|Publication number||US7928010 B2|
|Application number||US 11/551,402|
|Publication date||Apr 19, 2011|
|Filing date||Oct 20, 2006|
|Priority date||Oct 20, 2006|
|Also published as||US20080096317|
|Publication number||11551402, 551402, US 7928010 B2, US 7928010B2, US-B2-7928010, US7928010 B2, US7928010B2|
|Inventors||Warren Middlekauff, Robert Miller, Charlie Centofante|
|Original Assignee||Sandisk Corporation|
|Export Citation||BiBTeX, EndNote, RefMan|
|Patent Citations (43), Non-Patent Citations (15), Referenced by (2), Classifications (10), Legal Events (4)|
|External Links: USPTO, USPTO Assignment, Espacenet|
This application is related to: (i) U.S. patent application Ser. No. 11/551,423, filed concurrently herewith, and entitled “PORTABLE MEMORY DEVICES”, and which is hereby incorporated by reference herein; (ii) U.S. patent application Ser. No. 10/621,882, filed Jul. 17, 2003, and entitled “PERIPHERAL CARD WITH HIDDEN TEST PINS”, and which is hereby incorporated by reference herein; and (iii) U.S. patent application Ser. No. 10/602,373, filed Jun. 23, 2003, and entitled “METHOD FOR EFFICIENTLY PRODUCING REMOVABLE PERIPHERAL CARDS”, now U.S. Pat. No. 7,094,633, and which is hereby incorporated by reference herein.
1. Field of the Invention
The present invention relates to integrated circuit products and, more particularly, to removable peripheral cards that contain one or more integrated circuits.
2. Description of the Related Art
As the trend for memory integrated circuit (IC) packages to be smaller and their memory density to be larger continues, advancements in packaging integrated circuits are needed. One recent advancement involves stacking multiple integrated circuit dies within a single IC package. Such internal package stacking involves stacking a smaller die on a larger die. Each of the dies is wire bonded to a substrate. This type of stacking has, for example, been used with same function dies (e.g., two Flash memory dies) or different function dies (e.g., one Flash memory die and one SRAM die). Additionally, stacking of two or three dies has been done for stacked Chip Scale Packages (stacked CSP) and stacked Thin Small Outline Packages (TSOP).
Memory cards are commonly used to store digital data for use with various products (e.g., electronic products). These memory cards are increasingly called on to store greater and greater amounts of data. Memory cards normally provide non-volatile data storage, and thus such memory cards are very popular and useful because they retain data even after being powered-off. Examples of memory cards are Flash cards that use Flash type or EEPROM type memory cells to store the data. Flash cards have a relatively small form factor and have been used to store digital data for products such as cameras, computers (hand-held, notebook and desktop computers), set-top boxes, hand-held or other small audio players/recorders (e.g., MP3 devices), and medical monitors. A major supplier of Flash cards is SanDisk Corporation of Sunnyvale, Calif.
In some cases, memory cards have conventionally been provided with a set of test pins that enable the memory card to be tested. Typically, the test pins are utilized at the manufacturing site to test internal portions of the memory cards. However, after the memory cards are tested and ready for distribution to end-users, the test pins should not be exposed to the end-users. In the past, these test pins have been covered by a plastic housing of the memory cards which is relatively expensive to manufacture. More recently, for memory cards that have test pins that are otherwise exposed, a label has been provided over the test pins. The label is effective at shielding the test pins from electrostatic discharges. The label is also effective to hide the test pins. However, the label does present some disadvantages. The application of a label to a memory card is a time consuming processing operation. In addition, the labels can be a relatively expensive part to the overall memory card. Still further, since memory cards are typically inserted into and removed from slots in consumer electronic devices, the memory cards need to reliably insert and eject. Often, the ejection process is mechanically assisted (e.g., spring-biased assistance). However, in some cases, the label can present substantial friction that partially impedes the spring-based ejection of the memory card. The label also presents sharp edges that can also impede removal or ejection of memory cards.
Thus, there is a need for improved approaches to manufacture memory cards having test pins.
