WO1996038199A1 - An electrotransport delivery device with voltage boosting circuit - Google Patents

An electrotransport delivery device with voltage boosting circuit Download PDF

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Publication number
WO1996038199A1
WO1996038199A1 PCT/US1996/008258 US9608258W WO9638199A1 WO 1996038199 A1 WO1996038199 A1 WO 1996038199A1 US 9608258 W US9608258 W US 9608258W WO 9638199 A1 WO9638199 A1 WO 9638199A1
Authority
WO
WIPO (PCT)
Prior art keywords
current
voltage
body surface
electrotransport
inductor
Prior art date
Application number
PCT/US1996/008258
Other languages
French (fr)
Inventor
Thomas A. Riddle
Larry A. Mcnichols
John D. Badzinski
Original Assignee
Alza Corporation
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority to AT0903496A priority Critical patent/AT408616B/en
Priority to DK96916910T priority patent/DK0830176T3/en
Priority to BR9609433A priority patent/BR9609433A/en
Priority to DE19681422T priority patent/DE19681422T1/en
Priority to CA002217711A priority patent/CA2217711C/en
Priority to AT96916910T priority patent/ATE225200T1/en
Priority to EP96916910A priority patent/EP0830176B1/en
Priority to DE69624109T priority patent/DE69624109T2/en
Application filed by Alza Corporation filed Critical Alza Corporation
Priority to MX9709365A priority patent/MX9709365A/en
Priority to JP8536747A priority patent/JPH11511677A/en
Priority to SI9630554T priority patent/SI0830176T1/en
Priority to AU59630/96A priority patent/AU700477B2/en
Publication of WO1996038199A1 publication Critical patent/WO1996038199A1/en
Priority to SE9704478A priority patent/SE520344C2/en

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Classifications

    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61NELECTROTHERAPY; MAGNETOTHERAPY; RADIATION THERAPY; ULTRASOUND THERAPY
    • A61N1/00Electrotherapy; Circuits therefor
    • A61N1/02Details
    • A61N1/04Electrodes
    • A61N1/0404Electrodes for external use
    • A61N1/0408Use-related aspects
    • A61N1/0428Specially adapted for iontophoresis, e.g. AC, DC or including drug reservoirs
    • A61N1/0432Anode and cathode
    • A61N1/044Shape of the electrode
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61NELECTROTHERAPY; MAGNETOTHERAPY; RADIATION THERAPY; ULTRASOUND THERAPY
    • A61N1/00Electrotherapy; Circuits therefor
    • A61N1/18Applying electric currents by contact electrodes
    • A61N1/20Applying electric currents by contact electrodes continuous direct currents
    • A61N1/30Apparatus for iontophoresis, i.e. transfer of media in ionic state by an electromotoric force into the body, or cataphoresis
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61NELECTROTHERAPY; MAGNETOTHERAPY; RADIATION THERAPY; ULTRASOUND THERAPY
    • A61N1/00Electrotherapy; Circuits therefor
    • A61N1/18Applying electric currents by contact electrodes
    • A61N1/32Applying electric currents by contact electrodes alternating or intermittent currents
    • A61N1/325Applying electric currents by contact electrodes alternating or intermittent currents for iontophoresis, i.e. transfer of media in ionic state by an electromotoric force into the body
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61NELECTROTHERAPY; MAGNETOTHERAPY; RADIATION THERAPY; ULTRASOUND THERAPY
    • A61N1/00Electrotherapy; Circuits therefor
    • A61N1/02Details
    • A61N1/04Electrodes
    • A61N1/0404Electrodes for external use
    • A61N1/0408Use-related aspects
    • A61N1/0428Specially adapted for iontophoresis, e.g. AC, DC or including drug reservoirs
    • A61N1/0448Drug reservoir

