WO1993018559A1 - Edge card interconnection system - Google Patents

Edge card interconnection system Download PDF

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Publication number
WO1993018559A1
WO1993018559A1 PCT/US1993/002013 US9302013W WO9318559A1 WO 1993018559 A1 WO1993018559 A1 WO 1993018559A1 US 9302013 W US9302013 W US 9302013W WO 9318559 A1 WO9318559 A1 WO 9318559A1
Authority
WO
WIPO (PCT)
Prior art keywords
module
connector
engagement
substrate
hold
Prior art date
Application number
PCT/US1993/002013
Other languages
French (fr)
Inventor
Michael J. Bellomo
Donald Santos
Wayne Johnson
Original Assignee
Augat Inc.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Augat Inc. filed Critical Augat Inc.
Publication of WO1993018559A1 publication Critical patent/WO1993018559A1/en

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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R12/00Structural associations of a plurality of mutually-insulated electrical connecting elements, specially adapted for printed circuits, e.g. printed circuit boards [PCB], flat or ribbon cables, or like generally planar structures, e.g. terminal strips, terminal blocks; Coupling devices specially adapted for printed circuits, flat or ribbon cables, or like generally planar structures; Terminals specially adapted for contact with, or insertion into, printed circuits, flat or ribbon cables, or like generally planar structures
    • H01R12/70Coupling devices
    • H01R12/7005Guiding, mounting, polarizing or locking means; Extractors
    • H01R12/7011Locking or fixing a connector to a PCB
    • H01R12/707Soldering or welding
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R12/00Structural associations of a plurality of mutually-insulated electrical connecting elements, specially adapted for printed circuits, e.g. printed circuit boards [PCB], flat or ribbon cables, or like generally planar structures, e.g. terminal strips, terminal blocks; Coupling devices specially adapted for printed circuits, flat or ribbon cables, or like generally planar structures; Terminals specially adapted for contact with, or insertion into, printed circuits, flat or ribbon cables, or like generally planar structures
    • H01R12/70Coupling devices
    • H01R12/7005Guiding, mounting, polarizing or locking means; Extractors
    • H01R12/7011Locking or fixing a connector to a PCB
    • H01R12/7017Snap means
    • H01R12/7023Snap means integral with the coupling device
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R12/00Structural associations of a plurality of mutually-insulated electrical connecting elements, specially adapted for printed circuits, e.g. printed circuit boards [PCB], flat or ribbon cables, or like generally planar structures, e.g. terminal strips, terminal blocks; Coupling devices specially adapted for printed circuits, flat or ribbon cables, or like generally planar structures; Terminals specially adapted for contact with, or insertion into, printed circuits, flat or ribbon cables, or like generally planar structures
    • H01R12/70Coupling devices
    • H01R12/7005Guiding, mounting, polarizing or locking means; Extractors
    • H01R12/7011Locking or fixing a connector to a PCB
    • H01R12/7017Snap means
    • H01R12/7029Snap means not integral with the coupling device

Definitions

  • interconnection system and in particular to an edge card interconnection system for interconnecting a module with an 10 electronic printed circuit board.
  • Edge card interconnection systems are known for interconnecting modules with electronic printed circuit boards.
  • modules such as single in-line memory modules
  • Implementations such as the EISABUS Connector, illustrated in Fig. 1, and a typical SIMM socket, illustrated in Fig. 2, effect a connection to a module or card edge which results in electrical contacts 10, 10' accommodating or
  • prior art connectors receive modules having contact pads which are accommodated by a contact gap 12 within the mating connector.
  • the contact gap 12 is typically of a
  • the contacts absorb the entire board thickness tolerance of the module and must be configured to accommodate varying thicknesses due to the
  • contacts are sufficiently dimensioned, e.g. are made longer, so as to permit sufficient deflection to accommodate thickness tolerances.
  • Such contacts which may be longer than is absolutely necessary, introduce undesirable propagation delay to an electrical signal as it is conducted through the connector. Further, frequent deflection of such unnecessarily long contacts results in degradation of the resiliency of the contact which causes the contact gap to undesirably expand and diminish contact integrity.
  • Known edge card interconnection systems such as the one illustrated in Figs. 3 and 3A, also typically have a latching mechanism which serves to maintain a module, such as a SIMM, in alignment within the connector.
  • Known latches 14 typically reside within a cavity or behind walls in the connector body and are constrained in configuration by the connector members or walls which contain the latch.
  • Such latches like the contacts known in the prior art, are subject to resiliency degradation over time as a result of frequent deflection.
  • Known latches especially when disposed within a recess, are difficult to manually access and manipulate for extracting a module from the connector. Further, known latches typically require that the module being engaged have a hole 16 or latch engagement feature for receiving a module engagement portion 18 of the latch.
  • latch engaging holes proximate to a module edge may create vulnerable areas of the module. Such vulnerable module areas, when left unprotected and exposed to the forces associated with manual manipulation of the latch for extraction, may be susceptible to breakage.
  • edge card interconnection systems typically incorporate hold-down mechanisms for attaching the connector, usually by epoxy or soldering, to a circuit board.
  • a known hold-down mechanism, as illustrated in Fig. 4 is an integral plastic member 20 which is epoxied to the circuit board 22 for holding the connector housing in place.
  • epoxied integral plastic members are difficult to remove from the printed circuit board without causing damage to the board and/or the protuberance.
  • solderable protrusion 24 such as illustrated in Fig. 4A, is integrated with the housing and is soldered to a through-hole in the printed circuit board to secure the connector thereto.
  • Solderable protuberances are typically non-compliant and rely heavily on a butt solder joint to maintain hold-down engagement with the printed circuit board.
