|Publication number||US7790105 B2|
|Application number||US 12/580,079|
|Publication date||Sep 7, 2010|
|Filing date||Oct 15, 2009|
|Priority date||Jul 25, 2007|
|Also published as||US20100036357|
|Publication number||12580079, 580079, US 7790105 B2, US 7790105B2, US-B2-7790105, US7790105 B2, US7790105B2|
|Original Assignee||Dana Prodicts, Inc.|
|Export Citation||BiBTeX, EndNote, RefMan|
|Patent Citations (35), Non-Patent Citations (1), Referenced by (6), Classifications (14), Legal Events (3)|
|External Links: USPTO, USPTO Assignment, Espacenet|
This application is a continuation-in-part of U.S. patent application Ser. No. 11/874,027, filed Oct. 17, 2007, which is a continuation-in-part of U.S. patent application Ser. No. 11/828,202, filed Jul. 25, 2007.
The present invention is directed to a sterilization challenge specimen holder. More particularly, the present invention pertains to a reusable specimen holder for challenge in a sterilization environment.
The sterilization of medical equipment, towels (for hospital and operating room use), gowns and the like is carried out, for the most part, using steam sterilization equipment and methods. For example, a bundle of towels is placed into a steam sterilizer, a vacuum is drawn in the sterilizer to evacuate the air, and steam is introduced to sterilize the bundle of towels.
Due to the nature of the towels being “bundled” it may be difficult to assure that the innermost regions (volume) of the towels have been sufficiently subjected to the steam (time and temperature) to assure proper levels of sterilization. Essentially, it is a “challenge” for the steam to be introduced to the innermost parts to effect sterilization.
To this end, “challenge packs” or “challenge kits” have been created to simulate the bundle and more specifically to simulate the difficulty or resistance in reaching the innermost parts: (1) to effect a vacuum; and (2) to introduce steam sufficient to sterilize the local area. There is in fact an ANSI standard for challenge packs that is based upon a bundle of towels having a specific size.
Presently, there are challenge packs on the market. These include paper stacks (stacked like a deck of cards) with an indicator sheet generally in the middle of the stack that can indicate either that a vacuum has been achieved or that a sufficient amount of steam has reached the indicator pack. Another includes a paper stack with a cut out center with a biological indicator vile in the middle. Still another type of indicator includes a plastic tube that has a hole in one end, is packed with a permeable material (such as a towel or absorbent paper sheet) and an indicator at the opposite end.
All of these challenge packs are one time use, disposable products. Various indicators (e.g., for use in the middle of the stack or for other types of uses) can be used in different environments and situations and provide indication of vacuum, biological activity (or inactivity) or steam contact.
Accordingly, there is a need for a challenge device that provide sufficient challenge to sterilization on a consistent basis. Desirably, such a device is easy to use and does not require additional packing materials (towel bundles). More desirably, such a device is reusable with disposable (one-time use) indicators. Most desirably such a device is a passive device (e.g., no moving mechanical and/or electro-mechanical components).
A sterilization challenge specimen holder is used with a disposable (one-time use) indicator, such as a biological indicator. The holder includes a body having an internal chamber region and a cap sealable on a first end of the body. The cap can be threaded and include a seal to isolate the internal chamber region.
A plug is positioned in a second end of the body. The plug has an outer wall that has a spiral formed groove therein. A lower end of the groove opens into (is in communication with) the internal chamber region. The plug has an opening therein that defines a single flow path for communication between the environs and the internal chamber via groove.
A sleeve is positionable within the internal chamber region of the holder. The sleeve has an open end for receiving a specimen and a closed end. The closed end may be coated with an insulating or a heat absorbing material while the open end is configured to receive the specimen. The open end also has one or more recessed areas at the perimeter of the open end to allow communication between an inner chamber of the sleeve and the internal chamber of the holder. The sleeve may be formed from materials similar to or the same as the material from which the body of the holder is formed.
The indicator (specimen) may reside within a clear plastic tube having a cap at one end and a tube plug at the other. The tube has one or more holes through which steam may enter to sterilize the specimen. The tube with the specimen is positioned within the sleeve and the sleeve is positioned within the interior chamber of the holder when in use.
In a present embodiment, the body of the holder has a smooth inner wall at the second or holder plug end and the plug is shrink fitted into the end of the body.
