US7922253B2 - Sofa kit - Google Patents
Sofa kit Download PDFInfo
- Publication number
- US7922253B2 US7922253B2 US12/460,021 US46002109A US7922253B2 US 7922253 B2 US7922253 B2 US 7922253B2 US 46002109 A US46002109 A US 46002109A US 7922253 B2 US7922253 B2 US 7922253B2
- Authority
- US
- United States
- Prior art keywords
- rectangle
- short sides
- sides
- long sides
- sofa
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47C—CHAIRS; SOFAS; BEDS
- A47C17/00—Sofas; Couches; Beds
- A47C17/02—Sofas, couches, settees, or the like, without movable parts
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47C—CHAIRS; SOFAS; BEDS
- A47C13/00—Convertible chairs, stools or benches
- A47C13/005—Modular seating
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47C—CHAIRS; SOFAS; BEDS
- A47C17/00—Sofas; Couches; Beds
- A47C17/38—Wall beds
- A47C17/42—Wall beds having supporting legs with fixed position on the floor, e.g. attached thereto
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47C—CHAIRS; SOFAS; BEDS
- A47C4/00—Foldable, collapsible or dismountable chairs
- A47C4/02—Dismountable chairs
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47C—CHAIRS; SOFAS; BEDS
- A47C4/00—Foldable, collapsible or dismountable chairs
- A47C4/02—Dismountable chairs
- A47C4/028—Upholstered chairs, e.g. metal, plastic or wooden chairs
Definitions
- This invention relates to the field of furniture and more particularly to the packaging of sofa kits.
- Sofas have long been known in the furniture making arts but the traditional sofa design with a one piece frame is not susceptible to easy assembly and disassembly. It is also not easy to package such a sofa in a flat box for storage at the seller's warehouse.
- This invention concerns a sofa which solves the problems of the prior art by providing a sofa that can easily be assembled or disassembled by the end consumer at home.
- the disassembled sofa can be stored in a flat box. Storage in the flat box not only helps the warehouse to store the sofa, but when the end user has purchased the sofa it is easier in such a flat box to transport it to the location where it will be assembled.
- the way this invention accomplishes these results is as follows:
- the parts of the sofa can be broken down into three boxes. Chaise sections can be assembled by placing the seat back flat on the ground and placing the seat frame/arm upright on top of the seat back.
- a metal threaded rod is used to connect the seat frame and the seat back.
- a metal nut is used to secure the seat frame to the back using a wrench that comes provided in the package of the kit.
- the legs are then twisted onto the bottom of the seat frame.
- the Chaise can be assembled in a left handed or right handed configuration.
- the love seat portion can also be assembled in a left handed or right handed configuration.
- FIG. 1 is a fully exploded diagram of the first portion of the kit.
- FIG. 2 shows the first step in the assembly of the first portion.
- FIG. 3 shows the second step in the assembly of the first portion (right handed).
- FIG. 4 shows the third step in the assembly of the first portion (right handed).
- FIG. 5 shows the fourth step in the assembly of the first portion (right handed).
- FIG. 6 shows the final step in the assembly of the first portion (right handed).
- FIG. 7 shows the second step in the assembly of the first portion (left handed).
- FIG. 8 shows the third step in the assembly of the first portion (left handed).
- FIG. 9 shows the fourth step in the assembly of the first portion (left handed).
- FIG. 10 shows the final step in the assembly of the first portion (left handed).
- FIG. 11 shows a fully exploded diagram of the parts of the second portion of the sofa kit.
- FIG. 12 shows the first assembly step of the second portion (right handed).
- FIG. 13 shows the second assembly step of the second portion (right handed).
- FIG. 14 shows the third assembly step of the second portion (right handed).
- FIG. 15 shows the fourth assembly step of the second portion (right handed).
- FIG. 16 shows the fifth assembly step of the second portion (right handed).
- FIG. 17 shows the first assembly step of the second portion (left handed).
- FIG. 18 shows the second assembly step of the second portion (left handed).
- FIG. 19 shows the third assembly step of the second portion (left handed).
- FIG. 20 shows the fourth assembly step of the second portion (left handed).
- FIG. 21 shows the fifth assembly step of the second portion (left handed).
- FIG. 22 shows a fully exploded diagram of the third portion of the sofa kit.
- FIG. 23 shows a cutaway view of the interior of the ottoman.
- FIG. 24 shows the first step of the assembly of the third portion.
- FIG. 25 shows the third portion with the legs attached.
