WO1992008607A1 - Constructions having improved penetration resistance - Google Patents
Constructions having improved penetration resistance Download PDFInfo
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- WO1992008607A1 WO1992008607A1 PCT/US1991/008631 US9108631W WO9208607A1 WO 1992008607 A1 WO1992008607 A1 WO 1992008607A1 US 9108631 W US9108631 W US 9108631W WO 9208607 A1 WO9208607 A1 WO 9208607A1
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- WIPO (PCT)
- Prior art keywords
- improved article
- fibers
- denier
- fiber
- poly
- Prior art date
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
- B32B5/06—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer characterised by a fibrous or filamentary layer mechanically connected, e.g. by needling to another layer, e.g. of fibres, of paper
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/04—Interconnection of layers
- B32B7/08—Interconnection of layers by mechanical means
- B32B7/09—Interconnection of layers by mechanical means by stitching, needling or sewing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
- B32B5/24—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
- B32B5/26—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F41—WEAPONS
- F41H—ARMOUR; ARMOURED TURRETS; ARMOURED OR ARMED VEHICLES; MEANS OF ATTACK OR DEFENCE, e.g. CAMOUFLAGE, IN GENERAL
- F41H5/00—Armour; Armour plates
- F41H5/02—Plate construction
- F41H5/04—Plate construction composed of more than one layer
- F41H5/0471—Layered armour containing fibre- or fabric-reinforced layers
- F41H5/0485—Layered armour containing fibre- or fabric-reinforced layers all the layers being only fibre- or fabric-reinforced layers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
- B32B2262/02—Synthetic macromolecular fibres
- B32B2262/0253—Polyolefin fibres
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
- B32B2262/02—Synthetic macromolecular fibres
- B32B2262/0261—Polyamide fibres
- B32B2262/0269—Aromatic polyamide fibres
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
- B32B2262/14—Mixture of at least two fibres made of different materials
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/50—Properties of the layers or laminate having particular mechanical properties
- B32B2307/54—Yield strength; Tensile strength
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2309/00—Parameters for the laminating or treatment process; Apparatus details
- B32B2309/06—Angles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2571/00—Protective equipment
- B32B2571/02—Protective equipment defensive, e.g. armour plates, anti-ballistic clothing
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10S428/00—Stock material or miscellaneous articles
- Y10S428/911—Penetration resistant layer
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
- Y10T428/24033—Structurally defined web or sheet [e.g., overall dimension, etc.] including stitching and discrete fastener[s], coating or bond
Definitions
- This invention relates to articles having improved penetration resistance. More particularly, this invention relates to such articles which are fiber based and which are especially suitable for fabrication into penetration resistant articles such as body armor/ as for example, bulletproof vests.
- Fibers conventionally used include aramid fibers such as poly (phenylenediamine
- the fibers are used in a woven or knitted fabric.
- the fibers are eucapsulated or embedded in a matrix material.
- U.S. Patent Nos. 3,971,072 and 3,988,780 relate to light weight armor and method of fabrication of same. Reinforced body armor and the like is
- the layers of material are sewn together along paths spaced within a selected predetermined range, so as to restrict movement of the fabric layers in lateral and longitudinal directions and to compact the layers in an elastic mass thereby to provide improved resistance to penetration of the material by a ballistic missile and to reduce back target
- contoured, all-fabric, lightweight, body armor garment for the protection of the torso of a woman against small arms missiles and spall which comprises a contoured front protective armor panel composed of a plurality of superposed layers of ballistically protective plies of fabric made of aramid polymer yarns, the front protective armor panel being
- contoured by providing overlapping seams joining two side sections to a central section of the panel so as to cause the front protective armor panel to be contoured to the curvature of the bust of a female wearer of the body armor garment to impart good ballistic protection and comfort to the wearer.
- undershirt type garment made of soft, absorbent, cotton-like material, stitched thereto and covering the chest and abdomen areas and the back area of the wearer's torso.
- a pad formed of a number of sheets of closely woven, heavy gage nylon thread. The sheets are stitched together and to the shirt generally along their outer edges so that the major portions of the sheets are generally free of positive securement to each other and thus may flex and move to some extent relative to each other.
- the garment in the padded areas, is substantially bullet-proof and yet is lightweight, flexible, non-bulky and perspiration absorbent.
- improved ballistic material comprising a multiplicity of plies of ballistic cloth woven with an aramid, e.g., Kevlar®, thread, one or more of which plies are treated with resorcinol formaldehyde latex to coat the aramid threads and fill the interstices between the threads of a treated ply.
- aramid e.g., Kevlar®
- U.S. Patent No. 4,510,200 relates to material useful in bulletproof clothing formed from a number of laminates arranged one on top of another.
- the laminates are preferably formed of a substrate coated with a crushed thermosettable foam that, in turn, covered with a surface film, which may be an acrylic polymer.
- the films should form the outermost layers of the composite material which together with the foam layer, prevent degradation of the substrate, which is typically formed of fabric woven from Kevlar.
- U.S. Patent No. 4,584,228 describes a bullet-proof garment including several layers of textile fabric or foil superimposed on a shock absorber, in which the shock absorber is a three dimensional fabric with waffle-like surface.
- 4,501,856 describe ballistic resistant articles which comprise a fibrous network such as a fabric or 0°/90° uniaxial pregreg in a matrix.
- This invention relates to a penetration
- resistant article comprising a plurality of flexible fibrous layers, said fibrous layers comprised of a network of fibers, at least two of said layers
- a securing means extending along at least two adjacent spaced paths wherein the
- distance between at least two of said parallel paths is less than 1/8 of an inch (0.3175 cm).
