S. patent application Ser. No. 10/075,829 filed Feb. 12, 2002 now U.S. Pat. No. 6,723,102, the entireties of which are hereby incorporated by reference.
A joint generally consists of two relatively rigid bony structures that maintain a relationship with each other. Soft tissue structures spanning the bony structures hold the bony structures together and aid in defining the motion of one bony structure relative to the other. Soft tissue such as ligaments, tendons, menisci, and capsule provide support to the bony structures. A smooth and resilient surface consisting of articular cartilage covers the bony structures. The articular surfaces of the bony structures work in concert with the soft tissue structures to form a mechanism that defines the envelope of motion between the structures. When fully articulated, the motion defines a total envelope of motion between the bony structures. Within a typical envelope of motion, the bony structures move in a predetermined pattern with respect to one another. In the example of the hip joint, the joint is a ball in socket joint that is inherently stable. The capsule and ligaments spanning the hip joint provide stability while the muscles provide motion.
The articular surfaces of the bony structures may become damaged by a variety of diseases, accidents, and other causes. A common disorder of joints is degenerative arthritis. Degenerative arthritis causes progressive pain, swelling, and stiffness of the joints. As the arthritis progresses the joint surfaces wear away, resulting in contractures of the surrounding soft tissues that provide stability to the joint. Moreover, progression of the disease process increases pain and reduces mobility.
Treatment of the afflicted articular bone surfaces depends, among other things, upon the severity of the damage to the articular surface and the age and general physical robustness of the patient. Commonly, for advanced arthritis, joint replacement surgery is necessary wherein the articulating elements of the joint are replaced with artificial elements commonly consisting of a part made of metal articulating with a part made of ultra high molecular weight polyethylene (UHMWPE).
A relatively young patient with moderate to severe degeneration of the hip joint is often treated with drug therapies. While drug therapies may temporarily provide relief of pain, progression of the disease, with resulting deformity and reduced function, ultimately necessitates surgery. Alternative treatments such as non-steroidal anti-inflammatory drugs and cortisone injections similarly provide only temporary relief of symptoms. Accordingly, there exists a need for a source of permanent relief of symptoms associated with moderate to severe degeneration of the hip joint.
In severe situations, surgery may be indicated in which the articular surface of one or more of the bones related to the joint is partially or entirely replaced with an artificial surface, as, for example, when the acetabular socket and femoral head are replaced with a prosthetic device including an UHMWPE bearing to resurface the acetabulum and a polished metal or ceramic femoral head mounted to a stem extending into the medullary canal of the proximal femur to replace the femoral head. Joint replacement surgery has become a proven and efficacious method of alleviating pain and restoring function of the joint.
Current methods of preparing the rigid elements of a joint to receive components as in joint replacement surgery involve extensive surgical exposure. The exposure must be sufficient to permit the introduction of drills, reamers, broaches and other instruments for cutting or removing cartilage and bone that subsequently is replaced with artificial surfaces. For total hip replacement, the acetabular articular surface and subchondral bone is removed by hemispherical graters, the femoral head is resected with an oscillating saw, and the proximal medullary canal is shaped with broaches. A difficulty with total hip replacement is that the invasiveness of the procedure causes significant intraoperative blood loss and extensive rehabilitation because muscles and tendons must be released from the proximal femur to mobilize the femur and gain exposure of and access to the acetabular fossa.
Conventional total hip arthroplasty is indicated for painful arthritis of the hip joint. The procedure involves exposing the hip joint through a large incision to provide the surgeon full visualization of the hip joint and the acetabular region and to provide access for surgical power instruments. In order to appropriately prepare the bony structures of the hip joint, the major muscles spanning the joint are commonly disrupted to gain adequate exposure of the joint. Steps of the procedure include removing the femoral head followed by reaming and broaching the proximal femoral canal to prepare a bony surface to support a hip stem. The stem is implanted and may be cemented in place, or press fit for bony ingrowth. The acetabulum is typically prepared using sequentially sized graters to remove cartilage down to bleeding bone. Once the acetabulum is prepared, an acetabular component is implanted, either by cementing in place or press fitting for bony ingrowth. Extensive surgical exposure is necessary to accommodate the bulk and geometry of the components as well as the instruments for bone preparation. The surgical exposure, which may be between six and twelve inches in length, may result in extensive trauma to the soft tissues surrounding the hip joint along with the release of muscles that insert into the proximal femur. The surgical exposure increases bleeding, pain, and muscle inhibition; all of which contribute to a longer hospitalization and rehabilitation before the patient can be safely discharged to home or to an intermediate care facility.