Definitions

  • This invention relates to an electrotransport device for transdermally or transmucosally delivering a beneficial agent (e.g., a drug) to a patient. More particularly, the invention relates to a portable or patient-worn electrotransport delivery device having an improved power supply.
  • a beneficial agent e.g., a drug
  • electrotransport refers generally to the delivery of an agent (e.g., a drug) through a membrane, such as skin, mucous membrane, or nails, which delivery is induced or aided by the application of an electric potential.
  • a beneficial therapeutic agent may be introduced into the systemic circulation of an animal (e.g., a human) by electrotransport delivery through the skin.
  • the electrotransport process has been found to be useful in the transdermal administration of drugs including lidocaine hydrochloride, hydrocortisone, fluoride, penicillin, dexamethasone sodium phosphate, and many other drugs.
  • electrotransport devices use at least two electrodes, positioned in intimate contact with some portion of the body (e.g., the skin).
  • a first electrode called the active or donor electrode, delivers the therapeutic agent (e.g., a drug or a prodrug) into the body by electrotransport.
  • the second electrode called the counter or return electrode, closes an electrical circuit with the first electrode through the patient's body.
  • a source of electrical energy such as a battery, supplies electric current to the body through the electrodes.
  • the anode will be the active electrode and the cathode will serve as the counter electrode to complete the circuit.
  • the therapeutic agent to be delivered is negatively charged (i.e., an anion)
  • the cathode will be the donor electrode and the anode will be the counter electrode.
  • both the anode and cathode may be used to deliver drugs of opposite electrical charge into the body. In this situation, both electrodes are considered donor and counter electrodes.
  • the anode can simultaneously deliver a cationic therapeutic agent and act as a "counter" electrode to the cathode.
  • the cathode can simultaneously deliver an anionic therapeutic agent into the body and act as a "counter" electrode to the anode.
  • electromigration also called iontophoresis
  • electroosmosis Another type of electrotransport, electroosmosis, involves the flow of a liquid solvent from the donor reservoir, which liquid contains the agent to be delivered, under the influence of the applied electric field.
  • electroporation involves the formation of transiently existing pores in a biological membrane by the application of high voltage pulses.
  • a therapeutic agent can in part be delivered through the skin by passive diffusion by reason of the concentration difference between the concentration of drug in the donor reservoir of the electrotransport device and the concentration of drug in the tissues of the patient's body. In any given electrotransport process, more than one of these processes may be occurring simultaneously to a certain extent. Accordingly, the term “electrotransport”, as used herein, should be given its broadest possible interpretation so that it includes the electrically induced or enhanced transport of at least one therapeutic agent, whether charged, uncharged, or a mixture thereof.
  • drug and “therapeutic agent” are used interchangeably and are intended to have their broadest interpretation, namely any therapeutically active substance that is delivered to a living organism to produce a desired, usually beneficial, effect.
  • anti-infectives such as antibiotics and antiviral agents
  • analgesics including fentanyl, sufentanil, buprenorphine and analgesic combinations
  • anesthetics such as fentanyl, sufentanil, buprenorphine and analgesic combinations
  • anesthetics such as fentanyl, sufentanil, buprenorphine and analgesic combinations
  • anesthetics such as fentanyl, sufentanil, buprenorphine and analgesic combinations
  • anesthetics such as fentanyl, sufentanil, buprenorphine and analgesic combinations
  • anesthetics such as fentanyl, sufentanil, buprenorphine and analgesic combinations
  • anesthetics such as fentanyl, sufentanil, buprenorphine and analgesic combinations
  • anesthetics such as
  • Electrotransport is also useful in the controlled delivery of peptides, polypeptides, proteins and other macromolecules.
  • macromolecular substances typically have a molecular weight of at least 300 Daltons, and more typically have a molecular weight of 300-40,000 Daltons. 1 Specific examples of peptides and proteins in this size range include,
  • LHRH LHRH
  • LHRH analogs such as buserelin
  • gonadorelin, nafarelin and leuprolide insulin; insulotropin; calcitonin;
  • HGH HGH
  • HMG desmopressin acetate
  • follicle luteoids aANF
  • growth factors such as growth factor releasing factor (GFRF or GHRH); ⁇ bMSH; somatostatin; bradykinin; somatotropin; platelet-derived growth
  • vasopressin vasopressin; desmopressin; ACTH analogs; ANP;
  • ANP clearance inhibitors angiotensin II antagonists: antidiuretic hormone is agonists; antidiuretic hormone antagonists: bradykinin antagonists: CD-4;
  • IGF-1 neurotrophic factors
  • colony stimulating factors parathyroid hormone
  • parathyroid hormone antagonists parathyroid hormone antagonists: prostagiandin antagonists
  • Electrotransport devices generally require a reservoir or source of the
  • agent or a precursor of such agent, that is to be delivered into the body by
  • agents include a pouch as described in Jacobsen
  • the advent of inexpensive miniaturized electronic circuitry and compact, high-energy batteries has meant that the entire device can be made small enough to be unobtrusively worn on the skin of the patient, under clothing. This allows the patient to remain fully ambulatory and able to perform all normal activities, even during periods when the electrotransport device is actively delivering drug. Nevertheless, some limitations still remain, restricting the wider application of this valuable technique.
  • One such limitation is the size and cost of electrotransport delivery devices.
  • the batteries needed to power electrotransport devices comprise a significant contribution to the overall size and weight, as well as the cost, of these smaller, patient-worn electrotransport delivery devices. A reduction in the number and/or cost of these batteries would allow electrotransport drug delivery devices to be made smaller and at lower cost.
  • Boosting circuits are well known in the electrical arts.
  • Voltage boosting circuits have been used in transdermal electrotransport delivery devices. See Maurer et al US Patent 5,254,081 (at column 2, lines 34-39).
  • the voltage requirements of the power supply are not constant during electrotransport delivery. For example, when electrotransport administration is begun, the patient's initial skin resistance is relatively high, requiring the power supply to produce relatively high voltage to deliver a predetermined level of electrotransport current. However, after several minutes (i.e., after about 1 to 30 minutes of current being applied through the skin) the skin resistance drops, such that the voltage requirement needed to deliver a particular level of electric current becomes significantly less than the voltage required at the start of electrotransport delivery.
  • Haak et al US Patent 5,374,242 which discloses the variable skin resistance and the use of 2 or more batteries connected either in parallel or in series to accommodate the changing skin resistance.
  • conventional voltage boosting circuits can supply the output voltage necessary to accommodate the high initial skin resistance, they reduce the efficiency of the apparatus and require more battery output voltage during periods when the skin resistance is lower than the initial state, resulting in lower efficiency and increased battery size and costs.
  • Jacobsen et al US Patent 4,141 ,359 discloses a DC-DC converter having a transformer to inductively couple periodic variations of current in a primary coil to pulses of current in a secondary coil at a fixed voltage multiple of the primary power supply. These pulses of secondary coil current are conducted through the skin by therapeutic electrodes.
  • the average, or DC value of the secondary current is controlled by an error voltage and feed back circuit such that the average value of the secondary current is held constant.
  • One disadvantage of the Jacobsen circuit is that the peak value of the fixed and multiplied voltage appears directly across the electrodes. The peak voltage is unnecessary for conditions where the skin resistance is low, and results in unnecessarily high current pulses of therapeutic current and possible adverse effects on the skin.
  • the present invention provides a method for operating an electrotransport agent delivery device having a voltage boosting circuit which boosts the power supply (e.g., battery) output voltage, in which boosting circuit the boost multiple is automatically controlled in response to the skin resistance of the patient.
  • the device is adapted to deliver a therapeutic agent through an animal body surface (e.g., human skin) by electrotransport.
  • the device has a source of electrical power (e.g., one or more batteries) with
  • the power source output voltage is boosted with a voltage
  • Fig. 1 is a perspective view of an electrotransport drug delivery device 1 of this invention
  • 2 Fig. 2 is an exploded view of an electrotransport device of this 3 invention
  • 4 Fig. 3 is a graph illustrating the decline of patient skin resistance with 5 time
  • 6 Fig. 4 is a schematic diagram of an adjustable voltage boosting circuit 7 of this invention
  • 8 Fig. 5 is a timing diagram of the operation of the circuit of Fig. 4;
  • FIG. 29 Fig. 6 is a schematic diagram of another adjustable voltage boosting
  • Fig. 7 is a timing diagram of the operation of the circuit of Fig. 6; and Fig. 8 is a schematic diagram of another adjustable voltage boosting circuit of this invention.
  • the electronic circuit of the present invention can be used in substantially any electrotransport delivery device although the circuitry has particular utility in those devices adapted to deliver agents transdermally by electrotransport.
  • Examples of electrotransport delivery devices which can be used with the circuitry of the present invention are illustrated in Figs. 1 and 2.
  • Fig. 1 there is shown a perspective view of an electrotransport device 10 having an optional activation switch in the form of a push button switch 12 and an optional light emitting diode (LED) 14 which turns on when the device 10 is in operation.
  • Fig. 2 is an exploded view of a second device 10' of this invention.
  • the device 10' of Fig. 2 differs from device 10 of Fig. 1 in the location of LED 14'.
  • LED 14' is located adjacent button switch 12 on one end of device 10' in this embodiment of the invention.
  • Device 10' comprises an upper housing 16, a circuit board assembly 18, a lower housing 20, anode electrode 22, cathode electrode 24, anode reservoir 26, cathode reservoir 28 and skin-compatible adhesive 30.
  • Upper housing 16 has lateral wings 15 which assist in holding device 10' on a patient's skin.
  • Upper housing 16 is preferably composed of an injection moldable elastomer (e.g., ethylene vinyl acetate).
  • Printed circuit board assembly 18 comprises an integrated circuit 19 coupled to discrete components 40 and battery 32. Circuit board assembly 18 is attached to housing 16 by posts (not shown in Fig. 2) passing through openings 13a and 13b.
  • circuit board assembly 18 The ends of the posts are heated/melted in order to heat stake the circuit board assembly 18 to the housing 16.
  • Lower housing 20 is attached to the upper housing 16 by means of adhesive 30, the upper surface 34 of adhesive 30 being adhered to both lower housing 20 and upper housing 16 including the bottom surfaces of wings 15.
  • Shown (partially) on the underside of circuit board assembly 18 is a button cell battery 32.
  • Other types of batteries may also be employed to power device 10'.
  • the device 10' is generally comprised of battery 32, electronic circuitry 19,40, electrodes 22,24, and drug/chemical reservoirs 26,28, all of which are integrated into a self-contained unit.
  • the outputs (not shown in Fig.
  • Electrodes 22 and 24 are in direct mechanical and electrical contact with the top sides 44',44 of drug reservoirs 26 and 28.
  • the bottom sides 46',46 of drug reservoirs 26,28 contact the patient's skin through the openings 29',29 in adhesive 30.
  • the electronic circuitry on circuit board assembly 18 delivers a predetermined DC current to the electrodes/reservoirs 22,26 and 24,28 for a delivery interval of predetermined length.
  • the device transmits to the user a visual and/or audible confirmation of the onset of the drug delivery by means of LED 14' becoming lit and/or an audible sound signal from, e.g., a "beeper".
  • Drug is thereby delivered from one of reservoirs 26,28 and through the patient's skin by electrotransport.
  • Anodic electrode 22 is preferably comprised of silver and cathodic electrode 24 is preferably comprised of silver chloride.
  • Both reservoirs 26 and 28 are preferably comprised of polymer hydrogel materials. Electrodes 22,24 and reservoirs 26,28 are retained by lower housing 20. ⁇ One of reservoirs 26,28 is the "donor" reservoir and contains the therapeutic
  • the other reservoir typically contains a
  • Upper Housing 16 is preferably composed of rubber or other elastomeric material.
  • Lower housing 20 is preferably ⁇ composed of a plastic or elastomeric sheet material (e.g., polyethylene) 9 which can be easily molded to form depressions 25,25' and cut to form o openings 23,23'.
  • the assembled device 10' is preferably water resistant 1 (i.e., splash proof) and is most preferably waterproof.
  • the system has a 2 low profile that easily conforms to the body thereby allowing freedom of 3 movement at, and around, the wearing site.
  • the reservoirs 26,28 are located 4 on the skin-contacting side of the device 10' and are sufficiently separated to s prevent accidental electrical shorting during normal handling and use.
  • the device 10' adheres to the patient's body surface (e.g., skin) by 7 means of a peripheral adhesive 30 which has upper side 34 and body- 8 contacting side 36.
  • the adhesive side 36 has adhesive properties which 9 assures that the device 10' remains in place on the body during normal 0 user activity, and yet permits reasonable removal after the predetermined 1 (e.g., 24-hour) wear period.
  • Upper adhesive side 34 adheres to lower 2 housing 20 and retains the electrodes and drug reservoirs within housing 3 depression 25, 25' as well as retains lower housing 20 attached to upper 4 housing 16.
  • the push button switch 12 is conveniently located on the top side
  • Fig. 3 illustrates this characteristic graphically, showing that the decline of skin resistance R is substantially asymptotic to a steady state value. For a discharge rate of 0.1 mA/cm 2 , this steady state value is typically on the order of 20 to 30 kohm-cm 2 , while the initial value of skin resistance is several or many times as much.
  • the voltage of the power supply and/or the boost multiple of the voltage boosting circuit was/were chosen large enough to overcome the high skin resistance present at the start of operation.
  • Fig. 4 illustrates a schematic diagram of a voltage boosting electrotransport circuit 100 with an adjustable boost multiple that is adjusted according to the sensed therapeutic load current level in accordance with the present invention. This permits more efficient use of batteries and results in significant size and cost savings when compared to the just-described prior art.
  • the circuit 100 includes a power source in the form of a battery 102, and a voltage controlled electrical junction 104 electrically connected to an electrode assembly 108.
  • the electrode assembly 108 is attached to one region of an animal body 110 by conventional means such as adhesive, straps, belts or the like.
  • the animal body surface is shown schematically as a variable resistance load, R v , to indicate the variation of load resistance typical of the skin when applying electric current I, therethrough.
  • An electrode assembly 1 12 is similarly attached to another region of the animal body 1 10.
  • the electrode assembly 112 is connected to a series current sensing resistor 114.
  • the electrodes 108, 1 12, the body surface 110 and sense resistor 1 14 form a load current path for conducting the load current, l
  • the electrode assemblies 108, 112 are equivalent to the electrode/reservoir combinations 22, 26 and 24, 28 shown in Fig. 2. At least one of the electrode assemblies 108, 112 contains a therapeutic agent (e.g., a drug salt) in a form (e.g., an aqueous solution) suitable for electrotransport delivery into the animal body 110.
  • a therapeutic agent e.g., a drug salt
  • An energy storage inductor 118 is connected between battery 102 and the anode of rectifying diode 120.
  • the cathode of diode 120 is connected to the voltage controlled electrical junction 104.
  • a filter capacitor 122 is connected between the junction 104 and system ground.
  • a controlled switch 124 having a control input 126, has one terminal 128 connected to the junction of the anode of diode 120 and the inductor 118 and another terminal 130 connected to system ground.
  • the control input 126 can alternately open and close the switch 124 creating a low resistance connection between the terminals 128 and 130 thereby connecting or disconnecting the inductor 118 through a low resistance path to system ground.
  • the switch 124 may be an electronic switch device such as a bipolar or FET transistor.
  • a control circuit 132 has a control output 134 connected to switch control input 126.
  • the control circuit 132 includes a feedback input 133 for controlling the control output 126 and a switch input 136.
  • the operation of the adjustable voltage boost circuit 100 can be understood with reference to Fig. 5.
  • the control circuit 132 is adapted to first connect the input 136 to system ground. This enables the sense resistor 1 14 to begin conducting load current, l
  • the control circuit 132 is configured to then toggle the control output 134 so that the switch 124 connects the one end of the inductor 118 to ground for a period of time T1.
  • driven by the battery 102, increases to a maximum value, l P .
  • the control circuit 132 is adapted to change output 134 to toggle switch input 126 again which opens the switch 124 for a time period, T2.
  • the inductor current, I will not flow toward ground, but is forced to conduct through the diode 120 into the electrical junction 104.
  • the filter capacitor 122 provides a low impedance path for the instantaneous current, I,, which then decays toward zero during the time, T2, as the voltage at electrical junction 104 is boosted by the charging of the capacitor 122.
  • the inductor 118 stores energy by charging with the current, lj.
  • the inductor 118 discharges energy into the filter capacitor 122 through the diode 120.