- a penetration resistant article comprising: (a) a plurality of flexible fibrous layers comprised of a network of fibers, at least two of said fibrous layers secured together by a securing means extending along at least two parallel spaced paths wherein the distance between said parallel paths is less than about 1/8 inch (0.03175 cm); and
- the "penetration resistance" of the article is the resistance to penetration by a designated threat, as for example, a bullet, an ice pick, a knife or the like.
- a designated threat as for example, a bullet, an ice pick, a knife or the like.
- resistance for designated threat can be expressed as the ratio of peak force (F) for designated threat (projectile, velocity, and other threat parameters known to those of skill in the art to affect peak force) divided by the areal density (ADT) of the target.
- F peak force
- ADT areal density
- Instron tester having an impact velocity of about 12ft. /sec (3.66m/sec) and where the target strike face area has a diameter of 3 in. (7.6 cm) (See the Examples); and as used herein, the "areal density" or "ADT" is the ratio of total target weight to the target strike face area.
- the articles of this invention are relatively flexible, and exhibit relatively improved penetration resistance as compared to other articles of the same construction and composition but having differing securing means.
- Other advantages include a reduced thickness, elimination of wrinkling, better control of component flexibility and better control of panel thickness by precursors composition and tension of the securing means.
- Still other advantages include reduction in fiber degradation from the weaving process.
- FIG. 1 is a front view of body armor, in the form of a vest, fabricated from reinforced ballistic material in accordance with this invention.
- FIG. 2 is an enlarged fragmentary sectional view taken on line 2-2 of FIG. 1 showing a plurality of ballistic resistant fibrous layers with securing means securing the fibrous layers together;
- FIG. 3 is a front perspective view of a body armor of this invention having certain selected components cut away for purposes of illustration.
- FIG. 4 is an enlarged fragmentary sectional view of the body armor of this invention of FIG. 3 taken on line 4-4 which includes a plurality of rigid ballistic resistant elements on outer surfaces of a plurality of fibrous layers.
- FIG. 5 is an enlarged fragmental sectional view of the body armor of this invention FIG. 3 taken on line 4-4 which includes a plurality of rigid
- FIG. 6 is a fragmentary frontal view of the body armor of this invention of FIG. 3 in which certain selected layers have been cut away to depict equilateral triangular shaped rigid panels laminated and sewn on both sides of a stitched fabric.
- FIG. 7 is a fragmentary frontal view of the body armor of this invention of FIG. 3 in which certain selected layers have been cut away to depict of right angle triangular shaped rigid panels
- FIG. 8 is a fragmentary frontal view of another embodiment of this invention similar to that of FIG. 3 in which certain selected layers have been cut away to depict shaped rigid panels laminated to one side of the fabric in which the panels are in the shape of equilateral triangles and hexagons.
- FIG. 9 is a fragmentary frontal view of another embodiment of this invention similar to that of FIG. 3 having shaped rigid panels laminated to one side of the fabric in which the panels are in the shape of equilateral triangles and hexagons.
- FIG. 10 is a frontal view of a truncated
- the numeral 10 indicates a ballistic resistant article 10, which in this preferred embodiment of the invention is a penetration resistant body armor which comprises a plurality of fibrous layers 12.
- article 10 is comprised of ten layers 12a to 12j.
- the number of layers 12 included in article 10 may vary widely, provided that at least two layers are present. In general, the number of layers in any embodiment will vary depending on the degree
- the number of fibrous layers 12 is preferably from 2 to about 70, more preferably from about 5 to about 60 and most preferably from about 20 to about 50.
- ten fibrous layers 12 a to 12j are each secured together by a horizontal securing means 14 and vertical securing means 16, which in the illustrative embodiments of the
- the number of layers 12 secured together may be as few as two, or any number of layers 12 in article 10 in any combination. In the preferred embodiments of the invention where the number of layers 12 is more than about 20, all the layers are not secured together. In these preferred embodiments of the invention where the number of layers 12 is more than about 20, all the layers are not secured together. In these preferred embodiments of the invention where the number of layers 12 is more than about 20, all the layers are not secured together. In these preferred embodiments of the invention where the number of layers 12 is more than about 20, all the layers are not secured together. In these examples of the number of layers 12 secured together.
- preferably from 2 to about 12 layers, more preferably from about 2 to about 10 layers and most preferably from about 2 to about 8 are secured together forming a plurality of packets (not depicted). These packets may in turn be secured together by a securing means.
- An important feature of one aspect of the invention is the distance between adjacent paths of the horizontal securing means 14, and vertical securing means 16 holding fibrous layers 12 a to 12j together.
- the distance between adjacent securing means 14 and 16 must be less than about 1/8 in. (0.3175 cm) to provide the beneficial effects of this invention. If the distance is equal to or greater than 1/8 in. (0.3175 cm) the construction allows fibers to the pushed out of the path of the penetration threat without being strained to their breaking elongation point, resulting in a decrease in the degree of penetration resistance.
- the lower limit to the spacing between adjacent securing means 14 to 16 is not critical and
- the distance is usually not less than about 1/64 in. (0.40mm).
- the spacing between securing means 14 and 16 is from about 1/32 in. (0.79mm) to about 1/10 in. (2.5mm). More
- preferred preferred spacings are from about 1/16 in. (1.6 mm) to about 1/10 in. (2.5mm) and most preferred spacings are from about 1/16 in. (2.5mm) to about 1/12 in. (2.1mm).