  • the solderable member must be dimensioned to fit easily into through- holes of various tolerances, significant gaps between the protuberance and the through- hole may be present, causing difficulty in soldering and diminishing the integrity of the hold- down.
  • the present invention provides an edge card interconnection system having enhanced electrical interconnection between a module and a circuit board. Electrical contact length is minimized and deflection of the contacts is controlled as the system is configured to eliminate the need for the contacts to absorb module thickness tolerances.
  • a latching mechanism is easily manipulated and facilitates a means of extraction providing significant protection to modules being installed or extracted. The latching mechanism is configured to provide and audible click during latching.
  • a hold-down mechanism facilitates enhanced engagement of the connector with the printed circuit board.
  • the edge card interconnection system comprises an insulative connector portion including a back-up or backing spring that pushes an inserted module against a set of contacts. Deflection of the contacts is controlled by a wall of the connector portion that prohibits the module from deflecting the contacts beyond a preset amount.
  • the back-up spring absorbs tolerance(s) in board thickness.
  • the interconnection system comprises a module latch and protection mechanism including latch arms for engagement with an interface or insulative connector portion.
  • the latch arms have tabs or other members disposed thereon which are manually actuatable to release the latch arms from an associated connector body latch mating portion.
  • a connector hold-down mechanism is provided which snaps on to ends of the insulative connector portion or housing and is soldered into a plated through-hole, to fasten the edge card interconnection system to a printed circuit board.
  • the connector hold-down mechanism has guides or grooves which mate with rails on the insulative connector housing to guide the hold-down mechanism into place on the insulator.
  • a resilient tab Upon full engagement of the hold-down mechanism onto the insulative connector housing, a resilient tab having an engagement surface engages a tab receptacle to maintain the hold-down mechanism in place on the insulative connector housing.
  • the connector hold-down mechanism has compliant protuberances which engage plated through-holes in the printed circuit board to guarantee contact to the barrel of the plated through-hole and ensure proper solder attachment thereto.
  • the module latch and protection mechanism facilitates protected insertion and extraction of modules into and out of the connector, and issues a tactile and/or audible response when the device is mated in the connector housing.
  • the latch and protection mechanism and associated module can be keyed to preclude insertion of an improperly oriented module.
  • the compliant protuberance on the connector hold-down mechanism provides greater reliability in connecting the interconnection system to a printed circuit board, due to the large range of tolerances in printed circuit board through- holes that it will engage. The snap action engagement of the
  • Fig. 1 is a side section view of an edge card interconnection system according to the prior art
  • 15 Fig. 2 is a side section view of another edge card interconnection system according to the prior art
  • Fig. 3 is a perspective view of a latching mechanism according to the prior art
  • Fig. 3A is a perspective view of a latch according to 20 the prior art
  • Fig. 4 is a plan view of a hold-down mechanism according to the prior art
  • Fig. 4A is a perspective view of another hold-down mechanism according to the prior art
  • 25 Fig. 5 is a perspective view of an embodiment of an edge card interconnection system according to the invention.
  • Fig. 6 is a perspective view of a connector portion of the edge card interconnection system of Fig. 5;
  • Fig. 7 is a side section view of the connector portion 30 of Fig. 6;
  • Fig. 8 is a perspective view partially in phantom of the connector portion of Fig. 6;
  • Fig. 9 is a perspective view of a backing spring for the connector portion of Fig. 6;
  • Fig. 10 is an alternative embodiment of a module latching and protection mechanism according to the invention.
  • Fig. 10A is a second alternative embodiment of a module latching and protection mechanism
  • Fig. 10B is a third alternative embodiment of a module latching and protection mechanism
  • Fig. IOC is a fourth alternative embodiment of the module latching and protection mechanism
  • Fig. 11 is a perspective view of a connector hold-down mechanism on the edge card interconnection system of Fig. 1;
  • Fig. 11A is an end portion of a connector housing having a hold-down engagement area for receiving the connector hold- down mechanism as illustrated in Fig. 11;
  • Fig. 11B is a perspective view of a connector hold-down clip for implementing in the connector hold-down mechanism of Fig. 11.
  • an edge card interconnection system 30 comprises a connector portion 32 which is electrically engagable with a main module or motherboard in various ways known in the art, such as by surface mount technology mounting, through-hole engagement, or the like.
  • the connector portion 32 includes internal contacts (not shown in Fig. 5) , discussed hereinafter for receiving and facilitating edge card interconnection with contact pads 34 disposed along an edge of a module 36 to be electrically interconnected with a main circuit board (not shown) .
  • the module 36 includes a plurality of electronic circuits such as memory modules 38.
  • the module 36 is attached to a module latching and protectionmechanism 40 via mechanical fastening means such as screws, rivets, nuts and bolts or the like (not shown) .
  • the module latching and protection mechanism 40 facilitates protected manual grasping of the module for insertion and extraction from the connector portion 32.
  • Various implementations of the module latching and protection mechanism, as discussed hereinafter, can be configured for engaging the module 36 and permitting manual manipulation thereof.
  • the connector portion 32 includes an insulative contact housing 42 having a plurality of conductive contacts 44 disposed therein.
  • the conductive contacts 44 can be disposed to accommodate multi-row staggered contact pads (as illustrated in Fig. 5) , or in-line contacts as known in the art.
  • the insulative contact housing 42 has end portions defining a module slot 46 for receiving a module 36 and for facilitating alignment of the module 38 with the plurality of contacts 44.
  • the insulative contact housing 42 is configured having a window 48 in which a backing spring 50 is disposed.
  • the insulative contact housing 42 may be keyed 57 to ensure proper orientation of a module being inserted therein.
  • End portions 52, 54 of the insulative contact housing 42 include engagement means 51 for receiving and facilitating retention of the module latching and protection mechanism 40 and engagement means 53 for receiving and facilitating retention of a connector hold-down mechanism 55, as discussed in greater detail hereinafter.