Broadly speaking, the invention relates to improved techniques to produce integrated circuit products. The improved techniques permit smaller and less costly production of integrated circuit products. One aspect of the invention concerns covering test contacts (e.g., test pins) provided with the integrated circuit products using printed ink. Once covered with the ink, the test contacts are no longer electrically exposed. Hence, the integrated circuit products are not susceptible to accidental access or electrostatic discharge. Moreover, the integrated circuit products can be efficiently produced in a small form factor without any need for additional packaging or labels to electrically isolate the test contacts.
The integrated circuit products can pertain to removable peripheral cards or other removable media formed using semiconductor assembly techniques. One type of removable peripheral card is referred to as a memory card. Memory cards are typically small, integrated circuit-based products that provide data storage. These memory cards can be highly portable and plug into or are received by ports or connectors on electronic devices, including computers, cameras, mobile phones and PDAs.
The invention can be implemented in numerous ways, including as a system, apparatus, device or method. Several embodiments of the invention are discussed below.
As memory card, one embodiment of the invention includes at least: a circuit board having a front side and a back side, the front side including die attach pads, and the back side including I/O contacts and test contacts; at least one semiconductor die attached to the front side of the circuit board, the at least one semiconductor die being electrically connected to the die attach pads of the circuit board; a molding compound to encapsulate the at least one semiconductor die and the front side of the circuit board; and an ink coating provided over the test contacts on the back side of the circuit board but not over the I/O contacts on the back side of the circuit board.
As a method for producing a memory card, one embodiment of the invention includes at least: producing a plurality of memory cards, each of the memory cards having exposed test contacts; testing the memory cards using the exposed test contacts; and printing ink over the exposed test contacts on the memory cards.
As an electronic system, one embodiment of the invention includes at least a data acquisition device and a data storage device. The data storage device is capable of storing data acquired by the data acquisition device. The data storage device includes at least: a circuit board having a first side and a second side, the first side including die attach pads, and the second side including I/O contacts and test contacts; at least one semiconductor die attached to the first side of the circuit board, the at least one semiconductor die being electrically connected to the die attach pads of the circuit board; a molding compound to encapsulate the at least one semiconductor die and the first side of the circuit board; and an ink coating provided over the test contacts on the second side of the circuit board but not over the I/O contacts on the second side of the circuit board.
According to another embodiment, an integrated circuit product can be produced in a batch by operations that include at least: providing a multi-instance leadframe or substrate having a plurality of instances, each of the instances of the leadframe or substrate having test contacts and input/output (I/O) contacts; attaching one or more dies to each of the instances on at least one side of the multi-instance leadframe or substrate; electrically connecting each of the one or more dies to the respective instance of the leadframe or substrate; thereafter encapsulating together the plurality of instances on the at least one side of the multi-instance leadframe or substrate with a molding compound, wherein the test contacts and the I/O contacts remain exposed; subsequently singulating each of the plurality of instances; testing each of the plurality of instances using the exposed test contacts; and printing ink over the exposed test contacts on the plurality of instances. At least one of the plurality of instances being produced by the operations is the integrated circuit product.
As an integrated circuit product, one embodiment of the invention includes at least: a circuit board having a front side and a back side, the front side including die attach pads, and the back side including I/O contacts and test contacts; at least one semiconductor die attached to the front side of the circuit board, the at least one semiconductor die being electrically connected to the die attach pads of the circuit board; a molding compound to encapsulate the at least one semiconductor die and the front side of the circuit board; and an ink coating provided over the test contacts on the back side of the circuit board but not over the I/O contacts on the back side of the circuit board.
Other aspects and advantages of the invention will become apparent from the following detailed description taken in conjunction with the accompanying drawings which illustrate, by way of example, the principles of the invention.
The invention will be readily understood by the following detailed description in conjunction with the accompanying drawings, wherein like reference numerals designate like structural elements, and in which:
The invention relates to improved techniques to produce integrated circuit products. The improved techniques permit smaller and less costly production of integrated circuit products. One aspect of the invention concerns covering test contacts (e.g., test pins) provided with the integrated circuit products using printed ink. Once covered with the ink, the test contacts are no longer electrically exposed. Hence, the integrated circuit products are not susceptible to accidental access or electrostatic discharge. Moreover, the integrated circuit products can be efficiently produced in a small form factor without any need for additional packaging or labels to electrically isolate the test contacts.