- FIG. 26 shows the final step of assembling the third portion.
- This invention concerns a sofa kit which solves the problems of the prior art by providing a sofa that can easily be assembled or disassembled by the end consumer at home.
- the disassembled sofa can be stored in three flat boxes. Storage in the flat boxes not only helps the warehouse to store the sofa, but when the end user has purchased the sofa it is easier in such a flat box to transport it to the location where it will be assembled.
- the way this invention accomplishes these results is as follows:
- the parts of the sofa can be broken down into three boxes. Chaise sections can be assembled by placing the seat back flat on the ground and placing the seat frame/arm upright on top of the seat back. A metal threaded rod is used to connect the seat frame and the seat back.
- a metal nut is used to secure the seat frame to the back using a wrench that comes provided in the package of the kit.
- the legs are then twisted onto the bottom of the seat frame.
- the Chaise can be assembled in a left handed or right handed configuration.
- the love seat portion can also be assembled in a left handed or right handed configuration.
- FIG. 1 the parts found in the first box are shown disassembled.
- the first box contains five metal threaded rods ( 1 ), five nuts ( 2 ), five lock washers ( 3 ), five washers ( 4 ), a wrench ( 5 ), four feet 15 , a first portion base ( 7 ), a first portion main back ( 8 ), and a first portion secondary back ( 9 ).
- first portion base ( 7 ) three of the metal threaded rods are being used to attach the first portion main back ( 8 ) to the first portion base ( 7 ) by connecting to each of the metal threaded rods on the far side of the first portion base ( 7 ) in the following order: a washer ( 4 ), a lock washer ( 3 ), and a nut ( 2 ) using the wrench ( 5 ).
- a washer ( 4 ) a lock washer
- nut ( 2 ) a nut ( 2 ) using the wrench ( 5 ).
- a matrix of resilient bands ( 13 ) is placed parallel to one of the rectangles and it attaches to the perimeter of the rectangle.
- Angle braces ( 14 ) are placed in the corners of the rectangles for stability.
- the Chaise base, chaise main back and chaise secondary back, as well as the love seat base, love seat main back, love seat secondary back, and the ottoman base can all be constructed in this fashion.
- FIG. 5 shows the first portion after assembly.
- FIG. 6 shows the assembled first portion after cushions ( 17 ) are added.
- the wrench ( 5 ) may be omitted from the first portion box if it is contained in the second portion box or the third portion box.
- three of the metal threaded rods ( 1 ) are being used to attach the first portion main back ( 8 ) to the first portion base ( 7 ) by connecting to each of the metal threaded rods ( 1 ) on the far side of the first portion base ( 7 ) in the following order: a washer ( 4 ), a lock washer ( 3 ), and a nut ( 2 ) using the wrench ( 5 ).
- FIG. 9 shows the first portion after assembly
- FIG. 10 shows the assembled first portion after cushions are added.
- the wrench ( 5 ) may be omitted from the first portion box if it is contained in the second portion box or the third portion box.
- FIG. 11 the parts found in the second box are shown disassembled.
- the second box contains four metal threaded rods ( 1 ), four nuts ( 2 ), four lock washers ( 3 ), four washers ( 4 ), a wrench ( 5 ), four feet ( 15 ), a second portion base ( 18 ), a second portion main back ( 19 ), and a second portion secondary back ( 20 ).
- two of the metal threaded rods ( 1 ) are being used to attach the second portion main back ( 19 ) to the second portion base ( 18 ) by connecting to each of the metal threaded rods ( 1 ) on the far side of the second portion base ( 18 ) in the following order: a washer ( 4 ), a lock washer ( 3 ), and a nut ( 2 ) using the wrench ( 5 ).
- a washer ( 4 ) a lock washer ( 3 ), and a nut ( 2 ) using the wrench ( 5 ).
- FIG. 13 three of the metal threaded rods ( 1 ) are being used to attach the second portion secondary back ( 20 ) to the second portion base ( 18 ) by connecting to each of the metal threaded rods on the far side of the second portion base ( 18 ) in the following order: a washer ( 4 ), a lock washer ( 3 ), and a nut ( 2 ) using the wrench ( 5 ).
- feet ( 15 ) are being screwed into the four bottom corners of the second portion base ( 18 ).
- FIG. 15 shows the second portion assembled and
- FIG. 16 shows the second portion after cushions ( 17 ) have been added.
- the wrench ( 5 ) may be omitted from the second portion box if it is contained in the first portion box or the third portion box.