  • the insulative contact housing 42 has contact slots 56, each for receiving a respective conductive contact 44.
  • a contact barb cavity 58 is associated with each contact slot 56 and receives a contact barb portion 60 of the conductive contact 44 which is press-fit into its contact barb cavity 58 when the respective conductive contact 44 is press-fit into the contact slot 56 through a void 62 in a bottom side of the insulative contact housing 42.
  • a surface mount version is implemented and each contact has a respective surface mounting lead 64 associated therewith.
  • the insulative contact housing 42 defines the module slot 46 which receives the module 36, as discussed hereinbefore. Adjacent the module slot and disposed coaxially therewith, the window 48 accommodates the backing spring 50 which acts to push an installed module against the contacts 44.
  • the backing spring 50 (best illustrated in Fig. 9) is fabricated from spring metal which is stamped to have a plurality of triangular cut-outs 66 that enhance the springiness of the stamped spring steel. Stamping also effects a pair of spring arms 68, 70 at extreme ends of the backing spring 50.
  • the spring arms 68, 70 are bent upwardly and provide resilient members for engaging the backing spring within the insulative contact housing 42.
  • Each spring arm 68, 70 has an associated arm tab 72, 74 which further facilitates engagement of the backing spring 50 within the insulative contact housing 42.
  • the backing spring 50 is coated or otherwise protected with an anticorrosion agent.
  • the backing spring 50 is attached to the insulative contact housing 42 by the spring arms 68, 70.
  • the spring is inserted into the insulative contact housing 42 through window 48 by disposing the spring arms 68, 70 within ramps 76, 78 which lead to respective pockets 80, 82 in the insulative contact housing 42.
  • the support arms 68, 70 rides along the ramps 76, 78. After clearing the ramps the arms snap into place inside the pockets 80, 82.
  • the spring arms resist movement in a direction away from the contact slots 56 because they are captive in the pockets 80, 82. Movement in the downward direction is prevented by the spring arm tabs 72, 74 which fit into respective tab slots 84, 86. Movement in the upward direction is prevented by a horizontal section 88 of the installed spring 50.
  • the deflection of the conductive contacts 44 is controlled by a wall 88 against which the module 36 abuts to limit the travel thereof. Limiting travel of the module 36 abutting the insulative contact housing wall 88 prohibits the module 36 from deflecting the contacts beyond a preset amount. Any tolerance(s) in the board thickness will be absorbed by the backing spring 50. Thus, the conductive contacts 44 do not need to be configured to accommodate a large amount of deflection and can therefore be made shorter to enhance electrical performance by minimizing the propagation delay that is experienced by an electrical signal as it is conducted through the connector.
  • the latching mechanism requires a latch mating portion 90 disposed on the insulative contact housing 44 to interact therewith.
  • the module latching and protection mechanism 40 in conjunction with the latch mating portion 90, serves to provide a means for insertion and retention of the module 36 within the contact housing 42. Extraction of the module 36 from the contact housing 42 is facilitated by the module latching and protection mechanism 40, which provides graspable members for manually holding the module with limited physical engagement thereof.
  • the latching and protection mechanism may be provided with tactile and/or audible responsiveness, in the form of an audible click or perceptible release, to provide an indication of module/contact engagement and/or disengagement.
  • An illustrative latching mechanism as illustrated in
  • Fig. 10 comprises a pair of latch arms 92.
  • the latch arms 92 are attached to a rigid horizontal member 94 which has a pair of arcuate projections 96, one each disposed at extreme ends of the rigid horizontal member 94.
  • the latch arms 92 are configured, in the illustrative implementation of Fig. 10, with latching surfaces 98 at an end thereof.
  • the latching surfaces 98 engage the latch mating portion 90 when the module is fully installed within the contact housing 42, and prevent removal of the module 36 as the latching surfaces 98 catch on corresponding latch mating portion surfaces 100.
  • the rigid horizontal member 94 extends outwardly over the module 36 and its associated components to provide protection of the associated components.
  • the arcuate projections 96 disposed at the extreme ends of the rigid horizontal member 94 provide a protected area on which to exert forces with one's fingers.
  • a grasping force exerted on the arcuate projections 96 causes the latching arms 92 to extend outward. Outward extension of the latching arms 92 releases the latching surfaces 98 of the latching arms 92 from engagement with the latch mating portion surfaces 100 whereupon the module 36 can be disengaged from the insulative contact housing 42.
  • latching arms 92 are alternatively configured having a fulcrum point implemented using a cam 102.
  • the latching arms 92 similarly have an alternative implementation of a latching surface 98 which, when the module 36 is installed within the contact housing 42, engage an alternative embodiment of the latch mating portion surfaces 100.
  • Inward pressure manually exerted at an upper portion of the latching arms 92, between the cam 102 and rigid horizontal portion 94 causes the latching arms 92 to extend outward.
  • Outward extension of the latching arms 92 releases the latching surfaces 98 of the latching arms 92 from engagement with the latch mating portion surfaces 100 whereupon the module 36 can be disengaged from the insulative contact housing 42.
  • a key 104 in the module 36, or associated with the latching mechanism 40 (not shown) , facilitates proper orientation of a module for insertion into the insulative contact housing 42.
  • a latching mechanism 40 is implemented using a fulcrum point.
  • the fulcrum point is implemented in a hollow latching arm by an alternative camming surface 106.
  • inward pressure manually exerted at an upper portion of the latching arms 92, between the cam 106 and rigid horizontal portion 94 causes the latching arms 92 to extend outward.
  • Outward extension of the latching arms 92 releases the latching surfaces 98 of the latching arms 92 from engagement with the latch mating portion surfaces whereupon the module 36 can be disengaged from the insulative contact housing 42.
