WO1996041034A1 - Electrically tunable coatings - Google Patents

Electrically tunable coatings Download PDF

Info

Publication number
WO1996041034A1
WO1996041034A1 PCT/US1996/008820 US9608820W WO9641034A1 WO 1996041034 A1 WO1996041034 A1 WO 1996041034A1 US 9608820 W US9608820 W US 9608820W WO 9641034 A1 WO9641034 A1 WO 9641034A1
Authority
WO
WIPO (PCT)
Prior art keywords
coating
carbon
atomic
silicon
network
Prior art date
Application number
PCT/US1996/008820
Other languages
French (fr)
Inventor
Veniamin F. Dorfman
Arvind Goel
Original Assignee
Advanced Refractory Technologies, Inc.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Advanced Refractory Technologies, Inc. filed Critical Advanced Refractory Technologies, Inc.
Priority to AU61514/96A priority Critical patent/AU6151496A/en
Priority to JP9501305A priority patent/JPH11508963A/en
Priority to EP96919077A priority patent/EP0832310A4/en
Publication of WO1996041034A1 publication Critical patent/WO1996041034A1/en

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/44Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes for electrophoretic applications
    • C09D5/448Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes for electrophoretic applications characterised by the additives used
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61LMETHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L27/00Materials for grafts or prostheses or for coating grafts or prostheses
    • A61L27/28Materials for coating prostheses
    • A61L27/30Inorganic materials
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61LMETHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L27/00Materials for grafts or prostheses or for coating grafts or prostheses
    • A61L27/28Materials for coating prostheses
    • A61L27/30Inorganic materials
    • A61L27/303Carbon
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61LMETHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L27/00Materials for grafts or prostheses or for coating grafts or prostheses
    • A61L27/28Materials for coating prostheses
    • A61L27/30Inorganic materials
    • A61L27/306Other specific inorganic materials not covered by A61L27/303 - A61L27/32
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B82NANOTECHNOLOGY
    • B82YSPECIFIC USES OR APPLICATIONS OF NANOSTRUCTURES; MEASUREMENT OR ANALYSIS OF NANOSTRUCTURES; MANUFACTURE OR TREATMENT OF NANOSTRUCTURES
    • B82Y30/00Nanotechnology for materials or surface science, e.g. nanocomposites
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B41/00After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
    • C04B41/45Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements
    • C04B41/50Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements with inorganic materials
    • C04B41/5001Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements with inorganic materials with carbon or carbonisable materials
    • C04B41/5002Diamond
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B41/00After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
    • C04B41/80After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone of only ceramics
    • C04B41/81Coating or impregnation
    • C04B41/85Coating or impregnation with inorganic materials
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C14/00Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
    • C23C14/0021Reactive sputtering or evaporation
    • C23C14/0036Reactive sputtering
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C14/00Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
    • C23C14/06Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the coating material
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C14/00Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
    • C23C14/06Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the coating material
    • C23C14/0605Carbon
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C14/00Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
    • C23C14/22Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
    • C23C14/221Ion beam deposition
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C16/00Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
    • C23C16/22Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the deposition of inorganic material, other than metallic material
    • C23C16/30Deposition of compounds, mixtures or solid solutions, e.g. borides, carbides, nitrides
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C16/00Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
    • C23C16/44Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating
    • C23C16/448Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating characterised by the method used for generating reactive gas streams, e.g. by evaporation or sublimation of precursor materials
    • C23C16/4481Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating characterised by the method used for generating reactive gas streams, e.g. by evaporation or sublimation of precursor materials by evaporation using carrier gas in contact with the source material
    • C23C16/4483Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating characterised by the method used for generating reactive gas streams, e.g. by evaporation or sublimation of precursor materials by evaporation using carrier gas in contact with the source material using a porous body
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C16/00Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
    • C23C16/44Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating
    • C23C16/448Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating characterised by the method used for generating reactive gas streams, e.g. by evaporation or sublimation of precursor materials
    • C23C16/4485Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating characterised by the method used for generating reactive gas streams, e.g. by evaporation or sublimation of precursor materials by evaporation without using carrier gas in contact with the source material
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C16/00Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
    • C23C16/44Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating
    • C23C16/455Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating characterised by the method used for introducing gases into reaction chamber or for modifying gas flows in reaction chamber
    • C23C16/45563Gas nozzles
    • C23C16/45568Porous nozzles
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C16/00Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
    • C23C16/44Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating
    • C23C16/50Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating using electric discharges
    • C23C16/503Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating using electric discharges using dc or ac discharges
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C26/00Coating not provided for in groups C23C2/00 - C23C24/00
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F42AMMUNITION; BLASTING
    • F42BEXPLOSIVE CHARGES, e.g. FOR BLASTING, FIREWORKS, AMMUNITION
    • F42B12/00Projectiles, missiles or mines characterised by the warhead, the intended effect, or the material
    • F42B12/72Projectiles, missiles or mines characterised by the warhead, the intended effect, or the material characterised by the material
    • F42B12/76Projectiles, missiles or mines characterised by the warhead, the intended effect, or the material characterised by the material of the casing
    • F42B12/80Coatings
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B1/00Optical elements characterised by the material of which they are made; Optical coatings for optical elements
    • G02B1/10Optical coatings produced by application to, or surface treatment of, optical elements
    • G02B1/11Anti-reflection coatings
    • G02B1/111Anti-reflection coatings using layers comprising organic materials
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B1/00Optical elements characterised by the material of which they are made; Optical coatings for optical elements
    • G02B1/10Optical coatings produced by application to, or surface treatment of, optical elements
    • G02B1/16Optical coatings produced by application to, or surface treatment of, optical elements having an anti-static effect, e.g. electrically conducting coatings
    • GPHYSICS
    • G11INFORMATION STORAGE
    • G11BINFORMATION STORAGE BASED ON RELATIVE MOVEMENT BETWEEN RECORD CARRIER AND TRANSDUCER
    • G11B5/00Recording by magnetisation or demagnetisation of a record carrier; Reproducing by magnetic means; Record carriers therefor
    • G11B5/84Processes or apparatus specially adapted for manufacturing record carriers
    • G11B5/8408Processes or apparatus specially adapted for manufacturing record carriers protecting the magnetic layer
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F2310/00Prostheses classified in A61F2/28 or A61F2/30 - A61F2/44 being constructed from or coated with a particular material
    • A61F2310/00389The prosthesis being coated or covered with a particular material
    • A61F2310/00574Coating or prosthesis-covering structure made of carbon, e.g. of pyrocarbon
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/24Structurally defined web or sheet [e.g., overall dimension, etc.]
    • Y10T428/24802Discontinuous or differential coating, impregnation or bond [e.g., artwork, printing, retouched photograph, etc.]
    • Y10T428/24917Discontinuous or differential coating, impregnation or bond [e.g., artwork, printing, retouched photograph, etc.] including metal layer
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/24Structurally defined web or sheet [e.g., overall dimension, etc.]
    • Y10T428/24802Discontinuous or differential coating, impregnation or bond [e.g., artwork, printing, retouched photograph, etc.]
    • Y10T428/24926Discontinuous or differential coating, impregnation or bond [e.g., artwork, printing, retouched photograph, etc.] including ceramic, glass, porcelain or quartz layer
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/30Self-sustaining carbon mass or layer with impregnant or other layer