The prepared bony surfaces are technically referred to as the acetabular fossa, femoral canal and metaphyseal region of the femur. Prior to placing the final implants into the prepared spaces, a femoral trial, which may be the broach in some systems, is placed in the proximal femur along with a trial femoral head and neck, and an acetabular trial is placed into the acetabulum to facilitate trial range of motion and evaluation of hip stability prior to placement of the final total hip implants.
Devices for minimally invasive hip surgery that prepare the acetabulum to receive final total hip implants are known. Hemispherical graters driven with straight drive handles connected to a surgical drill have been used. However, soft tissue structures limited proper orientation of these devices leading to the development of curved drive handles used to avoid soft tissue interference. The resulting reamer device, while partially avoiding soft tissue structures, still required the surgeon to force the handle against soft tissue structures to gain proper orientation of the grater. In addition, such devices still required retraction of the proximal femur to provide access for the handle and grater to the acetabulum. Extensive distraction force is needed to displace the femur resulting in trauma to soft tissue structures because of the magnitude and duration of the force imparted.
An acetabular grater that rotates about an axis transverse to the drive handle longitudinal axis is known for preparation of the acetabulum to receive an implant. The reamer device includes a grater and a drive handle. The drive handle has a pivotable head to which the grater attaches. The grater is rotated about the pivotable head to reduce the grater profile for a surgical incision. Once in the acetabulum, the grater rotates normal to the drive handle during operation. The grater includes cutouts in the hemispherical shell to allow rotation over the drive handle. As with the straight and curved drive handles described above, a pivotable head drive handle interferes with soft tissue structures while preparing the acetabulum and requires distraction of the femur to allow access to the acetabulum.
Based on the foregoing, there exists a need for surgical methods and apparatuses that may be employed to gain surgical access to articulating joint surfaces, to appropriately prepare the bony structures, to provide artificial, e.g., metal or plastic, articular bearing surfaces, and to close the surgical site, all without substantial damage or trauma to associated muscles, ligaments or tendons. There also exists a need for a system and method that enables articulating surfaces of the joints to be appropriately sculpted using minimally invasive apparatuses and procedures. There exists another need for a surgical navigation system to guide the preparation of articular surfaces and to position the acetabular implant.
The present invention provides a system and method for total joint replacement that involves minimally invasive surgical procedures. The instruments disclosed accomplish accurate bone preparation through a limited surgical exposure.
Thus, in one embodiment, the present invention provides a method of appropriately sculpting the articular surface of a second bone that normally articulates with a first bone. The method involves attaching a bone sculpting tool directly or indirectly to the first bone with the tool in bone sculpting engagement with the articular surface of the second bone, and then sculpting the articular surface of the second bone with the joint reduced. Sculpting of the second bone is done by moving one bone with respect to the other. Alternatively, sculpting of the second bone is done by orienting the first bone appropriately relative to the second bone and advancing the sculpting tool into or onto the second bone. In another embodiment, sculpting of the second bone is done by orienting the sculpting tool relative to the second bone while supporting the sculpting tool on the first bone and advancing the sculpting tool into or onto the second bone. Optionally, the bone sculpting tool may be attached to a mount that is attached directly or indirectly to the first bone. Force to advance the sculpting tool into or onto the second bone is provided by a distraction device integral to the sculpting tool. Optionally, the distraction device may be independent of the sculpting tool. Alternatively, the force to advance the sculpting tool into or onto the second bone may be provided by the weight of the extremity or by the surgeon applying force to the extremity.