  • Fig. IOC shows still another alternative embodiment of a latching mechanism 40.
  • the latch arms 92 have female latching depressions or voids 108 which receive a male latch mating portion protuberance 110 which is integrated with the connector portion 32.
  • the male latch mating portion 110 interfaces with the female latching depressions or voids 108, which are disposed interiorly with respect to the male protuberance 110 to retain the module latching protection mechanism and module 36 within the connector portion 32.
  • the connector portion 32 of the edge card interconnection system comprises a hold-down member 114 which is used to fasten the connector portion 32 to a circuit board (not shown in Fig. 11) .
  • the hold-down member 114 preferably is removably installed onto end portions 52, 54 of the insulative contact housing 42.
  • grooves 116 in the hold-down member 114 mate with rails 117 in the insulative housing 42 to guide the hold-down member 114 into place on the insulative housing 42.
  • a resilient tab 118 having an open interior section 120 rides up an inclined extension 122 as the hold-down member 114 is actuated onto the insulative housing 42.
  • the tab 118 becomes captively engaged with the inclined extension 122 upon the hold-down member 114 being fully actuated onto the insulative housing 42.
  • the hold-down member 114 comprises a compliant portion 124 which engages a plated through-hole and barrel (not shown) within a circuit board onto which the connector portion 32 is mounted.
  • the compliant portion 124 effects a scissor-like action to engage the through-hole and can be compressed or can remain in a fully expanded state to accommodate varying dimensioned through-holes while ensuring proper contact with the barrel thereof. Such assured contact provides firm adherence in conjunction with a wave or solder reflow process to achieve an enhanced fastening effect.
  • module latching and protection mechanism can be implemented, in addition to those disclosed herein to protect and latch a module within an associated connector portion.
  • latching mechanisms having latching and mating surfaces are described herein it will be appreciated by one of ordinary skill in the art that engagement of the protection mechanism with the connector portion can be effected by means other than latching surfaces, such as by frictional engagement or friction fitting.
  • hold-down mechanism is described herein in the context of an interconnection system having a connector portion and a latching and protection mechanism, it will be appreciated that such a compliant hold-down can be used in any application wherein it is desirable to enhance interconnection to a printed circuit board or other module.
  • the invention has been shown and described with respect to exemplary embodiments thereof, various other changes, omissions and additions in form and detail thereof may be made therein without departing from the spirit and scope of the invention.

Abstract

An edge card interconnection system (30) provides enhanced electrical interconnection between a module (36) and a circuit board (33). A latching mechanism (40) is easily manipulated and provides significant protection to modules (36) being installed/extracted. An insulative connector portion (42) includes a back-up spring (50) that pushes an inserted module (36) against a set of contacts (44). Deflection of the contacts (44) is controlled by a wall (88) of the connector portion (32) that prohibits the module (36) from deflecting the contacts (44) beyond a present amount. The back-up spring (50) absorbs any tolerance(s) in board thickness. The latching mechanism (40) includes latch arms (92) which have tabs (96) disposed thereon upon which manual forces are exerted to release the latch arms (92) from the connector portion (32). A connector hold-down mechanism (114) snaps onto ends of the insulative connector housing (42) and is soldered into a plated through-hole, to fasten the edge card interconnection system (30) to a printed circuit board (33).

Description

5 EDGE CARD INTERCONNECTION SYSTEM
FIELD OF THE INVENTION The present invention relates to an edge card
<". interconnection system and in particular to an edge card interconnection system for interconnecting a module with an 10 electronic printed circuit board.
BACKGROUND OF THE INVENTION Edge card interconnection systems are known for interconnecting modules with electronic printed circuit boards. Known modules, such as single in-line memory modules
15 (SIMM) and electronic sub-assembly daughter board modules require interconnection with a main electronic module or mother board, which typically involves implementing an edge connection scheme wherein contact pads on the edge of the module are engagable with contacts in a connector or socket
20 on the main module or motherboard.
Implementations such as the EISABUS Connector, illustrated in Fig. 1, and a typical SIMM socket, illustrated in Fig. 2, effect a connection to a module or card edge which results in electrical contacts 10, 10' accommodating or
25 absorbing tolerances associated with the module thickness (i.e. board thickness tolerance). As illustrated in Figs. 1 and 2, prior art connectors receive modules having contact pads which are accommodated by a contact gap 12 within the mating connector. The contact gap 12 is typically of a
30 lesser dimension than the thickness of the module so that the contacts 10, 10' deflect upon receipt of the module within the contact gap 12. Thus, the contacts absorb the entire board thickness tolerance of the module and must be configured to accommodate varying thicknesses due to the
35 typical non-uniformity of module thickness. Generally, contacts are sufficiently dimensioned, e.g. are made longer, so as to permit sufficient deflection to accommodate thickness tolerances. Such contacts, which may be longer than is absolutely necessary, introduce undesirable propagation delay to an electrical signal as it is conducted through the connector. Further, frequent deflection of such unnecessarily long contacts results in degradation of the resiliency of the contact which causes the contact gap to undesirably expand and diminish contact integrity.
Known edge card interconnection systems, such as the one illustrated in Figs. 3 and 3A, also typically have a latching mechanism which serves to maintain a module, such as a SIMM, in alignment within the connector. Known latches 14 typically reside within a cavity or behind walls in the connector body and are constrained in configuration by the connector members or walls which contain the latch. Such latches, like the contacts known in the prior art, are subject to resiliency degradation over time as a result of frequent deflection. Known latches, especially when disposed within a recess, are difficult to manually access and manipulate for extracting a module from the connector. Further, known latches typically require that the module being engaged have a hole 16 or latch engagement feature for receiving a module engagement portion 18 of the latch. As latch resiliency degrades and/or the latch 14 becomes loosened within its recess, alignment of the latch engagement hole and the latch becomes evermore difficult resulting in module alignment problems and electrical contact degradation. Further, latch engaging holes proximate to a module edge, may create vulnerable areas of the module. Such vulnerable module areas, when left unprotected and exposed to the forces associated with manual manipulation of the latch for extraction, may be susceptible to breakage.