The integrated circuit products can be formed using semiconductor assembly techniques. The integrated circuit products can also have a reduced form factor. The reduced form factor can be on the order of chip scale packaging. Further, the form factor can be defined at the semiconductor assembly level of semiconductor manufacturing.
The integrated circuit products can pertain to removable peripheral cards. The removable peripheral cards can serve many applications and perform many different functions. One type of removable peripheral card is referred to as a memory card. Memory cards are typically small, integrated circuit-based products that provide data storage. These memory cards plug into or are received by ports or connectors on electronic devices, including computers, cameras, mobile phones and PDAs. The memory cards can be non-volatile memory cards. In one embodiment, the memory cards can contain multiple integrated circuit chips stacked on one or both sides of a substrate or leadframe.
Although various figures are discussed below with reference to memory cards, other integrated circuit products can be formed from such processing.
Embodiments of this aspect of the invention are discussed below with reference to
Although not illustrated in
Further, since an end user typically has no need to utilize the test contacts, it is desirable that the test contacts not be visible to the user. Hence, in some embodiments, the ink coating 106 can operate to camouflage the test contacts. For example, if the back side 102 of the memory card 100 is black in color, the ink coating 106 could utilize black ink to coat the electrical contacts. As a result, the existence of the test contacts would have been camouflaged or masked so as to be not easily perceptible to end users of the memory card 100.
The test contacts are conventionally used to test some degree of internal functionality of the memory card. For example, when the memory card includes a controller integrated circuit (controller chip/die) and a separate memory integrated circuit (memory chip/die) with internal connections between the two chips, it may be desirable to monitor the communication between chips or to instruct the controller chip to release control of these connections to an external tester. This can be accomplished by issuing a special test command to the controller chip through the I/O pins of the memory card. Then, the tester can issue appropriate commands directly to the memory chip and test its functionality such as writing to and reading back from the memory chip. It may also be desirable to separately access the controller chip through these test pins, for example to perform JTAG testing.
It is also possible to use these test pins to preload content to the memory chip and thus make such content available to the end user. In some embodiments, this process may be performed faster than using the standard I/O contacts since the interface to the memory chip may be a parallel interface allowing more rapid data transfer than otherwise attainable through a host interface, which might bu a slower serial interface. In other embodiments, the ability to introduce higher voltages or source or sink higher currents than used during normal operation may be desirable such as when the memory chip is a one-time programmable device where the programming environment may be quite different than the user environment.
It is well known in the art that portable memory devices, such as memory cards, can come in various different sizes, shapes and forms. To the extent that any of these types of memory cards utilize test contacts on a surface of the card, the present invention can be utilized to electrically isolate and/or camouflage these test contacts.
The memory card 300 illustrated in
Although the test contacts 308 can be arranged as a two-dimensional array of test contacts as illustrated in
As shown in
The front side 504 of the memory card 500 is a formed molding compound 522 that encompasses the semiconductor die 516, the wire bonds 518, and the remaining portion of the front surface 514 of the circuit board 512. The molding compound 522 thus forms the front portion (including the front side 504) of the memory card 500. The circuit board 512 forms the back portion (including the back side 502) of the memory card 500.
The front side 804 of the memory card 800 is a formed molding compound 822 that encompasses the semiconductor die 816, the wire bonds 818, and the remaining portion of the front surface 814 of the circuit board 812. The molding compound 822 thus forms the front portion (including the front side 804) of the memory card 800. The circuit board 812 forms the back portion (including the back side 802) of the memory card 800.
In this embodiment, the ink deposits 808 are deposited on the back side 802 of the memory card 800 over the corresponding test contacts 810. By controlling the quantity of ink being dispensed over each of the electrical contacts 810, the surface of the back side 802 can be substantially smooth, particularly when the test contacts 810 are slightly recessed within the back side 802 of the circuit board 812.
The ink being utilized to provide the ink coating or ink deposits can vary depending upon implementation. In one embodiment, the test contacts are formed of a conductive metal, such as gold or copper. In such case, it is advantageous to provide an ink that would adhere to such metal. One example of a suitable ink is available from Markem Corporation of Keene, N.H., and can be referred to as a UV cured ink. In one implementation, the ink can include a Cycloaliphatic epoxy resin at 40-60% by weight. Alternatively, a less expensive ink could be utilized if a preparatory coating were provided over the test contacts. The preparatory coating would be designed to adhere to the test contacts and thus permit the ink to in turn adhere to the preparatory coating.