Definitions

  • the present invention relates to electrically tunable coatings for substrates.
  • DLCs diamond-like coatings
  • DLC coatings available in the field often display superior thermal characteristics, but have been susceptible to ablation, or long-term adherence problems.
  • No known DLC material adequately imparts all of the necessary characteristics to substrate materials used as dielectrics; for example, insulators in electronics, and especially devices used in plasma- related devices.
  • DLCs often have adherence problems which require depositing additional interlayers between the DLC and the substrate.
  • intrinsic stresses limit the allowable deposition thickness of the DLC. While thicker DLCs may be desirable to protect the substrate, delamination of the DLC from the interlayer and the substrate will result if the DLC is deposited onto the substrate to form an overly thick DLC layer.
  • the dielectric coating selected must inhibit dielectric "breakdown” whereby current passes through the coating to, or even through, the substrate.
  • the material used as the dielectric coating must also inhibit “flashover” whereby some of the charge at one conductive point on the coating surface passes over the surface to another conductive point, eroding the surface between and around the conductive points.
  • DLCs may perform well initially as dielectric coatings. However, over time, exposure to high currents leads to the graphitization of the carbon in the DLC network. Upon graphitization, the DLCs becomes more conductive, thereby frustrating the purpose for the coating as a dielectric material and rendering the substrate useless, or at least more conductive than is desired.
  • the lack of an adequately coated and insulated electrical component often results in the failure or shorter lifetime of the device served by the component . Further, radiation effects, including ultraviolet radiation and ion-bombardment often accelerate DLC deterioration through erosion or graphitization of the DLC coating.
  • the present invention relates to electrically tunable coatings for use as superior dielectric coatings.
  • the present invention is directed to a method of inhibiting conductivity on a substrate by applying to said substrate a tunable dielectric coating formed from a diamond-like solid-state material comprising interpenetrating atomic scale networks of a diamond-like carbon network stabilized by hydrogen, a glass-like silicon network stabilized by oxygen, and optionally at least one additional network of dopant elements or dopant compounds having elements from groups l-7b and 8 of the periodic table.
  • the present invention is directed to a method of selectively modifying the conductivity of a substrate by applying to said substrate a tunable coating made from a diamond-like material having interpenetrating atomic scale networks comprising a first diamond-like carbon network stabilized by hydrogen, a second glass-like silicon network stabilized by oxygen, and optionally at least one network of dopant elements or dopant compounds having elements from groups 1 to 7b and 8 of the periodic table.
  • the present invention is directed to a tunable coating formed from a diamond- like solid-state material comprising an interpenetrating diamond-like carbon network stabilized by hydrogen, a glass-like silicon network stabilized by oxygen, and optionally at least one network of dopant elements or dopant compounds having elements from groups l-7b and 8 of the periodic table.
  • an electrically tunable coating having a predetermined resistivity is disclosed, said coating being made from a class of diamond-like solid state materials formed from interpenetrating networks, said networks comprising a first diamond-like carbon network stabilized by hydrogen, a second silicon network stabilized by oxygen and, optionally, at least one network of dopant elements, or compounds having elements from groups l-7b and 8 of the periodic table.
  • the present invention is directed to an electrically tunable material with a selectively modified resistivity made from a substrate and a tunable coating on the substrate, said coating made from a class of diamond-like solid state materials formed from interpenetrating networks, said networks comprising a first network of carbon in a diamond-like carbon network stabilized by hydrogen, a second silicon network stabilized by oxygen and, optionally, at least one network of dopant elements, or compounds having elements from groups l-7b and 8 of the periodic table.
  • FIG. 1 is a schematic diagram showing the principle microstructure of two-network (A) , intermediate (B) , and three-network (C) nanocomposites.
  • FIG. 2 is a schematic diagram showing the dependence of electrical resistivity on concentration for the case of a W-DLN nanocomposite.
  • FIG. 3 is a schematic diagram showing the dependence of electrical resistivity on temperature for a W-alloyed film.
  • FIG. 4 is a cross section view of the deposition chamber for the deposition of the DLNs.
  • FIG. 5 is a cross section view of the deposition chamber for the deposition of DLNs using a reflecting electrode.
  • FIG. 6 is a cross section view of a preferred deposition chamber using a plasma source integrally located within the chamber.
  • the present invention relates to a method of selectively modifying conductivity on a substrate by applying to said substrate an electrically tunable coating made from a diamond-like solid-state material having interpenetrating atomic scale networks of carbon in a diamond-like carbon network stabilized by hydrogen, a glass-like silicon network stabilized by oxygen, and optionally at least one additional network of dopant elements or dopant compounds having elements from groups l-7b and 8 of the periodic table.
  • the fundamental structure of the preferred tunable dielectric coatings of the present invention are atomic scale diamond-like nanocomposites (DLNs) .
  • DLNs are comprised of two or more self-stabilized random networks. Each network is itself stabilized chemically, while both networks also structurally stabilize each other.
  • An example of a material with such a structure is the diamond-like nanocomposite (DLN) which is the subject of U.S. Patent No. 5,352,493 and U.S. Serial No. 08/249,167 filed May 24, 1994.
  • DLN diamond-like nanocomposite
  • a first random carbon network mainly in the form of "diamond ⁇ like” bonds is chemically stabilized by hydrogen atoms.
  • a second glass-like silicon network is chemically stabilized by oxygen atoms, resulting in a purely amorphous structure.
  • the tunability of the coating may be achieved by varying the content and concentration of the optional additional networks made from dopant elements or dopant compounds. The tunability desired is also achieved by closely controlling the deposition conditions of the coatings.
  • Amorphous refers to a random structure or arrangement of atoms in a solid state that results in no long range regular ordering, and lacks crystallinity or granularity. Such DLNs contain no clusters or ordering greater than about 10 Angstroms. This absence of clusters at the atomic scale is a key characteristic of the DLN coatings of the present invention. Clusters can destroy the amorphous nature of the structure, and can serve as active centers of degradation.
  • the atomic structure of the class of diamond ⁇ like nanocomposite (DLN) solid state materials of the present invention is shown in FIG. 1(A) .
  • the DLNs may have one or more additional separate disordered networks of dopants, as shown in FIG. 1(B) and 1(C) .
  • the dopants may be any one, or a combination of transition metals and non-metals of the groups lb-7b and 8 of the periodic table, with all three types of networks (C-H; Si-0 and the dopant network, Me-Me) are bonded to each other predominantly by weak chemical bonds.
  • the network elements other than the C-H network may also be referred to as alloying elements. Silicon and oxygen may also be used in dopant networks with other dopant elements or dopant compounds.
  • the dopant netv;ork is interspersed along with the previously mentioned two interpenetrating networks.
  • three or more interpenetrating networks will be present in the DLN to form a so-called Me-DLN (metal-diamond-like nanocomposite) network.
  • non-metal dopant networks may be incorporated as the optionally present dopant networks interpenetrating the C-H and Si-0 networks.
  • non-conductive dopants may be incorporated as the third network. This may include conductive elements which are reacted to yield a non- conductive compound.
  • conductive elements and compounds may be used as the dopants in the dopant network.
  • the three networks (C-H matrix, Si-0 matrix and a dopant matrix) are bonded to one another mainly by weak chemical attractive forces. Carbide formation can be prevented even at metal concentrations as high as 50% (verified using Auger electron spectroscopy, electron spectroscopy for chemical analysis (ESCA) , extended x-ray absorption fine structure spectroscopy (EXAFS) and Fourier transform infrared spectroscopy (FTIR) can be achieved. Again, the properties of these materials can be varied over wide ranges depending on the dopant and the concentration selected, as well as the deposition technique and parameters. As already mentioned, the structure of these composites can be tailored at the molecular level.
  • Preferred dopant elements to be used in the Me- DLN network and which are particularly effective for use as dopants in a tunable dielectric Me-DLN coating are B, Li, Na, Si, Ge, Te, O, Mo, W, Ta, Nb, Pd, Ir, Pt, V, Fe, Co, Mg, Mn, Ni, Ti, Zr, Cr, Re, Hf, Cu, Al, N, Ag and Au; with W, Cr, Zr, Ti and Hf being most preferred.
  • Preferred compounds which may be used as dopants include TiN, BN, A1N, ZrN and CrN with TiN, A1N and CrN being most preferred.
  • the carbon content in the diamond-like nanocomposite. is greater than about 40 atomic % of the DLN.
  • the hydrogen content is preferably at least about 1 atomic % and up to about 40 atomic % of the carbon concentration.
  • the sum of the silicon, oxygen and dopant elements and dopant containing compounds is greater than about 2 atomic % of the DLN.
  • the ratio of carbon to silicon atoms is from from about 2:1 to about 8:1, hydrogen to carbon atoms is about 0.01:1 to about 0.4:1, silicon to oxygen atoms is about 0.5:1 to about 3:1, and dopant to carbon atoms is about 0:1 to about 1.5:1.
  • the conductive properties of these DLN materials can be varied over wide ranges from a dielectric coating to a highly conductive coating, depending on the dopants and concentrations selected, as well as the deposition conditions.
  • the structure of these composites can be tailored or “tuned” at the molecular level to combine unique electrical, optical, and other desirable solid state properties with “tunable” mechanical strength, hardness and chemical resistance properties. It is important that the coatings of the present invention be hard, resilient and able to withstand wear and friction normally associated with use as an electrical component.
  • ultracapacitors capable of very high capacitance.
  • ultracapacitors may be about 10 nm thick and be comprised of 100 or more doped and undoped layers.
  • the electrical properties of the DLN structures of this class of materials can be continuously varied over at least 18 orders of magnitude from a purely dielectric material, at about 10 ⁇ 5 Ohm*cm, to a metallic state, at about 10 15 Ohm»cm, while preserving the properties of the DLN state.