Additionally, known edge card interconnection systems typically incorporate hold-down mechanisms for attaching the connector, usually by epoxy or soldering, to a circuit board. A known hold-down mechanism, as illustrated in Fig. 4 is an integral plastic member 20 which is epoxied to the circuit board 22 for holding the connector housing in place. However, epoxied integral plastic members are difficult to remove from the printed circuit board without causing damage to the board and/or the protuberance.
Alternatively, a solderable protrusion 24, such as illustrated in Fig. 4A, is integrated with the housing and is soldered to a through-hole in the printed circuit board to secure the connector thereto. Solderable protuberances are typically non-compliant and rely heavily on a butt solder joint to maintain hold-down engagement with the printed circuit board. As the solderable member must be dimensioned to fit easily into through- holes of various tolerances, significant gaps between the protuberance and the through- hole may be present, causing difficulty in soldering and diminishing the integrity of the hold- down.
SUMMARY OF THE INVENTION
The present invention provides an edge card interconnection system having enhanced electrical interconnection between a module and a circuit board. Electrical contact length is minimized and deflection of the contacts is controlled as the system is configured to eliminate the need for the contacts to absorb module thickness tolerances. A latching mechanism is easily manipulated and facilitates a means of extraction providing significant protection to modules being installed or extracted. The latching mechanism is configured to provide and audible click during latching. A hold-down mechanism facilitates enhanced engagement of the connector with the printed circuit board.
According to the invention the edge card interconnection system comprises an insulative connector portion including a back-up or backing spring that pushes an inserted module against a set of contacts. Deflection of the contacts is controlled by a wall of the connector portion that prohibits the module from deflecting the contacts beyond a preset amount. The back-up spring absorbs tolerance(s) in board thickness.
In further accord with the invention, the interconnection system comprises a module latch and protection mechanism including latch arms for engagement with an interface or insulative connector portion. The latch arms have tabs or other members disposed thereon which are manually actuatable to release the latch arms from an associated connector body latch mating portion. In still further accord with the invention, a connector hold-down mechanism is provided which snaps on to ends of the insulative connector portion or housing and is soldered into a plated through-hole, to fasten the edge card interconnection system to a printed circuit board. The connector hold-down mechanism has guides or grooves which mate with rails on the insulative connector housing to guide the hold-down mechanism into place on the insulator. Upon full engagement of the hold-down mechanism onto the insulative connector housing, a resilient tab having an engagement surface engages a tab receptacle to maintain the hold-down mechanism in place on the insulative connector housing. The connector hold-down mechanism has compliant protuberances which engage plated through-holes in the printed circuit board to guarantee contact to the barrel of the plated through-hole and ensure proper solder attachment thereto.
Features of the invention include the use of shorter electrical contacts in the interconnection system to minimize propagation delays experienced by electrical signals. The module latch and protection mechanism facilitates protected insertion and extraction of modules into and out of the connector, and issues a tactile and/or audible response when the device is mated in the connector housing. The latch and protection mechanism and associated module can be keyed to preclude insertion of an improperly oriented module. The compliant protuberance on the connector hold-down mechanism provides greater reliability in connecting the interconnection system to a printed circuit board, due to the large range of tolerances in printed circuit board through- holes that it will engage. The snap action engagement of the
_ 5 connector hold-down mechanism to the connector body provides enhanced rigidity in fastening the edge card interconnection system to a printed circuit board.
DESCRIPTION OF THE DRAWINGS These, and other features and advantages of the present 10 invention will be better understood by reading the following detailed description, taken together with the drawings wherein:
Fig. 1 is a side section view of an edge card interconnection system according to the prior art; 15 Fig. 2 is a side section view of another edge card interconnection system according to the prior art;
Fig. 3 is a perspective view of a latching mechanism according to the prior art;
Fig. 3A is a perspective view of a latch according to 20 the prior art;
Fig. 4 is a plan view of a hold-down mechanism according to the prior art;
Fig. 4A is a perspective view of another hold-down mechanism according to the prior art; 25 Fig. 5 is a perspective view of an embodiment of an edge card interconnection system according to the invention;
Fig. 6 is a perspective view of a connector portion of the edge card interconnection system of Fig. 5;
Fig. 7 is a side section view of the connector portion 30 of Fig. 6;
Fig. 8 is a perspective view partially in phantom of the connector portion of Fig. 6;
Fig. 9 is a perspective view of a backing spring for the connector portion of Fig. 6; Fig. 10 is an alternative embodiment of a module latching and protection mechanism according to the invention;
Fig. 10A is a second alternative embodiment of a module latching and protection mechanism; Fig. 10B is a third alternative embodiment of a module latching and protection mechanism;
Fig. IOC is a fourth alternative embodiment of the module latching and protection mechanism;
Fig. 11 is a perspective view of a connector hold-down mechanism on the edge card interconnection system of Fig. 1;
Fig. 11A is an end portion of a connector housing having a hold-down engagement area for receiving the connector hold- down mechanism as illustrated in Fig. 11; and
Fig. 11B is a perspective view of a connector hold-down clip for implementing in the connector hold-down mechanism of Fig. 11.