- the distance between the elements of securing means interconnecting the various fibrous layers may vary widely.
- the securing means 14 and 16 may be a continuous interconnection of various layers 12 where the path forming means 14 and 16 does not include any region where the various layers 12 are not
- Securing means 14 and 16 may also be discontinuous, in which event the paths forming securing means 14 and 16 are comprised of parts where the various layers 12 are interconnected and other regions where there are no such interconnections.
- the distance between various elements of securing means 14 and 16 is the stitch length which can vary widely.
- the distance between individual securing elements is equal to or less than about 6.4mm.
- the lower limit may vary widely. More preferred distances are equal to or less than about 4mm, and most preferred distances are from about 1mm to about 4mm with the distances of choice being from about 2.5mm to about 3.5mm.
- article 10 has been depicted with two sets of adjacent and substantially parallel securing means 14 and substantially parallel securing means 16 which are orthogonal with respect to each other
- a single set of paths can be employed.
- the paths need not be parallel and may intersect other than at right angles. The only requirement is that at least two of the paths are adjacent, and that the distance between these adjacent paths is less than about 1/8 in.
- Layers 12 can be secured and interconnected together by any suitable securing means 14 and 16, so long as at least two of the securing means 14 and 16 interconnecting various layers 12 are within the critical spacing distances discussed adjacent.
- securing means are stapling, riveting, welding, heat bonding, adhesives, sewing and other means known to those of skill in the art.
- stitches are utilized to form securing means 14 and 16.
- Stitching and sewing methods such as lock stitching, chain stitching, zig-zag stitching and the like constitute the
- the thread used in these preferred embodiments can vary widely, but preferably a relatively high tensile modulus (equal to or greater than about 200
- the tensile modulus is from about 400 to. about 3000 grams/denier and the tenacity is from about 20 to about 50 grams/denier, more preferably the tensile modulus is from about 1000 to about 3000 grams/denier and the tenacity is from about 25 to about 50 grams/denier and most preferably the tensile modulus is from about 1500 to about 3000 grams/denier and the tenacity is from about 30 to about 50 grams/denier.
- Useful threads and fibers may vary widely and will be described in more detail herein below in the discussion of fiber for use in the fabrication of fibrous layers 12.
- the thread or fiber used in stitching means is preferably an aramid fiber or thread, (as for example Kevlar® 29, 49, 129, and 149 poly(p-phenylene terephthalamide) fiber or thread), an extended chain polyethylene thread or fiber (as for example Spectra® 900 and Spectra® 1000 polyethylene fibers), or a mixture thereof.
- the weight percent of the thread having a longitudinal axis perpendicular to the plane of layers 12 is preferably at least about 2% by wgt., more preferably from about 2 to about 30% by wgt., and most preferably from about 4 to about 15% by wgt. All weight percents are based on the total weight of the article.
- Fibrous layer 12 comprises a network of
- fiber is defined as an elongated body, the length dimension of which is much greater than the dimensions of width and thickness. Accordingly, the term fiber as used herein includes a monofilament elongated body, a multifilament elongated body, ribbon, strip and the like having regular or irregular cross sections. The term fibers includes a plurality of any one or combination of the above.
- the cross-section of fibers for use in this invention may vary widely.
- Useful fibers may have a circular cross-section, oblong cross-section or irregular or regular multi-lobal cross-section having one or more regular or irregular lobes projecting from the linear or longitudinal axis of the fibers.
- the fibers are of substantially circular or oblong cross-section and in the most preferred embodiments are of circular or substantially circular cross-section.
- Fibrous layer 12 may be formed from fibers alone, or from fibers coated with a suitable polymer, as for example, polyolefins, vinyl esters,
- Fibrous layer 14 may also comprise a network of a fibers dispersed in a polymeric matrix as for example a matrix of one or more of the above referenced polymers to form a flexible composite as described in more detail in U.S. Patent Nos. 4,623,574; 4,748,064; 4,916,000;
- fibrous layer 14 is such that article 10 has the required degree of flexibility.
- the fibers in fibrous layer 12 may be arranged in networks having various configurations. For example, a plurality of filaments can be grouped together to form twisted or untwisted yarn bundles in various alignments.
- the filaments or yarn may be formed as a felt, knitted or woven (plain, basket, satin and crow feet weaves, etc.) into a network, fabricated into non-woven fabric, arranged in
- fibrous layer 12 also influences the resistance to displacement of the fibers in fibrous layer 12.
- non-woven layer weave type and density, and fiber density are non-woven layer weave type and density, and fiber density.
- the type of fiber used in the fabrication of fibrous layer 12 may vary widely and can be any inorganic or organic fibers capable of use in a fibrous layer.
- Preferred fibers for use in the practice of this invention are those having a tenacity equal to or greater than about 10
- the tensile properties are determined by an Instron Tensile Tester by pulling a 10 in (25.4cm) length of the fiber, clamped in barrel clamps, at a rate of 10 in/min (25.4cm/min).
- the tenacity of the fiber is equal to or greater than about 25 g/d
- the tensile modulus is equal to or greater than about 1000 g/d
- the energy-to-break is equal to or greater than about 35 joules/grams.
- fibers of choice have a tenacity equal to or greater than about 30 g/d, the tensile modulus is equal to or greater than about 1300 g/d and the energy-to-break is equal to or greater than about 40 joules/grams.