  • a transition to a superconducting state, with the absence of electrical resistivity, is observed at low temperatures for certain three-network nanocomposite networks.
  • the two-network DLN may be used.
  • a three- network DLN may be used; but in this instance non- conductive dopants would be used to ensure the superior performance as a dielectric coating.
  • the good adherence and superior hardness of the DLNs of the present invention make the DLNs good candidates as coatings for devices such as slip rings or any electrical components which routinely are exposed to harsh chemical or physical conditions such as friction.
  • the DLNs greatly reduce wear of the slip rings while maintaining a high amount of constant electrical contact.
  • a completely dielectric coating would inhibit surface "breakdown" and offer superior substrate protection.
  • the breakdown strength of the DLNs of the present invention ranges from about 10 6 to about 10 9 V/cm depending upon the chemical substituents of the DLN coating applied to the substrate.
  • the flexibility of the tunable DLN coatings of the present invention is especially advantageous for this purpose.
  • the optional, third dopant network can be tailored to include an appropriate concentration of selected conductive dopant to offer the required amount of conductivity at the surface layer of the DLN coating to avoid "flashover" effects.
  • the flashover resistivity of the DLNs of the present invention ranges from about 59,000 V/mm to about 3000 V/mm depending on the chemical substituents present in the DLN coating applied to the substrate.
  • DLC coatings often place an intermediate layer between the substrate and the DLC coating.
  • this intermediate layer limits the useful thickness of the DLC coatings. If the DLC coatings are too thick, delamination occurs.
  • the coating material may be applied more thickly without risking delamination from the substrate.
  • the thicker layer of DLN coating in turn is believed to contribute to the superior erosion resistant properties of the tunable DLN cooatings and tunable DLN-coated substrates.
  • the presence of the glass-like silicon network, stabilized by oxygen, serves to prevent the growth of graphitic carbon at high temperatures and, to prevent metal cluster formation in metal-containing three-network nanocomposites, as well as reducing the internal stress in the nanocomposite structure, thereby enhancing the DLN adhesion directly to substrates. This appears to lead to superior adherence of the DLNs of the present invention to the substrate material.
  • the coatings must have predictable non-conductive or minimal conductive properties which must not vary over time; or in response to extreme conditions, such as heat. Most importantly, the coatings must not degrade into forms of elements which become more conductive. One such element is carbon which, upon transformation through graphitization, becomes more conductive than the original DLC coating.
  • the DLN coatings of the present invention have temperature stability far exceeding that of traditional diamond-like (DLC) materials.
  • Crystalline diamond is stable to approximately 1100°C, upon which graphitization occurs.
  • Quartz has long term thermal stability to 1470°C, and short term thermal stability up to 1700°C.
  • the DLN structure used to provide the tunable dielectric coatings of the present invention has long term stability to 1250°C and short term stability to 2000°C; i.e. thermal stability of the DLN exceeds that of crystalline diamond while preserving the amorphous, diamond-like state.
  • the density of the C-H and Si-0 two network DLN varies from about 1.8 to about 2.1 g/cm 3 .
  • the rest of the space is taken up by a random network of nanopores with diameters varying from about 0.28 to about 0.35 nm.
  • the nanopore network does not form clusters or micropores.
  • the properties of the two network DLN may then be tailored by adding dopant.
  • the dopants fill the nanopore network in a random fashion, eventually resulting, at a certain dopant concentration, in an additional network without clusters or microcrystalline grains, even at concentrations as high as 50 atomic %. At concentrations below about 10 atomic %, the dopants are distributed as separate atoms in the nanopores of the diamond-like matrix.
  • the average distance between dopant atoms in this quasi-random structure can be controlled by the concentration of the dopant.
  • concentration of the dopant When the relative concentration of the dopant element or compound reaches about 20-25 atomic %, the dopants form the third (Me-Me) network in the DLN structure as shown in FIG. 1(C) , resulting in a material with diamond-like mechanical and chemical properties.
  • FIG. 2 shows the resistivity in ohm-cm as a function of the concentration of tungsten (W) for a W- alloyed film.
  • Metallic conductivity is reached for a W concentration in the range of from about 15 to about 50 atomic % of the dopant element.
  • FIG. 3 shows the dependence of electrical resistivity on temperature for a tungsten doped DLN film (W-DLN) .
  • the graph demonstrtaes the transition to a superconducting state.
  • Curves 1, 2, and 3 correspond to W-DLN films with room temperature resistivities of 0.01, 0.017 and 0.02 Ohm «cm respectively.
  • the dopants form a fragmented, random network, without true network-like connectivity.
  • the electronic properties of the fragmented dopant "network" depend strongly on external mechanical loading, pressure and electromagnetic fields.
  • the Me-DLNs with dopant concentrations in the range of from about 1- to about 20 atomic % are ideal use as smart materials and sensors.
  • Smart materials are understood to be materials that not only sense an external stimulus, but also can react and make appropriate adjustments in response.
  • the specific dielectric properties of the DLN coatings can be altered or selectively "tuned” by closely monitoring the amount of metal incorporated as the third-network during layer deposition.
  • the three-network coating may also be applied as a layer alternating with two-network DLN coating layers to achieve desired dielectric effects such as capacitance.
  • the dopant type and concentration may be selectively varied, as may be the deposition conditions.
  • the DLNs of the present invention are their relative hardness and durability.
  • the DLNs, especially the metal doped DLNs combine high microhardness with high elasticity.
  • the microhardness values of the DLNs of the present invention range from about 6 to about 30 GPa.
  • the DLNs may be synthesized via co-deposition by clusterless beams of ions, atoms or radicals of the relevant elements, where the mean free path of each particle species exceeds the distance between its source and the growing particle film surface, and each beam contains particles of well-defined energy.
  • Carbon- containing particle beams can be produced by plasma discharge in a plasmatron and extracted as charged particles by a high-voltage field in a vacuum chamber and directed onto the substrate.
  • FIG. 6 shows one preferred embodiment of the coating chamber used for the DLN coating deposition process.
  • a vacuum deposition chamber 1 is provided to coat a substrate sample.
  • a precursor inlet system 13 comprises a metal tube and a porous ceramic material 3 through which a liquid precursor, preferably a polysiloxane, is injected.
  • the precursor inlet system 13 is shown incorporated into the chamber through the chamber base plate 11.
  • the thermocathode 2 comprises a resistively heated thoriated tungsten filament 4.
  • Substrates 5 to be coated with DLN film are attached to the substrate holder 6.
  • the power supply 8 is used for biasing the substrates (DC or RF) .
  • the system is "pumped down” using normal vacuum pump down procedures.
  • a gate valve (not shown) located on port 7 is closed and the system is backfilled with dry air, nitrogen or argon until the chamber reaches atmospheric pressure.
  • the door of the chamber, 9, is then opened and substrate to be coated 5 are attached to the substrate holder 6 using any of many possible methods (spring clip, screw, clamp, etc.) .
  • Special fixtures may be required for substrates of special shapes.
  • the substrate holder is designed in a way that it will also hold a cylinder sample (not shown) , which, in operation, rotates both about the axis of the central drive shaft 10, and its own axis which is perpendicular to 10. In this way, the axis of the cylinder would be perpendicular to the axis of 10.
  • the door of the chamber is closed, the chamber evacuated and the gate valve opened to bring system pressure down to at least 10 " 5 to 10 "6 Torr, which is the desired range of system base pressure.
  • argon gas is introduced into the chamber via a needle valve or mass flow controller, until the chamber pressure reaches approximately 5xl0 ⁇ 5 to lxlO "3 Torr, preferably about l-3xl0 "4 Torr.
  • the filament current is the current that passes through the thermocathode (also called the filament or the cathode) .
  • the filament bias is the constant floating voltage applied to the filament
  • Plasma current is measured as the current between the filament and the base plate or ground. This voltage provides the field that moves electrons emitted by the filament to the base plate 11.
  • the electromagnet power supply provides current to the electromagnet, which creates a magnetic field that results in the electron path becoming a spiral, increasing the electron path length and improving the probability of collisions between the electrons and the vapor molecules created due to precursor evaporation.
  • the substrate bias power supply is concurrently switched on.
  • argon plasma which is used to clean the substrates prior to deposition.
  • the precursor supply is opened.
  • Precursor flow is controlled via a needle valve and occurs due to the difference in pressure between the chamber and the outside atmosphere.
  • the argon gas flow is turned off.
  • the ionized precursor vapors form a stable plasma, ions from which are accelerated towards the substrate holder due to the substrate bias.
  • deposition of DLN film occurs.
  • Co-deposition of a dopant material is carried out as follows. Argon flow to the magnetron is commenced and the magnetron 8 is switched on after the base pressure has been reached. A shutter 12 is used to prevent deposition while the substrate is cleaned via sputtering. When cleaning has been accomplished, the shutter 12 is opened and sputtering is carried out at the desired power level. This may occur prior to commencement of DLN film deposition, during DLN film deposition, after DLN film deposition, or intermittently during DLN film deposition, depending on what kind of film structure and composition are desired. Using DC or RF sputtering, materials of all kinds (metals, ceramics, alloys, etc.) can be used for co-deposition.
  • the growth conditions for nanocomposite films are the following, with reference to FIG. 4.
  • the pressure in the deposition chamber 1 should not exceed 10 "3 torr, with the pressure in the active zone of the plasma generation 2, in the range from about 1.0 x 10 "3 to about 5.0 x 10 "2 torr.
  • the temperature of the substrate should not exceed about 200°C with the temperature of the cathode filaments being in the range from about 2100 to about 2950°C.