DETAILED DESCRIPTION OF THE INVENTION Referring now to Fig. 5, an edge card interconnection system 30 comprises a connector portion 32 which is electrically engagable with a main module or motherboard in various ways known in the art, such as by surface mount technology mounting, through-hole engagement, or the like. The connector portion 32 includes internal contacts (not shown in Fig. 5) , discussed hereinafter for receiving and facilitating edge card interconnection with contact pads 34 disposed along an edge of a module 36 to be electrically interconnected with a main circuit board (not shown) . The module 36 includes a plurality of electronic circuits such as memory modules 38. The module 36 is attached to a module latching and protectionmechanism 40 via mechanical fastening means such as screws, rivets, nuts and bolts or the like (not shown) . The module latching and protection mechanism 40 facilitates protected manual grasping of the module for insertion and extraction from the connector portion 32. Various implementations of the module latching and protection mechanism, as discussed hereinafter, can be configured for engaging the module 36 and permitting manual manipulation thereof.
The connector portion 32, as illustrated in Fig. 6, includes an insulative contact housing 42 having a plurality of conductive contacts 44 disposed therein. The conductive contacts 44 can be disposed to accommodate multi-row staggered contact pads (as illustrated in Fig. 5) , or in-line contacts as known in the art. The insulative contact housing 42 has end portions defining a module slot 46 for receiving a module 36 and for facilitating alignment of the module 38 with the plurality of contacts 44. The insulative contact housing 42 is configured having a window 48 in which a backing spring 50 is disposed. The insulative contact housing 42 may be keyed 57 to ensure proper orientation of a module being inserted therein. End portions 52, 54 of the insulative contact housing 42 include engagement means 51 for receiving and facilitating retention of the module latching and protection mechanism 40 and engagement means 53 for receiving and facilitating retention of a connector hold-down mechanism 55, as discussed in greater detail hereinafter.
As illustrated in Figs. 7, 8 and 9, the insulative contact housing 42 has contact slots 56, each for receiving a respective conductive contact 44. A contact barb cavity 58 is associated with each contact slot 56 and receives a contact barb portion 60 of the conductive contact 44 which is press-fit into its contact barb cavity 58 when the respective conductive contact 44 is press-fit into the contact slot 56 through a void 62 in a bottom side of the insulative contact housing 42. In the illustrative embodiment disclosed in Figs. 7-9, a surface mount version is implemented and each contact has a respective surface mounting lead 64 associated therewith.
The insulative contact housing 42 defines the module slot 46 which receives the module 36, as discussed hereinbefore. Adjacent the module slot and disposed coaxially therewith, the window 48 accommodates the backing spring 50 which acts to push an installed module against the contacts 44. The backing spring 50 (best illustrated in Fig. 9) is fabricated from spring metal which is stamped to have a plurality of triangular cut-outs 66 that enhance the springiness of the stamped spring steel. Stamping also effects a pair of spring arms 68, 70 at extreme ends of the backing spring 50. The spring arms 68, 70 are bent upwardly and provide resilient members for engaging the backing spring within the insulative contact housing 42. Each spring arm 68, 70 has an associated arm tab 72, 74 which further facilitates engagement of the backing spring 50 within the insulative contact housing 42. Preferably, the backing spring 50 is coated or otherwise protected with an anticorrosion agent.
The backing spring 50 is attached to the insulative contact housing 42 by the spring arms 68, 70. The spring is inserted into the insulative contact housing 42 through window 48 by disposing the spring arms 68, 70 within ramps 76, 78 which lead to respective pockets 80, 82 in the insulative contact housing 42. When the spring is inserted into the bottom of the contact housing, the support arms 68, 70 rides along the ramps 76, 78. After clearing the ramps the arms snap into place inside the pockets 80, 82. The spring arms resist movement in a direction away from the contact slots 56 because they are captive in the pockets 80, 82. Movement in the downward direction is prevented by the spring arm tabs 72, 74 which fit into respective tab slots 84, 86. Movement in the upward direction is prevented by a horizontal section 88 of the installed spring 50.
When a module 36 is installed into the connector portion 32 including the insulative contact housing 42, the deflection of the conductive contacts 44 is controlled by a wall 88 against which the module 36 abuts to limit the travel thereof. Limiting travel of the module 36 abutting the insulative contact housing wall 88 prohibits the module 36 from deflecting the contacts beyond a preset amount. Any tolerance(s) in the board thickness will be absorbed by the backing spring 50. Thus, the conductive contacts 44 do not need to be configured to accommodate a large amount of deflection and can therefore be made shorter to enhance electrical performance by minimizing the propagation delay that is experienced by an electrical signal as it is conducted through the connector.
Referring now to Figs. 10-lOC, various module latching and protection mechanisms 40 can be implemented according to the invention. The latching mechanism requires a latch mating portion 90 disposed on the insulative contact housing 44 to interact therewith. The module latching and protection mechanism 40, in conjunction with the latch mating portion 90, serves to provide a means for insertion and retention of the module 36 within the contact housing 42. Extraction of the module 36 from the contact housing 42 is facilitated by the module latching and protection mechanism 40, which provides graspable members for manually holding the module with limited physical engagement thereof. The latching and protection mechanism may be provided with tactile and/or audible responsiveness, in the form of an audible click or perceptible release, to provide an indication of module/contact engagement and/or disengagement. An illustrative latching mechanism, as illustrated in
Fig. 10, comprises a pair of latch arms 92. The latch arms 92 are attached to a rigid horizontal member 94 which has a pair of arcuate projections 96, one each disposed at extreme ends of the rigid horizontal member 94. The latch arms 92 are configured, in the illustrative implementation of Fig. 10, with latching surfaces 98 at an end thereof. The latching surfaces 98 engage the latch mating portion 90 when the module is fully installed within the contact housing 42, and prevent removal of the module 36 as the latching surfaces 98 catch on corresponding latch mating portion surfaces 100. The rigid horizontal member 94 extends outwardly over the module 36 and its associated components to provide protection of the associated components. The arcuate projections 96 disposed at the extreme ends of the rigid horizontal member 94 provide a protected area on which to exert forces with one's fingers. A grasping force exerted on the arcuate projections 96 causes the latching arms 92 to extend outward. Outward extension of the latching arms 92 releases the latching surfaces 98 of the latching arms 92 from engagement with the latch mating portion surfaces 100 whereupon the module 36 can be disengaged from the insulative contact housing 42.