  • the inductor 118 thereby transfers energy from the battery 102 into the capacitor 122 with low loss, limited only by the diode 120 drop and the negligible series resistance of the inductor 118, battery 102 and the electrical connections.
  • the energy source for load current I is not directly the battery 102 but rather either the capacitor 122 (i.e., during time T1) or a combination of the capacitor 122 and inductor 118 (i.e., during time T2).
  • the control circuit 132 is adapted to repeat the T1 , T2 cycle indefinitely or when stopped as described below.
  • the voltage, V w , at the junction 104 is thereby boosted to a adjustable multiple of the battery 102 voltage depending on the values of the time periods T1 and T2.
  • the boost multiple thus can be adjusted by adjusting the values of T1 and T2.
  • Dotted lines in Fig. 5 indicate missing or delayed pulses as controlled by the control circuit 132. This may occur when pulses are not necessary to replace charge depleted from the capacitor 122, for example, when the therapeutic current, I,, demanded is relatively low.
  • the dotted lines in Fig. 5 ⁇ indicate that the boost multiple control means may be by pulse width
  • PWM pulse frequency modulation
  • PFM pulse skipping
  • V w The adjustable working voltage, causes the load current, l t to flow
  • the control circuit 132 is adapted to
  • control circuit 132 opens and closes switch 124 at a high 4 frequency until V w is boosted to the appropriate level.
  • the longer s switch 124 is closed i.e., the longer is T1
  • the battery 7 102 voltage can be boosted by reason of the inductor 118.
  • out of inductor 118 comes a higher voltage (which voltage is 3 determined in part by the inductance value of inductor 1 18 and in part by the 4 rate of current flow through inductor 1 18 which is controlled by the values of 5 T1 and T2) at a lower current since the power into inductor 1 18 must equal 6 the power out of inductor 1 18.
  • control circuit 132 is additionally adapted such that, in combination
  • time periods T1 and T2 are adjusted by the control circuit 132 to ⁇ boost V w to the minimum absolute value to provide the load current l
  • a voltage limiting device such as a zener diode 116 2 connected across the electrode assemblies 108 and 112, limits the voltage 3 applied to load 110.
  • a typical safe maximum limiting value for V w is about 4 24 volts.
  • Other values of limiting voltage can be achieved by zener diodes s 116 having different breakdown voltages, or by using other protection means 6 as described further below.
  • the control circuit 132 will respond to the feedback at feedback input 0 133 and will adjust T1 and T2 to boost V w to a multiple just sufficient to 1 maintain the current at the predetermined level independent of further 2 resistance decreases.
  • the working voltage, V w , at the controlled electrical junction 104 is 4 thus boosted to a boost multiple of the battery 102 voltage just sufficient to 5 maintain the load current, I,, at the predetermined value as long as the load 6 voltage is less than the limiting voltage set by the zener diode 116. 7
  • the predetermined current I, applied across load 110 may be constant
  • control circuit 132 is provided with
  • means for establishing a predetermined current-time profile to be applied, ⁇ This may be accomplished by means well known in the art, such as a
  • the circuit 100 may also be provided with a protection circuit 138.
  • the protection circuit 138 has high impedance and low impedance checking 3 functions and includes an input 140 which senses the voltage drop across 4 load 110 and compares the sensed voltage drop against a preset minimum 5 limit therefor. Circuit 138 also includes an input 142 which senses the current 6 l
  • the electrode assemblies 108 and 1 12 are attached to the skin surface 1 10 by conventional means, and the therapeutic current is initiated, by a switch means (not shown) such as switch 12 shown in Fig. 1.
  • the control circuit 132 begins controlling the on and off switching of switch 124. Repetitive pulses of inductor current, llumina are alternately charged during the on time periods, T1 , through the switch 124 to ground and discharged during the off time periods, T2 into the capacitor 122.
  • FIG. 6 shows another adjustable boost circuit 200 in accordance with this invention.
  • the circuit 200 includes a battery 202, an inductor 204, a diode 206, a voltage controlled electrical junction 207, a low resistance filter capacitor 208, and electrode assemblies 210, 212 which are attached by conventional means to spaced apart regions of animal body 213.
  • the animal body 213 is represented schematically as a variable load resistance R v to emphasize the fact that the resistance of the load 213 does vary with time and current.
  • At least one of the electrode assemblies 210, 212 contains a therapeutic agent in a form suitable for electrotransport delivery into the animal body 213.
  • the circuit 200 includes an N-channel field effect transistor (FET) switch 218, for switching inductor current lj, an inductor current sense resistor 220, and a load current sense resistor 214.
  • the circuit also includes a high efficiency, adjustable DC-DC step up controller 216.
  • a preferred controller 216 is the Maxim MAX773 made by Maxim Integrated Products, Inc. of Sunnyvale, CA.
  • Fig. 6 shows a simplified schematic of the MAX773 controller 216 which is sufficient for purposes of the present invention.
  • the controller 216 is an integrated circuit having internal components connected by conductive traces formed during the integrated circuit manufacturing process. External pins are provided for electrical connection to external components by conventional printed circuit means such as plated or deposited copper or other conductors deposited and formed on insulating substrates. Reference to electrical connections in the description herein are understood to be internal or external as shown in Fig. 6. References to the components of the MAX773 controller circuit are illustrative for the purposes of describing the function of circuit 216.
  • controller 216 is connected to use the sense resistor 214 to generate an error voltage to control the average load current l ⁇ .
  • the MAX773 controller also operates with high frequencies, (up to 300 kHz) allowing the use of small external components.
  • the controller 216 includes a reference voltage pin 256, a ground pin 258, a grounding switch input 260, a low level threshold input 262, a feed back input 264, a shut down input 266, a current sense input 268, and a power bus input 270.
  • Controller 216 also includes a first two-input comparator 230 having an output 231 , a second two-input comparator 232 having an output 233, a first reference voltage 242, a second (e.g., 1.5 volt) reference voltage 244, a third two-input comparator 246 having an output 247, a PFM/PWM driver circuit 240 having a switch control output 252 and a switch control output 254, and a second N-channel FET switch 250. Operation of the circuit 200 can be understood by reference to Figs. 6 and 7.
  • the circuit 200 uses the controller 216 in a novel way to provide a high efficiency conversion of energy from the battery 202 into an adjustably boosted voltage V w at the voltage controlled electrical junction 207 and simultaneously controlling the load current I,.
  • a portion of the load current I is fed back to the feed back input 264.
  • One terminal of sense resistor 214 is connected to the feed back input 264.
  • This same terminal of resistor 214 is also connected to the electrode assembly 212 for receiving the load current I,.
  • the other terminal of resistor 214 is connected to the input 260 of controller 216.
  • the input 260 internally connects to the drain of the N-channel switch 250.
  • the source of switch 250 connects to system ground.
  • the gate of switch 250 connects to the output 247 of comparator 246.
  • the inverting input of comparator 246 connects to the input pin 262.
  • the input pin 262 is connected to system ground.
  • the non- inverting input of comparator 246 is connected to the reference voltage 244.
  • the reference voltage 244 also connects to the reference voltage pin 256.
  • the comparator 246 is driven such that output 247 is always high. Switch 250 will therefore be driven to conduct the pin 260 to ground, sinking the load current l ⁇ to ground through the sense resistor 214.
  • the input 264 connects to the inverting input of comparator 232.
  • the non-inverting input of comparator 232 is connected to the reference voltage 244.
  • the output 233 of comparator 232 is connected to the PFM/PWM driver circuit 240.
  • the output 231 of comparator 230 is connected to the PFM/PWM driver circuit 240.
  • the inverting input of comparator 230 is connected to the reference voltage 242.
  • the non-inverting input of comparator 230 connects to the current sense input 268.
  • Input 268 is connected to one terminal of inductor current sense resistor 220.
  • the other terminal of resistor 220 connects to system ground.
  • the ground pin 258 of the controller 216 is also connected to system ground.
  • One output of the PFM/PWM driver circuit 240 connects to the output 252.
  • the input 270 is connected to one terminal of the battery 202.
  • the other terminal of the battery 202 is connected to system ground.
  • One output of the PFM/PWM driver circuit 240 connects output 254.
  • the outputs 252 and 254 are both connected to the gate of the external N-channel switch 218.
  • the drain of the switch 218 is connected to a joint connection of one end of the energy storage inductor 204 and the anode of rectifying diode 206.
  • the source of the switch 218 is connected to the one terminal of the inductor current sense resistor 220 which is connected to the current sense input 268.
  • the other terminal of the inductor 204 is connected to the power bus input 270 and to the terminal of the battery 202.
  • a filter capacitor 276 is connected between the input 270 and ground.
  • a filter capacitor 278 is connected between the voltage pin 256 and ground.
  • the filter capacitors 276 and 278 have low dynamic impedance at the pulse frequencies of interest.
  • the cathode of diode 206 is connected to an electrical junction 207.
  • the junction 207 is also connected to one terminal of a filter capacitor 208, the cathode of a zener diode 280 and the electrode assembly 210.
  • the anode of the zener diode 280 and the other terminal of capacitor 208 are connected to ground.
  • the junction 207 completes the circuit 200 which boosts the working voltage, V w , at the junction 207 by an adjustable multiple of the voltage of the power source, i.e., battery 202.
  • the zener diode 280 provides a means to limit the peak voltage across the electrode assemblies 210 and 212 and thus the maximum voltage experienced by the animal body load 213.
  • the controller 216 When power is applied by the battery 202 to input 270 and the input signal 266 is of the correct logic level, the controller 216 begins operating. Since input 262 is held low, and the non-inverting input of comparator 247 is at, e.g., 1.5 volts, from reference voltage 244, the output of the comparator 246 will be high. With a high voltage on the gate of the switch 250 the input 260 will be driven to ground by the drain of switch 250.
  • the switch 218 is not turned on until the voltage comparator 232 senses the output current is out of regulation.
  • the MAX773 uses the combination of the peak inductor current limit sense resistor 220, reference voltage 242 and comparator 230 along with the maximum switch on-time and minimum switch off-time generated by the PFM/PWM driver circuit 240; there is no oscillator.
  • the typical maximum switch on-time, T1 is 16 micro seconds.
  • the typical minimum switch off-time, T2, is 2.3 micro seconds. Once off, the minimum off-time holds the switch 218 off for time T2.
  • the switch 218 either (1) stays off if the output current l
  • the controller 216 circuitry allows the circuit 200 to operate in continuous-conduction mode (CCM) while maintaining high efficiency with heavy loads.
  • CCM continuous-conduction mode
  • the power switch 218 When the power switch 218 is turned on, it stays on until either (1 ) the maximum on-time turns it off (typically 16 microseconds later), or (2) the inductor current l
  • the PFM/PWM driver circuit 240 will automatically adjust the on time T1 and the off time T2 and alternately turn the switch 218 on and off until the load current I, is in regulation. Operation of the adjustable boost multiple circuit 200 may be initiated by connecting the shut down input 266 to a logic high level by switch means, such as switch 12 shown in Fig. 1. When shut down input 266 is high, the MAX773 circuit enters a shut down mode.
  • the internal biasing circuitry is turned off (including the reference), switch 250 enters a high impedance state and the working voltage V w falls to a diode drop below the battery 202 voltage (due to the DC path through the inductor 204 from the battery 202 to the electrode assembly 210).
  • the supply current from the battery 202 becomes equal to V w / 1,.
  • no current path is available with the high impedance state of switch 250 and the load current I, is zero.
  • may be programmed to follow a predetermined profile by programming the value of the load current sense resistor 214.
  • the resistor 214 value may be programmed by switching additional resistors in parallel or series with the load current l ⁇ .
  • FIG. 8 shows a schematic diagram of an electrotransport device 300 having an alternative voltage boosting circuit.
  • the device 300 unlike devices 10 and 10' shown in Figs. 1 and 2, has a reusable controller 302 which is adapted to be separably coupled to a plurality of single-use, preferably disposable, drug units 304, one at a time in succession.
  • the disposable drug unit 304 is attached to an animal (e.g., human) body surface, such as the skin 306, which is schematically illustrated in Fig. 8 as a resistor having a variable load resistance R-
  • Drug Unit 304 has a pair of electrodes (i.e., an anodic electrode 308 and a cathodic electrode 310), at least one of which contains a therapeutic agent to be delivered through the skin 306 by electrotransport.
  • the drug unit 304 and the controller 302 may be mechanically and electrically coupled by a pair of metal snap connectors 336,338.
  • is supplied to the drug unit 304 and the patient's body via the conductive snap connectors 336,338.
  • the controller 302 includes two circuit portions; a voltage boosting circuit 312 for boosting a supply voltage V+ provided by the power source (e.g., a battery) 318, to a working voltage, V w , and a low load voltage current sinking circuit 314.
  • the voltage, V w at the load resistance R- is high, that is, when V w is greater than V+, minus diode voltage, V d , (dropped across series diode 315)
  • the voltage boost circuit 312 provides power to the load 306 through inductor 320 and diode 315 as described in more detail hereinafter.
  • the power source 318 is typically a battery having a plus and minus terminal.
  • the plus terminal, V+, is connected to power input pin 323 on the circuit 322 and to one terminal of the inductor 320.
  • the minus terminal of the battery 318 is connected to system ground.
  • the other terminal of the inductor 320 is connected to the junction of the anode of the diode 315 and the drain 324 of an n-channel switch 326.
  • the source of switch 326 is connected to one terminal of a peak current sense resistor 328.
  • the other terminal of the resistor 328 is connected to system ground.
  • the gate of switch 326 is connected to a switch control output 330 of circuit 322.
  • a sense input 332 of circuit 322 is also connected to the junction between the source of switch 326 and one terminal of peak current sense resistor 328.
  • the cathode of diode 315 is connected to one terminal of a filter capacitor 334.
  • the other terminal of capacitor 334 connects to system ground.
  • the junction of capacitor 334 and diode 315 cathode are connected through snap connector 336 to the anodic electrode 308 in contact with the patient's skin 306.
  • Cathodic electrode 310 is also in contact with the patient's skin 306 and is connected to snap connector 338.
  • Snap connector 338 is connected to the drain of a second n-channel transistor 340 having a gate and source.
  • the transistor 340 drain and source are connected in series forming part of the current sinking circuit 314 which
  • the source of transistor 340 connects to one
  • V ref a reference voltage output 348 of the circuit 322.
  • resistor 342 connect to a feedback input 350 (FB) of the circuit 322 to provide ⁇ control of the load current l
  • FB feedback input 350
  • Operation of the circuit 302 can be considered in two regimes: (i) when o skin resistance R-i is high, and (ii) when skin resistance R-i is low.
  • Operation 1 in regime (i) is as follows.
  • the skin resistance R-i is high, such that 2 [(Ii • R-i ) + V ref ] > ⁇ V + - V d )
  • 3 the current I- is controlled by the circuit 322.
  • the circuit 322 compares the voltage at the input 350 to the 6 voltage at the V re f input 348 and adjusts the switching rate and pulse width of 7 the output 330 to alternately charge inductor 320 with current lj, and 8 discharge into capacitor 334 through diode 315 until the feedback voltage at 9 input 350 (given by load current l
  • resistors 342 and 344, the gain Av of the op-amp 346, 3 and the value of V ref at output 348 are selected such that, at the desired load 4 current l
  • the switch 326 to maintain load current l
  • the voltage difference at the inputs to the op-amp 346 decrease enough to cause the output of the op-amp 346 to lower the voltage at the gate of transistor 340.
  • Transistor 340 then comes out of saturation and begins to present a varying impedance in series with R 2 and R 3 .
  • the transistor impedance will vary, being controlled by the op-amp 346 and the inputs, V ref and the portion of the negative feedback voltage (ie, the feedback voltage to op-amp 346 which feedback voltage is equal to the load current times resistance value R 3 , ie, l
  • the variation of the additional impedance provided by transistor 340 prevents the tendency for l
  • the gain Av of op-amp 346 and the ratio R 3 : (R2+R3) are selected such that the difference between the current l
  • the current sinking circuit 314 in combination with the boost circuit 312 provides a simple, low cost, electrically efficient and effective means for controlling the therapeutic current I- to a reasonable constant value over a very wide range of skin resistance R-i .
  • the additional impedance presented by the transistor 340 in regime (ii) could be provided by other active devices, such as a p-channel transistor or a pnp or npn bipolar transistor, or the like.
  • Current sensing could be provided by a Hall effect sensor or other magnetic sensing devices such as a switched current sampling transformer.
  • Suitable feedback amplification could also be provided by discrete transistors and resistor, capacitor circuit assembled into a differential amplifier, which is well within the capability of those skilled in the art.