To assure a consistent flow path between the internal chamber region and the environs, the groove is formed having a rounded root area. In a present holder, the groove has a cross-sectional area of less than about 5.5 E-4, about 3.0 E-4 to about 5.5 E-4 in2, and preferably about 3.0 E-4 in2, with a depth of about 0.011 in.
To effect a smooth transition from the groove to the internal chamber region, the plug includes a chamfer at an end of the plug innermost of the chamber such that the lower end of the groove terminates at the chamfer. The plug can also include a well formed therein that defines a wall in the plug. An opening in the wall provides communication between the environs and the internal chamber region through the groove. In this arrangement, the plug can include a peripheral recess in the wall adjacent to the groove such that the opening penetrates the wall at the recess. An upper end of the groove terminates at the recess and a chamfer is formed in the recess such that the upper end of the groove terminates at the chamfer.
To assure a proper fit of and seal between the plug and body, the plug and body are formed from materials that have similar thermal expansion coefficients, and preferably, similar materials, such as aluminum.
The facilitate handling, the cap can have a knurled edge and to prevent the holder from rolling the edge can have a flat region formed thereon.
The holder can also include an insulating layer on at least a portion of the body.
The plug can be configured with a pressure reducing element to reduced the pressure of the steam entering the holder.
Alternately, the plug can be configured as a flat, split disk-like element having a flat spiral formed groove in one portion of the disk-like element with the other portion of the disk-like element covering the flat spiral groove. The groove is in communication with the internal chamber region and the disk-like element has an opening therein to the environs for defining a single flow path for communication between the environs and the internal chamber via the groove.
In still another embodiment, the holder includes a body having an internal chamber region and a plug positioned in part in the body. The plug has a central bore and an outer wall having the spiral formed groove in the outer wall. The groove is in communication with the internal chamber region. In this embodiment, the body has an opening for defining a single flow path for communication between the environs and the internal chamber via the spiral formed groove. A cap is sealable on the plug of the end of the plug external to the holder body to seal the holder. Alternately still, the groove can be formed in the body of the holder and the plug can be smooth-walled.
These and other features and advantages of the present invention will be apparent from the following detailed description, in conjunction with the appended claims.
The benefits and advantages of the present invention will become more readily apparent to those of ordinary skill in the relevant art after reviewing the following detailed description and accompanying drawings, wherein:
While the present invention is susceptible of embodiment in various forms, there is shown in the drawings and will hereinafter be described a presently preferred embodiment with the understanding that the present disclosure is to be considered an exemplification of the invention and is not intended to limit the invention to the specific embodiment illustrated.
It should be further understood that the title of this section of this specification, namely, “Detailed Description Of The Invention”, relates to a requirement of the United States Patent Office, and does not imply, nor should be inferred to limit the subject matter disclosed herein.
Referring to the figures and in particular to
The body 12 includes an internal thread 20 at one open end 22. The closure cap 14 includes a gripping portion 24 and a depending plug 26 having an external thread 28 (to mate to the threaded 20 opening) to close the holder 10. A seal 30 such as the illustrated O-ring can fitted onto the cap 14 to provide a gas-tight seal between the closure cap 14 and the body 12. In a present holder 10, the gripping portion 24 is textured or knurled (as indicated at 32) to facilitate rotating or turning the cap 14. The gripping portion 24 can include a flattened portion (a flat 34) so that when the holder 10 is laid on its side, it will be prevented from rolling.
Alternately, as seen in
The end plug 16 is of a novel configuration and provides a single ingress and egress flow path into and out of the interior or chamber 36 when the cap 14 is in place on the body 12 and permits drawing a vacuum in the holder 10 and introducing a sterilization fluid, such as steam, into the holder 10 in a controlled manner. The plug 16 includes a body 38 having a recess or well 40 formed therein that defines an inner wall 42. The body 38 includes a spiral formed channel or groove 44 in an outer wall 46 thereof. The outer wall 46 includes a peripheral recess or channel 48 formed adjacent to a sealing lip 50 at an end 52 of the plug 16.
The spiral formed channel 44 opens at a first end 54 into the peripheral recess 48 and spirals around the body 38 extending to about the opposite end 56 of the plug 16. In a present plug 16, the opposite end 56 (which is the end at the chamber 36 side of the plug 16), includes a chamfer 58 at which the spiral formed groove 44 ends. In a present plug 16, the transition from the peripheral channel 48 to the grooved region 45 is also chamfered as indicated at 60.