As illustrated in an alternative embodiment of the module latching and protection mechanism 40 in Fig. 10A, latching arms 92 are alternatively configured having a fulcrum point implemented using a cam 102. The latching arms 92 similarly have an alternative implementation of a latching surface 98 which, when the module 36 is installed within the contact housing 42, engage an alternative embodiment of the latch mating portion surfaces 100. Inward pressure manually exerted at an upper portion of the latching arms 92, between the cam 102 and rigid horizontal portion 94 causes the latching arms 92 to extend outward. Outward extension of the latching arms 92 releases the latching surfaces 98 of the latching arms 92 from engagement with the latch mating portion surfaces 100 whereupon the module 36 can be disengaged from the insulative contact housing 42. A key 104 in the module 36, or associated with the latching mechanism 40 (not shown) , facilitates proper orientation of a module for insertion into the insulative contact housing 42.
Referring now to Fig. 10B, still another alternative embodiment of a latching mechanism 40 is implemented using a fulcrum point. The fulcrum point is implemented in a hollow latching arm by an alternative camming surface 106. Again, inward pressure manually exerted at an upper portion of the latching arms 92, between the cam 106 and rigid horizontal portion 94 causes the latching arms 92 to extend outward. Outward extension of the latching arms 92 releases the latching surfaces 98 of the latching arms 92 from engagement with the latch mating portion surfaces whereupon the module 36 can be disengaged from the insulative contact housing 42.
Similarly, Fig. IOC shows still another alternative embodiment of a latching mechanism 40. The latch arms 92 have female latching depressions or voids 108 which receive a male latch mating portion protuberance 110 which is integrated with the connector portion 32. When the module 36 is installed within the insulative contact housing 42 of the connector portion 32, the male latch mating portion 110 interfaces with the female latching depressions or voids 108, which are disposed interiorly with respect to the male protuberance 110 to retain the module latching protection mechanism and module 36 within the connector portion 32. Inward pressure exerted on upper arcuate surfaces 112 of the latch arms 92 causes the latch arms and associated female latching depressions or voids 108 to actuate inwardly releasing the male protuberance 110 and freeing the module latching and protection mechanism to be removed from the connector portion 32. Referring now to Figs. 11-11B the connector portion 32 of the edge card interconnection system, according to the invention, comprises a hold-down member 114 which is used to fasten the connector portion 32 to a circuit board (not shown in Fig. 11) . The hold-down member 114 preferably is removably installed onto end portions 52, 54 of the insulative contact housing 42. In the illustrative embodiment, grooves 116 in the hold-down member 114 mate with rails 117 in the insulative housing 42 to guide the hold-down member 114 into place on the insulative housing 42. A resilient tab 118 having an open interior section 120 rides up an inclined extension 122 as the hold-down member 114 is actuated onto the insulative housing 42. The tab 118 becomes captively engaged with the inclined extension 122 upon the hold-down member 114 being fully actuated onto the insulative housing 42. The hold-down member 114 comprises a compliant portion 124 which engages a plated through-hole and barrel (not shown) within a circuit board onto which the connector portion 32 is mounted. The compliant portion 124 effects a scissor-like action to engage the through-hole and can be compressed or can remain in a fully expanded state to accommodate varying dimensioned through-holes while ensuring proper contact with the barrel thereof. Such assured contact provides firm adherence in conjunction with a wave or solder reflow process to achieve an enhanced fastening effect.
While the invention is described herein having a single stamped backing spring it will be appreciated that alternative spring elements can be implemented, such as by using a plurality of individual springs to effect absorption of module thickness tolerances. Further, materials other than stamped spring steel can be used to implement a backing spring, such as composites, flexible polymeric material or other resilient materials.
Numerous alternative implementations of a module latching and protection mechanism can be implemented, in addition to those disclosed herein to protect and latch a module within an associated connector portion. Additionally, although latching mechanisms having latching and mating surfaces are described herein it will be appreciated by one of ordinary skill in the art that engagement of the protection mechanism with the connector portion can be effected by means other than latching surfaces, such as by frictional engagement or friction fitting.
While the hold-down mechanism is described herein in the context of an interconnection system having a connector portion and a latching and protection mechanism, it will be appreciated that such a compliant hold-down can be used in any application wherein it is desirable to enhance interconnection to a printed circuit board or other module. Although the invention has been shown and described with respect to exemplary embodiments thereof, various other changes, omissions and additions in form and detail thereof may be made therein without departing from the spirit and scope of the invention.

Claims

CLAIMS What is claimed is: 1. An interconnection system for connecting a first substrate to a second substrate wherein one of said first substrate and said second substrate have at least one contact pad disposed proximate to an edge thereof, comprising: a connector portion attached to one of said first substrate and said second substrate, said connector portion including an insulative housing having at least one mating portion and at least one electrical contact for interconnection with said at least one contact pad of one of said first substrate and said second substrate, and at least one spring disposed opposite said at least one electrical contact, and further wherein said at least one electrical contact, said spring and said insulative housing define a channel for disposing one of said first substrate and said second substrate therein; and a protection portion, fastened to one of said first substrate and said second substrate, said protection portion having at least one engagement portion engagable' with said at least one mating portion of said insulative housing of said connector portion to retain one of said first substrate and said second substrate in electrical connection with another of said first substrate and said second substrate.