  • the current in the cathode filament is from about 70 to about 130 A, with the voltage across the filament being from about 20 to about 30 V.
  • the voltage with respect to the ground is from about 70 to about 130 V with the plasma current being from about 0.5 to about 20.0 A.
  • the voltage of the substrate holder is from about 0.1 to about 5.0 Kv, with all the carbon- containing and Si-containing species having kinetic energy in the range of from about 100 to about 1200 eV and from about 25 to about 300 eV respectively.
  • the metal beams consist of free atoms or monatomic ions. The kinetic energy of the metal atoms/ions does not exceed from about 25eV. With a precursor flow rate from about 0.5 to about 5.0 cc/hour, the growth rate of the DLN is from about 0.1 to about 2.0 micrometers/hour.
  • the preferred range of operation for most applications is a pressure of about l-3xl0 "5 Torr, a plasma current of about 1 amp., a filament current of from about 60 to about 75 amp., a substrate voltage of from about 600 to about 1000 V DC, or forward power of about 100 W in RF mode.
  • the preferred frequency for RF mode is from about 90 to about 300 KHz.
  • the preferred magnetron power depends on the type of material, composition and structure desired for the DLN coating.
  • a preferred method of deposition uses a plasma discharge in a triode plasmatron, as shown schematically in FIG. 4, with the plasma energy density above about 5 Kwh/gram-atom of carbon.
  • the charged particles are extracted by a high voltage field in the vacuum chamber and directed onto the substrate.
  • the potential of the substrate holder is from about -0.3 to about +5.0 Kv, and most preferably 1.0 +/- 0.2 Kv, and varying with a frequency in the range of from about 0 to about 25 Mhz for DC and from about 90 to about 300 KHz for RF.
  • the ratio of the electron emission to the carbon precursor flow in the plasmatron is from about 0.5 to about 1.5 electrons per particle.
  • Organosilicon compounds such as siloxane, are preferred precursors for C, H, Si and 0.
  • One preferred organosilicon compound is polyphenylmethylsiloxane, containing 1 to 10 Si atoms.
  • the high boiling point siloxanes may be introduced directly into the active plasma region through a porous ceramic or metallo-ceramic (3 in FIG. 4 and FIG. 5) which is heated via radiation thermocathodes 4.
  • the photon and electron emission of the thermocathodes affect the evaporation, fragmentation and ionization of the precursor molecules on the surface of the ceramic, which thereby functions as an ion source for the plasma generator.
  • An alternative method for injection of the siloxane precursors is to use direct injection from a diffusion pump.
  • dopant-containing beams may be realized by any one of, or combination of, the following methods: 1) thermal evaporation; 2) ion-sputtering; 3) ion beams.
  • the dopant-containing beams are directed onto the growing film surface through the vacuum chamber to exclude interparticle collisions in the deposition chamber itself.
  • Substrates are placed in an adjacent chamber on a rotating substrate holder, (for example a drum) which ensures double rotary motion, said adjacent chamber being connected to the plasma generation chamber by an opening for the emission of the atomic or ionic beams, as shown schematically in FIG. 4.
  • the plasma generation may be carried out within the chamber containing the substrates (FIG. 6) .
  • a DC or a radio frequency potential is generally applied to the substrates during the deposition process. No external substrate heating is required.
  • the substrate holder may be designed specifically to hold parts of different shapes such as cylinders, as would be apparent to one skilled in the field.
  • Useful variations of the above described methods for deposition of DLN films include, the use of sputtered silicon and oxygen gas as precursors for the Si and 0 2 , the use of sputtered carbon and hydrogen or hydrocarbon gas used as carbon and hydrogen precursors, or any combination thereof.
  • the process employs depositions similarly to those shown in FIG.4, except that a reflecting electrode is used to generate a neutral beam. This process eliminates surface damage of the substrate resulting from charged and/or fast particles impinging on the substrate during growth.
  • a preferred method for depositing ultra-thin dielectric DLN films comprises ion bombardment (e.g. Ar + or K + with energy in the range of from about 30 to about 150 eV) through a vacuum chamber which has been backfilled by siloxane vapor (about 3 x 10 "4 torr) .
  • ion bombardment e.g. Ar + or K + with energy in the range of from about 30 to about 150 eV
  • siloxane vapor about 3 x 10 "4 torr
  • ultra-thin dielectric films may be deposited according to the present invention.
  • the thickness of the deposited DLN coating has no theoretical upper or lower limit.
  • Existing technology and available equipment have allowed atomic-scale composite films and coating thicknesses typically in the range from about l ⁇ m to about lO ⁇ m.
  • a film thickness in the range from about 6 to about 8nm may be deposited, with a preferred deposited film thickness of from about 3 to about 5nm.
  • the above-described flexible coatings of the present invention may be deposited on the selected substrate in thicknesses ranging from a few nanometers to a few microns, preferably from about 20nm to about 12 microns, depending only on the desired application of the coated substrate.
  • the deposition may be tailored to meet the properties required for a particular application.
  • the random interpenetrating of the two- or three-network DLNs guarantee uniform strength of the structures in all directions.
  • the structures are free of micropores even at thicknesses of 80 Angstroms (8 nm) .
  • the DLNs are therefore extremely stable and possess unique combinations of chemical, mechanical, electronic, and superconducting properties.
  • DLC, DLN and Me-DLN coatings were prepared and deposited to compare the performance of the following thin films relative to the protection of plasma devices. Films were prepared on silicon substrates for preliminary property evaluations.
  • the aluminum nitride targets used to prepare AlN-DLN coatings were prepared by hot pressing aluminum nitride powder A-100 produced.by ART (Buffalo, NY) . Hot pressed boron nitride target plates were obtained from Advanced Ceramics Corp. (Ohio) . Both targets were polished on one side. A polished beryllium target was procured from DFD Solid State Labs (NY) . Magnetron sputtering of these targets was used to create the dopant-containing beams for Me-DLN films.
  • DLN films were deposited using three different methods for performance comparisons with DLN and Me-DLN coatings. The different methods were used to ensure that results were not biased by the DLC deposition method. Seventeen samples of DLC coatings, and 27 samples of DLN, tungsten (W) -DLN, and beryllium (Be) -DLN were prepared and tested for ablation resistance under several conditions, including etching by atomic hydrogen containing arc- discharge, DC Ar + plasma, and laser ablation. EXAMPLES 2 -3
  • Flashover characteristics are an important consideration for coated insulators. It was determined during testing that dielectric breakdown strength was not necessarily a direct indicator of flashover behavior. Therefore, flashover measurements were carried out using two different methods on DLN deposited on sitall and HDPE (high density polyethylene) substrates. The effect of pressure was also considered. Overall, high flashover hold-off strengths were observed.
  • Flashover measurements were carried out on HDPE substrates using the apparatus shown above. Since the available equipment was limited to a voltage of 1000V, the thickness of the spacers between the electrodes was reduced from 90 ⁇ to 17 +/- 0.5 ⁇ .
  • Capacitor paper was used as the spacer. The DLN film was approximately 0.3 ⁇ thick. The length of the electrodes was 5 cm. The test was carried out in open air, with no extraordinary precautions taken to clean the surface. Then electrodes were pressed together firmly with the capacitor paper therebetween. Only the thickness of the capacitor paper was known. The exact distance between the electrodes was not directly measured. Voltage was increased in a controlled manner, and the current was measured across the electrodes. The current measurement device could measure to 0.1 microAmps.
  • Silver paste (Contact area 10-20 mm 2 ] ("Silver bond type 50", Transenc Co., Inc. , NJ) 3) Pt films deposited on DLN by ion sputtering in the DLN deposition vacuum chamber, using masks.
  • the Pt contacts had a round shape with a diameter of 0.15 inches. Insulation between Pt contact spots was checked, and no current was observed up to 1 kV. Thee distance between these contacts was 1 mm. Thus no flashover was observed at a stress of 10 4 V/cm.
  • DLC films were deposited using three different methods for performance comparisons with DLN and Me-DLN coatings. Three different methods were used to ensure that results were not biased by the DLC deposition method. Seventeen samples of DLC coatings and 27 samples of DLN, W-DLN (tungsten) and Be-DLN (beryllium) were prepared and tested for ablation under several conditions, including etching by atomic hydrogen containing arc discharge, DC Ar + plasma, and laser ablation. Samples were exposed to an arc-discharge plasma from a mixture of methane and hydrogen. The gas pressure was 100 torr. The flow rate of hydrogen was 83 seem 10 and the CH 4 content was 2.5-4 vol%. The substrate temperature measured by an optical pyrometer was 1000°C.
  • the cathode was made from TaC.
  • the arc-discharge current was 1.5 Angstroms and the discharge area on the sample was 1 cm 2 .
  • a KrF excimer laser was used to deliver 20 pulses of nanoosecond duration at a wavelength of 248nm and a fluence of approximately 900 mJ/cm 2 .
  • the light-induced changes in the optical properties of the films were monitored by measuring the reflectivity and transmittance of the modifying KrF laser radiation through the films and of He-Ne and He-Cd probe lasers.
  • the probe light was detected and fed to amplifier and storage oscilloscope.
  • the sample was mounted on a translation stage and moved perpendicular to the probe laser so that the reflectance was measured over the entire damage area.
  • all three kinds of DLC were destroyed within 5 minutes, whereas the DLN coatings survived for over 1 hour with no changes in film structure.
  • Example 8 The temperature stability of DLN coatings was deposited in a manner similar to that described in Example 1 was characterized by exposing sample substrates to elevated temperatures, followed by FTIR spectroscopy to evaluate any structural changes. No visible degradation was observed after exposure to elevated temperature for extended periods of time. No structural changes were observed as indicated by FTIR. EXAMPLE 8
  • Auger spectra of natural diamond, DLC, graphite and flame-synthesized diamond were collected for comparison with the evolution of Auger features for DLN irradiated with ion and electron beams. Auger spectra for DLN during continuous ion beam exposure were compared with the typical features for diamond, DLC, and graphite as described below. DLN and Me-DLN were stable under ion-beam irradiation.