The plug 16 includes an opening 62 through the wall 46 at the peripheral recess 48. The opening 62 provides communication between outside of the holder 10 (the environs E) and the interior or chamber 36 of the holder 10. Communication is provided from the environs E, through the opening 62, into the recess 48, through the spiral groove 44 and into the chamber 36. The chamfers 58, 60 at both ends of the spiral groove 44 (or grooved region 45) provide for a smooth transition into and out of the groove 44 and prevent excessive resistance to flow through the groove 44.
The plug 16 is friction fitted into the chamber body 12. In this manner the lip 50 is snug up to the interior wall 37 of the body 12 and provides an external seal between the environs E and the peripheral recess 48. Moreover the plug body outer wall 46, at the grooved region 45 (between the chamfers 58, 60) also is snug up to the interior wall 37 of the body 12 and provides a seal between the recess 48 and the chamber 36 and the groove 44. It will be appreciated that the interior wall 37 of the body, at the plug 16 is smooth, unlike the threads 20 formed in the cap 14 end. In that there is no machining necessary at interior wall 37 the smooth surface (unlike threads) proper “mating” of the plug 16 and body 12 is enhanced.
An alternate plug 216 is shown in
Alternately still, as seen in
Alternately still, as see in
Yet another embodiment of the holder 510 is illustrated in
The plug body 538 has an end portion 543 and a depending portion 545 having an outer wall 546 in which the spiral formed channel or groove 544 is formed. The groove 544 is contiguous with a circumferential recess or well 540 at an inlet side 547 and opens to the interior chamber 536 (formed with the body 512). Chamfers 558, 560 at both ends of the depending portion 545 provide for a smooth transition into and out of the groove 544 and prevent excessive resistance to flow through the groove 544.
The chamber body 512 includes one or more openings 562 (e.g., ⅛ inch through-wall openings) in the side wall that are open to (and contiguous with) the plug recess 540. This provides the flow path for drawing vacuum in and introducing steam to the holder chamber 536.
The end cap 514 can be formed to friction (or push) fit into the plug bore 539, or alternately (although not shown), threadedly engage the plug 516. A seal 530 is present at the end cap 514/plug 516 interface.
A present holder 10 is formed from aluminum. Many different materials are contemplated for use, including various other metals, steels, alloys and the like. Suitable polymers may also be used, as will be appreciated by those skilled in the art. Due to the thermal conditions to which the holder 10 is subjected, each of the parts of the present holder 10 (the body 12, the cap 14 and the plug 16) is preferably formed from a similar material. This is to prevent the parts from expanding and contracting at different rates, and in different proportions from one another. It is also contemplated that different materials having similar thermal properties can also be used, where appropriate.
In one method of fitting the plug 16 into the body 12, advantage is taken of the thermal expansion coefficient of the material or materials used to make the holder 10. It will be appreciated that the groove 44 cannot be blocked, such as by debris, otherwise the resistance or challenge characteristics of the holder 10 will not be consistent from one holder 10 to the next, nor properly predictable. Accordingly, in order to fit or position the plug 16 in the body 12, the body 12 is heated to expand and the plug 16 is inserted into the heated body 12. If necessary, the plug 16 can be cooled to contract or shrink, so that the plug 16 easily fits into the body 12 without deformation of either part.
It will also be appreciated from the above-provided discussion that the spiral groove 44 must be formed or machined to within a fairly tight tolerance. In a present holder 10, a plug 16 having an overall length l16 of about one inch is formed with a groove 44 having a cross-sectional area A44 of 0.00031 inches2. The groove 44 is formed using a 1/16 inch grooving tool having a rounded or curved profile, and cut to a depth d44 of about 0.011 inches+/−0.0005 inches (about ⅓ of a circle having a 1/16 inch diameter). The groove 44 has width w44 of about 0.045 inches. Cross-sectional areas of up to about 0.001 inches2 can be used, however, the length l16 of the plug 16 (and the spiral groove 44) is formed commensurately longer. For example, in a groove 44 having a cross-sectional area of 0.000553 inches2, the groove 44 must be formed in a plug 16 having a length l16 of about 2 inches (compared to a 1 inch plug 16 for the 0.00031 inch2 area). It has been found that the cross-sectional area of the groove 44 is best formed at less than about 5.5 E-4 inches2. The grooves 44 are formed in the plug 16 at a rate (density) of about 10 turns per linear inch of plug 16. Referring briefly to
In a sterilization process, the objects to be sterilized are placed in a closed environment (sterilization chamber or device) and the air is evacuated from the device. Steam S is then introduced into the device at a predetermined temperature (pressure) for a predetermined period of time. The environment is first evacuated for a number of reasons. First, is so that the steam does not have to compete with the air for volume within the holder 10. Second, is so that the steam flows more readily into the holder 10 without having to displace the air. In addition, there is less heat (energy) transfer from the steam in that there is no air (no mass) to which to transfer the energy from the steam.