2. The interconnection system of claim 1 wherein said at least one mating portion of said connector portion is a latch receiving portion and said at least one engagement portion of said protection portion is a latch arm having at least one latching member disposed thereon for engaging said latch receiving portion.
3. The interconnection system of claim 1 wherein said at least one spring is disposed in said insulative housing so as to push against a module inserted in said connector portion pushing said module against said at least one contact to electrically engage said at least one contact pad therewith, said insulative housing including a wall that substantially prohibits said module from deflecting said at least one contact beyond a predetermined amount.
4. The interconnection system of claim 1 wherein said at least one spring is a formed metal spring disposed in a window in said insulative housing.
5. The interconnection system of claim 1 wherein said protection portion is mechanically fastened to one of said first substrate and said second substrate by one of adhesive, rivet, screw, and nut and bolt.
6. The interconnection system of claim 1 wherein said protection portion comprises, a rigid portion and a latching portion disposed at extreme ends of said rigid portion, said latching portion interacting with said mating portion to retain said protection portion in engagement with said connector portion and said latching portion being actuatable to disengage said protection portion from engagement with said connector portion.
7. The interconnection system of claim 6 wherein said latching portion comprises a pair of latching arms each having a respective fulcrum point and said latching arms are actuatable by manual forces applied proximate to said fulcrum point to disengage said protection portion from engagement with said connector portion.
8. The interconnection system of cla„ ; further co pr, ing a connector hold-down mechanism hoi-, ing said connector portion to one of said first substrate and said second substrate by interaction with a through-hole disposed thereon.
9. The interconnection system of claim 8 wherein said hold- down mechanism comprises at least one compliant protuberance disposed on said hold-down mechanism engagable with said through-hole to hold said connector portion on one of said first substrate and said second substrate.
10. The interconnection system of claim 8 wherein said hold- down mechanism comprises guides facilitating positioning and interconnecting said connector hold-down mechanism with said insulative housing of said connector portion; a first engagement surface on said connector hold-down mechanism engaging a second engagement surface on said insulative housing of said connector portion to retain said hold-down mechanism in place on said insulative housing of said connector portion; and at least one compliant protuberance disposed on said hold-down mechanism engagable with said through-hole to hold said connector portion on one of said first substrate and said second substrate.
11. An engagement mechanism for interconnecting a first module and a second module, comprising: an engagement and protection portion holding one of said first module and said second module, said engagement and protection portion having at least one engagement portion having a first engagement member disposed thereon and having a protection portion engaging a. substantial portion of one of said first module and said second module limiting physical access thereto; and an interface portion interfaced to one of said first module and said second module and receiving another of said first module and said second module facilitating interconnection therebetween, said interface portion including at least one engagement mating portion receiving said first engagement member of said engagement and protection portion to retain said interconnection between said first module and said second module.
12. The engagement mechanism of claim 11 wherein said at "' least one engagement portion is at least one latching arm
5 having a first latching member disposed thereon and said at least one engagement mating portion is a latch receiving portion receiving said first latching member to retain said interconnection between said first module and said second module.
10 13. The engagement mechanism of claim 11 wherein said engagement and protection portion comprises, a rigid portion and a latching portion disposed at extreme ends of said rigid portion, said latching portion interacting with said at least one engagement mating portion to retain said engagement and
15 protection portion in engagement with said interface portion, said latching portion being actuatable to disengage said engagement and protection portion from engagement with said interface portion.
14. The engagement mechanism of claim 11 wherein said 20 interface portion is a connector portion attached to one of said first module and said second module, said connector portion including an insulative housing having at least one mating portion and at least one electrical contact for interconnection with at least one contact pad disposed on one 25 of said first module and said second module, and at least one spring disposed opposite said at least one electrical contact, and further wherein said at least one electrical contact, said spring and said insulative housing define a channel for disposing one of said first module and said * 30 second module therein.
15. The engagement mechanism of claim 14 wherein said at least one mating portion of said connector portion is a latch receiving portion and said at least one engagement portion of said engagement and protection portion is a latch arm having at least one latching member disposed thereon for engaging said latch receiving portion.
16. The engagement mechanism of claim 14 wherein said at least one spring is disposed in said insulative housing so as to push against a module inserted in said connector portion pushing said module against said at least one electrical contact to electrically engage at least one contact pad disposed on said module therewith, said insulative housing including a wall that substantially prohibits said module from deflecting said at least one electrical contact beyond a predetermined amount.
17. The engagement mechanism of claim 16 wherein said at least one spring is a formed metal spring disposed in a window in said insulative housing.
18. A connector hold-down mechanism for interconnecting a connector having a housing to a substrate having a through- hole, comprising: guides facilitating positioning and interconnecting said connector hold-down mechanism with said housing of said connector; a first engagement surface on said connector hold-down mechanism engaging a second engagement surface on said housing of said connector to retain said connector hold-down mechanism in place on said housing of said connector; and at least one compliant protuberance disposed on said connector hold-down engagable with said through-hole to hold said connector on said substrate.
19. The connector hold-down mechanism of claim 18 wherein said at least one compliant protuberance engages said through-hole with a scissor-like action and is capable of engaging through-holes of various dimensions.
20. The interconnection system of claim 1 wherein said at least one spring is disposed in said insulative housing so as to push against a module inserted in said connector portion pushing said module against said at least one contact to electrically engage said at least one contact pad therewith, said insulative housing including a wall that substantially prohibits said module from deflecting said at least one contact beyond a predetermined amount and wherein said at least one contact is a plurality of contacts and said at least contact pad is a substantially corresponding plurality of contact pads.
PCT/US1993/002013 1992-03-06 1993-03-04 Edge card interconnection system WO1993018559A1 (en)

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US5423691A (en) 1995-06-13
US5449297A (en) 1995-09-12

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