|Publication number||US7775000 B2|
|Application number||US 10/100,768|
|Publication date||Aug 17, 2010|
|Filing date||Mar 19, 2002|
|Priority date||Mar 19, 2002|
|Also published as||CA2392270A1, CA2392270C, US7950189, US20030177713|
|Publication number||100768, 10100768, US 7775000 B2, US 7775000B2, US-B2-7775000, US7775000 B2, US7775000B2|
|Inventors||James A. Walker, Taylor C. Culpepper, Richard J. Webb, John R. Pierson|
|Original Assignee||Modular Services Company|
|Export Citation||BiBTeX, EndNote, RefMan|
|Patent Citations (82), Non-Patent Citations (9), Referenced by (8), Classifications (13), Legal Events (2)|
|External Links: USPTO, USPTO Assignment, Espacenet|
The present invention relates to devices for providing medical gas and electrical services to hospitals and other medical care facilities.
Construction costs for hospitals and other medical care facilities depend in part on the cost of required medical equipment as well as the efficiency of installation of such equipment during the construction phase. One major item installed in most patient care areas is a wall panel for providing medical gases and electrical services at the bedside. Modular assemblies for such panels have simplified installation of these services. Nevertheless, there remains a need to simplify the production and assembly of these units, and to provide greater efficiency in the installation of the units at the construction site. Further, there is a need for modular in-wall type units that provide a more compact, vertically oriented interface for users. Still further, there is a need for a vertically oriented in-wall unit with convenient equipment management capabilities.
The present invention comprises a modular in-wall medical services unit for installation in the wall of a structure. The structure has at least a first room with a floor and a ceiling level and a wall at least partially defining the first room. The wall comprises a wall space defined at least in part by wallboard. The unit comprises a frame having a first side. The frame is sized to extend from the floor to above the ceiling level of the structure and adapted to be installed in the wall space of the structure.
A first medical service outlet is supported on the frame to be between the floor and the ceiling level of the structure. The first service outlet is positioned to be accessible from the first side of the frame. A first service conduit is supported on the frame to extend from the first service outlet to above the ceiling level of the structure. A first service connection is included. The service connection is operatively connected to the first service conduit and supported on the frame to be above the ceiling level of the structure and to extend from the first side of the frame forward of the wall space into the first room so as to be accessible after installation of the wallboard.
Further, the present invention comprises modular in-wall medical services unit for installation in the wall of any one of a plurality of structures, wherein each of the structures has a first room, a floor and a wall space, and wherein each of the structures has a different ceiling level. The unit comprises a frame having a length adjustable to extend from the floor to above the ceiling level of any of the plurality of structures. The frame is adapted to be installed in the wall space of the structure. A first medical service outlet is supported on the frame to be between the floor and the ceiling level of all of the plurality of structures. The first service outlet is positioned to be accessible from the first side of the frame in the first room.
Still further, the present invention includes a modular in-wall medical services unit for installation in the wall of a structure having a first room defined in part by a wall having a wall space covered by wallboard. The unit comprises a frame adapted to be installed in the wall space of the structure. The frame has a first side for the first room. A first mounting flange is provided on the frame and is adapted to be connected to the edge of wallboard in the first room. A first cover panel is supported on the first side of the frame. A first trim flange on the cover panel, generally parallel to the first mounting flange on the frame, is positioned forwardly of the first mounting flange a distance sufficient to receive wallboard therebetween during installation of the unit.
A first medical service outlet is supported on the first side of the frame to be accessible in the first room through the first cover panel. The first trim flange is movable horizontally relative to the first mounting flange during installation of the wallboard between a first position and a second position. In the first position, the first trim flange is spaced a distance forward of the wallboard between the first mounting flange and the first trim flange. In the second position, the first trim flange engages the wallboard.