In a further embodiment, the invention provides a method of appropriately preparing the articular surface of a second bone that normally articulates with a first bone and implanting a prosthetic device. The method involves attaching a bone sculpting tool directly or indirectly to the first bone with the tool in bone sculpting engagement with the articular surface of the second bone, and then sculpting the articular surface by articulating one of the bones with respect to the other while bone preparation is performed. Optionally, the sculpting tool may be supported by the first bone with the tool in bone sculpting engagement with the articular surface of the second bone, and then sculpting the articular surface by articulating the tool with respect to the first bone. Alternatively, the sculpting tool may be supported by the first bone with the tool in bone sculpting engagement with the articular surface of the second bone, and then sculpting the articular surface by advancing the tool into or onto the second bone while maintaining the relative orientation of the tool to the second bone. The bone sculpting tool may be supported by an implant, a trial, a reamer or a broach placed in or on a bone. Alternatively, the bone sculpting tool may be attached to or integral with an implant, a trial, a reamer or a broach placed in or on a bone. Optionally, the bone sculpting tool may be attached to a bone mount that is directly or indirectly attached to or integral with an implant, a trial, a reamer or a broach placed in or on a bone.
Specifically, for example, the invention may be used for replacing the surfaces of a femur and acetabulum through a minimal incision and with minimal disruption of musculotendinous structures about the hip. A typical incision for a minimally invasive total hip procedure is between two and four inches in length. It is noted that there may be some variation in incision length due to patient physiology, surgeon preferences, and/or other factors; the stated range is illustrative, not limiting. In addition to a small incision, care is taken to approach the joint capsule by separating tissues between muscle groups, rather than sectioning specific muscles. The invention includes, in various embodiments, a reamer system. The reamer system in accordance with the present invention is either a modular or non-modular construct that, for hip applications, comprises a femoral attachment component which is typically a femoral trial, a reamer drive (either integral or separate), a handle, and a hemispherical grater or similar device for removing cartilage and bone from the acetabular fossa. The reamer system is powered by a power source such as a standard surgical drill. Optionally, the reamer system may be powered by an integral power source such as an electric, pneumatic or hydraulic motor, a solenoid, an electromechanical drive or other suitable power source. The reamer system is designed or structured to be placed into the joint cavity via one or more small incisions while leaving most, if not all, muscles intact. Surgical navigation may be used to aid in positioning the reamer system and in monitoring progression of acetabular preparation by attaching a navigational tracker to the pelvis and a second navigational tracker to the reamer drive. Optionally, the second navigational tracker may be attached to the handle. Once the femur and acetabulum have been prepared, the implants are placed without further muscle release or surgical trauma.
In a minimally invasive procedure, the hip is accessed through an incision adequate to expose the trochanteric fossa and allow resection of the femoral neck and removal of the femoral head and neck segment. The femoral canal is accessed through the trochanteric fossa and trochanteric region. Reamers, rasps and other devices as are known to those skilled in the art are used to prepare the proximal femur to receive a femoral implant by a sequence of reaming and broaching steps. Once prepared the intramedullary canal and retained area of the femoral neck and trochanteric region support a femoral broach which in turn supports the reamer system to prepare the acetabulum.
In conventional total hip replacement surgery the hip joint is exposed through a large incision to provide the surgeon full visualization of the hip joint and the acetabular region, and to provide access for surgical power instruments. The femoral head is removed and the femoral canal is reamed and broached to prepare a bony surface to support a hip stem. The stem may be cemented in place, or press fit for bony ingrowth. The acetabulum is prepared, most typically using a grater attached to a surgical hand drill to remove cartilage down to bleeding bone. The skin incision for surgical exposure as shown in
In minimally invasive total hip surgery, an incision 21 is typically two to four inches in length as shown in
Referring again to
Reamer drive 24, handle 20, grater 22, femoral broach 26, grater removal tool 88, grater release tool 92, and/or structural sub-components of each of these are generally manufactured from a suitable stainless steel either by machining, metal injection molding or stamping. Alternately, materials, including but not limited to titanium and titanium alloys, cobalt chromium alloys, and other biocompatible metals, can be used. Biocompatible plastics such as PEEK, Ultem, Celcon, Delron and Radel may also be used for some sub-components. Sub-components fabricated from biocompatible plastics may be machined or injection molded.