Abstract

An electrically tunable coating and method for its fabrication and deposition comprising, as a coating on a substrate, a diamond-like nanocomposite solid-state material having interpenetrating atomic scale networks of carbon in a diamond-like carbon network stabilized by hydrogen, a glass-like silicon network stabilized by oxygen, and optionally at least one additional network of dopant elements or dopant compounds having elements from groups 1-7b and 8 of the periodic table.

Description

ELECTRICALLY TUNABLE COATINGS
BACKGROUND OF THE INVENTION
Field of the Invention
The present invention relates to electrically tunable coatings for substrates.
The use of diamond-like coatings and chemical vapor-deposited diamond film technologies is known. While diamond-like coatings (DLCs) are known to be superior coatings for many substrates, their use as coatings for substrates subjected to high temperatures and electrical currents has led to practical problems.
Many of the DLC coatings available in the field often display superior thermal characteristics, but have been susceptible to ablation, or long-term adherence problems. No known DLC material adequately imparts all of the necessary characteristics to substrate materials used as dielectrics; for example, insulators in electronics, and especially devices used in plasma- related devices.
DLCs often have adherence problems which require depositing additional interlayers between the DLC and the substrate. In addition, intrinsic stresses limit the allowable deposition thickness of the DLC. While thicker DLCs may be desirable to protect the substrate, delamination of the DLC from the interlayer and the substrate will result if the DLC is deposited onto the substrate to form an overly thick DLC layer.
In certain dielectric applications, no current leakage is desirable. In this circumstance, the dielectric coating selected must inhibit dielectric "breakdown" whereby current passes through the coating to, or even through, the substrate. Further, in many applications, the material used as the dielectric coating must also inhibit "flashover" whereby some of the charge at one conductive point on the coating surface passes over the surface to another conductive point, eroding the surface between and around the conductive points. Further, in some applications, it may be desirable for the coating to have at least some ability to conduct and direct charges away from the surface to keep the charge from building up and having "flashover" or "breakdown" occur.
Known DLCs may perform well initially as dielectric coatings. However, over time, exposure to high currents leads to the graphitization of the carbon in the DLC network. Upon graphitization, the DLCs becomes more conductive, thereby frustrating the purpose for the coating as a dielectric material and rendering the substrate useless, or at least more conductive than is desired.
The lack of an adequately coated and insulated electrical component often results in the failure or shorter lifetime of the device served by the component . Further, radiation effects, including ultraviolet radiation and ion-bombardment often accelerate DLC deterioration through erosion or graphitization of the DLC coating.
SUMMARY OF THE INVENTION
Accordingly, the present invention relates to electrically tunable coatings for use as superior dielectric coatings. According to one feature, the present invention is directed to a method of inhibiting conductivity on a substrate by applying to said substrate a tunable dielectric coating formed from a diamond-like solid-state material comprising interpenetrating atomic scale networks of a diamond-like carbon network stabilized by hydrogen, a glass-like silicon network stabilized by oxygen, and optionally at least one additional network of dopant elements or dopant compounds having elements from groups l-7b and 8 of the periodic table.
In another feature, the present invention is directed to a method of selectively modifying the conductivity of a substrate by applying to said substrate a tunable coating made from a diamond-like material having interpenetrating atomic scale networks comprising a first diamond-like carbon network stabilized by hydrogen, a second glass-like silicon network stabilized by oxygen, and optionally at least one network of dopant elements or dopant compounds having elements from groups 1 to 7b and 8 of the periodic table.
In still another feature, the present invention is directed to a tunable coating formed from a diamond- like solid-state material comprising an interpenetrating diamond-like carbon network stabilized by hydrogen, a glass-like silicon network stabilized by oxygen, and optionally at least one network of dopant elements or dopant compounds having elements from groups l-7b and 8 of the periodic table.
In a still further feature, an electrically tunable coating having a predetermined resistivity is disclosed, said coating being made from a class of diamond-like solid state materials formed from interpenetrating networks, said networks comprising a first diamond-like carbon network stabilized by hydrogen, a second silicon network stabilized by oxygen and, optionally, at least one network of dopant elements, or compounds having elements from groups l-7b and 8 of the periodic table.
In another feature, the present invention is directed to an electrically tunable material with a selectively modified resistivity made from a substrate and a tunable coating on the substrate, said coating made from a class of diamond-like solid state materials formed from interpenetrating networks, said networks comprising a first network of carbon in a diamond-like carbon network stabilized by hydrogen, a second silicon network stabilized by oxygen and, optionally, at least one network of dopant elements, or compounds having elements from groups l-7b and 8 of the periodic table.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 is a schematic diagram showing the principle microstructure of two-network (A) , intermediate (B) , and three-network (C) nanocomposites.
FIG. 2 is a schematic diagram showing the dependence of electrical resistivity on concentration for the case of a W-DLN nanocomposite.
FIG. 3 is a schematic diagram showing the dependence of electrical resistivity on temperature for a W-alloyed film.
FIG. 4 is a cross section view of the deposition chamber for the deposition of the DLNs. FIG. 5 is a cross section view of the deposition chamber for the deposition of DLNs using a reflecting electrode.
FIG. 6 is a cross section view of a preferred deposition chamber using a plasma source integrally located within the chamber.
DETAILED DESCRIPTION OF THE INVENTION
The present invention relates to a method of selectively modifying conductivity on a substrate by applying to said substrate an electrically tunable coating made from a diamond-like solid-state material having interpenetrating atomic scale networks of carbon in a diamond-like carbon network stabilized by hydrogen, a glass-like silicon network stabilized by oxygen, and optionally at least one additional network of dopant elements or dopant compounds having elements from groups l-7b and 8 of the periodic table.
The fundamental structure of the preferred tunable dielectric coatings of the present invention are atomic scale diamond-like nanocomposites (DLNs) . The
DLNs are comprised of two or more self-stabilized random networks. Each network is itself stabilized chemically, while both networks also structurally stabilize each other. An example of a material with such a structure is the diamond-like nanocomposite (DLN) which is the subject of U.S. Patent No. 5,352,493 and U.S. Serial No. 08/249,167 filed May 24, 1994. In the DLN, a first random carbon network, mainly in the form of "diamond¬ like" bonds is chemically stabilized by hydrogen atoms. A second glass-like silicon network is chemically stabilized by oxygen atoms, resulting in a purely amorphous structure. The tunability of the coating may be achieved by varying the content and concentration of the optional additional networks made from dopant elements or dopant compounds. The tunability desired is also achieved by closely controlling the deposition conditions of the coatings.
"Amorphous" as used herein refers to a random structure or arrangement of atoms in a solid state that results in no long range regular ordering, and lacks crystallinity or granularity. Such DLNs contain no clusters or ordering greater than about 10 Angstroms. This absence of clusters at the atomic scale is a key characteristic of the DLN coatings of the present invention. Clusters can destroy the amorphous nature of the structure, and can serve as active centers of degradation.
This structure has been confirmed via electron projection methods, scanning tunneling microscopy, atomic force microscopy, glancing x-ray and electron diffraction techniques and high resolution transmission electron microscopy (TEM) . Cluster formation is prevented in the sources, in the primary plasma, in the chamber space, and during film growth.
The atomic structure of the class of diamond¬ like nanocomposite (DLN) solid state materials of the present invention is shown in FIG. 1(A) . The DLNs may have one or more additional separate disordered networks of dopants, as shown in FIG. 1(B) and 1(C) . The dopants may be any one, or a combination of transition metals and non-metals of the groups lb-7b and 8 of the periodic table, with all three types of networks (C-H; Si-0 and the dopant network, Me-Me) are bonded to each other predominantly by weak chemical bonds. The network elements other than the C-H network may also be referred to as alloying elements. Silicon and oxygen may also be used in dopant networks with other dopant elements or dopant compounds.
When the optional, additional dopant-containing network is present, the dopant netv;ork is interspersed along with the previously mentioned two interpenetrating networks. In this instance three or more interpenetrating networks will be present in the DLN to form a so-called Me-DLN (metal-diamond-like nanocomposite) network. It is understood that non-metal dopant networks, may be incorporated as the optionally present dopant networks interpenetrating the C-H and Si-0 networks. It is further understood that when dielectric coatings are desired, non-conductive dopants may be incorporated as the third network. This may include conductive elements which are reacted to yield a non- conductive compound. When tunably conductive coatings are desired, conductive elements and compounds may be used as the dopants in the dopant network.
The three networks (C-H matrix, Si-0 matrix and a dopant matrix) are bonded to one another mainly by weak chemical attractive forces. Carbide formation can be prevented even at metal concentrations as high as 50% (verified using Auger electron spectroscopy, electron spectroscopy for chemical analysis (ESCA) , extended x-ray absorption fine structure spectroscopy (EXAFS) and Fourier transform infrared spectroscopy (FTIR) can be achieved. Again, the properties of these materials can be varied over wide ranges depending on the dopant and the concentration selected, as well as the deposition technique and parameters. As already mentioned, the structure of these composites can be tailored at the molecular level. Therefore, unique electrical, optical, and other desirable solid state properties with desired mechanical strength, hardness and chemical resistance can be imparted on the DLN coatings. Preferred dopant elements to be used in the Me- DLN network, and which are particularly effective for use as dopants in a tunable dielectric Me-DLN coating are B, Li, Na, Si, Ge, Te, O, Mo, W, Ta, Nb, Pd, Ir, Pt, V, Fe, Co, Mg, Mn, Ni, Ti, Zr, Cr, Re, Hf, Cu, Al, N, Ag and Au; with W, Cr, Zr, Ti and Hf being most preferred. Preferred compounds which may be used as dopants include TiN, BN, A1N, ZrN and CrN with TiN, A1N and CrN being most preferred.
The carbon content in the diamond-like nanocomposite. is greater than about 40 atomic % of the DLN. Although the DLN may theoretically be prepared without any hydrogen, the hydrogen content is preferably at least about 1 atomic % and up to about 40 atomic % of the carbon concentration. The sum of the silicon, oxygen and dopant elements and dopant containing compounds is greater than about 2 atomic % of the DLN. In one preferred embodiment, the ratio of carbon to silicon atoms is from from about 2:1 to about 8:1, hydrogen to carbon atoms is about 0.01:1 to about 0.4:1, silicon to oxygen atoms is about 0.5:1 to about 3:1, and dopant to carbon atoms is about 0:1 to about 1.5:1. Therefore, in the DLN network, for every 1 part carbon, there is from about 0.01 to about 0.4 parts hydrogen, from about 0.125 to about 0.5 parts silicon, and from about 0.0375 to about 1.0 parts oxygen. In such a scheme, if a third dopant network were present, for every 1 part carbon, there would be from about 0.01 to about 1.5 parts dopants depending upon the desired characteristics to be imparted to the Me-DLN network.
The conductive properties of these DLN materials can be varied over wide ranges from a dielectric coating to a highly conductive coating, depending on the dopants and concentrations selected, as well as the deposition conditions. As already discussed, the structure of these composites can be tailored or "tuned" at the molecular level to combine unique electrical, optical, and other desirable solid state properties with "tunable" mechanical strength, hardness and chemical resistance properties. It is important that the coatings of the present invention be hard, resilient and able to withstand wear and friction normally associated with use as an electrical component.
It is contemplated that single layers or multiple layers of the identical or differing (based on chemical content) doped and undoped DLNs may be used to give the desired resistivity and other physical properties. Such multilayered coatings would be useful for making ultracapacitors capable of very high capacitance. Such ultracapacitors may be about 10 nm thick and be comprised of 100 or more doped and undoped layers.