- the denier of the fiber may vary widely. In general, fiber denier is equal to or less than about 4000. In the preferred embodiments of the invention, fiber denier is from about 10 to about 4000, the more preferred embodiments of the invention fiber denier is from about 10 to about 1000 and in the most preferred embodiments of the invention, fiber denier is from about 10 to about 400.
- Useful inorganic fibers include S-glass fibers, E-glass fibers, carbon fibers, boron fibers, alumina fibers, zirconia silica fibers, alumina-silicate fibers and the like.
- useful organic fibers are those composed of polyesters, polyolefins, polyetheramides, fluoropolymers, polyethers, celluloses, phenolics, polyesteramides, polyurethanes, epoxies,
- aminoplastics polysulfones, polyetherketones, polyetherether-ketones, polyesterimides,
- polyphenylene sulfides polyether acryl ketones
- poly(amideimides) poly(amideimides)
- polyimides polyimides
- aramids aromatic polyamides
- sebacamide poly 2,2,2-trimethyl-hexamethylene terephthalamide (Kevlar); aliphatic and
- eyeloaliphatic polyamides such as the copolyamide of 30% hexamethylene diammonium isophthalate and 70% hexamethylene diammonium adipate, the copolyamide of up to 30% bis-(-amidocyclohexyl)methylene.
- terephthalic acid and caprolactam polyhexamethylene adipamide (nylon 66), poly(butyrolactam) (nylon 4), poly (9-aminonoanoic acid) (nylon 9),
- poly(enantholactam) (nylon 7), poly(capryllactam) (nylon 8), polycaprolactam (nylon 6), poly
- 1,10-decanedicarboxamide] (Qiana) (trans), or combination thereof; and aliphatic, cycloaliphatic and aromatic polyesters such as poly
- useful organic filaments are those of liquid crystalline polymers such as lyotropic liquid crystalline polymers which include polypeptides such as poly( ⁇ -benzyl L-glutamate and the like; aromatic polyamides such as
- polystyrene resin poly(3,3'-dimethyl-4,4-biphenylene terephthal amide), poly(3,3'-dimethoxy-4,4'-biphenylene terephthal amide), poly(3,3'-dimethoxy-4,4-biphenylene - bibenzo amide) and the like; polyoxamides such as those derived from 2,2' dimethyl-4,4'diamino biphenyl and chloro-l,4-phenylene diamine; polyhydrazides such as poly chloroterephthalic hydrozide, 2,5-pyridine dicarboxylic acid hydrazide) poly(terephthalic
- polyesters such as those of the compositions include
- isocyanates as for example poly(n-butyl isocyanate), poly(n-hexyl isocyanate) and the like; lyotropic crystalline polymers with heterocyclic units such as poly(1,4-phenylene-2,6-benzobisoxazole)(PBO),
- polyorganophosphazines such as polyphosphazine, polybisphenoxyphosphazine, poly]bis(2,2,2'
- trifluoroethyelene) phosphazine and the like metal polymers such as those derived by condensation of trans-bis (tri-n-butylphosphine) platinum dichloride with a bisacetylene or trans-bis (tri-n-butylphosphine)bis(1,4-butadinynyl) platinum and similar combinations in the presence of cuprous iodine and an amide; cellulose and cellulose
- esters of cellulose as for example triacetate cellulose, acetate cellulose, acetate-butyrate cellulose, nitrate cellulose, and sulfate cellulose, ethers of cellulose as for example
- ethyl ether cellulose hydroxymethyl ether cellulose, hydroxypropyl ether cellulose. carboxymethyl ether cellulose, ethyl hydroxyethyl ether cellulose, cyanoethylethyl ether cellulose, ether-esters of cellulose as for example acetoxyethyl ether cellulose and benzoyloxypropyl ether cellulose, and urethane cellulose as for example phenyl urethane cellulose; thermotropic liquid crystalline polymers such as delluloses: and their derivatives as for example hydroxypropyl cellulose, ethyl cellulose propionoxypropyl cellulose, thermotropic liquid crystalline polymers such as celluloses and their derivatives as for example hydroxypropyl cellulose, ethyl cellulose propionoxypropyl cellulose;
- thermotropic copolyesters as for example copolymers of 6-hydroxy-2-naphthoic acid and p-hydroxy benzoic acid, copolymers of 6-hydroxy-2-naphthoic acid, terephthalic acid and p-amino phenol, copolymers and 6-hydroxy-2-naphthoic acid, terephthalic acid and hydroquinone, copolymers of 6-hydroxy-2-naphtoic acid, p-hydroxy benzoic acid, hydroquinone and terephthalic acid, copolymers of 2,6-naphthalene dicarboxylic acid, terephthalic acid, isophthalic acid and hydroquinone, copolymers of 2,6-napthalene dicarboxylic acid and terephthalic acid, copolymers of p-hydroxybenzoic acid, terephthalic acid and
- thermotropic polyamides thermotropic polyamides
- useful organic filaments for use in the fabrication of fibrous layer 14 are those composed of extended chain polymers formed by polymerization of ⁇ , ⁇ - unsaturated monomers of the formula:
- R 1 and R 2 are the same or different and are hydrogen, hydroxy, halogen, alkylcarbonyl, carboxy, alkoxycarbonyl, heterocycle or alkyl or aryl either unsubstituted or substituted with one or more
- substituents selected from the group consisting of alkoxy, cyano, hydroxy, alkyl and aryl are polymers including polystyrene, polyethylene,
- polypropylene poly(1-octadecene), polyisobutylene, poly(1-pentene), poly(2-methylstyrene),
- composite articles include a fiber network, which may include a high molecular weight polyethylene fiber, a high molecular weight
- polypropylene fiber an aramide fiber, a high molecular weight polyvinyl alcohol fiber, a liquid crystalline polymers such as liquid crystalline copolyester and mixtures thereof.