- FIG. 17 two of the metal threaded rods ( 1 ) are being used to attach the second portion main back ( 19 ) to the second portion base ( 18 ) by connecting to each of the metal threaded rods ( 1 ) on the far side of the second portion base ( 18 ) in the following order: a washer ( 4 ), a lock washer ( 3 ), and a nut ( 2 ) using the wrench ( 5 ).
- a washer ( 4 ) a lock washer ( 3 ), and a nut ( 2 ) using the wrench ( 5 ).
- FIG. 18 three of the metal threaded rods ( 1 ) are being used to attach the second portion secondary back ( 20 ) to the second portion base ( 18 ) by connecting to each of the metal threaded rods on the far side of the second portion base ( 18 ) in the following order: a washer ( 4 ), a lock washer ( 3 ), and a nut ( 2 ) using the wrench ( 5 ).
- feet ( 15 ) are being screwed into the four bottom corners of the second portion base (D).
- FIG. 20 shows the second portion assembled and FIG. 21 shows the second portion after cushions ( 17 ) have been added.
- the wrench ( 5 ) may be omitted from the second portion box if it is contained in the first portion box or the third portion box.
- FIG. 22 the third portion is shown in a fully exploded diagram to have a third portion base ( 21 ), and four feet ( 15 ).
- FIG. 23 is a cutaway view showing the frame of wood or other suitable substance that the fabric or other upholstery is mounted on.
- FIG. 24 the feet ( 15 ) are being screwed onto the four bottom corners of the third portion base ( 21 ).
- FIG. 25 shows the third portion assembled and
- FIG. 26 shows the third portion after a cushion has been added.
- the third portion is of course shipped, stored, and sold in the third box.
- the parts of this sofa kit can thus be fit into three boxes for easy shipping, storage, and sale and yet they can easily be assembled at home by the end user.
- the attachment means shown on the feet ( 15 ) in the drawing sheets comprises a threaded metal cylindrical extension which can be screwed into a corresponding hole on a furniture base, but several other attachment means for feet are well known in the furniture arts. Applicant does not intend to be limited to this one attachment means.
Abstract
Description
Claims (2)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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US12/460,021 US7922253B2 (en) | 2009-03-30 | 2009-07-09 | Sofa kit |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US12/383,905 US8322793B2 (en) | 2009-03-30 | 2009-03-30 | Sofa kit |
US12/460,021 US7922253B2 (en) | 2009-03-30 | 2009-07-09 | Sofa kit |
Related Parent Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US12/383,905 Continuation-In-Part US8322793B2 (en) | 2009-03-30 | 2009-03-30 | Sofa kit |
Publications (2)
Publication Number | Publication Date |
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US20100244537A1 US20100244537A1 (en) | 2010-09-30 |
US7922253B2 true US7922253B2 (en) | 2011-04-12 |
Family
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US12/460,021 Active 2029-06-14 US7922253B2 (en) | 2009-03-30 | 2009-07-09 | Sofa kit |
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US (1) | US7922253B2 (en) |
Cited By (15)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20110233976A1 (en) * | 2010-03-26 | 2011-09-29 | Reliance International, LLC | Modular furniture |
US20120248836A1 (en) * | 2011-03-30 | 2012-10-04 | Ashley Furniture Industries, Inc. | Sofa with seat stretcher |
US20120256464A1 (en) * | 2011-04-05 | 2012-10-11 | Jack Chang | Modular furniture frame assembly |
US20140143953A1 (en) * | 2011-01-21 | 2014-05-29 | Michael Blair | Knock-down furniture |
US8777319B2 (en) | 2011-03-30 | 2014-07-15 | Ashley Furniture Industries, Inc. | Furniture assembly system |
US8894138B2 (en) | 2012-03-02 | 2014-11-25 | Better Off Clever Llc | Collapsible mobile furniture frame |
US8893322B2 (en) | 2011-05-27 | 2014-11-25 | Lifestyle Solutions, Inc. | Sofa that converts to various positions using click-clack mechanisms, including chaise position with two individual chaises facing one another |
US8950817B2 (en) | 2012-08-30 | 2015-02-10 | Steelcase Inc. | Article of furniture with modular construction |