Following the singulation station 1004, a test station 1006 can be provided to test the individual memory cards. Here, the test station 1006 can utilize the test contacts that have been formed on the memory cards for the purpose of testing. Assuming that the testing completes successfully for the memory cards, the memory cards are then directed to a print station 1008. At the print station 1008, ink is printed onto the back side of the memory cards to cover the test contacts. After the ink has been printed onto the back side of the memory cards so as to cover the test contacts, the memory cards are directed to a ultraviolet (UV) station 1010. At the UV station 1010, the ink that has been dispensed onto the back side of the memory cards is exposed to UV radiation to chemically activate the curing of the ink. In this embodiment, the ink is UV cured ink. Thereafter, the memory cards are supplied to a thermal station 1012. At the thermal station 1012, the memory cards are heated (or baked) for a predetermined period of time so as to accelerate the curing of the dispensed ink.
At this stage of the production of the electronic device cards, the electronic device cards are substantially complete and have been successfully tested. Hence, the exposed test contacts no longer need to be exposed and can now be protected. Accordingly, the electronic device card production process 1100 next applies 1104 a coating of ink over the exposed test contacts of the electronic device cards. Thereafter, the ink that has been applied 1104 on the electronic device cards can be cured 1106. The curing process can vary depending upon the composition of the ink. In one embodiment, the ink is a UV-cured ink. In such case, the curing 1106 of the ink can utilize UV radiation to chemically activate the curing process that can thereafter be followed by a thermal (or baking) process to accelerate the curing process. For example, the UV exposure can be for 4-20 seconds and the baking process can for approximately twenty (20) minutes at about 140° C. Following the block 1106, the electronic device card production process 1100 ends, with the electronic device cards being produced in their final form.
The memory card production process 1200 initially fabricates 1202 a strip of memory cards having exposed test contacts. Next, the strip of memory cards is singulated 1204 into individual memory cards. The memory cards are then tested 1206 using the exposed test contacts associated with each of the memory cards. After testing has successfully completed, ink is printed 1208 over the exposed test contacts of the memory cards. Thereafter, the ink printed on the memory cards is cured 1210. The printed ink can serve to camouflage or mask the test contacts. Additionally, the printed ink can carry text and/or graphics for labeling, marking, marketing, etc.
In one embodiment, the ink being printed 1208 on the memory card is a UV cured ink. Hence, in such an embodiment, the ink is cured 1210 by first applying UV radiation to the ink printed on the memory cards and then applying heat to the ink to accelerate the curing process.
Included within the scope of the invention is the possibility that the various steps of
The many features and advantages of the present invention are apparent from the written description and, thus, it is intended by the appended claims to cover all such features and advantages of the invention. Further, since numerous modifications and changes will readily occur to those skilled in the art, it is not desired to limit the invention to the exact construction and operation as illustrated and described. Hence, all suitable modifications and equivalents may be resorted to as falling within the scope of the invention.