The electrical properties of the DLN structures of this class of materials can be continuously varied over at least 18 orders of magnitude from a purely dielectric material, at about 10~5 Ohm*cm, to a metallic state, at about 1015 Ohm»cm, while preserving the properties of the DLN state. A transition to a superconducting state, with the absence of electrical resistivity, is observed at low temperatures for certain three-network nanocomposite networks.
When a completely dielectric coating is desired, the two-network DLN may be used. In addition, to impart certain hardness characteristics a three- network DLN may be used; but in this instance non- conductive dopants would be used to ensure the superior performance as a dielectric coating. The good adherence and superior hardness of the DLNs of the present invention make the DLNs good candidates as coatings for devices such as slip rings or any electrical components which routinely are exposed to harsh chemical or physical conditions such as friction. The DLNs greatly reduce wear of the slip rings while maintaining a high amount of constant electrical contact.
A completely dielectric coating would inhibit surface "breakdown" and offer superior substrate protection. The breakdown strength of the DLNs of the present invention ranges from about 106 to about 109 V/cm depending upon the chemical substituents of the DLN coating applied to the substrate.
However, it is often desired that some of the residual charge occurring at the surface near the contacts be conducted away to prevent charge build-up and surface erosion from "flashover". For example, anti¬ static coatings and other electronic component coatings are used to direct away rather than retain a charge on the surface. The flexibility of the tunable DLN coatings of the present invention is especially advantageous for this purpose. The optional, third dopant network can be tailored to include an appropriate concentration of selected conductive dopant to offer the required amount of conductivity at the surface layer of the DLN coating to avoid "flashover" effects. The flashover resistivity of the DLNs of the present invention ranges from about 59,000 V/mm to about 3000 V/mm depending on the chemical substituents present in the DLN coating applied to the substrate.
To improve adherence, DLC coatings often place an intermediate layer between the substrate and the DLC coating. However, this intermediate layer limits the useful thickness of the DLC coatings. If the DLC coatings are too thick, delamination occurs. Surprisingly, with the DLN coatings of the present invention, adherence is so good that an interlayer is not required. As a result, the coating material may be applied more thickly without risking delamination from the substrate. The thicker layer of DLN coating in turn is believed to contribute to the superior erosion resistant properties of the tunable DLN cooatings and tunable DLN-coated substrates.
The presence of the glass-like silicon network, stabilized by oxygen, serves to prevent the growth of graphitic carbon at high temperatures and, to prevent metal cluster formation in metal-containing three-network nanocomposites, as well as reducing the internal stress in the nanocomposite structure, thereby enhancing the DLN adhesion directly to substrates. This appears to lead to superior adherence of the DLNs of the present invention to the substrate material.
To be useful as dielectric coatings, the coatings must have predictable non-conductive or minimal conductive properties which must not vary over time; or in response to extreme conditions, such as heat. Most importantly, the coatings must not degrade into forms of elements which become more conductive. One such element is carbon which, upon transformation through graphitization, becomes more conductive than the original DLC coating.
The DLN coatings of the present invention have temperature stability far exceeding that of traditional diamond-like (DLC) materials. Crystalline diamond is stable to approximately 1100°C, upon which graphitization occurs. Quartz has long term thermal stability to 1470°C, and short term thermal stability up to 1700°C.
Traditional, non-alloyed diamond-like films are stable only to about 600°C before graphitization occurs. Alloyed DLC films are much less thermally stable.
By contrast, the DLN structure used to provide the tunable dielectric coatings of the present invention has long term stability to 1250°C and short term stability to 2000°C; i.e. thermal stability of the DLN exceeds that of crystalline diamond while preserving the amorphous, diamond-like state.
In the range of from about 600°C to about 1000°C, the chemical bonds of the carbon matrix of DLN materials partly change from sp3 to sp2. However, the general structure of the nanocomposite and their "diamond-like" properties are preserved. By contrast, under similar conditions, the usual "diamond-like" carbon (DLC) is graphitized and loses its diamond-like properties. Further, in the range of from 400°C to 500°C (preferably 430°C) , a reverse annealing is observed, whereby the ratio of sp3 to sp2 is increased. Inhibiting graphitization of the carbon is critical for preserving dielectric properties, as graphitized carbon is more conductive than the network-protected DLC. Therefore, the ability of the DLN coatings to be more thermally stable than the DLCs gives the tunable dielectric DLN coatings a significant advantage over DLC coatings, in terms of inhibiting conductivity.
The density of the C-H and Si-0 two network DLN varies from about 1.8 to about 2.1 g/cm3. The rest of the space is taken up by a random network of nanopores with diameters varying from about 0.28 to about 0.35 nm. The nanopore network does not form clusters or micropores. The properties of the two network DLN may then be tailored by adding dopant. The dopants fill the nanopore network in a random fashion, eventually resulting, at a certain dopant concentration, in an additional network without clusters or microcrystalline grains, even at concentrations as high as 50 atomic %. At concentrations below about 10 atomic %, the dopants are distributed as separate atoms in the nanopores of the diamond-like matrix. The average distance between dopant atoms in this quasi-random structure can be controlled by the concentration of the dopant. When the relative concentration of the dopant element or compound reaches about 20-25 atomic %, the dopants form the third (Me-Me) network in the DLN structure as shown in FIG. 1(C) , resulting in a material with diamond-like mechanical and chemical properties.
FIG. 2 shows the resistivity in ohm-cm as a function of the concentration of tungsten (W) for a W- alloyed film. Metallic conductivity is reached for a W concentration in the range of from about 15 to about 50 atomic % of the dopant element.
FIG. 3 shows the dependence of electrical resistivity on temperature for a tungsten doped DLN film (W-DLN) . The graph demonstrtaes the transition to a superconducting state. Curves 1, 2, and 3 correspond to W-DLN films with room temperature resistivities of 0.01, 0.017 and 0.02 Ohm«cm respectively.
In the intermediate concentration range, where the dopant concentration is from about 10 to about 20 atomic %, the dopants form a fragmented, random network, without true network-like connectivity. The electronic properties of the fragmented dopant "network" depend strongly on external mechanical loading, pressure and electromagnetic fields. The Me-DLNs with dopant concentrations in the range of from about 1- to about 20 atomic % are ideal use as smart materials and sensors.
"Smart" materials are understood to be materials that not only sense an external stimulus, but also can react and make appropriate adjustments in response.
As already mentioned, the specific dielectric properties of the DLN coatings can be altered or selectively "tuned" by closely monitoring the amount of metal incorporated as the third-network during layer deposition. The three-network coating may also be applied as a layer alternating with two-network DLN coating layers to achieve desired dielectric effects such as capacitance. Further, the dopant type and concentration may be selectively varied, as may be the deposition conditions.
Another advantage of the DLNs of the present invention is their relative hardness and durability. The DLNs, especially the metal doped DLNs combine high microhardness with high elasticity. The microhardness values of the DLNs of the present invention range from about 6 to about 30 GPa.
The DLNs may be synthesized via co-deposition by clusterless beams of ions, atoms or radicals of the relevant elements, where the mean free path of each particle species exceeds the distance between its source and the growing particle film surface, and each beam contains particles of well-defined energy. Carbon- containing particle beams can be produced by plasma discharge in a plasmatron and extracted as charged particles by a high-voltage field in a vacuum chamber and directed onto the substrate.
At least 50% of the carbon-containing particles have kinetic energy above about 100 eV. The temperature of the substrate during growth should not exceed 500°C. Figure 6 shows one preferred embodiment of the coating chamber used for the DLN coating deposition process. A vacuum deposition chamber 1 is provided to coat a substrate sample. A precursor inlet system 13, comprises a metal tube and a porous ceramic material 3 through which a liquid precursor, preferably a polysiloxane, is injected. The precursor inlet system 13 is shown incorporated into the chamber through the chamber base plate 11. The thermocathode 2 comprises a resistively heated thoriated tungsten filament 4.
Substrates 5 to be coated with DLN film are attached to the substrate holder 6. The power supply 8 is used for biasing the substrates (DC or RF) . In practice the system is "pumped down" using normal vacuum pump down procedures. A gate valve (not shown) located on port 7 is closed and the system is backfilled with dry air, nitrogen or argon until the chamber reaches atmospheric pressure. The door of the chamber, 9, is then opened and substrate to be coated 5 are attached to the substrate holder 6 using any of many possible methods (spring clip, screw, clamp, etc.) . Special fixtures may be required for substrates of special shapes. The substrate holder is designed in a way that it will also hold a cylinder sample (not shown) , which, in operation, rotates both about the axis of the central drive shaft 10, and its own axis which is perpendicular to 10. In this way, the axis of the cylinder would be perpendicular to the axis of 10.
When the substrates are loaded, the door of the chamber is closed, the chamber evacuated and the gate valve opened to bring system pressure down to at least 10" 5 to 10"6 Torr, which is the desired range of system base pressure. When the above base pressure is achieved, argon gas is introduced into the chamber via a needle valve or mass flow controller, until the chamber pressure reaches approximately 5xl0~5 to lxlO"3 Torr, preferably about l-3xl0"4 Torr. At this point the filament current, the filament bias and the electromagnet power supply are switched on. The filament current is the current that passes through the thermocathode (also called the filament or the cathode) . The filament bias is the constant floating voltage applied to the filament
(approximately -150V in relation to ground) . Plasma current is measured as the current between the filament and the base plate or ground. This voltage provides the field that moves electrons emitted by the filament to the base plate 11. The electromagnet power supply provides current to the electromagnet, which creates a magnetic field that results in the electron path becoming a spiral, increasing the electron path length and improving the probability of collisions between the electrons and the vapor molecules created due to precursor evaporation. The substrate bias power supply is concurrently switched on.
Switching on these power supplies results in creation of an argon plasma, which is used to clean the substrates prior to deposition. After the required duration of cleaning, the precursor supply is opened. Precursor flow is controlled via a needle valve and occurs due to the difference in pressure between the chamber and the outside atmosphere. When precursor flow and vaporization in the chamber has stabilized, the argon gas flow is turned off. The ionized precursor vapors form a stable plasma, ions from which are accelerated towards the substrate holder due to the substrate bias. Thus, deposition of DLN film occurs.
Co-deposition of a dopant material is carried out as follows. Argon flow to the magnetron is commenced and the magnetron 8 is switched on after the base pressure has been reached. A shutter 12 is used to prevent deposition while the substrate is cleaned via sputtering. When cleaning has been accomplished, the shutter 12 is opened and sputtering is carried out at the desired power level. This may occur prior to commencement of DLN film deposition, during DLN film deposition, after DLN film deposition, or intermittently during DLN film deposition, depending on what kind of film structure and composition are desired. Using DC or RF sputtering, materials of all kinds (metals, ceramics, alloys, etc.) can be used for co-deposition.