Abstract

An electrotransport device (10) for delivering therapeutic agents includes an adjustable voltage boost multiple controller (100, 200) for boosting the voltage from a power source (102, 202) to a working voltage Vw having a value just sufficient to provide the desired therapeutic current level Il through the electrodes (108, 112), at least one of which contains the therapeutic agent to be delivered.

Description

AN ELECTROTRANSPORT DELIVERY DEVICE WITH VOLTAGE BOOSTING CIRCUIT
TECHNICAL FIELD
This invention relates to an electrotransport device for transdermally or transmucosally delivering a beneficial agent (e.g., a drug) to a patient. More particularly, the invention relates to a portable or patient-worn electrotransport delivery device having an improved power supply.
BACKGROUND ART
The term "electrotransport" as used herein refers generally to the delivery of an agent (e.g., a drug) through a membrane, such as skin, mucous membrane, or nails, which delivery is induced or aided by the application of an electric potential. For example, a beneficial therapeutic agent may be introduced into the systemic circulation of an animal (e.g., a human) by electrotransport delivery through the skin. The electrotransport process has been found to be useful in the transdermal administration of drugs including lidocaine hydrochloride, hydrocortisone, fluoride, penicillin, dexamethasone sodium phosphate, and many other drugs. Perhaps the most common use of electrotransport is in diagnosing cystic fibrosis by delivering pilocarpine salts iontophoretically. The pilocarpine stimulates sweat production; the sweat is collected and analyzed for its chloride content to detect the presence of the disease. Presently known electrotransport devices use at least two electrodes, positioned in intimate contact with some portion of the body (e.g., the skin). A first electrode, called the active or donor electrode, delivers the therapeutic agent (e.g., a drug or a prodrug) into the body by electrotransport. The second electrode, called the counter or return electrode, closes an electrical circuit with the first electrode through the patient's body. A source of electrical energy, such as a battery, supplies electric current to the body through the electrodes. For example, if the therapeutic agent to be delivered into the body is positively charged (i.e., a cation), the anode will be the active electrode and the cathode will serve as the counter electrode to complete the circuit. If the therapeutic agent to be delivered is negatively charged (i.e., an anion), the cathode will be the donor electrode and the anode will be the counter electrode. Alternatively, both the anode and cathode may be used to deliver drugs of opposite electrical charge into the body. In this situation, both electrodes are considered donor and counter electrodes. For example, the anode can simultaneously deliver a cationic therapeutic agent and act as a "counter" electrode to the cathode. Similarly, the cathode can simultaneously deliver an anionic therapeutic agent into the body and act as a "counter" electrode to the anode. A widely used electrotransport process, electromigration (also called iontophoresis), involves the electrically induced transport of charged ions. Another type of electrotransport, electroosmosis, involves the flow of a liquid solvent from the donor reservoir, which liquid contains the agent to be delivered, under the influence of the applied electric field. Still another type of electrotransport process, electroporation, involves the formation of transiently existing pores in a biological membrane by the application of high voltage pulses. A therapeutic agent can in part be delivered through the skin by passive diffusion by reason of the concentration difference between the concentration of drug in the donor reservoir of the electrotransport device and the concentration of drug in the tissues of the patient's body. In any given electrotransport process, more than one of these processes may be occurring simultaneously to a certain extent. Accordingly, the term "electrotransport", as used herein, should be given its broadest possible interpretation so that it includes the electrically induced or enhanced transport of at least one therapeutic agent, whether charged, uncharged, or a mixture thereof. The terms "drug" and "therapeutic agent" are used interchangeably and are intended to have their broadest interpretation, namely any therapeutically active substance that is delivered to a living organism to produce a desired, usually beneficial, effect. This includes therapeutic agents in all the major therapeutic areas including, but not limited to: anti-infectives such as antibiotics and antiviral agents; analgesics, including fentanyl, sufentanil, buprenorphine and analgesic combinations; anesthetics; anorexics; antiarthritics; antiasthmatic agents such as terbutaline; anticonvulsants; antidepressants; antidiabetic agents; antidiarrheals; antihistamines; anti-inflammatory agents; antimigraine preparations; antimotion sickness preparations such as scopolamine and ondansetron; antinauseants; antineoplastics; antiparkinsonism drugs; antipruritics; antipsychotics; antipyretics; antispasmodics, including gastrointestinal and urinary; anticholinergics; sympathomimetrics; xanthine derivatives; cardiovascular preparations, including calcium channel blockers such as nifedipine; beta blockers; beta-agonists such as dobutamine and ritodrine; antiarrythmics; antihypertensives such as atenolol; ACE inhibitors such as ranitidine; diuretics; vasodilators, including general, coronary, peripheral, and cerebral; central nervous system stimulants; cough and cold preparations; decongestants; diagnostics; hormones such as parathyroid hormone; hypnotics; immunosuppressants; muscle relaxants; parasympatholytics; parasympathomimetrics; prostaglandins; proteins; peptides; psychostimulants; sedatives; and tranquilizers. Electrotransport is also useful in the controlled delivery of peptides, polypeptides, proteins and other macromolecules. These macromolecular substances typically have a molecular weight of at least 300 Daltons, and more typically have a molecular weight of 300-40,000 Daltons. 1 Specific examples of peptides and proteins in this size range include,
2 without limitation, the following: LHRH; LHRH analogs such as buserelin,
3 gonadorelin, nafarelin and leuprolide: insulin; insulotropin; calcitonin;
4 octreotide; endorphin; TRH; NT-36 (chemical name is N = [[(s)-4-oxo-2-
5 azetidinyl] carbonyl]-L-histidyl-L-prolinamide); liprecin; pituitary hormones
6 such as HGH, HMG and desmopressin acetate; follicle luteoids; aANF;
7 growth factors such as growth factor releasing factor (GFRF or GHRH); β bMSH; somatostatin; bradykinin; somatotropin; platelet-derived growth
9 factor; asparaginase; chymopapain; cholecystokinin; chorionic gonadotropin; ιo corticotropin (ACTH); erythropoietin; epoprostenol (platelet aggregation ιι inhibitor); glucagon; HCG; hirulog; hyaiuronidase; interferon; interleukins;
12 menotropins (urofollitropin (FSH) and LH); oxytocin; streptokinase; tissue
13 plasminogen activator: vasopressin; desmopressin; ACTH analogs; ANP;
14 ANP clearance inhibitors; angiotensin II antagonists: antidiuretic hormone is agonists; antidiuretic hormone antagonists: bradykinin antagonists: CD-4;
16 ceredase; CSFs; enkephalins; FAB fragments; IgE peptide suppressors;
17 IGF-1 ; neurotrophic factors; colony stimulating factors: parathyroid hormone
18 and agonists; parathyroid hormone antagonists: prostagiandin antagonists;
19 pentigetide; protein C; protein S; renin inhibitors; thymosin alpha-1 ;
20 thrombolytics; TNF; vaccines; vasopressin antagonist analogs; alpha-1
21 anti-trypsin (recombinant); and TGF-beta.
22 Electrotransport devices generally require a reservoir or source of the
23 agent, or a precursor of such agent, that is to be delivered into the body by
24 electrotransport. Examples of such reservoirs or sources of, preferably
25 ionized or ionizable, agents include a pouch as described in Jacobsen
26 US Patent 4,250,878, or a pre-formed gel body as disclosed in Webster
27 US Patent 4,383,529. Such reservoirs are electrically connected to the anode
28 or the cathode of an electrotransport device to provide a fixed or renewable
29 source of one or more desired therapeutic species. Recently, a number of US Patents have issued in the electrotransport field, indicating a continuing interest in this mode of drug delivery. For example, Vernon et al US Patent 3,991 ,755, Jacobsen et al US Patent 4,141 ,359, Wilson US Patent 4,398,545, and Jacobsen US Patent 4,250,878 disclose examples of electrotransport devices and some applications thereof. More recently, electrotransport delivery devices have become much smaller, particularly with the development of miniaturized electrical circuits (e.g., integrated circuits) and more powerful light weight batteries (e.g., lithium batteries). The advent of inexpensive miniaturized electronic circuitry and compact, high-energy batteries has meant that the entire device can be made small enough to be unobtrusively worn on the skin of the patient, under clothing. This allows the patient to remain fully ambulatory and able to perform all normal activities, even during periods when the electrotransport device is actively delivering drug. Nevertheless, some limitations still remain, restricting the wider application of this valuable technique. One such limitation is the size and cost of electrotransport delivery devices. In particular, the batteries needed to power electrotransport devices comprise a significant contribution to the overall size and weight, as well as the cost, of these smaller, patient-worn electrotransport delivery devices. A reduction in the number and/or cost of these batteries would allow electrotransport drug delivery devices to be made smaller and at lower cost. One method of reducing the number of batteries used to power an electrotransport device is to use a voltage boosting circuit. Boosting circuits are well known in the electrical arts. Conventional boosting circuits take an input voltage (e.g., 3.0 volts) and boost it by a predetermined multiple (e.g., x2) to give a "boosted" output voltage (e.g., 6.0 v = 3.0 v x 2). Voltage boosting circuits have been used in transdermal electrotransport delivery devices. See Maurer et al US Patent 5,254,081 (at column 2, lines 34-39). These circuits allow an electrotransport device to deliver a predetermined level of electric current with fewer batteries, or battery(ies) of lower voltage, than would otherwise be needed without the use of a boosting circuit. Thus, conventional boosting circuits help reduce the size and cost of an electrotransport delivery device by requiring fewer, and/or lower voltage, batteries to power the device. The problem of reducing the cost of the power supply for an electrotransport delivery device is complicated by the fact that the electrical resistance of the patient body surface (e.g., skin) is not constant during electrotransport delivery. Since the voltage (V) necessary to drive a particular level of electric current (i) through the patient's skin is proportional to the resistance (R) of the skin (i.e., according to Ohm's Law wherein V = i Rskin), the voltage requirements of the power supply are not constant during electrotransport delivery. For example, when electrotransport administration is begun, the patient's initial skin resistance is relatively high, requiring the power supply to produce relatively high voltage to deliver a predetermined level of electrotransport current. However, after several minutes (i.e., after about 1 to 30 minutes of current being applied through the skin) the skin resistance drops, such that the voltage requirement needed to deliver a particular level of electric current becomes significantly less than the voltage required at the start of electrotransport delivery. See for example Haak et al US Patent 5,374,242 which discloses the variable skin resistance and the use of 2 or more batteries connected either in parallel or in series to accommodate the changing skin resistance. Although conventional voltage boosting circuits can supply the output voltage necessary to accommodate the high initial skin resistance, they reduce the efficiency of the apparatus and require more battery output voltage during periods when the skin resistance is lower than the initial state, resulting in lower efficiency and increased battery size and costs. Jacobsen et al US Patent 4,141 ,359, incorporated herein by reference, discloses a DC-DC converter having a transformer to inductively couple periodic variations of current in a primary coil to pulses of current in a secondary coil at a fixed voltage multiple of the primary power supply. These pulses of secondary coil current are conducted through the skin by therapeutic electrodes. The average, or DC value of the secondary current is controlled by an error voltage and feed back circuit such that the average value of the secondary current is held constant. One disadvantage of the Jacobsen circuit is that the peak value of the fixed and multiplied voltage appears directly across the electrodes. The peak voltage is unnecessary for conditions where the skin resistance is low, and results in unnecessarily high current pulses of therapeutic current and possible adverse effects on the skin.
DESCRIPTION OF THE INVENTION
It is an aspect of the present invention to provide a method of operating with increased efficiency an electrotransport agent delivery device having a voltage boosting circuit. It is another aspect of the present invention to provide a method of operating an electrotransport agent delivery device in which the power supply voltage is boosted to a level which is optimally suited to the conditions (e.g., skin resistance) of agent delivery. The present invention provides a method for operating an electrotransport agent delivery device having a voltage boosting circuit which boosts the power supply (e.g., battery) output voltage, in which boosting circuit the boost multiple is automatically controlled in response to the skin resistance of the patient. The device is adapted to deliver a therapeutic agent through an animal body surface (e.g., human skin) by electrotransport. ι The device has a source of electrical power (e.g., one or more batteries) with