|Cited Patent||Filing date||Publication date||Applicant||Title|
|US3373409 *||Apr 20, 1965||Mar 12, 1968||Ibm||Information storage unit and memory card therefor|
|US4713298||Apr 17, 1986||Dec 15, 1987||M&T Chemicals Inc.||Printed circuit boards having improved adhesion between solder mask and metal|
|US5490891||Dec 1, 1994||Feb 13, 1996||Duel Systems||Method of manufacturing a memory card package|
|US5502289||Mar 13, 1995||Mar 26, 1996||National Semiconductor Corporation||Stacked multi-chip modules and method of manufacturing|
|US5512712||Oct 12, 1994||Apr 30, 1996||Ibiden Co., Ltd.||Printed wiring board having indications thereon covered by insulation|
|US5596225||Mar 27, 1996||Jan 21, 1997||National Semiconductor Corporation||Leadframe for an integrated circuit package which electrically interconnects multiple integrated circuit die|
|US5663901||Sep 12, 1995||Sep 2, 1997||Sandisk Corporation||Computer memory cards using flash EEPROM integrated circuit chips and memory-controller systems|
|US5877544||Aug 15, 1996||Mar 2, 1999||Schlumberger Industries||Electronic micropackage for an electronic memory card|
|US5933328||Jul 28, 1998||Aug 3, 1999||Sandisk Corporation||Compact mechanism for removable insertion of multiple integrated circuit cards into portable and other electronic devices|
|US6085412||Jun 12, 1998||Jul 11, 2000||Kabushiki Kaisha Toshiba||Method for manufacturing card type memory device|
|US6151248||Jun 30, 1999||Nov 21, 2000||Sandisk Corporation||Dual floating gate EEPROM cell array with steering gates shared by adjacent cells|
|US6235555||Dec 23, 1998||May 22, 2001||Samsung Electronics Co., Ltd.||Reel-deployed printed circuit board and method for manufacturing chip-on-board packages|
|US6323064||Jan 4, 2000||Nov 27, 2001||Samsung Electronics Co., Ltd||Method for fabricating a memory card|
|US6333517||Jan 11, 2000||Dec 25, 2001||Nec Corporation||Semiconductor integrated circuit device equipped with power make-up circuit used in burn-in test after packaging and method for testing the same|
|US6368899||Mar 8, 2000||Apr 9, 2002||Maxwell Electronic Components Group, Inc.||Electronic device packaging|
|US6372539||Mar 20, 2000||Apr 16, 2002||National Semiconductor Corporation||Leadless packaging process using a conductive substrate|
|US6399415||Mar 20, 2000||Jun 4, 2002||National Semiconductor Corporation||Electrical isolation in panels of leadless IC packages|
|US6410355||Jan 19, 2000||Jun 25, 2002||Sandisk Corporation||Semiconductor package using terminals formed on a conductive layer of a circuit board|
|US6444501||Jun 12, 2001||Sep 3, 2002||Micron Technology, Inc.||Two stage transfer molding method to encapsulate MMC module|
|US6456528||Sep 17, 2001||Sep 24, 2002||Sandisk Corporation||Selective operation of a multi-state non-volatile memory system in a binary mode|
|US6489218||Aug 14, 2001||Dec 3, 2002||Advanced Semiconductor Engineering, Inc.||Singulation method used in leadless packaging process|
|US6537842||Aug 30, 2001||Mar 25, 2003||Micron Technology, Inc.||Methods for fabricating protective structures for bond wires|
|US6624005||Sep 6, 2000||Sep 23, 2003||Amkor Technology, Inc.||Semiconductor memory cards and method of making same|
|US6677183||Jan 31, 2002||Jan 13, 2004||Canon Kabushiki Kaisha||Method of separation of semiconductor device|
|US6705925||Jun 5, 2001||Mar 16, 2004||Lightwave Microsystems||Apparatus and method to dice integrated circuits from a wafer using a pressurized jet|
|US7051142||Dec 2, 2004||May 23, 2006||Kabushiki Kaisha Toshiba||Electronic device with card interface|
|US7094633||Jun 23, 2003||Aug 22, 2006||Sandisk Corporation||Method for efficiently producing removable peripheral cards|
|US7293716 *||May 2, 2005||Nov 13, 2007||Amkor Technology, Inc.||Secure digital memory card using land grid array structure|
|US7402897 *||Aug 8, 2003||Jul 22, 2008||Elm Technology Corporation||Vertical system integration|
|US20020131251||Mar 16, 2001||Sep 19, 2002||Corisis David J.||Semiconductor card and method of fabrication|