In a typical use, a strip or other indicator I (specimen) is placed in the holder 10 and the holder 10 is placed inside of the sterilization device along with the items to be sterilized, such as towels, gowns or the like. The device is evacuated and is steam is then introduced into the device. Following a predetermined sterilization protocol, the items (that are now sterilized) are removed from the device, as is the specimen holder 10. The indicator I is then tested to determine the kill rate of the spores on or in the indicator.
The sterilization process may be carried out a number of times (e.g., in a pulsed or multi-pulsed manner), in which the air is evacuated, steam is introduced, device evacuated, steam introduced, and so on. Following completion of the cycles, the indicator or specimen I is tested for spore kill rate.
It will be appreciated that the greater a challenge is to the sterilization process, the lower the kill rate. That is, the greater the challenge, the more difficult it is for steam to infiltrate (more difficult entry) and thus a lower kill rate results.
Samples of the present holder 10, an Association for the Advancement of Medical Instrumentation (AAMI) towel pack, and a 3M Attest biological test pack were tested in order to determine the effectiveness of the challenge. The indicator in each case was a 3M Attest 1262 biological indicator.
In each test, the sample was placed in the device and the device was evacuated (a negative pressure drawn to 1 psia).
Steam, at about saturated conditions, was then introduced into the device at a temperature of about 270° F. for times of 15 seconds, 1, 2, 3 and 4 minutes. Thirty (30) separate samples were used of the AAMI towel pack and the present holder at each of the selected times (for the present holder at 15 seconds, 29 samples were used), and six (6) separate samples of a test pack were used at each of the selected times.
Table 1, below, shows the number of positives (live biological activity) that remained in each of the samples following the sterilization procedure.
Various Challenge Samples with
Positive Biological Activity at Varying Sterilization Times
As can be seen from the results in Table 1, biological activity was present in the samples in the present holder at 3 minutes in 5 of 30 samples, and was only completely eliminated at 4 minutes, whereas in each the towel pack and the 3M Attest Pack, biological activity was completely eliminated by 2 minutes and 1 minute, respectively. In fact, at 2 minutes, biological activity using the present holder was present in almost 50 percent of the samples.
It was also found that by adding a layer of an insulator 18 over the body 12, the challenge was increased. The insulating layer 18 (which can be, for example, a layer of neoprene or the like) reduces heat transfer through the tubular wall body 12 and thus reduces the heating effect inside of the chamber 36 that occurs by way of conduction through the body 12 wall. As such the heating that occurs inside of the chamber 36 is due to the introduction of steam by way of the spiral groove 44. The insulation can, of course, be disposed on any part of or the entirety of the holder 10 (e.g., on any part or all of the body 12, cap 14 and plug 16), so long as the steam flow path is maintained open.
Another embodiment of the holder 710 is shown in
An exemplary embodiment of the sleeve 764 is an elongated cylinder having an open end 766 and a closed end 768 that define an inner chamber 774. The open end 766 of the sleeve has an outer perimeter 778 with one or more cutouts or recessed areas 776. The closed end 768 of the sleeve 764 may be have an insulating or a heat absorbing material 770 on the interior wall of the sleeve. The indicator tube 790 is a relatively small tube (minimally larger than the indicator I) with, in one embodiment, a friction fit cover 792 at one end and a tube stop 796 at another end. The indicator tube 790 and/or cover and/or stop have one or more openings 794 (shown in the side of the indicator tube in
In one embodiment, the indicator I is positioned during testing within the indicator tube 790. The indicator tube 790 and the specimen/indicator I are positioned inside sleeve 764 such that the closed end 768 of the sleeve is adjacent to the bottom or plug 716 of holder 710 and the tube cover 792 is adjacent the bottom of the sleeve 764. It will be appreciated that both ends can be capped as well.
An embodiment of the sleeve 736 is made with an aluminum material; however, many different materials are contemplated for use, including various other metals, steels, alloys and the like. Suitable polymers may also be used, as will be appreciated by those skilled in the art.