Reamer drive 24, as shown in
Referring now to
Referring now to
In one embodiment, grater 22 is secured to linear spline 48 of reamer drive 24 such that linear spline 48 is removable from reamer drive 24. In this embodiment, linear spline 48 is structured to attach to grater 22 by a threaded attachment, bayonet attachment, press-fit attachment or bonded attachment, or with threaded fasteners, press-fit pins, mechanical clips, or other attachment means know to those skilled in the art. In another embodiment, linear spline 48 is permanently attached to grater 22 via welding, soldering, and the like.
In one embodiment of the present invention, as shown in
Referring now to
Referring now to
In one embodiment of the present invention reamer drive 24, handle 20 and grater 22 are reusable components. Alternatively, handle 20 and grater 22 are reusable and reamer drive 24 is a single use or multiple use disposable device. In another embodiment, handle 20 is a reusable instrument and reamer drive 24 and grater 22 are single use or multiple use disposable devices. In yet another embodiment of the present invention grater 22 is integrally formed with reamer drive 24.
Now that each component of the present invention has been discussed, following is a discussion of a method of use of reamer system of the present invention. The hip joint cavity is exposed according to known techniques, including but not limited to those described above. The femoral canal is prepared using reamer drive 24 and femoral broach 26, where femoral broach 26 is left in the femoral canal. Reamer drive 24 and grater 22 are assembled and placed onto femoral broach 26. Those skilled in the art can appreciate that the sequence of instrument placement into the surgical site may vary based on surgeon preference and joint cavity access. Reamer drive 24 and grater 22 may be assembled outside the surgical site or within the joint cavity. Reamer drive 24 is assembled to handle 20 outside of the surgical site. An appropriately sized grater 22 is selected an attached to reamer drive 24. The surgeon selects grater 22, which is part of a set of graters of appropriate size range for preparing a patient's acetabulum. Grater 22 typically ranges from a diameter of 36 mm to 80 mm in one mm increments. In general, the surgeon will select an initial grater size smaller than the acetabular diameter for initial acetabular reaming.
In order to position grater 22 within acetabulum 12 in a minimally invasive manner, reamer drive 24 is initially collapsed as shown in
While the invention has been described with reference to the specific embodiments thereof, those skilled in the art will be able to make various modifications to the described embodiments of the invention without departing from the true spirit and scope of the invention. The terms and descriptions used herein are set forth by way of illustration only and are not meant as limitations. Those skilled in the art will recognize that these and other variations are possible within the spirit and scope of the invention as defined in the following claims and their equivalents.