The growth conditions for nanocomposite films are the following, with reference to FIG. 4. The pressure in the deposition chamber 1 should not exceed 10"3 torr, with the pressure in the active zone of the plasma generation 2, in the range from about 1.0 x 10"3 to about 5.0 x 10"2 torr. The temperature of the substrate should not exceed about 200°C with the temperature of the cathode filaments being in the range from about 2100 to about 2950°C. The current in the cathode filament is from about 70 to about 130 A, with the voltage across the filament being from about 20 to about 30 V. The voltage with respect to the ground is from about 70 to about 130 V with the plasma current being from about 0.5 to about 20.0 A. The voltage of the substrate holder is from about 0.1 to about 5.0 Kv, with all the carbon- containing and Si-containing species having kinetic energy in the range of from about 100 to about 1200 eV and from about 25 to about 300 eV respectively. The metal beams consist of free atoms or monatomic ions. The kinetic energy of the metal atoms/ions does not exceed from about 25eV. With a precursor flow rate from about 0.5 to about 5.0 cc/hour, the growth rate of the DLN is from about 0.1 to about 2.0 micrometers/hour.
The preferred range of operation for most applications is a pressure of about l-3xl0"5 Torr, a plasma current of about 1 amp., a filament current of from about 60 to about 75 amp., a substrate voltage of from about 600 to about 1000 V DC, or forward power of about 100 W in RF mode. The preferred frequency for RF mode is from about 90 to about 300 KHz. The preferred magnetron power depends on the type of material, composition and structure desired for the DLN coating.
In a further preferred embodiment, a preferred method of deposition uses a plasma discharge in a triode plasmatron, as shown schematically in FIG. 4, with the plasma energy density above about 5 Kwh/gram-atom of carbon. The charged particles are extracted by a high voltage field in the vacuum chamber and directed onto the substrate. It is preferable that the potential of the substrate holder is from about -0.3 to about +5.0 Kv, and most preferably 1.0 +/- 0.2 Kv, and varying with a frequency in the range of from about 0 to about 25 Mhz for DC and from about 90 to about 300 KHz for RF. The ratio of the electron emission to the carbon precursor flow in the plasmatron is from about 0.5 to about 1.5 electrons per particle.
Organosilicon compounds, such as siloxane, are preferred precursors for C, H, Si and 0. One preferred organosilicon compound is polyphenylmethylsiloxane, containing 1 to 10 Si atoms. The high boiling point siloxanes may be introduced directly into the active plasma region through a porous ceramic or metallo-ceramic (3 in FIG. 4 and FIG. 5) which is heated via radiation thermocathodes 4. The photon and electron emission of the thermocathodes affect the evaporation, fragmentation and ionization of the precursor molecules on the surface of the ceramic, which thereby functions as an ion source for the plasma generator. An alternative method for injection of the siloxane precursors is to use direct injection from a diffusion pump. The formation of dopant-containing beams may be realized by any one of, or combination of, the following methods: 1) thermal evaporation; 2) ion-sputtering; 3) ion beams. The dopant-containing beams are directed onto the growing film surface through the vacuum chamber to exclude interparticle collisions in the deposition chamber itself. Substrates are placed in an adjacent chamber on a rotating substrate holder, (for example a drum) which ensures double rotary motion, said adjacent chamber being connected to the plasma generation chamber by an opening for the emission of the atomic or ionic beams, as shown schematically in FIG. 4. Alternatively, the plasma generation may be carried out within the chamber containing the substrates (FIG. 6) . A DC or a radio frequency potential is generally applied to the substrates during the deposition process. No external substrate heating is required. The substrate holder may be designed specifically to hold parts of different shapes such as cylinders, as would be apparent to one skilled in the field.
Useful variations of the above described methods for deposition of DLN films include, the use of sputtered silicon and oxygen gas as precursors for the Si and 02, the use of sputtered carbon and hydrogen or hydrocarbon gas used as carbon and hydrogen precursors, or any combination thereof.
For deposition on non-conducting substrates, such as plastic, a method whereby a flow of neutral radicals is reflected from a high voltage target and directed to the substrate as shown schematically in FIG. 5. The process employs depositions similarly to those shown in FIG.4, except that a reflecting electrode is used to generate a neutral beam. This process eliminates surface damage of the substrate resulting from charged and/or fast particles impinging on the substrate during growth.
A preferred method for depositing ultra-thin dielectric DLN films comprises ion bombardment (e.g. Ar+ or K+ with energy in the range of from about 30 to about 150 eV) through a vacuum chamber which has been backfilled by siloxane vapor (about 3 x 10"4 torr) . This results in a self-stabilized growth of a nanocomposite film, with the maximum thickness controlled by the maximum tunneling distance for the relaxation of the charge of the .absorbed radicals.
Extremely uniform and nonporous ultra-thin dielectric films may be deposited according to the present invention. The thickness of the deposited DLN coating has no theoretical upper or lower limit. Existing technology and available equipment have allowed atomic-scale composite films and coating thicknesses typically in the range from about lμm to about lOμm.
According to this method, a film thickness in the range from about 6 to about 8nm may be deposited, with a preferred deposited film thickness of from about 3 to about 5nm.
Therefore, the above-described flexible coatings of the present invention may be deposited on the selected substrate in thicknesses ranging from a few nanometers to a few microns, preferably from about 20nm to about 12 microns, depending only on the desired application of the coated substrate. The deposition may be tailored to meet the properties required for a particular application. The random interpenetrating of the two- or three-network DLNs guarantee uniform strength of the structures in all directions. The structures are free of micropores even at thicknesses of 80 Angstroms (8 nm) . The DLNs are therefore extremely stable and possess unique combinations of chemical, mechanical, electronic, and superconducting properties.
The following examples serve only to further illustrate aspects of the present invention and should not be construed as limiting the invention.
EXAMPLE 1
Deposition of DLC, DLN and Me-DLN Coatings
DLC, DLN and Me-DLN coatings were prepared and deposited to compare the performance of the following thin films relative to the protection of plasma devices. Films were prepared on silicon substrates for preliminary property evaluations. The aluminum nitride targets used to prepare AlN-DLN coatings were prepared by hot pressing aluminum nitride powder A-100 produced.by ART (Buffalo, NY) . Hot pressed boron nitride target plates were obtained from Advanced Ceramics Corp. (Ohio) . Both targets were polished on one side. A polished beryllium target was procured from DFD Solid State Labs (NY) . Magnetron sputtering of these targets was used to create the dopant-containing beams for Me-DLN films. DLN films were deposited using three different methods for performance comparisons with DLN and Me-DLN coatings. The different methods were used to ensure that results were not biased by the DLC deposition method. Seventeen samples of DLC coatings, and 27 samples of DLN, tungsten (W) -DLN, and beryllium (Be) -DLN were prepared and tested for ablation resistance under several conditions, including etching by atomic hydrogen containing arc- discharge, DC Ar+ plasma, and laser ablation. EXAMPLES 2 -3
Flashover Testing
Flashover characteristics are an important consideration for coated insulators. It was determined during testing that dielectric breakdown strength was not necessarily a direct indicator of flashover behavior. Therefore, flashover measurements were carried out using two different methods on DLN deposited on sitall and HDPE (high density polyethylene) substrates. The effect of pressure was also considered. Overall, high flashover hold-off strengths were observed.
EXAMPLE 2
Measurements on Flat Sitall Substrates
Measurements were carried out using two separate experimental setups. In the first setup, 1 micron thick films of polymer-like film with the same composition as DLN were deposited 1) at the normal deposition conditions (lkV) , 2) in a 'soft mode' (0.3kV) , and also at 3) OkV. The substrate in each case was sitall, a microcrystalline ceramic material (HDPE was used for additional testing as described below) . The width of the polyethylene spacer between the steel electrode bars was 0.09 mm, and it was raised above the film surface by approximately 0.1 mm. The length of each electrode was 42 mm. At an applied voltage of 1000V, for 10 minutes, no flashover was observed in the first two types of films. This is equivalent to a flashover resistance of over llOkV/cm. For the film prepared according to 3) above, flashover was observed at 955+/- 20 V (106kV/cm) . EXAMPLE 3
Measurements on HDPE substrates
Flashover measurements were carried out on HDPE substrates using the apparatus shown above. Since the available equipment was limited to a voltage of 1000V, the thickness of the spacers between the electrodes was reduced from 90 μ to 17 +/- 0.5 μ . Capacitor paper was used as the spacer. The DLN film was approximately 0.3 μ thick. The length of the electrodes was 5 cm. The test was carried out in open air, with no extraordinary precautions taken to clean the surface. Then electrodes were pressed together firmly with the capacitor paper therebetween. Only the thickness of the capacitor paper was known. The exact distance between the electrodes was not directly measured. Voltage was increased in a controlled manner, and the current was measured across the electrodes. The current measurement device could measure to 0.1 microAmps. A current of 100-200 microAmps was observed above 500 V, and grew linearly with voltage. This rise was linear with voltage so long as there was no flashover. As the current approached 1 milliAmp, flashover became imminent. Visual observation occurred, current across the electrodes jumped sharply to 20-30 milliAmps.
EXAMPLE 4
Dielectric Strength Testing DLN films grown on silicon substrates of p-type
(boron-doped) and n-type (phosphorous-doped) were investigated. To assess the effect of high temperature annealing, certain films were subjected to 450°C for 2 hr. in vacuum. Three approaches were used for creating a contact with DLN:
1) Metal Point Clamp (Contact area 10-20 mm2]
2) Silver paste (Contact area 10-20 mm2] ("Silver bond type 50", Transenc Co., Inc. , NJ) 3) Pt films deposited on DLN by ion sputtering in the DLN deposition vacuum chamber, using masks.
The Pt contacts had a round shape with a diameter of 0.15 inches. Insulation between Pt contact spots was checked, and no current was observed up to 1 kV. Thee distance between these contacts was 1 mm. Thus no flashover was observed at a stress of 104 V/cm.
EXAMPLE 5
Plasma Ablation Testing
DLC films were deposited using three different methods for performance comparisons with DLN and Me-DLN coatings. Three different methods were used to ensure that results were not biased by the DLC deposition method. Seventeen samples of DLC coatings and 27 samples of DLN, W-DLN (tungsten) and Be-DLN (beryllium) were prepared and tested for ablation under several conditions, including etching by atomic hydrogen containing arc discharge, DC Ar+ plasma, and laser ablation. Samples were exposed to an arc-discharge plasma from a mixture of methane and hydrogen. The gas pressure was 100 torr. The flow rate of hydrogen was 83 seem10 and the CH4 content was 2.5-4 vol%. The substrate temperature measured by an optical pyrometer was 1000°C. The distance between the cathode and the substrate, used as an anode, was 15 mm. The cathode was made from TaC. The arc-discharge current was 1.5 Angstroms and the discharge area on the sample was 1 cm2. EXAMPLE 6
Laser Ablation
A KrF excimer laser was used to deliver 20 pulses of nanoosecond duration at a wavelength of 248nm and a fluence of approximately 900 mJ/cm2. The setup used produced uniform illumination of the film surface over a spot with diameter d=300 μ . The light-induced changes in the optical properties of the films were monitored by measuring the reflectivity and transmittance of the modifying KrF laser radiation through the films and of He-Ne and He-Cd probe lasers. The probe light was detected and fed to amplifier and storage oscilloscope. The probe was positioned on the damaged spot and focused to a diameter of d=10 μ, which was much smaller than the diameter of the zone affected by the excimer laser. The sample was mounted on a translation stage and moved perpendicular to the probe laser so that the reflectance was measured over the entire damage area. In general all three kinds of DLC were destroyed within 5 minutes, whereas the DLN coatings survived for over 1 hour with no changes in film structure.
EXAMPLE 7 Thermal Stability
The temperature stability of DLN coatings was deposited in a manner similar to that described in Example 1 was characterized by exposing sample substrates to elevated temperatures, followed by FTIR spectroscopy to evaluate any structural changes. No visible degradation was observed after exposure to elevated temperature for extended periods of time. No structural changes were observed as indicated by FTIR. EXAMPLE 8
Effects of Ion and Electron Beam Exposure
Auger spectra of natural diamond, DLC, graphite and flame-synthesized diamond were collected for comparison with the evolution of Auger features for DLN irradiated with ion and electron beams. Auger spectra for DLN during continuous ion beam exposure were compared with the typical features for diamond, DLC, and graphite as described below. DLN and Me-DLN were stable under ion-beam irradiation.
Many other modifications and variations of the present invention are possible to the skilled practitioner in the field in light of the teachings herein. It is therefore understood that, within the scope of the claims, the present invention can be practiced other than as herein specifically described.