Further still, the present invention is directed to modular in-wall medical services unit for installation in the wall of a structure having a first room with a floor and a ceiling level and a wall at least partially defining the first room, wherein the wall comprises a wall space and wallboard forming the wall's exterior surface. This unit comprises a frame having a first side. The frame is adapted to be installed in the wall space of the structure. Also included is a vertically oriented cover panel supported by the frame, the cover panel having a height and a width, the height being greater than the width. The cover panel comprises a pair of vertically-oriented side edges.
A first medical service outlet is supported on the frame and accessible through the cover panel on the first side of the frame from within the first room. A trim flange is provided along at least a portion of at least one of the vertically-oriented side edges of the cover panel. The trim flange is adapted to join the side edge of the cover panel to the wallboard. The trim flange defines a vertically oriented equipment-mounting track therein. The cover panel is positioned on the frame so that when the frame is installed in the wall space, the first service outlet and the equipment-mounting track are positioned to be used conveniently by a human operator standing in the first room.
Finally, the present invention comprises a modular in-wall medical services unit for installation in the wall of a structure having a first room with a floor and a ceiling level and a wall at least partially defining the first room, the wall comprising a wall space. The unit comprises a frame having a first side. The frame is adapted to be installed in the wall space of the structure. The frame supports a vertically oriented cover panel. The cover panel has a height and a width, the height being greater than the width. The height of the cover panel is less than the distance between the floor and the ceiling level of the first room.
A first medical service outlet is supported on the frame and accessible through the cover panel on the first side of the frame from within the first room. The cover panel is positioned on the frame so that when the frame is installed in the wall space, the first medical service outlet is positioned to be conveniently used by a human operator standing in the first room.
Turning now to the drawings in general and to
As shown in FIGS. 2 and 3A-3B, the unit 10 is adapted for installation in the wall space 20 defining the first room 14. Preferably, the unit comprises a frame 22 sized to be installed between wall studs 24 in the wall space 20 defined by wallboard 28. More preferably, the frame 22 is sized to extend from the floor 30 to a distance above the ceiling level 32 of the room 14.
In the preferred embodiment, the frame 22 comprises a main frame assembly 34 and a top frame assembly 36. The main frame assembly 34 preferably comprises a pair of C-shaped vertical rails 38 stabilized by one or more cross rails 40 (
The vertical rails 38 and 44 may be formed from sheet metal having a thickness sufficient to provide the necessary rigidity to the unit 10. For example, in a preferred construction, the metal of which the rails are made may be only about 1/16 inch. Conventional wallboard typically ha a thickness of about ⅝ inch. However, for clarity of illustration, the thickness of the metal in the vertical rails 38 and 44, as shown in
As best seen in
At least a first cabinet 56 is supported in the frame 22, preferably in the main frame assembly 34 between the vertical rails 38. When the unit 10 is to be used in a wall space shared by a second room 58, the unit may be functional on both first and second sides 60 and 62, as seen in
The first cabinet 56 preferably provides a divided enclosure to house the medical service outlets. The service outlets preferably include a first plurality of electrical outlets designated generally at 70, including at least first electrical outlet 72, and a first plurality of gas outlets designated generally at 74, including at least a first gas outlet 76 on the first side 60 of the frame 22. Similarly, the second cabinet 64 preferably provides a divided enclosure to house medical service outlets. More preferably, the service outlets in the second cabinet 64 comprise a second plurality of electrical outlets designated generally at 80, including at least a second electrical outlet 82, and a second plurality of gas outlets designated generally at 84, including at least a second gas outlet 86 on the second side 62 of the frame 22. Thus, the gas and electrical outlets and other service outlets are supported on the frame to be positioned between the floor 30 and the ceiling level 32 of the structure 16 and accessible from the first and second sides 60 and 62 of the frame 22 when the unit 20 is installed.