2 an output voltage. The power source output voltage is boosted with a voltage
3 booster having an adjustable boost multiple to provide a working voltage.
4 A body surface parameter selected from the electrical resistance of the body
5 surface, the voltage drop across the body surface and/or the current applied
6 through the body surface is sensed and the boost multiple is adjusted based
7 upon the sensed body surface parameter to achieve an adjusted working β voltage. By adjusting the boost multiple based upon the sensed body
9 parameter (e.g., skin resistance), the device applies only that level of voltage o which is needed to deliver a predetermined level of electrotransport current, 1 without excess voltage being consumed by the boost circuit. Thus, the 2 method of the present invention provides increased efficiency in the operation 3 of an electrotransport delivery device. 4 5 BRIEF DESCRIPTION OF THE DRAWINGS 6 7 The above and other features, aspects, and advantages of the present s invention will become apparent from the following written description and 9 drawings, in which: 0 Fig. 1 is a perspective view of an electrotransport drug delivery device 1 of this invention; 2 Fig. 2 is an exploded view of an electrotransport device of this 3 invention; 4 Fig. 3 is a graph illustrating the decline of patient skin resistance with 5 time; 6 Fig. 4 is a schematic diagram of an adjustable voltage boosting circuit 7 of this invention; 8 Fig. 5 is a timing diagram of the operation of the circuit of Fig. 4;
29 Fig. 6 is a schematic diagram of another adjustable voltage boosting
30 circuit of this invention; Fig. 7 is a timing diagram of the operation of the circuit of Fig. 6; and Fig. 8 is a schematic diagram of another adjustable voltage boosting circuit of this invention.
MODES FOR CARRYING OUT THE INVENTION
The electronic circuit of the present invention can be used in substantially any electrotransport delivery device although the circuitry has particular utility in those devices adapted to deliver agents transdermally by electrotransport. Examples of electrotransport delivery devices which can be used with the circuitry of the present invention are illustrated in Figs. 1 and 2. With reference to Fig. 1 , there is shown a perspective view of an electrotransport device 10 having an optional activation switch in the form of a push button switch 12 and an optional light emitting diode (LED) 14 which turns on when the device 10 is in operation. Fig. 2 is an exploded view of a second device 10' of this invention. The device 10' of Fig. 2 differs from device 10 of Fig. 1 in the location of LED 14'. LED 14' is located adjacent button switch 12 on one end of device 10' in this embodiment of the invention. Device 10' comprises an upper housing 16, a circuit board assembly 18, a lower housing 20, anode electrode 22, cathode electrode 24, anode reservoir 26, cathode reservoir 28 and skin-compatible adhesive 30. Upper housing 16 has lateral wings 15 which assist in holding device 10' on a patient's skin. Upper housing 16 is preferably composed of an injection moldable elastomer (e.g., ethylene vinyl acetate). Printed circuit board assembly 18 comprises an integrated circuit 19 coupled to discrete components 40 and battery 32. Circuit board assembly 18 is attached to housing 16 by posts (not shown in Fig. 2) passing through openings 13a and 13b. The ends of the posts are heated/melted in order to heat stake the circuit board assembly 18 to the housing 16. Lower housing 20 is attached to the upper housing 16 by means of adhesive 30, the upper surface 34 of adhesive 30 being adhered to both lower housing 20 and upper housing 16 including the bottom surfaces of wings 15. Shown (partially) on the underside of circuit board assembly 18 is a button cell battery 32. Other types of batteries may also be employed to power device 10'. The device 10' is generally comprised of battery 32, electronic circuitry 19,40, electrodes 22,24, and drug/chemical reservoirs 26,28, all of which are integrated into a self-contained unit. The outputs (not shown in Fig. 2) of the circuit board assembly 18 make electrical contact with the electrodes 24 and 22 through openings 23,23' in the depressions 25,25' formed in lower housing 20, by means of electrically conductive adhesive strips 42,42'. Electrodes 22 and 24, in turn, are in direct mechanical and electrical contact with the top sides 44',44 of drug reservoirs 26 and 28. The bottom sides 46',46 of drug reservoirs 26,28 contact the patient's skin through the openings 29',29 in adhesive 30. Upon depression of push button switch 12, the electronic circuitry on circuit board assembly 18 delivers a predetermined DC current to the electrodes/reservoirs 22,26 and 24,28 for a delivery interval of predetermined length. Preferably, the device transmits to the user a visual and/or audible confirmation of the onset of the drug delivery by means of LED 14' becoming lit and/or an audible sound signal from, e.g., a "beeper". Drug is thereby delivered from one of reservoirs 26,28 and through the patient's skin by electrotransport. Anodic electrode 22 is preferably comprised of silver and cathodic electrode 24 is preferably comprised of silver chloride. Both reservoirs 26 and 28 are preferably comprised of polymer hydrogel materials. Electrodes 22,24 and reservoirs 26,28 are retained by lower housing 20. ι One of reservoirs 26,28 is the "donor" reservoir and contains the therapeutic
2 agent (e.g., a drug) to be delivered and the other reservoir typically contains a
3 biocompatible electrolyte.
4 The push button switch 12, the electronic circuitry on circuit board
5 assembly 18 and the battery 32 are adhesively "sealed" between upper
6 housing 16 and lower housing 20. Upper Housing 16 is preferably composed of rubber or other elastomeric material. Lower housing 20 is preferably β composed of a plastic or elastomeric sheet material (e.g., polyethylene) 9 which can be easily molded to form depressions 25,25' and cut to form o openings 23,23'. The assembled device 10' is preferably water resistant 1 (i.e., splash proof) and is most preferably waterproof. The system has a 2 low profile that easily conforms to the body thereby allowing freedom of 3 movement at, and around, the wearing site. The reservoirs 26,28 are located 4 on the skin-contacting side of the device 10' and are sufficiently separated to s prevent accidental electrical shorting during normal handling and use. 6 The device 10' adheres to the patient's body surface (e.g., skin) by 7 means of a peripheral adhesive 30 which has upper side 34 and body- 8 contacting side 36. The adhesive side 36 has adhesive properties which 9 assures that the device 10' remains in place on the body during normal 0 user activity, and yet permits reasonable removal after the predetermined 1 (e.g., 24-hour) wear period. Upper adhesive side 34 adheres to lower 2 housing 20 and retains the electrodes and drug reservoirs within housing 3 depression 25, 25' as well as retains lower housing 20 attached to upper 4 housing 16.
25 The push button switch 12 is conveniently located on the top side
26 of device 10' and is easily actuated through clothing. A double press of
27 the push button switch 12 within a short time period, e.g., three seconds,
28 is preferably used to activate the device for delivery of drug, thereby
29 minimizing the likelihood of inadvertent actuation of the device 10'. Upon first initiating agent delivery, the skin resistance of the patient is typically relatively high, whereas after a period of time, the skin resistance drops appreciably. Fig. 3 illustrates this characteristic graphically, showing that the decline of skin resistance R is substantially asymptotic to a steady state value. For a discharge rate of 0.1 mA/cm2, this steady state value is typically on the order of 20 to 30 kohm-cm2, while the initial value of skin resistance is several or many times as much. In prior art electrotransport delivery devices, the voltage of the power supply and/or the boost multiple of the voltage boosting circuit, was/were chosen large enough to overcome the high skin resistance present at the start of operation. However, once operation had reached steady state, with the attendant drop in skin resistance, the prior art devices had excess working voltage. In certain prior art devices, the applied voltage needed to deliver a particular current at steady state operation was one half or less of the voltage required to deliver that same level of current at the start of electrotransport delivery. Accordingly, these prior art devices were not very cost effective because of the voltage wasted in the voltage boosting circuit once the skin resistance dropped from its initial high level. Fig. 4 illustrates a schematic diagram of a voltage boosting electrotransport circuit 100 with an adjustable boost multiple that is adjusted according to the sensed therapeutic load current level in accordance with the present invention. This permits more efficient use of batteries and results in significant size and cost savings when compared to the just-described prior art. The circuit 100 includes a power source in the form of a battery 102, and a voltage controlled electrical junction 104 electrically connected to an electrode assembly 108. The electrode assembly 108 is attached to one region of an animal body 110 by conventional means such as adhesive, straps, belts or the like. The animal body surface is shown schematically as a variable resistance load, Rv, to indicate the variation of load resistance typical of the skin when applying electric current I, therethrough. An electrode assembly 1 12 is similarly attached to another region of the animal body 1 10. The electrode assembly 112 is connected to a series current sensing resistor 114. The electrodes 108, 1 12, the body surface 110 and sense resistor 1 14 form a load current path for conducting the load current, l|. The electrode assemblies 108, 112 are equivalent to the electrode/reservoir combinations 22, 26 and 24, 28 shown in Fig. 2. At least one of the electrode assemblies 108, 112 contains a therapeutic agent (e.g., a drug salt) in a form (e.g., an aqueous solution) suitable for electrotransport delivery into the animal body 110. An energy storage inductor 118 is connected between battery 102 and the anode of rectifying diode 120. The cathode of diode 120 is connected to the voltage controlled electrical junction 104. A filter capacitor 122 is connected between the junction 104 and system ground. A controlled switch 124, having a control input 126, has one terminal 128 connected to the junction of the anode of diode 120 and the inductor 118 and another terminal 130 connected to system ground. The control input 126 can alternately open and close the switch 124 creating a low resistance connection between the terminals 128 and 130 thereby connecting or disconnecting the inductor 118 through a low resistance path to system ground. The switch 124 may be an electronic switch device such as a bipolar or FET transistor. A control circuit 132 has a control output 134 connected to switch control input 126. The control circuit 132 includes a feedback input 133 for controlling the control output 126 and a switch input 136. The operation of the adjustable voltage boost circuit 100 can be understood with reference to Fig. 5. After initiation of the circuit 100, for example, by means of a push button switch 12 illustrated in Fig. 1 , the control circuit 132 is adapted to first connect the input 136 to system ground. This enables the sense resistor 1 14 to begin conducting load current, l|, from the load 110. The control circuit 132 is configured to then toggle the control output 134 so that the switch 124 connects the one end of the inductor 118 to ground for a period of time T1. During the time T1 , the inductor current l|, driven by the battery 102, increases to a maximum value, lP. At the end of time T1 , the control circuit 132 is adapted to change output 134 to toggle switch input 126 again which opens the switch 124 for a time period, T2. During T2, the inductor current, I,, will not flow toward ground, but is forced to conduct through the diode 120 into the electrical junction 104. The filter capacitor 122 provides a low impedance path for the instantaneous current, I,, which then decays toward zero during the time, T2, as the voltage at electrical junction 104 is boosted by the charging of the capacitor 122. During the time T1 , the inductor 118 stores energy by charging with the current, lj. During the period T2, the inductor 118 discharges energy into the filter capacitor 122 through the diode 120. The inductor 118 thereby transfers energy from the battery 102 into the capacitor 122 with low loss, limited only by the diode 120 drop and the negligible series resistance of the inductor 118, battery 102 and the electrical connections. Thus, the energy source for load current I, is not directly the battery 102 but rather either the capacitor 122 (i.e., during time T1) or a combination of the capacitor 122 and inductor 118 (i.e., during time T2). The control circuit 132 is adapted to repeat the T1 , T2 cycle indefinitely or when stopped as described below. The voltage, Vw, at the junction 104 is thereby boosted to a adjustable multiple of the battery 102 voltage depending on the values of the time periods T1 and T2. The boost multiple thus can be adjusted by adjusting the values of T1 and T2. Dotted lines in Fig. 5 indicate missing or delayed pulses as controlled by the control circuit 132. This may occur when pulses are not necessary to replace charge depleted from the capacitor 122, for example, when the therapeutic current, I,, demanded is relatively low. The dotted lines in Fig. 5 ι indicate that the boost multiple control means may be by pulse width
2 modulation (PWM), pulse frequency modulation (PFM), pulse skipping,
3 or some combination thereof.
4 The adjustable working voltage, Vw, causes the load current, lt to flow
5 through the animal body load 110, through the sense resistor 114 and into the