In one embodiment, the aluminum of the sleeve 764 within the chamber 736 absorbs heat as the steam enters the chamber 736 and the temperature within the chamber 736 begins to increase. Aluminum has a relatively high heat capacity (relative to other metals) and acts as a heat sink. Accordingly, in one embodiment, more energy is required to increase the temperature in the chamber 736 because of the relatively large amount of energy that is absorbed by the heat sink created by the aluminum sleeve 764. In turn, more energy is needed to heat the sleeve 764 and the inner chamber 780 of the sleeve, and in turn the tube 790 with indicator I, to the temperature of the chamber 736. That is, a significant amount of energy will be absorbed by the sleeve 764 in order for the sleeve 764 and its inner chamber 780, to reach an equilibrium temperature within the chamber 736; as such, the temperature within the inner chamber 780 will increase at a slower rate than that of chamber 736. The burden to sterilize (e.g., to raise the temperature within the chamber 736) shifts to the steam that enters the inner chamber 780 through the cutout areas 776, rather than by heat transfer across the chamber body 712 through the closed end of sleeve 764. Coating an internal surface 774, or an external surface, of the closed end 768 with a heat absorbing or insulating material provides additional low heat transference characteristics to the sleeve 736.
The steam enters the inner chamber 780 of the sleeve 764 from the chamber 736 through the recessed or cutout areas 776, illustrated in
Test were conducted using the holder 710 both with and without the tube 790 to determine the number of positives (live biological activity) that remained after 270 degree sterilization cycles. In a first test, the present device, without the tube 790, was tested against a 3M 1296 BI biological test pack with a 3M 1292 biological indictor (BI), at various times. The results are presented in Table 2, below.
Challenge Samples with Positive
Biological Activity at Various Sterilization Times
It can be seen from the results of Table 2 that the test pack showed biological activity in only 1 sample of 30 after one second and no activity (out of 30 specimens) after 20 seconds, 1, 2, 3 and 4 minutes. In a present holder without the tube, biological activity was present in 30 samples out of 30 after 1 second and after 30 seconds, and 24 of 30 samples after 1 minute, 18 of 30 samples after 2 minutes, 2 of 30 samples after 3 minutes, and 0 of 30 samples (none) after 4 minutes. Thus, the present holder, even without the tube provided significantly increased challenge to sterilization.
Another test was conducted using extended cycles (up to 10 minutes) using the holder with the tube. These tests, again, were conducted to determine the number of positives (live biological activity) that remained after 270 degree sterilization cycles. The results are shown in Table 3, below.
Challenge Samples with Positive
Biological Activity at Various Sterilization Times
As can be seen from the results of Table 3, in a present holder with the tube, biological activity was present in 29 samples out of 30 samples after 4 minutes, 13 out of 30 samples after 6 minutes, 3 out of 30 samples after 8 minutes and 0 out of 20 (none) after 10 minutes. Thus, the present holder, with the tube shows a significant increase in challenge to sterilization.
All patents referred to herein, are hereby incorporated herein by reference, whether or not specifically done so within the text of this disclosure.
In the present disclosure, the words “a” or “an” are to be taken to include both the singular and the plural. Conversely, any reference to plural items shall, where appropriate, include the singular.
From the foregoing it will be observed that numerous modifications and variations can be effectuated without departing from the true spirit and scope of the novel concepts of the present invention. It is to be understood that no limitation with respect to the specific embodiments illustrated is intended or should be inferred. The disclosure is intended to cover by the appended claims all such modifications as fall within the scope of the claims.
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|U.S. Classification||422/401, 435/287.4, 422/50, 435/31, 436/1, 435/287.1|
|Cooperative Classification||A61L2/28, A61L2202/14, A61B50/30, A61L2/07, A61B2090/0813|
|European Classification||A61B19/02P, A61L2/28|
|Oct 15, 2009||AS||Assignment|
Owner name: DANA PRODUCTS, INC.,ILLINOIS
Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNOR:BALA, HARRY;REEL/FRAME:023380/0494
Effective date: 20091011
Owner name: DANA PRODUCTS, INC., ILLINOIS
Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNOR:BALA, HARRY;REEL/FRAME:023380/0494
Effective date: 20091011
|Feb 25, 2014||FPAY||Fee payment|
Year of fee payment: 4
|Mar 8, 2016||AS||Assignment|
Owner name: AMERICAN STERILIZER COMPANY, OHIO
Free format text: MERGER;ASSIGNOR:DANA PRODUCTS, INC.;REEL/FRAME:037922/0153
Effective date: 20151218