- USP 4,457,985 generally discusses such high molecular weight polyethylene and polypropylene fiber, and the
- suitable fiber are those of molecular weight of at least
- 150,000 preferably at least one million and more preferably between two million and five million.
- Such extended chain polyethylene (ECPE) filaments may be grown in solution as described in U.S.Patent No. 4,137,394 to Meihuzen et al., or U.S.Patent No.
- polyethylene shall mean a predominantly linear polyethylene material that may contain minor amounts of chain branching or comonomers not exceeding 5 modifying units per 100 main chain carbon atoms, and that may also contain admixed therewith not more than about 50 wt% of one or more polymeric additives such as alkene-1-polymers, in particular low density polyethylene, polypropylene or
- polybutylene copolymers containing mono-olefins as primary monomers, oxidized polyolefins, graft
- polyolefin copolymers and polyoxymethylenes or low molecular weight additives such as anti-oxidants, lubricants, ultra-violet screening agents, colorants and the like which are commonly incorporated by reference.
- low molecular weight additives such as anti-oxidants, lubricants, ultra-violet screening agents, colorants and the like which are commonly incorporated by reference.
- the tenacity of the fibers should be at least 15 grams/denier, preferably at least 20 grams/denier, more preferably at least 25
- the tensile modulus of the fibers is at least 300 grams/denier, preferably at least 500 grams/denier and more preferably at least 1,000 grams/denier and most preferably at least 1,200 grams/denier. These highest values for tensile modulus and tenacity are generally obtainable only by employing solution grown or gel filament processes.
- polypropylene fibers of molecular weight at least 200,000, preferably at least one million and more preferably at least two million may be used.
- Such high molecular weight polypropylene may be formed into reasonably well oriented fibers by the techniques prescribed in the various references referred to above, and especially by the technique of U.S. Patent No. 4,551,296.
- polypropylene is a much less crystalline material than polyethylene and contains pendant methyl groups
- tenacity values achievable with polypropylene are generally substantially lower than the corresponding value for polyethylene. Accordingly, a suitable tenacity is at least 8 grams/denier, with a preferred tenacity being at least 11 grams/denier.
- the tensile modulus for polypropylene is at least 160
- PV-OH polyvinyl alcohol
- PV-OH fiber should have a modulus of at least about 300 g/d, a tenacity of at least 7 g/d (preferably at least about 10 g/d, more preferably at about 14 g/d, and most preferably at least about 17 g/d), and an energy-to-break of at least about 8 joules/gram.
- PV-OH fibers having a weight average molecular weight of at least about 200,000, a tenacity of at least about 10 g/d, a modulus of at least about 300 g/d, and an
- PV-OH fiber having such properties can be produced, for example, by the process disclosed in U.S. Patent No. 4,599,267.
- aramid fibers suitable aramid fibers formed principally from aromatic polyamide are described in U.S. Patent No. 3,671,542, which is hereby incorporated by reference.
- Preferred aramid fiber will have a tenacity of at least about 20 g/d, a tensile modulus of at least about 400 g/d and an energy-to-break at least about 8 joules/gram, and particularly preferred aramid fibers will have a tenacity of at least about 20 g/d, a modulus of at least about 480 g/d and an energy-to-break of at least about 20 joules/gram.
- Most preferred aramid fibers will have a tenacity of at least about 20 g/denier, a modulus of at least about 900 g/denier and an energy-to-break of at least about 30
- terephthalamide fibers produced commercially by Dupont Corporation under the trade name of Kevlar® 29, 49, 129 and 149 having moderately high moduli and tenacity values are particularly useful in forming ballistic resistant composites.
- poly(metaphenylene isophthalamide) fibers produced commercially by
- suitable fibers are disclosed, for example, in U.S. Patents Nos. 3,975,487; 4,118,372; and 4,161,470, hereby incorporated by reference.
- FIGs 3, 4, 5 and 6 depict fragmentary frontal and cross-sectional views of an article 18 which differs from article 10 of FIGs. 1 and 2 by the addition of a plurality of substantially planar or planar bodies 20 of various geometrical shapes which are affixed to a surface of two or more layers 12 or to both surfaces of a plurality of layers 12 of article 18.
- a ballistic missile impacts a planar body 20
- the missile can be broken and/or enlarged and flattened to increase its impact area and
- article 18 comprises three distinct layers 22, 24 and 26, each consisting of a plurality of fibrous layers 12, stitched together by horizontal stitches 14 and vertical stitches 16 (not depicted).
- Layer 22 is the outer layer which is exposed to the environment
- layer 26 is the inner layer closest to the body of the wearer.
- the two covering layers 22 and 26 sandwich a ballistic layer 24, which, in the body armor of the figures comprises a plurality of stitched layers 12 having a plurality of planar bodies 20 partially covering both outer surfaces of said plurality of layers 12 forming a pattern of covered areas 28 and uncovered areas 30 on the outer surfaces.
- the plurality of planar bodies 20 are positioned on the two surfaces such that the covered areas 28 on one surface are aligned with the
- each planar body 20 is uniformly larger than its corresponding uncovered area 30 such that planar bodies 20 adjacent to an uncovered area 30 partially overlap with the corresponding planar body 20 (of the area 30) on the other outer surface of the plurality of layers 12 by some portion 32.