6 switch input 136, to ground. The feedback input 133 senses the voltage across the sense resistor β 114 caused by the load current, I,. The control circuit 132 is adapted to
9 respond to the feedback input 133 to boost the working voltage, Vw, by o adjusting the time periods, T1 and T2. This is accomplished by comparing 1 the voltage sensed at input 133 with a set reference voltage within control 2 circuit 132. If the voltage sensed at input 133 is less than the reference 3 voltage, then control circuit 132 opens and closes switch 124 at a high 4 frequency until Vw is boosted to the appropriate level. In general, the longer s switch 124 is closed (i.e., the longer is T1), the greater the voltage which is 6 developed in inductor 118 and the greater the boost multiple. The battery 7 102 voltage can be boosted by reason of the inductor 118. The voltage 8 developed in the inductor 118 is equal to the inductance value (L) multiplied 9 by the rate at which current flows through the inductor: 0 1 Vind = L (dl/dt). 2 Thus, out of inductor 118 comes a higher voltage (which voltage is 3 determined in part by the inductance value of inductor 1 18 and in part by the 4 rate of current flow through inductor 1 18 which is controlled by the values of 5 T1 and T2) at a lower current since the power into inductor 1 18 must equal 6 the power out of inductor 1 18.
27 The control circuit 132 is additionally adapted such that, in combination
28 with the values of the inductor 118, the value of the load resistance 110 and
29 the capacitance value of the capacitor 122, the time periods, T1 , T2, are
30 arranged in response to the voltage at the feedback input 133 such that filter ι capacitor 122 smooths and adjusts the voltage Vw, to provide a load current,
2 I,, of an essentially constant (DC) current of predetermined value.
3 The electrode assemblies 108 and 112, and thus the animal body 110,
4 are not exposed to high peak voltages as in the prior art, but instead
5 experience only the minimum, voltage value sufficient to drive the desired
6 load current l(.
7 The time periods T1 and T2 are adjusted by the control circuit 132 to β boost Vw to the minimum absolute value to provide the load current l| to
9 maintain a desired predetermined value. If the resistance of the load 110 is o too high to allow the predetermined value of I, to be attained without having 1 Vw exceed a safe level, a voltage limiting device, such as a zener diode 116 2 connected across the electrode assemblies 108 and 112, limits the voltage 3 applied to load 110. A typical safe maximum limiting value for Vw is about 4 24 volts. Other values of limiting voltage can be achieved by zener diodes s 116 having different breakdown voltages, or by using other protection means 6 as described further below. 7 Once the resistance of the load 110 decreases sufficiently to allow the 8 load current, l to reach the desired predetermined level at the maximum safe 9 voltage, the control circuit 132 will respond to the feedback at feedback input 0 133 and will adjust T1 and T2 to boost Vw to a multiple just sufficient to 1 maintain the current at the predetermined level independent of further 2 resistance decreases. 3 The working voltage, Vw, at the controlled electrical junction 104 is 4 thus boosted to a boost multiple of the battery 102 voltage just sufficient to 5 maintain the load current, I,, at the predetermined value as long as the load 6 voltage is less than the limiting voltage set by the zener diode 116. 7 The low loss transfer of energy from the battery 102 to the load 110
28 and capacitor 122 maximizes the useful life of the battery 102, for a given
29 battery capacity. This allows smaller batteries to be used for a given ι therapeutic regimen, or extends the lifetime of therapeutic treatment at a
2 given cost.
3 The predetermined current I, applied across load 110 may be constant
4 or varying with time. In either event, the control circuit 132 is provided with
5 means for establishing a predetermined current-time profile to be applied, β This may be accomplished by means well known in the art, such as a
7 differential comparator having one input connected to the sense resistor 114, β a constant reference voltage connected to the other input, or having the other
9 input connected to the output of a D to A converter driven by a clocked ROM o having a pre-programmed pattern (not shown in Fig. 4). 1 The circuit 100 may also be provided with a protection circuit 138. 2 The protection circuit 138 has high impedance and low impedance checking 3 functions and includes an input 140 which senses the voltage drop across 4 load 110 and compares the sensed voltage drop against a preset minimum 5 limit therefor. Circuit 138 also includes an input 142 which senses the current 6 l| applied through load 110 and compares the sensed current against a preset 7 maximum limit therefor. Protection circuits offering impedance checking 8 and shut down protection are well known in the art. See, for example the 9 protection circuits shown in Fig. 1 of Jacobsen et al US Patent 4,141 ,359 0 incorporated herein by reference. 1 The protection circuit 138 monitors the resistance of the load 110 by 2 the voltage input 140 and the current input 142 and shuts down the voltage
23 boosting function of the circuit 100 when the resistance of the load 1 10
24 exceeds a predetermined upper limit or decreases below a predetermined
25 lower limit. Incorporation of the protection and shutdown circuit 138, of the
26 type describe in US Patent 4, 141 ,359, into the booster circuit 100 is within
27 the capability of a person having ordinary skill in the electrical arts. In use, the electrode assemblies 108 and 1 12 are attached to the skin surface 1 10 by conventional means, and the therapeutic current is initiated, by a switch means (not shown) such as switch 12 shown in Fig. 1. The control circuit 132 begins controlling the on and off switching of switch 124. Repetitive pulses of inductor current, l„ are alternately charged during the on time periods, T1 , through the switch 124 to ground and discharged during the off time periods, T2 into the capacitor 122. These pulses of inductor current l| cause the voltage, Vw, to be multiplied by an adjustable boost multiple by adjusting the on and off times T1 , T2 until the signal to feedback input 133 indicates the load current I, is in regulation. Fig. 6 shows another adjustable boost circuit 200 in accordance with this invention. The circuit 200 includes a battery 202, an inductor 204, a diode 206, a voltage controlled electrical junction 207, a low resistance filter capacitor 208, and electrode assemblies 210, 212 which are attached by conventional means to spaced apart regions of animal body 213. The animal body 213 is represented schematically as a variable load resistance Rv to emphasize the fact that the resistance of the load 213 does vary with time and current. At least one of the electrode assemblies 210, 212 contains a therapeutic agent in a form suitable for electrotransport delivery into the animal body 213. The circuit 200 includes an N-channel field effect transistor (FET) switch 218, for switching inductor current lj, an inductor current sense resistor 220, and a load current sense resistor 214. The circuit also includes a high efficiency, adjustable DC-DC step up controller 216. A preferred controller 216 is the Maxim MAX773 made by Maxim Integrated Products, Inc. of Sunnyvale, CA. Fig. 6 shows a simplified schematic of the MAX773 controller 216 which is sufficient for purposes of the present invention. A more detailed schematic of the MAX773 controller can be found in the MAX773 data sheet 19-0201 ;Rev 0; 11 ;93, which is available from the manufacturer. The controller 216 is an integrated circuit having internal components connected by conductive traces formed during the integrated circuit manufacturing process. External pins are provided for electrical connection to external components by conventional printed circuit means such as plated or deposited copper or other conductors deposited and formed on insulating substrates. Reference to electrical connections in the description herein are understood to be internal or external as shown in Fig. 6. References to the components of the MAX773 controller circuit are illustrative for the purposes of describing the function of circuit 216. Unlike traditional pulse frequency (PFM) converters, which use an error voltage from a voltage divider circuit to control the output voltage of the converter to a constant value, controller 216 is connected to use the sense resistor 214 to generate an error voltage to control the average load current l{. The MAX773 controller also operates with high frequencies, (up to 300 kHz) allowing the use of small external components. The controller 216 includes a reference voltage pin 256, a ground pin 258, a grounding switch input 260, a low level threshold input 262, a feed back input 264, a shut down input 266, a current sense input 268, and a power bus input 270. Controller 216 also includes a first two-input comparator 230 having an output 231 , a second two-input comparator 232 having an output 233, a first reference voltage 242, a second (e.g., 1.5 volt) reference voltage 244, a third two-input comparator 246 having an output 247, a PFM/PWM driver circuit 240 having a switch control output 252 and a switch control output 254, and a second N-channel FET switch 250. Operation of the circuit 200 can be understood by reference to Figs. 6 and 7. The circuit 200 uses the controller 216 in a novel way to provide a high efficiency conversion of energy from the battery 202 into an adjustably boosted voltage Vw at the voltage controlled electrical junction 207 and simultaneously controlling the load current I,. With reference to Fig. 6, in accordance with this invention, a portion of the load current I, is fed back to the feed back input 264. One terminal of sense resistor 214 is connected to the feed back input 264. This same terminal of resistor 214 is also connected to the electrode assembly 212 for receiving the load current I,. The other terminal of resistor 214 is connected to the input 260 of controller 216. The input 260 internally connects to the drain of the N-channel switch 250. The source of switch 250 connects to system ground. The gate of switch 250 connects to the output 247 of comparator 246. The inverting input of comparator 246 connects to the input pin 262. The input pin 262 is connected to system ground. The non- inverting input of comparator 246 is connected to the reference voltage 244. The reference voltage 244 also connects to the reference voltage pin 256. The comparator 246 is driven such that output 247 is always high. Switch 250 will therefore be driven to conduct the pin 260 to ground, sinking the load current l{ to ground through the sense resistor 214. The input 264 connects to the inverting input of comparator 232. The non-inverting input of comparator 232 is connected to the reference voltage 244. The output 233 of comparator 232 is connected to the PFM/PWM driver circuit 240. The output 231 of comparator 230 is connected to the PFM/PWM driver circuit 240. The inverting input of comparator 230 is connected to the reference voltage 242. The non-inverting input of comparator 230 connects to the current sense input 268. Input 268 is connected to one terminal of inductor current sense resistor 220. The other terminal of resistor 220 connects to system ground. The ground pin 258 of the controller 216 is also connected to system ground. One output of the PFM/PWM driver circuit 240 connects to the output 252. The input 270 is connected to one terminal of the battery 202. The other terminal of the battery 202 is connected to system ground. One output of the PFM/PWM driver circuit 240 connects output 254. The outputs 252 and 254 are both connected to the gate of the external N-channel switch 218. The drain of the switch 218 is connected to a joint connection of one end of the energy storage inductor 204 and the anode of rectifying diode 206. The source of the switch 218 is connected to the one terminal of the inductor current sense resistor 220 which is connected to the current sense input 268. The other terminal of the inductor 204 is connected to the power bus input 270 and to the terminal of the battery 202. A filter capacitor 276 is connected between the input 270 and ground. A filter capacitor 278 is connected between the voltage pin 256 and ground. The filter capacitors 276 and 278 have low dynamic impedance at the pulse frequencies of interest. The cathode of diode 206 is connected to an electrical junction 207. The junction 207 is also connected to one terminal of a filter capacitor 208, the cathode of a zener diode 280 and the electrode assembly 210. The anode of the zener diode 280 and the other terminal of capacitor 208 are connected to ground. The junction 207 completes the circuit 200 which boosts the working voltage, Vw, at the junction 207 by an adjustable multiple of the voltage of the power source, i.e., battery 202. The zener diode 280 provides a means to limit the peak voltage across the electrode assemblies 210 and 212 and thus the maximum voltage experienced by the animal body load 213. With reference to Figs. 6 and 7, the operation of the adjustable voltage boost multiple circuit 200 can be understood. When power is applied by the battery 202 to input 270 and the input signal 266 is of the correct logic level, the controller 216 begins operating. Since input 262 is held low, and the non-inverting input of comparator 247 is at, e.g., 1.5 volts, from reference voltage 244, the output of the comparator 246 will be high. With a high voltage on the gate of the switch 250 the input 260 will be driven to ground by the drain of switch 250. This enables the resistor 214 to receive load current I, from the electrode assembly 212. As with traditional PFM converters, the switch 218 is not turned on until the voltage comparator 232 senses the output current is out of regulation. However, unlike traditional PFM converters, the MAX773 uses the combination of the peak inductor current limit sense resistor 220, reference