Referring still to FIGS. 2 and 3A-3B, the unit 10 also preferably includes medical service conduits, such as a first plurality of electrical conduits designated generally at 88 including at least a first electrical conduit 90 supported on the frame 22. The conduits 88 extend from the first electrical outlet 72 up through the main frame assembly 34 to a point in the top frame assembly 36 above the designated ceiling level 32. As used herein, “electrical conduit” denotes generally the tubular conduit and the wires contained in it.
Also included in the unit is at least one medical service connection for each medical service conduit. For example, in the preferred unit 10, the service connections include at least a first electrical junction box 92 preferably supported in the top frame assembly 36 and positioned to be above the ceiling level 32 and to extend from the first side 60 of the frame 22 forward of the wall space 20 into the first room 14 (not shown in
The service conduits may include gas conduits in addition to electrical conduits. To that end, the unit 10 preferably also comprises at least a first plurality of gas conduits 94 including a first gas conduit 96 supported on the frame 22 to extend from the first gas outlet 76 to a point above the ceiling level 32 of the top frame assembly 36. The upper end of the gas conduit 96 preferably is bent outwardly or provided with an elbow fitting to provide a gas service connection forward a distance of the wall space 20 once the unit 10 is installed. In this way, the gas connection will also be accessible before and after the wallboard 28 is installed.
As seen in
As shown in
A first cover panel 110 covers the first cabinet 56 on the first side 60 of the frame 22. Likewise, as seen in
The dual-sided unit 10 further preferably includes a second plurality of gas conduits 106 including a second gas conduit 108. The second plurality of gas conduits 106 and the second gas conduit 108, as on the first side 60, are supported on the second side 62 of the frame 22 to extend from the second plurality of gas outlets 84 and the second gas outlet 86, respectively, to above the ceiling level 32 of the structure 16.
The preferred installation of the unit 10 provides for the wallboard 28 to be cut to fit closely around and behind the vertically oriented side edges 114 and 116 (
The left vertical rail 38 comprises a planar central portion 120 arranged to be positioned generally transverse to the wall space 20. Extending laterally from the central portion 120 are first and second opposing mounting flanges 122 and 124 positioned to be generally co-planar with the wallboard 28 to be applied.
The depth of the frame 22, that is, the width of the central portion 120 is selected to conform to the depth of the wall space 20. In this way, when fixed in position between the wall studs 24 (see
The first and second cabinets 56 and are slidably attached to the central portion 120 and the vertical rail 38 by the bolts 126 and 128 in a manner to be described hereafter. Trim flanges 130 and 132 are extruded edge members attached to the vertical sides of the cabinets 56 and 64. While this attachment can be accomplished in various ways, in the present embodiment, the trim flanges 130 and 132 include inward extensions 134 and 136 that extend inwardly to overlap the sidewalls 138 and 140 of the cabinets 56 and 64 and attached thereto by bolts 142 and 144.
The trim flanges 130 and 132 further preferably comprise extensions 146 and 148 to underlay the edges of the cover panels 110 and 112. Bolts 150 and 152 attach the extensions 146 and 148 to the cover panels 110 and 112. The trim flanges 130 and 132 include legs 154 and 156. The legs 154 and 156 are configured to be generally parallel to but spaced a distance forward of the mounting flanges 122 and 124. Bolts 158 and 160 are included to extend through the legs 154 and 156 and mounting flanges 122 and 124 and the wallboard 28 sandwiched therebetween.
With continuing reference to
Equipment mounting tracks 184 and 186 conveniently be provided in the front portions 176 and 178 of the cover strips 166 and 168. More preferably, the racks 184 and 186 are integrally formed in the extruded strips 166 and 168. Thus, in addition to the other advantages of the unit of the present invention, the trim flanges 130 and 132 of the cover panels 110 and 112 include the convenience of built-in equipment management. Moreover, like the medical service outlets also contained in the cover panels 110 and 112, these mounting tracks 184 and 186, will be conveniently accessible by a human operator standing in the first room 14.