- the degree of overlap may vary widely, but in general is such that preferably more than about 90 area %, more preferably more than about 95 area% and most preferably more than about 99 area % of the uncovered areas 30 on an outer surface of the plurality of layers 12 are covered by its corresponding planar body 20 on the other outer surface of the plurality of layers 12.
- FIG 4 depicts a variant of the embodiment of FIG 3 which differs by placing planar bodies 20 on a surface of layer 26 and on a surface of layer 24.
- planar bodies 20 can vary widely.
- planar bodies 20 may be on an outside surface of a fibrous layer 12 or may be encapsulated inside of the plurality of fibrous layers 12 on interior surfaces.
- planar bodies 20 are preferably space filling and will provide more than one continuous or semi-contionuous seam, preferably two or three and more preferably three continuous or semi-continuous seams in different directions which preferably intersect at an angle with each other (more preferably at an angle of about 60°) in order to allow flexing in multiple directions.
- planar bodies 20 to a fibrous layer 12 as continuous sheet may cause stiffening of the structure reducing its flexiblity. Although for certain applications this may be acceptable provided that article 10 has the required degree of
- affixing planar bodies 20 as discontinuous geometric shapes Preferred geometric shapes will be space filling and will preferably provide substantially continuous seams having three different seam
- planar bodies 20 in the shape of triangles (preferably right and equilateral triangles and more preferably equilateral triangles) which are arranged to be space filling as depicted in FIGs 5 and 6.
- a desirable modification to this construction is the inclusion of compatible geometric shapes such as hexagons, parallelograms, trapezoids and the like, which correspond to shapes obtainable by fusion of two or more triangles at appropriate edges.
- the most preferred compatible shapes are hexagons as depicted in FIGs 7 and 8. It should be appreciated that while in FIGs 7 and 8, the hexagonal and triangular shaped bodies are positioned on the same surface ⁇ f layer 12, such positioning is not critical and bodies 20 can be conveniently placed on more than one surface, as for example in FIGs 3 to 6. As shown in FIG. 9, in the most preferred
- planar bodies 20 are truncated or rounded at the edges and preferably includes eyes 34 for stitching planar bodies 20 to a surface of layer 12 by way of stitches 36.
- curvilinear planar bodies 20, such as circular or oval shaped bodies are positioned at the truncated edges to provide additional penetration resistance.
- a mixture of totally or partially truncated planar bodies 20 and partially truncated or untruncated planar bodies 20 can be used when the various bodies 20 are positioned such that the open spaces at the truncated ends can be covered by the un-truncated ends of the partially truncated or untruncated adjacent planar bodies 20.
- Flexibility can also be enhanced by having the point of attachment of bodies 20 away from the boundary of the body (See FIGs 5 and 6). This enhances
- perforations and the like can provide for enhanced ballistic protection while at the same time not affecting the flexibility of the ballistic article to a significant extent. It is desirable that slits, perforations and the like be aligned so that there are, two or three (preferably two or three more preferably three) directions along which planar bodies 20 can easily flex, in an analogous manner to that described previously for the individual
- planar bodies 20 can vary widely.
- planar bodies 20 may be on an outside surface of a fibrous layer 12 or may be encapsulated inside of the plurality of fibrous layer 12 on an interior surface.
- planar bodies 20 are preferably space filling and will provide more than one continuous seam direction preferably, three or more continuous seams in order to allow flexing in multiple directions.
- article 20 includes a plurality of fibrous layers 12 in which rigid
- article 10 preferably includes at least two layers 12 in which each layer 12 is partially covered with planar bodies 20, preferably forming an alternating pattern of covered areas 28 and uncovered areas 30. These layers are positioned in article 10 such that uncovered areas 30 of one layer 12 are aligned with covered areas 28 of another layer 12 (preferably an adjacent layer) providing for partial or complete coverage of the uncovered areas of one layer 12 by the covered areas of an another layer 12.
- another preferred layer 12 in which each layer 12 is partially covered with planar bodies 20, preferably forming an alternating pattern of covered areas 28 and uncovered areas 30.
- FIGs 3, 4, 5 and 6 includes a layer 12 in which each side of the layer is
- the surface of layer 12 is covered with planar bodies 20 such that the bodies are uniformly larger than the uncovered mated surface of the other layer 12 or the other surface of the same layer providing for complete overlap. This is preferably accomplished by truncation of the edges of the bodies 20 or otherwise modification of such edges to allow for closest placement of bodies 20 on the surface such that a covered area is larger than the complimentary uncovered area 30.
- planar bodies 20 may vary widely.
- planar bodies 20 may be of regular shapes such as hexagonal, triangular, square,
- planar bodies 20 are of regular shape and
- planar bodies 20 are triangular (preferably right and equilateral triangles, and more preferably equilateral triangles) shaped bodies or a
- hexagonal shaped bodies which provide for relative improved flexibility relative to ballistic article having planar bodies 20 of other shapes of equal area.
- Means for attaching planar bodies 20 to fibrous layer 12 may vary widely and may include any means normally used in the art to provide this function. Illustrative of useful attaching means are adhesive such as those discussed in R.C. Liable. Ballistic
- planar bodies 20 are stitched to a surface of layer 12 by way of stitches 36 and eyes 34.
- stitching may be supplemented by adhesive.
- Planar bodies 20 are comprised of a rigid
- planar bodies 20 may vary widely and may be metallic materials, semi-metallic materials, organic materials and/or an inorganic materials.
- Materials useful for fabrication of planar bodies include the ceramic materials.