US9028003B2 (en) | 2013-08-28 | 2015-05-12 | COA, Inc. | Fully upholstered ready-to-assemble chaise lounge and sofa |
US20170105541A1 (en) * | 2015-10-20 | 2017-04-20 | Ashley Furniture Industries, Inc. | Upholstered furniture piece having upholstered arm panels |
US10874222B2 (en) | 2017-09-22 | 2020-12-29 | Ashley Furniture Industries, Inc. | Ready to assemble furniture |
US11007400B1 (en) * | 2017-09-13 | 2021-05-18 | James Stoddard | Convertible furniture |
US11457742B1 (en) * | 2022-01-13 | 2022-10-04 | Haoming Zhang | Modular sofa |
US11607044B2 (en) * | 2020-03-16 | 2023-03-21 | Ashley Furniture Industries, Llc | Upholstered furniture including molded furniture components |
US11696644B2 (en) | 2018-07-27 | 2023-07-11 | Ashley Furniture Industries, Llc | Upholstered furniture including molded furniture components |
Families Citing this family (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US10897996B2 (en) | 2018-01-02 | 2021-01-26 | Zheng Yao | Ready to assemble seating |
US20190291945A1 (en) * | 2018-03-23 | 2019-09-26 | Sleep and Dream, LLC | Method of Manufacturing and Packing A Furniture Item's Components into A Shipping Box with Specified Geometry Requirements |
AU2020385646B2 (en) * | 2019-11-20 | 2023-10-12 | Vetsak Gmbh | Modular furniture system |
US11464339B2 (en) | 2020-02-14 | 2022-10-11 | Sofaweb.Com Inc. | Knock-down furniture |
WO2022226345A1 (en) * | 2021-04-22 | 2022-10-27 | Honest Structures LLC | Structures with interlocking hems and methods of forming same |
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Cited By (20)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20110233976A1 (en) * | 2010-03-26 | 2011-09-29 | Reliance International, LLC | Modular furniture |
US20140143953A1 (en) * | 2011-01-21 | 2014-05-29 | Michael Blair | Knock-down furniture |
US9763514B2 (en) * | 2011-01-21 | 2017-09-19 | Michael Blair | Knock-down furniture |
US20120248836A1 (en) * | 2011-03-30 | 2012-10-04 | Ashley Furniture Industries, Inc. | Sofa with seat stretcher |
US8777319B2 (en) | 2011-03-30 | 2014-07-15 | Ashley Furniture Industries, Inc. | Furniture assembly system |
US9474381B2 (en) | 2011-03-30 | 2016-10-25 | Ashley Furniture Industries, Inc. | Furniture assembly system |
US20120256464A1 (en) * | 2011-04-05 | 2012-10-11 | Jack Chang | Modular furniture frame assembly |
US8893322B2 (en) | 2011-05-27 | 2014-11-25 | Lifestyle Solutions, Inc. | Sofa that converts to various positions using click-clack mechanisms, including chaise position with two individual chaises facing one another |
US8894138B2 (en) | 2012-03-02 | 2014-11-25 | Better Off Clever Llc | Collapsible mobile furniture frame |
US9936808B2 (en) | 2012-08-30 | 2018-04-10 | Steelcase Inc. | Article of furniture with modular construction |
US8950817B2 (en) | 2012-08-30 | 2015-02-10 | Steelcase Inc. | Article of furniture with modular construction |
US9028003B2 (en) | 2013-08-28 | 2015-05-12 | COA, Inc. | Fully upholstered ready-to-assemble chaise lounge and sofa |
US20170105541A1 (en) * | 2015-10-20 | 2017-04-20 | Ashley Furniture Industries, Inc. | Upholstered furniture piece having upholstered arm panels |
US10117521B2 (en) * | 2015-10-20 | 2018-11-06 | Ashley Furniture Industries, Inc. | Upholstered furniture piece having upholstered arm panels |
US10694863B2 (en) | 2015-10-20 | 2020-06-30 | Ashley Furniture Industries, Inc. | Upholstered furniture piece having upholstered arm panels |
US11007400B1 (en) * | 2017-09-13 | 2021-05-18 | James Stoddard | Convertible furniture |
US10874222B2 (en) | 2017-09-22 | 2020-12-29 | Ashley Furniture Industries, Inc. | Ready to assemble furniture |
US11696644B2 (en) | 2018-07-27 | 2023-07-11 | Ashley Furniture Industries, Llc | Upholstered furniture including molded furniture components |
US11607044B2 (en) * | 2020-03-16 | 2023-03-21 | Ashley Furniture Industries, Llc | Upholstered furniture including molded furniture components |
US11457742B1 (en) * | 2022-01-13 | 2022-10-04 | Haoming Zhang | Modular sofa |
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US20100244537A1 (en) | 2010-09-30 |
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