voltage 242 and comparator 230 along with the maximum switch on-time and minimum switch off-time generated by the PFM/PWM driver circuit 240; there is no oscillator. The typical maximum switch on-time, T1 , is 16 micro seconds. The typical minimum switch off-time, T2, is 2.3 micro seconds. Once off, the minimum off-time holds the switch 218 off for time T2. After this minimum time, the switch 218 either (1) stays off if the output current l| is in regulation, or (2) turns on again if the output current I, is out of regulation. While the switch 218 is off, the inductor current lj flows through the diode 206 into the capacitor 208 at junction 207, replenishing any charge drawn off by the load 213. It can be seen that this method of switching the charging current lj provides an adjustable boost multiple of the battery 202 voltage to a working voltage Vw at the junction 207, just sufficient to supply the desired constant current l|. The peak voltage delivered by the inductor 204, will be just that required to overcome the diode drop of the diode 206 and the working voltage Vw and thus minimizes energy loss from the battery 202. The controller 216 circuitry allows the circuit 200 to operate in continuous-conduction mode (CCM) while maintaining high efficiency with heavy loads. When the power switch 218 is turned on, it stays on until either (1 ) the maximum on-time turns it off (typically 16 microseconds later), or (2) the inductor current l| reaches the peak current limit lp set by the inductor current limit resistor 220, the reference voltage 242 and comparator 230. In this event, the on time will be less than the maximum on time, T1 . Limiting the peak inductor current, to a predetermined maximum, lp, avoids saturating the inductor 204 and allows the use of smaller inductor values, thus smaller components. If the average load current I, is below the desired value as set by the value Vref of reference voltage 244 and the resistance value Rs of sense resistor 214 through the relation Vref > l, . Rs then the PFM/PWM driver circuit 240 will automatically adjust the on time T1 and the off time T2 and alternately turn the switch 218 on and off until the load current I, is in regulation. Operation of the adjustable boost multiple circuit 200 may be initiated by connecting the shut down input 266 to a logic high level by switch means, such as switch 12 shown in Fig. 1. When shut down input 266 is high, the MAX773 circuit enters a shut down mode. In this mode the internal biasing circuitry is turned off (including the reference), switch 250 enters a high impedance state and the working voltage Vw falls to a diode drop below the battery 202 voltage (due to the DC path through the inductor 204 from the battery 202 to the electrode assembly 210). The supply current from the battery 202 becomes equal to Vw/ 1,. However, no current path is available with the high impedance state of switch 250 and the load current I, is zero. In alternate embodiments of this invention, the current l| may be programmed to follow a predetermined profile by programming the value of the load current sense resistor 214. The resistor 214 value may be programmed by switching additional resistors in parallel or series with the load current l{. Such switching control means are well known in the art. Fig. 8 shows a schematic diagram of an electrotransport device 300 having an alternative voltage boosting circuit. The device 300, unlike devices 10 and 10' shown in Figs. 1 and 2, has a reusable controller 302 which is adapted to be separably coupled to a plurality of single-use, preferably disposable, drug units 304, one at a time in succession. The disposable drug unit 304 is attached to an animal (e.g., human) body surface, such as the skin 306, which is schematically illustrated in Fig. 8 as a resistor having a variable load resistance R-| . Drug Unit 304 has a pair of electrodes (i.e., an anodic electrode 308 and a cathodic electrode 310), at least one of which contains a therapeutic agent to be delivered through the skin 306 by electrotransport. The drug unit 304 and the controller 302 may be mechanically and electrically coupled by a pair of metal snap connectors 336,338. Thus, electrotransport load current l| is supplied to the drug unit 304 and the patient's body via the conductive snap connectors 336,338. The controller 302 includes two circuit portions; a voltage boosting circuit 312 for boosting a supply voltage V+ provided by the power source (e.g., a battery) 318, to a working voltage, Vw, and a low load voltage current sinking circuit 314. When the voltage, Vw, at the load resistance R- is high, that is, when Vw is greater than V+, minus diode voltage, Vd, (dropped across series diode 315), the voltage boost circuit 312 provides power to the load 306 through inductor 320 and diode 315 as described in more detail hereinafter. When the load resistance Ri decreases to a low value, such that [(I, • Ri ) + Vref] < (V+ - Vd), the control of load current l| shifts to the current sinking circuit 314 which allows the controller 302 to operate at lower skin resistance (R-i ) with improved efficiency compared to the circuits described in Figs 4 and 6. Operation of the voltage boosting 312 circuit in cooperation with the current sinking circuit 314 can be explained in combination with the use of an exemplary PFM/PWM controller 322. A representative example of such a controller 322 is the MAX771 available from Maxim Integrated Products, Inc. of Sunnyvale, CA although other PFM/PWM switching controllers available in the art, can also be used. The power source 318 is typically a battery having a plus and minus terminal. The plus terminal, V+, is connected to power input pin 323 on the circuit 322 and to one terminal of the inductor 320. The minus terminal of the battery 318 is connected to system ground. The other terminal of the inductor 320 is connected to the junction of the anode of the diode 315 and the drain 324 of an n-channel switch 326. The source of switch 326 is connected to one terminal of a peak current sense resistor 328. The other terminal of the resistor 328 is connected to system ground. The gate of switch 326 is connected to a switch control output 330 of circuit 322. A sense input 332 of circuit 322 is also connected to the junction between the source of switch 326 and one terminal of peak current sense resistor 328. The cathode of diode 315 is connected to one terminal of a filter capacitor 334. The other terminal of capacitor 334 connects to system ground. The junction of capacitor 334 and diode 315 cathode are connected through snap connector 336 to the anodic electrode 308 in contact with the patient's skin 306. Cathodic electrode 310 is also in contact with the patient's skin 306 and is connected to snap connector 338. Snap connector 338 is connected to the drain of a second n-channel transistor 340 having a gate and source. The transistor 340 drain and source are connected in series forming part of the current sinking circuit 314 which
receives the load current l|. The source of transistor 340 connects to one
terminal of a first load current source resistor 342 having a resistance value R2. The other terminal of the resistor 342 is joined to a second load current source resistor 344 having a resistance value R3. The other terminal of the resistor 344 is connected to system ground. ι The junction of the resistor 342 and resistor 344 are joined to the
2 inverting input of a high impedance, two-input differential op-amp 346,
3 having a high voltage gain, Av. The output of the op-amp 346 connects
4 to the gate of the transistor 340. The non-inverting input of the op-amp 346
5 connects to a reference voltage output 348 (Vref) of the circuit 322.
6 The junction of the transistor 340 source and the one terminal of
7 resistor 342 connect to a feedback input 350 (FB) of the circuit 322 to provide β control of the load current l| through the patient.
9 Operation of the circuit 302 can be considered in two regimes: (i) when o skin resistance R-i is high, and (ii) when skin resistance R-i is low. Operation 1 in regime (i) is as follows. When the skin resistance R-i is high, such that 2 [(Ii • R-i ) + Vref] > <V+ - Vd), 3 the current I- is controlled by the circuit 322. There is feedback of the voltage 4 at the one terminal of the load current sense resistor 342 connected to the 5 input 350. The circuit 322 compares the voltage at the input 350 to the 6 voltage at the Vref input 348 and adjusts the switching rate and pulse width of 7 the output 330 to alternately charge inductor 320 with current lj, and 8 discharge into capacitor 334 through diode 315 until the feedback voltage at 9 input 350 (given by load current l| times the sum of (R2+R3), i.e., the sum of 0 the resistance values of feedback resistors 342 and 344) is equal to the Vref 1 voltage 348. 2 The value of resistors 342 and 344, the gain Av of the op-amp 346, 3 and the value of Vref at output 348 are selected such that, at the desired load 4 current l|, the difference between the voltage Vref at output 348 and the 5 feedback voltage at the junction of resistor 342 and resistor 344 to the 6 inverting input of the op-amp 346 will cause the output of op-amp 346 to drive 7 the gate of transistor switch 340 sufficiently so that it is full on. ι A portion of the feedback voltage across resistors 342, 344 is fed back
2 to the inverting input of the op-amp 346. The ratio of the resistance values
3 R2 : (R2+R3) and the gain Av of the op-amp 346 is selected such that the
4 output of op-amp 346 drives the transistor switch 340 into a low impedance
5 state so that it presents essentially no resistance relative to resistor 344.
6 Therefore, when the average value of l| is too low, that is, when I- times
7 (R3 + R2) is lower than Vref 348, the feedback input 350, in combination with β the peak current sense resistor 328 causes the switch output 330 to toggle at
9 a rate and pulse width sufficient to charge and discharge the inductor 320 o with current lj such that the average current l| through the skin 306 will be in 1 regulation, without saturating the inductor 320. 2 The circuit 322 acts to limit lj to a peak current such that inductor 320 3 will not saturate by sensing the peak voltage across resistor 328 and limiting 4 the on pulse width of the transistor 326. 5 Operation in regime (ii) on the other hand is controlled by the current 6 sinking circuit 314, as follows. As the patient's skin resistance R-) tends 7 toward a low value, such that 8 [(I, • Ri ) + Vref] < (V+ - Vd), 9 the load current l| will not be limited by the skin resistance Ri and will tend to 0 increase. 1 In the limit, as R-j approaches zero, l| will increase, limited only by the
22 voltage V+ divided by the series resistance of resistors 342, 344 and the
23 resistance of the transistor 340.
24 An increase in l| will drive the voltage at the source of the transistor
25 340 positive until the feedback input 350 causes the boost circuit to begin to
26 lose control over the load current l|, as the circuit 322 will not have to toggle
27 the switch 326 to maintain load current l|. In the circuit of Fig. 8, the resistor 342 and 344 are selected so that the ratio of R3 : (R2+R3) is sufficiently close to one, ie, the resistance value R2 is much less than the resistance value R3 (eg, R2 = 3 ohms; R3 = 1.5 k-ohms).. In regime (ii), as l( increases and the voltage across resistor R3 rises, the voltage difference at the inputs to the op-amp 346 decrease enough to cause the output of the op-amp 346 to lower the voltage at the gate of transistor 340. Transistor 340 then comes out of saturation and begins to present a varying impedance in series with R2 and R3. The transistor impedance will vary, being controlled by the op-amp 346 and the inputs, Vref and the portion of the negative feedback voltage (ie, the feedback voltage to op-amp 346 which feedback voltage is equal to the load current times resistance value R3, ie, l| • R3 ). The variation of the additional impedance provided by transistor 340 prevents the tendency for l| to continue to increase. The gain Av of op-amp 346 and the ratio R3 : (R2+R3) are selected such that the difference between the current l| in regime (i) and regime (ii) are sufficiently close. An op-amp with a gain greater than 1000 and resistor R2 of 3 ohms, resistor R3 of 1 .5 k-ohms will differ by much less than 5%. Previously, this situation was overcome with additional control logic (i.e., a microprocessor), resistors and switches. The logic would detect a "below supply voltage" situation and switch in a resistor in series with the load 306, forcing the boost circuit 312 back on to reestablish current control. The addition of a microprocessor and other components add cost and additional current drain to operate, reducing efficiency. It is also less efficient to run the boost circuit 312 continuously, if it is not needed. This becomes even more an issue when the supply voltage is larger. The current sinking circuit 314 in combination with the boost circuit 312 provides a simple, low cost, electrically efficient and effective means for controlling the therapeutic current I- to a reasonable constant value over a very wide range of skin resistance R-i . The additional impedance presented by the transistor 340 in regime (ii) could be provided by other active devices, such as a p-channel transistor or a pnp or npn bipolar transistor, or the like. Current sensing could be provided by a Hall effect sensor or other magnetic sensing devices such as a switched current sampling transformer. Suitable feedback amplification could also be provided by discrete transistors and resistor, capacitor circuit assembled into a differential amplifier, which is well within the capability of those skilled in the art. Although this invention has been described with some particularity in respect to embodiments thereof which, taken together, comprise the best mode known to the inventors for carrying out their invention, many changes could be made, and many alternative embodiments could thus be derived without departing from the scope of the invention. Consequently, the scope of the invention is to be determined only from the following claims.