|Cited Patent||Filing date||Publication date||Applicant||Title|
|US4306550||Feb 6, 1980||Dec 22, 1981||Minnesota Mining And Manufacturing Company||Combination including femoral rasp and calcar facing reamer|
|US5057112 *||Jan 4, 1990||Oct 15, 1991||Intermedics Orthopedics, Inc.||Pneumatically powered orthopedic broach|
|US5176683 *||Apr 22, 1991||Jan 5, 1993||Kimsey Timothy P||Prosthesis press and method of using the same|
|US5919195 *||Jan 20, 1998||Jul 6, 1999||Johnson & Johnson Professional, Inc.||Oblong acetabular component instrumentation|
|US6953480 *||Jan 22, 2002||Oct 11, 2005||Zimmer Technology, Inc.||Method and apparatus for performing a minimally invasive total hip arthroplasty|
|US7105028 *||Oct 21, 2003||Sep 12, 2006||Wright Medical Technology, Inc.||Tissue preserving and minimally invasive hip replacement surgical procedure|
|US20030236523||May 5, 2003||Dec 25, 2003||Johnson Wesley D.||Apparatus and method for minimally invasive total joint replacement|
|US20040172036||Feb 27, 2003||Sep 2, 2004||Donald Dye||Angled acetabular reamer and method of use|
|Citing Patent||Filing date||Publication date||Applicant||Title|
|US7803160 *||Jan 10, 2003||Sep 28, 2010||Waldemar Link Gmbh & Co. Kg||Surgical instrument for grinding the cotyloid cavity|
|US8900316||Jan 28, 2011||Dec 2, 2014||Smith & Nephew, Inc.||Cruciate-retaining knee prosthesis|
|US9011442 *||Jan 23, 2012||Apr 21, 2015||Greatbatch Ltd.||Disposable surgical hemispherical cutter for convex and concave surfaces|
|US9011455||Jul 15, 2011||Apr 21, 2015||Cayenne Medical, Inc.||Method for sculpting the surface of a joint|
|US9107677 *||Jan 23, 2012||Aug 18, 2015||Greatbach Ltd.||Disposable surgical hemispherical cutter for convex and concave surfaces|
|US20050049601 *||Jan 10, 2003||Mar 3, 2005||Arnold Keller||Surgical instrument for grinding the cotyloid cavity|
|US20120191098 *||Jan 23, 2012||Jul 26, 2012||Greatbatch Ltd.||Disposable Surgical Hemispherical Cutter For Convex Surfaces|
|US20120191099 *||Jan 23, 2012||Jul 26, 2012||Greatbatch Ltd.||Disposable Surgical Hemispherical Cutter For Concave Surfaces|
|U.S. Classification||606/81, 606/39|
|Cooperative Classification||A61B2034/108, A61B2017/0046, A61B17/1666, A61B2017/00535, A61B34/20, A61B17/1746|
|European Classification||A61B17/17S2C, A61B17/16S2C|
|Apr 6, 2007||AS||Assignment|
Owner name: ALEXANDRIA RESEARCH TECHNOLOGIES, LLC, MINNESOTA
Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNORS:JOHNSON, WESLEY D.;TRAVANTY, MIKE;ENGH, GERARD A., DR.;REEL/FRAME:019128/0146;SIGNING DATES FROM 20070309 TO 20070312
|Jan 9, 2013||FPAY||Fee payment|
Year of fee payment: 4
|May 7, 2014||AS||Assignment|
Owner name: VENTURE LENDING & LEASING VII, INC., CALIFORNIA
Free format text: SECURITY INTEREST;ASSIGNOR:ART ACQUISITION, LLC;REEL/FRAME:032842/0059
Effective date: 20140211
Owner name: VENTURE LENDING & LEASING VI, INC., CALIFORNIA
Free format text: SECURITY INTEREST;ASSIGNOR:ART ACQUISITION, LLC;REEL/FRAME:032842/0059
Effective date: 20140211
|Jul 9, 2015||AS||Assignment|
Owner name: ALEXANDRIA RESEARCH TECHNOLOGIES, INC., MINNESOTA
Free format text: CHANGE OF NAME;ASSIGNOR:ALEXANDRIA RESEARCH TECHNOLOGIES, LLC;REEL/FRAME:036089/0001
Effective date: 20110830
|Jul 19, 2015||AS||Assignment|
Owner name: ART ACQUISITION, LLC, ARIZONA
Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNOR:ALEXANDRIA RESEARCH TECHNOLOGIES, INC.;REEL/FRAME:036130/0227
Effective date: 20131213
|Jul 21, 2015||AS||Assignment|
Owner name: CAYENNE MEDICAL, INC., ARIZONA
Free format text: NUNC PRO TUNC ASSIGNMENT;ASSIGNOR:ART ACQUISITION, LLC;REEL/FRAME:036140/0256
Effective date: 20150623
|Jul 28, 2015||AS||Assignment|
Owner name: CAYENNE MEDICAL, INC., ARIZONA
Free format text: RELEASE BY SECURED PARTY;ASSIGNORS:VENTURE LENDING & LEASING VI, INC.;VENTURE LENDING & LEASING VII, INC.;REEL/FRAME:036194/0004
Effective date: 20150519