|US20040018667||Jul 26, 2002||Jan 29, 2004||Haren Joshi||Method and apparatus for producing a silicon wafer chip package|
|US20040058478||Sep 25, 2002||Mar 25, 2004||Shafidul Islam||Taped lead frames and methods of making and using the same in semiconductor packaging|
|US20040090829||Jan 25, 2002||May 13, 2004||Tomomi Miura||Memory card and its manufacturing method|
|US20040229401||Aug 27, 2003||Nov 18, 2004||Bolken Todd O.||Method for fabricating semiconductor component having stacked, encapsulated dice|
|US20040259291||Jun 23, 2003||Dec 23, 2004||Sandisk Corporation||Method for efficiently producing removable peripheral cards|
|US20050013106||Jul 17, 2003||Jan 20, 2005||Takiar Hem P.||Peripheral card with hidden test pins|
|US20050091811||Nov 1, 2004||May 5, 2005||Sca Hygiene Products Ab||Method of producing a nonwoven material|
|US20050200676 *||Mar 3, 2005||Sep 15, 2005||Fuji Photo Film Co., Ltd.||Inkjet recording head and inkjet recording apparatus|
|US20060020469 *||Jul 8, 2005||Jan 26, 2006||Rast Rodger H||Apparatus and methods for static and semi-static displays|
|US20060267165||Aug 4, 2006||Nov 30, 2006||Sandisk Corporation||Method for efficiently producing removable peripheral cards|
|EP0581284A2||Jul 29, 1993||Feb 2, 1994||Mitsubishi Denki Kabushiki Kaisha||Non-contact IC card and manufacturing and testing methods of the same|
|EP1624001A1||May 7, 2004||Feb 8, 2006||Taiyo Ink Manufacturing Co. Ltd||Photocuring/thermosetting inkjet composition and printed wiring board using same|
|WO2002069251A1||Jan 25, 2002||Sep 6, 2002||Hitachi Ltd||Memory card and its manufacturing method|
|1||"4000 DOD Ink Jet Printer", Markem Corporation, Keene, NH., 2006, pp. 1-2.|
|2||"4601", Markem Corporation, Keene, NH., 2006, pp. 1-2.|
|3||"UV Cure Jetting Ink", Markem Corporation, Keene, NH., 2006, pp. 1-2.|
|5||Dean et al., "New Fine-Beam, Abrasive Water Jet Technology Enables Photonic and Small Device Singulation," Chip Scale Review, Aug./Sep. 2002, pp. 43, 45, 47.|
|6||High Capacity and Small Size, Meeting the Storage Needs to Today's Portable Devices, 2003 SanDisk Corporation.|
|7||International Search Report and Written Opinion for PCT/US2007/081924, mailed on Apr. 18, 2008.|
|8||Notice of Allowance and Fee(s) Due, dated Sep. 10, 2010 in U.S. Appl. No. 11/551,423, filed Oct. 20, 2006.|
|9||Office Action dated Dec. 13, 2010 in Korean Patent Application No. 2009-7010131.|
|10||Office Action dated Dec. 24, 2009 in U.S. Appl. No. 11/551,423.|
|11||Office Action dated Sep. 28, 2010 in Taiwanese Patent Application No. 096139339.|
|12||Office Action for U.S. Appl. No. 11/551,423, mailed Jun. 5, 2009.|
|13||Response to Office Action filed Apr. 26, 2010 in U.S. Appl. No. 11/551,423.|
|14||The MultiMedia Card System Summary, Version 3.2, MMCA Technical Committee, Jan. 2002.|
|15||U.S. Appl. No. 11/551,423, entitled "Portable Memory Device", filed Oct. 20, 2006.|
|Citing Patent||Filing date||Publication date||Applicant||Title|
|US8773865 *||Aug 22, 2012||Jul 8, 2014||Samsung Sdi Co., Ltd.||Electronic circuit module and method of making the same|
|US20120313656 *||Aug 22, 2012||Dec 13, 2012||Samsung Sdi Co., Ltd.||Electronic circuit module and method of making the same|
|Cooperative Classification||H01L2224/48091, H05K1/0268, H05K3/284, H05K3/0052, H05K2203/013, H05K3/28, H05K2201/09909|
|Mar 23, 2007||AS||Assignment|
Owner name: SANDISK CORPORATION, CALIFORNIA
Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNORS:MIDDLEKAUFF, WARREN;MILLER, ROBERT;REEL/FRAME:019058/0073
Effective date: 20070301
|Apr 15, 2008||AS||Assignment|
Owner name: SANDISK CORPORATION, CALIFORNIA
Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNOR:CENTOFANTE, CHARLIE;REEL/FRAME:020804/0399
Effective date: 20080408
|May 4, 2011||AS||Assignment|
Owner name: SANDISK TECHNOLOGIES INC., TEXAS
Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNOR:SANDISK CORPORATION;REEL/FRAME:026227/0062
Effective date: 20110404
|Sep 25, 2014||FPAY||Fee payment|
Year of fee payment: 4