- Illustrative of useful metal and non-metal ceramic those described in F.F. Liable, Ballistic Materials and Penetration Mechanics. Chapters 5-7 (1980) and include single oxides such as aluminum oxide (AI 2 O 3 ), barium oxide (BaO), beryllium oxide (BeO), calcium oxide (CaO), cerium oxide (Ce 2 O 3 and CeO 2 ), chromium oxide
- Er 2 O 3 europium oxide: (EuO, Eu 2 O 3 , and Eu 2 O 4 ), (Eu 16 O 21 ), gadolinium oxide (Gd 2 O 3 ), hafnium oxide (HfO 2 ), holmium oxide (Ho 2 O 3 ), lanthanum oxide
- Useful ceramic materials also include boron carbide, zirconium carbide, beryllium carbide, aluminum beride, aluminum carbide, boron carbide, silicon carbide, aluminum carbide, titanium nitride, boron nitride, titanium carbide titanium diboride, iron carbide, iron nitride, barium titanate, aluminum nitride, titanium niobate, boron carbide, silicon boride, barium titanate, silicon nitride, calcium titanate, tantalum carbide,
- alumina-titanium carbide alumina-zirconia
- zirconia-cordierite/ZrMAS the fiber reinforce ceramics and ceramic alloys; glassy ceramics; as well as other useful materials.
- Preferred ceramic the fiber reinforce ceramics and ceramic alloys; glassy ceramics; as well as other useful materials.
- materials are aluminum oxide, and metal and non-metal nitrides, borides and carbides.
- Planar bodies 20 may also be formed from one or more thermoplastic materials, one or more
- thermosetting materials or mixtures thereof include relatively high modulus (equal to or greater than about 6000 psi (41,300kPa)) polymeric materials such as polyamides as for example aramids, nylon-66, nylon-6 and the like; polyesters such as polyethylene terephthalate, polybutylene
- terephthalate and the like; acetalo; polysulfones; polyethersulfones; polyacrylates;
- acrylonitrile/butadiene/styrene copolymers poly (amideimide); polycarbonates; polyphenylenesulfides; polyurethanes; polyphenylene oxides; polyester carbonates; polyesterimides; polyimides;
- polyetheretherketone epoxy resins; phenolic resins; silicones; polyacrylates; polyacrylics; vinyl ester resins; modified phenolic resins; unsaturated
- polyester allylic resins; alkyd resins; melamine and urea resins; polymer alloys and blends of
- thermoplastics and/or thermosetting resins and interpenetrating polymer networks such as those of polycyanate ester of a polyol such as the
- dicyanoester of bisphenol-A and a thermoplastic such as polysulfone.
- Useful materials also include relatively low modulus polymeric materials (modulus less than about 6000 psi (41,300 kPa) as for example elastomeric materials.
- suitable elastomers have their structures, properties,
- any of the following materials may be employed: polybutadiene, polyisoprene, natural rubber, ethylene-propylene copolymers, ethylene-propylene-diene terpolymers, polysulfide polymers, polyurethane elastomers, chlorosulfonated polyethylene, polychloroprene, plasticized polyvinylchloride using dioctyl phthalate or other plasticers well known in the art, butadiene acrylonitrile elastomers, poly(isobutylene-co- isoprene), polyacrylates, polyesters, polyether, fluoroelastomers, silicone elastomers, thermoplastic elastomers,copolymers of ethylene and a conjugated monomer such as butadiene and isoprene or
- polymeric materials may be reinforced by high strength fibers described above for use in the fabrication of fibers layer 12, for example, organic filaments such as aramid fibers such as those, polyethylene fibers and mixtures thereof, and
- the fibers are dispersed in a continuous phase of a matrix material which preferably substantially coats each fiber contained in the fiber bundle.
- the manner in which the fibers are dispersed may vary widely.
- the fibers may have varying configurations of the fibrous network in fibrous layer 12.
- the fibers may be in the form of woven or non-woven fabrics.
- the fibers may be aligned in a
- fibers in each layer are aligned in a substantially parallel, unidirectional fashion such as in a prepreg, pultruded sheet and the like.
- the planar bodies 20 comprise a plurality of layers or laminates in which the coated fibers are arranged in a sheet-like array and aligned parallel to one another along a common fiber direction. Successive layers of such coated, uni-directional fibers are rotated with respect to the previous layer.
- An example of such laminate structures are composites with the second, third, fourth, fifth layers etc. rotated +45°, -45°, 90° and 0°, with respect to the first layer, but not necessarily in that order.
- Other examples include composites with 0o/90o layout of yarn or fibers.
- Illustrative of useful steels are carbon steels which include mild steels of grades AISI 1005 to AISI 1030, medium-carbon steels of the grades AISI 1030 to AISI 1055, high-carbon steels of the grades AISI 1060 to ISI 1095, free-machining steels, low-temperature carbon steels, rail steel, and superplastic steels; high-speed steels such as tungsten steels, and cobalt steels; hot-die steels; low-alloy steels; low expansion alloys; mold-steel; nitriding steels for example those composed of low-and medium-carbon steels in combination with chromium and aluminum, or nickel, chromium, and aluminum; silicon steel such as transformer steel and silicon-manganese steel; ultrahigh-strength steels such as medium-carbon low alloy steels,
- chromium-molybdenum steel chromium-nickel-molybdenum steel, iron-chromium-molybdenum-cobalt steel,
- austenitic stainless steels and chromium-manganese steel.