Claims

ι Claims:
2
3 1. A method of operating an electrotransport delivery device (10) for
4 delivering a therapeutic agent through an animal body surface, the device (10)
5 having a source of electrical power (32) with an output voltage, including
6 boosting the power source output voltage to a working voltage (Vw) which drives an electrotransport current (lj) through the animal body surface (110), β and sensing a body surface parameter selected from the group consisting of
9 electrical resistance (VR) of the body surface (110), voltage drop (VR) across ιo the body surface (1 10), and the electrotransport current (lj) through the body
11 surface (1 10), the method being characterized by:
12 adjusting the boost multiple, and thereby the working voltage (Vw),
13 responsively to the sensed body surface parameter.
14 2. The method of claim 1 , wherein the power source (32) comprises
15 a DC power source.
16 3. The method of claim 1 , wherein the power source (32) comprises
17 a battery. ie 4. The method of claim 1, wherein the sensed body surface
19 parameter is electrotransport current (lj) applied through the animal
20 body surface.
21 5. The method of claim 1 , wherein the sensed body surface
22 parameter is the electrical resistance (Rv) of the animal body surface.
23 6. The method of claim 5, wherein the animal body surface (1 10)
24 is skin and the body surface parameter is skin resistance (Rv).
25 7. The method of claim 1 , including adjusting the adjustable boost
26 multiple to keep the applied electrotransport current (lj) substantially constant.
27 8. The method of claim 1 , including adjusting the adjustable boost
28 multiple to keep the applied electrotransport current (lj) following a
29 predetermined current-time profile. 9. The method of claim 1 , wherein the working voltage (Vw) is adjusted to a minimum value required to maintain the electrotransport current (lj) at a predetermined level. 10. The method of claim 1, including electrically connecting an inductor (118) to a source of electrical power (102) for a time T1, thereby charging the inductor (118) to a peak instantaneous current (lP); and then discharging the inductor (118) for a time T2, into a filter capacitor (122). 11. The method of claim 10, including sensing the peak instantaneous inductor current and limiting the peak instantaneous inductor current to avoid saturating the inductor (118). 12. The method of claim 11 , which includes the step of limiting the time T1. 13. The method of claim 10, including the step of adjusting the time, T1 , to adjust the working voltage (Vw) responsively to the sensed load current (lj). 14. The method of claim 10, including the step of adjusting the time, T2, to adjust the working voltage (Vw) responsively to the sensed load current (lj). 15. The method of claim 1 , including maintaining the electrotransport current with a load current sinking device (340, 342, 344, 346, 348) when the voltage drop (Vw) across said electrodes (308, 310) is lower than the output voltage (V+). 16. The method of claim 1 , including boosting the output voltage (V+) to a working voltage (Vw) sufficient to drive the electrotransport current (l|) through the animal body surface (306), only when the load resistance (R-j) is sufficiently large that the voltage drop (Vw) across the electrodes (308, 310) exceeds the supply voltage (V+). 17. An electrotransport delivery device (10) for delivering a therapeutic agent through an animal body surface (110), the device (10) having a source of electrical power (32) with an output voltage and two electrodes (22, 26 and 24, 28) for applying an electrotransport current (lj) through the body surface (110), the device (10) comprising a voltage booster having an adjustable boost multiple for boosting the power source output voltage to a working voltage (Vw) which drives an electrotransport current (lj) through the animal body surface (1 10); a body surface parameter sensor, the sensor being effective to sense a body surface parameter selected from the group consisting of electrical resistance (VR) of the body surface (110), voltage drop across (VR) the body surface (1 10), and electrotransport current (le) applied through the body surface (110); the device being characterized by an adjuster (132, 1 18, 122) for adjusting the boost multiple, and thereby the working voltage (Vw), responsively to the sensed body surface parameter. 18. The device of claim 17, wherein the power source (102) comprises a DC power source. 19. The device of claim 17, wherein the power source (102) comprises a battery. 20. The device of claim 17, wherein the adjuster (132,118,122) adjusts the boost multiple to keep the electrotransport current (lj) constant. 21. The device of claim 17, wherein the adjuster (132,118,122) adjusts the boost multiple to apply an electrotransport current (lj) having a predetermined current-time profile. 22. The device of claim 17, wherein the sensed body surface parameter is electrotransport current (lj) applied through the animal body surface (1 10). 23. The device of claim 17, wherein the sensed body surface parameter is the electrical resistance (VR) of the animal body surface (110). 24. The device of claim 23, wherein the animal body surface (1 10) is skin and the body surface parameter is skin resistance (VR). ι 25. The device of claim 17, wherein the adjuster (132, 118, 122)
2 is effective to adjust the boost multiple, and thereby the working voltage (Vw),
3 to a minimum value required to maintain the electrotransport current (lj) at a
4 predetermined level.
5 26. The device of claim 17, including a first controlled switch
6 means (132,124,134,126,128) for connecting an inductor (118) to the power
7 source (102) for a time T1 , thereby charging the inductor (118) to a peak β instantaneous current (lP); and a second controlled switch means 9 (124,126,128,132,134) for discharging the current in the inductor (118), for a o time T2, through a uni-directional rectifying device (120) into a filter 1 capacitor (122). 2 27. The device of claim 26, including a sensor for sensing the peak 3 instantaneous inductor current (lP) and a limiter for limiting the peak 4 instantaneous inductor current to avoid saturating the inductor (118). s 28. The device of claim 27, including a timer (132) for limiting the 6 time T1. 7 29. The device of claim 17, including a timer (132) for adjusting the 8 time T2. 9 30. The device of claim 17, including a load current sinking device 0 (340, 342, 344, 346, 348) for maintaining the electrotransport current when 1 the voltage drop (Vw) across said electrodes (308, 310) is lower than the 2 output voltage (V+). 3 31. The device of claim 17, wherein the voltage booster (315, 322, 4 320, 326) boosts the output voltage (V+) to a working voltage (Vw) sufficient to 5 drive the electrotransport current (l|) through the animal body surface (306), 6 only when the load resistance (R-\) is sufficiently large that the voltage drop
27 (Vw) across the electrodes (308, 310) exceeds the supply voltage (V+).
28 32. The device of claim 30, wherein the voltage booster
29 (315, 322, 320, 326) is responsive to a current sensor. 33. The device of claim 32, wherein the current sinking device includes a current sensing resistor (344) in series with the load current (I-). 34. The device of claim 33, wherein the current sinking device includes a transistor (340) with drain and a source in series with the load current (I-), the transistor (340) having a gate for causing variation of impedance between drain and source, the variation being responsive to the load current (l|) and an op-amp (346) having a first input connected to the output of a current sensor (344) and a second input connected to a reference voltage (348).
PCT/US1996/008258 1995-06-02 1996-05-30 An electrotransport delivery device with voltage boosting circuit WO1996038199A1 (en)

Priority Applications (13)

Application Number Priority Date Filing Date Title
EP96916910A EP0830176B1 (en) 1995-06-02 1996-05-30 An electrotransport delivery device with voltage boosting circuit
BR9609433A BR9609433A (en) 1995-06-02 1996-05-30 Electrotransport transfer device with voltage boost circuit
DE19681422T DE19681422T1 (en) 1995-06-02 1996-05-30 Electrotransport delivery device with voltage boost circuit
CA002217711A CA2217711C (en) 1995-06-02 1996-05-30 Electrotransport delivery with voltage boosting circuit
AT96916910T ATE225200T1 (en) 1995-06-02 1996-05-30 DEVICE FOR IONTOPHORETIC ADMINISTRATION OF MEDICATIONS WITH A VOLTAGE INCREASE CIRCUIT
AT0903496A AT408616B (en) 1995-06-02 1996-05-30 ELECTRIC TRANSPORTATION SUPPLY DEVICE
DE69624109T DE69624109T2 (en) 1995-06-02 1996-05-30 DEVICE FOR IONTOPHORETIC ADMINISTRATION OF MEDICINES WITH VOLTAGE Raising Circuit
DK96916910T DK0830176T3 (en) 1995-06-02 1996-05-30 Electrotransport Administration Device with Voltage Raising Circuit
MX9709365A MX9709365A (en) 1995-06-02 1996-05-30 An electrotransport delivery device with voltage boosting circuit.
JP8536747A JPH11511677A (en) 1995-06-02 1996-05-30 Electric transport delivery device with voltage boost circuit
SI9630554T SI0830176T1 (en) 1995-06-02 1996-05-30 An electrotransport delivery device with voltage boosting circuit
AU59630/96A AU700477B2 (en) 1995-06-02 1996-05-30 An electrotransport delivery device with voltage boosting circuit
SE9704478A SE520344C2 (en) 1995-06-02 1997-12-02 Electron transport device with voltage amplifying circuit designed for drug administration

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