The sliding or moving connection between the cabinet/cover panel/trim flange assembly relative to the frame 22 is shown in more detail in
The advantage of the movable connection shown in
Having described the construction of the unit, the use will be summarized. The unit, as delivered to the construction site, preferably has the cabinets mounted inside the frame. The cabinets, conduits and junction boxes are secured to the frame. The height of the frame will have been adjusted at the factory to accommodate the specified ceiling level of the room into which the unit is to be installed. The cover panels are secured over the front of the cabinets with the trim flanges on the long vertical edges between the cover panels and the cabinets. The cabinet and attached cover panels will be slightly movable or “floating” on the frame, and the cover strips will be separate or separable from the trim flanges.
After unpacking the unit, the unit will be placed in the wall space between two studs, and the vertical rails of the frame are secured to the partition system. Next, the cabinet/cover panel assembly is pulled to its outward most position and the wallboard is installed. The wallboard may be installed around the cover panel and all the way up to deck above the ceiling level. That is, the wallboard may be installed over the top frame assembly of the unit, leaving the service connections, such as the junction boxes and the ends of the gas conduits accessible.
Once the wallboard is installed, there is still a space between the face of the wallboard and the trim flange around the cover panel. If desired, a bead of caulk or sealant is applied. Next, the cover panel is pushed back against the wallboard, forming a seal between the edge of the wallboard, the trim flange and the sealant therebetween. Now it will be seen that the floating connection allows the cabinet assembly to be self-aligning; it will meet the wall surface closely from top to bottom regardless of irregularities in the wallboard surface of lack of plumb in the wall studs.
Next, screws are inserted through the trim flange, through the wallboard and into the mounting flange of the frame behind it, to hold the wallboard securely between the cover panel in front and the mounting flange of the frame behind it. Finally, the cover strips may be attached over the trim flanges and end caps may be attached at the bottom and top edges of the cover panel for a finished appearance.
Now it will be appreciated that the modular medical services unit of the present invention provides several advantages at both the manufacturing level as well as at the point of installation. The frame is constructed of two rail assemblies joined by an easily adjustable telescoping arrangement. These main structural components can be manufactured and kept in inventory. Upon receipt of an order specifying a specific ceiling level, the unit can be assembled quickly and adjusted to the appropriate length. The length is selected so that the attached gas conduits and junction boxes will be above the ceiling level. The elbow connections on the gas conduits extend the connections out into the space forward of the wallboard. Likewise the junction boxes are positioned forward on the frame so that the front closure on the boxes can be accessed even after the wallboard is installed. Thus, there is no need for the installation of the wallboard to be delayed until the electrical work or piping can be completed.
A further advantage of the unit of this invention is found in the manner in the way the cover panel is attached to the unit. When delivered to the construction site, the trim flange on the cover panel, and typically the entire cover panel, is movably attached to the frame or cabinet providing a self-aligning feature during installation. This floating connection allows the cover panel to be pulled out slightly to apply a bead of caulk or sealant around the opening in the wallboard before the cover panel is fully secured to the wallboard and frame. A further advantage is found in the vertical equipment mounting tracks provided in the vertical cover strips.
Changes can be made in the combination and arrangement of the various parts and steps described herein without departing from the spirit and scope of the invention.
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|U.S. Classification||52/200, 52/220.5, 52/220.1|
|International Classification||E04B7/18, E04F17/08, A61G12/00, E04H3/08|
|Cooperative Classification||E04F17/08, A61G12/005, E04H3/08|
|European Classification||E04F17/08, E04H3/08, A61G12/00|
|Mar 19, 2002||AS||Assignment|
Owner name: MODULAR SERVICES COMPANY, OKLAHOMA
Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNORS:WALKER, JAMES A.;CULPEPPER, TAYLOR C.;WEBB, RICHARD J.;AND OTHERS;REEL/FRAME:012714/0604
Effective date: 20020319
|Aug 28, 2013||FPAY||Fee payment|
Year of fee payment: 4