- Useful materials also include alloys such a manganese alloys, such as manganese aluminum alloy, manganese bronze alloy and the like; nickel alloys such as, nickel bronze, nickel-cast iron alloy, nickel-chromium alloys, nickel-chromium steel alloys, nickel copper alloys, nickel-chromium alloys,
- nickel-chromium steel alloys nickel copper alloys, nickel-molybdenum iron alloys, nickel-molybdenum steel alloys, nickel-silver alloys, nickel-steel alloys and the like; iron-chromium-molybdenum- cobalt-steel alloys; magnesium alloys; aluminum alloys such as those of aluminum alloy 1000 series of commercially pure aluminum, aluminum-magnesium- manganese alloys, aluminum-magnesium alloys,
- aluminum- copper alloys aluminum-silicon-magnesium alloys of 6000 series, aluminum-copper-chromium of 7000 series, aluminum casting alloys; aluminum brass alloys and aluminum bronze alloys and the like.
- Planar bodies 20 may also be formed from a rigid multilayered laminate formed from a plurality of fibrous layers. These layers may be consolidated into a body through use of conventional consolidation means such as adhesives, bolts, staples, screws, stitching and the like.
- the composites of this invention can be used for conventional purposes.
- such materials can be used for conventional purposes.
- such materials can be used for conventional purposes.
- such materials can be used for conventional purposes.
- such materials can be used for conventional purposes.
- such materials can be used for conventional purposes.
- such materials can be used for conventional purposes.
- such materials can be used for conventional purposes.
- such materials can be used for conventional purposes.
- penetration resistance articles and the like using conventional methods.
- penetration resistant articles include meat cutter aprons, protective gloves, boots, tents, fishing gear and the like.
- the articles are particularly useful in the fabrication of body armors or penetration resistant articles such as "bulletproof lining for example, or a raincoat because of the flexibility of the article and its enhanced ballistic resistance.
- the specific weight of the shells and plates can be expressed in terms of the areal density (ADT). This areal density (ADT). This areal density
- a series of 9 inch (22.9cm) square fabric targets were prepared by sewing multiple fabric layers together using a Singer industrial sewing machine Model # 111 W113. Squares were cut with yarn fill direction parallel to one set of sides and the warp direction parallel to the other set of sides. The multiple fabric layers were held in a jig and the target was indexed the desired distance before sewing each seam in order to create uniformly parallel lines having a relatively constant seam distance. Target descriptions are given in the following Table 1.
- PW-650 is SPECTRA® 1000 plain weave fabrics - 650 denier - 34 X 34 yarns/in (13.4 yarn/cm) manufactured and sold by Allied-Signal, Inc.
- PW-215" is SPECTRA® 1000 plain weave fabrics - 215 denier - 62 X 62 yarns/in (24.4 yarn/cm) manufactured and sold by Allied-Signal Inc.
- K-l IS KEVLAR® sewing thread - 410 denier, tenacity of 19.1g/denier and modulus of 378 g/denier.
- N-l is nylon sewing thread -535 denier, tenacity of 6.33g/denier and modolus of 32g/denier.
- AD is the fabric area density in kg/m 2 .
- the penetration resistance of certain of the fabric samples described in Table I was determined using a small diameter ( 2 . 67mm-0. 105 in.) probe.
- the probe was cylindrical with pointed impact end (included angle for point was 53 degrees).
- a servo-hydraulic Instron test apparatus designed for high velocity loading was used to provide an
- K-l is KEVLAR® sewing thread of 410 denier, tenacity of 19.2g/denier or modulus of 738g/denier.
- 2 -N-l is nylon -66 sewing thread of 535 denier, tenacity of 6.33g/denier or modulus of 32g/denier.
Abstract
Description
Claims
Priority Applications (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP4501320A JPH06502908A (en) | 1990-11-19 | 1991-11-19 | Structures with improved penetration resistance |
DE69130178T DE69130178T2 (en) | 1990-11-19 | 1991-11-19 | STRUCTURES WITH IMPROVED PENETRATION RESISTANCE |
EP92901120A EP0558636B1 (en) | 1990-11-19 | 1991-11-19 | Constructions having improved penetration resistance |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US07/615,673 US5185195A (en) | 1990-11-19 | 1990-11-19 | Constructions having improved penetration resistance |
US615,673 | 1990-11-19 |
Publications (1)
Publication Number | Publication Date |
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WO1992008607A1 true WO1992008607A1 (en) | 1992-05-29 |
Family
ID=24466379
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/US1991/008631 WO1992008607A1 (en) | 1990-11-19 | 1991-11-19 | Constructions having improved penetration resistance |
Country Status (6)
Country | Link |
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US (1) | US5185195A (en) |
EP (1) | EP0558636B1 (en) |
JP (1) | JPH06502908A (en) |
CA (1) | CA2095608A1 (en) |
DE (1) | DE69130178T2 (en) |
WO (1) | WO1992008607A1 (en) |
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EP0558626A4 (en) * | 1990-11-19 | 1993-10-20 | Allied-Signal Inc. | Fabric based articles having improved penetration resistance |
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Also Published As
Publication number | Publication date |
---|---|
CA2095608A1 (en) | 1992-05-20 |
DE69130178D1 (en) | 1998-10-15 |
EP0558636A1 (en) | 1993-09-08 |
US5185195A (en) | 1993-02-09 |
EP0558636A4 (en) | 1993-10-20 |
JPH06502908A (en) | 1994-03-31 |
EP0558636B1 (en) | 1998-09-09 |
DE69130178T2 (en) | 1999-03-18 |
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