Claims

We Claim :
1. A method of inhibiting the conductivity of a substrate by applying to said substrate a tunable dielectric coating made from a diamond-like material having interpenetrating atomic scale networks comprising a first diamond-like carbon network stabilized by hydrogen, a second glass-like silicon network stabilized by oxygen, and optionally at least one network of non- conductive dopant elements or non-conductive dopant compounds containing elements from groups 1 to 7b and 8 of the periodic table.
2. The method according to claim 1 wherein the carbon, hydrogen, silicon and oxygen are obtained from the decomposition of an organosiloxane having from about 1 to about 10 silicon atoms.
3. The method according to claim 2 wherein the organosiloxane is polyphenylmethylsiloxane.
4. The method according to claim 1 wherein the carbon content is from about 40 wt.% to about 98 wt.%.
5. The method according to claim 1 wherein the carbon content is from about 50 wt.% to about 98 wt.%
6. The method according to claim 1 wherein the carbon to silicon weight ratio is from about 2:1 to about 8:1.
7. The method according to claim 1 wherein the coating is deposited on a metal substrate.
8. The method according to claim 1 wherein the coating is deposited on a non-metal substrate.
9. The method according to claim 1 wherein the dopant elements are selected from the group consisting of B, Li, Na, Si, Ge, Te, O, Mo, W, Ta, Nb, Pd, Ir, Pt, V, Fe, Co, Mg, Mn, Ni, Ti, Zr, Cr, Re, Hf, Cu, Al, N, Ag, and Au.
10. The method according to claim 1 wherein the carbon content is greater than about 40 atomic % of the coating, the hydrogen content is from about 1 atomic % up to about 40 atomic % of the carbon, and the sum of the silicon, oxygen and dopants together is greater than about 2 atomic % of the coating.
11. The method of claim 1 wherein the conductivity of the substrate is selectively modified by applying to said substrate a tunable coating made from a diamond-like material having interpenetrating atomic scale networks comprising a first network of diamond-like carbon stabilized by hydrogen, a second glass-like silicon network stabilized by oxygen, and optionally at least one network of dopant elements or dopant compounds containing elements from groups 1 to 7b and 8 of the periodic table.
12. The method according to claim 11 wherein the carbon content is greater than about 40 atomic % of the coating, the hydrogen content is from about 1 atomic % up to about 40 atomic % of the carbon, and the sum of the silicon, oxygen and dopants together is greater than about 2 atomic % of the coating.
13. An electrically tunable coating having a predetermined resistivity formed from interpenetrating networks, comprising a first network of bonded carbon in a diamond-like carbon network stabilized by hydrogen, a second silicon network stabilized by oxygen and, optionally, additional networks made from dopant elements, or dopant compounds containing elements from groups l-7b and 8 of the periodic table.
14. The coating according to claim 13 wherein the carbon content is greater than about 40 atomic % of the coating, the hydrogen content is from about 1 atomic % up to about 40 atomic % of the carbon, and the sum of the silicon, oxygen and dopants together is greater than about 2 atomic % of the coating.
15. The coating according to claim 13 wherein the carbon, hydrogen, silicon and oxygen are obtained from the decomposition of an organosiloxane having from about 1 to about 10 silicon atoms.
16. The coating according to claim 15 wherein the organosiloxane is polyphenylmethylsiloxane.
17. The coating according to claim 13 wherein the carbon content is from about 40 wt.% to about 98 wt.%.
18. The coating according to claim 13 wherein the carbon content is from about 50 wt.% to about 98 wt..
19. The coating according to claim 13 wherein the carbon to silicon weight ratio is from about 2:1 to about 8:1.
20. The coating according to claim 13 wherein the silicon to oxygen weight ration is from about 0.5:1 to about 3:1.
21. The coating according to claim 13 wherein the coating is deposited on a metal substrate.
22. The coating according to claim 13 wherein the coating is deposited on a non-metal substrate.
23. The coating according to claim 13 wherein the dopant elements are selected from the group consisting of B, Li, Na, Si, Ge, Te, O, Mo, W, Ta, Nb, Pd, Ir, Pt, V, Fe, Co, Mg, Mn, Ni, Ti, Zr, Cr, Re, Hf, Cu, Al, N, Ag and Au.
24. The coating according to claim 13 wherein the coating is a dielectric coating.
25. The coating according to claim 13 wherein the coating is a conductive coating.
26. The coating according to claim 13 wherein the coating has a surface resistivity value of from about 10~4 Ohm*cm to about 1015 Ohm*cm.
27. An anti-electrostatic coating formed from the coating of claim 13.
28. An ultracapacitor having multiple layers, one or more of the layers formed from the coating of claim 13.
29. An electrically tunable material with selectively modified resistivity made from a substrate and an electrically tunable coating, said coating made from a class of diamond-like solid state materials formed from interpenetrating networks, comprising a first network of bonded carbon in a diamond-like carbon network stabilized by hydrogen, a second silicon network stabilized by oxygen and, optionally, additional networks made from dopant elements, or dopant compounds containing elements from groups l-7b and 8 of the periodic table.
30. The material according to claim 29 wherein the carbon content is greater than about 40 atomic % of the coating, the hydrogen content is from about 1 atomic % up to about 40 atomic % of the carbon, and the sum of the silicon, oxygen and dopants together is greater than about 2 atomic % of the coating.
31. The material according to claim 29 wherein the carbon, hydrogen, silicon and oxygen are obtained from the decomposition of an organosiloxane having from about 1 to about 10 silicon atoms.
32. The material according to claim 31 wherein the organosiloxane is polyphenylmethylsiloxane.
33. The material according to claim 29 wherein the carbon to silicon weight ratio is from about 2:1 to about 8:1.
34. The material according to claim 29 wherein the silicon to oxygen weight ration is from about 0.5:1 to about 3:1.
35. The material according to claim 29 wherein the dopant elements are selected from the group consisting of B, Li, Na, Si, Ge, Te, O, Mo, W, Ta, Nb, Pd, Ir, Pt, V, Fe, Co, Mg, Mn, Ni, Ti, Zr, Cr, Re, Hf, Cu, Al, N, Ag and Au.
36. The material according to claim 29 wherein the coating is a dielectric coating.
37. The material according to claim 29 wherein the coating is a conductive coating.
38. The material according to claim 29 wherein the coating has a surface resistivity value of from about 10"4 Ohm*cm to about 1015 Ohm*cm.
39. An anti-electrostatic material formed from the material of claim 29.
40. An ultracapacitor having multiple layers, one or more of the layer formed from the material of claim 14.
41. A rectifying contact for Schottky barriers formed from the material of claim 29.
42. A thermal resistor for inkjet printers formed from the material of claim 29.
PCT/US1996/008820 1995-06-07 1996-06-05 Electrically tunable coatings WO1996041034A1 (en)

Priority Applications (3)

Application Number Priority Date Filing Date Title
AU61514/96A AU6151496A (en) 1995-06-07 1996-06-05 Electrically tunable coatings
JP9501305A JPH11508963A (en) 1995-06-07 1996-06-05 Electrically adjustable coating
EP96919077A EP0832310A4 (en) 1995-06-07 1996-06-05 Electrically tunable coatings

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US08/483,848 US5786068A (en) 1991-05-03 1995-06-07 Electrically tunable coatings
US08/483,848 1995-06-07

Publications (1)

Publication Number Publication Date
WO1996041034A1 true WO1996041034A1 (en) 1996-12-19

Family

ID=23921748

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/US1996/008820 WO1996041034A1 (en) 1995-06-07 1996-06-05 Electrically tunable coatings

Country Status (8)

Country Link
US (1) US5786068A (en)
EP (1) EP0832310A4 (en)
JP (1) JPH11508963A (en)
KR (1) KR19990022472A (en)
CN (1) CN1192787A (en)
AU (1) AU6151496A (en)
CA (1) CA2224068A1 (en)
WO (1) WO1996041034A1 (en)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2006135140A1 (en) * 2005-06-13 2006-12-21 Korea Institute Of Science And Technology Tungsten-including diamond-like carbon film and manufacturing method thereof, and dental device manufactured by the method
US7402350B2 (en) 1996-05-31 2008-07-22 Stormedia Texas, Llc Highly tetrahedral amorphous carbon coatings and systems and methods for their production
EP2963145A1 (en) * 2014-06-30 2016-01-06 IHI Hauzer Techno Coating B.V. Coating and method for its deposition to operate in boundary lubrication conditions and at elevated temperatures
CN115612989A (en) * 2022-09-27 2023-01-17 苏州辉钻纳米新材料有限公司 Novel high-order static dissipation film composite material containing silicon and oxygen and preparation method thereof

Families Citing this family (36)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6468642B1 (en) 1995-10-03 2002-10-22 N.V. Bekaert S.A. Fluorine-doped diamond-like coatings
WO1998058100A1 (en) * 1997-06-16 1998-12-23 Robert Bosch Gmbh Method and device for vacuum-coating a substrate
NL1007046C2 (en) * 1997-09-16 1999-03-17 Skf Ind Trading & Dev Coated rolling bearing.
US6095400A (en) * 1997-12-04 2000-08-01 Ford Global Technologies, Inc. Reinforced solder preform
TW430827B (en) * 1998-05-22 2001-04-21 Advanced Refractory Tech Resistors with low temperature coefficient of resistance and methods of making
SE9903242D0 (en) * 1999-09-13 1999-09-13 Acreo Ab A semiconductor device
AU2001250886A1 (en) * 2000-03-20 2001-10-03 N V. Bekaert S.A. Materials having low dielectric constants and methods of making
AU2002241936A1 (en) * 2001-01-22 2002-07-30 N.V.Bekaert S.A. Copper diffusion barriers
JP2003231203A (en) * 2001-08-21 2003-08-19 Toshiba Corp Carbon film coated member
US7588699B2 (en) * 2001-11-02 2009-09-15 The United States Of America As Represented By The Administrator Of The National Aeronautics And Space Administration Electrically conductive, optically transparent polymer/carbon nanotube composites and process for preparation thereof
US6730615B2 (en) 2002-02-19 2004-05-04 Intel Corporation High reflector tunable stress coating, such as for a MEMS mirror
US6866958B2 (en) * 2002-06-05 2005-03-15 General Motors Corporation Ultra-low loadings of Au for stainless steel bipolar plates
US8220489B2 (en) 2002-12-18 2012-07-17 Vapor Technologies Inc. Faucet with wear-resistant valve component
US8555921B2 (en) 2002-12-18 2013-10-15 Vapor Technologies Inc. Faucet component with coating
US7866343B2 (en) 2002-12-18 2011-01-11 Masco Corporation Of Indiana Faucet
US7866342B2 (en) 2002-12-18 2011-01-11 Vapor Technologies, Inc. Valve component for faucet
US6805431B2 (en) 2002-12-30 2004-10-19 Lexmark International, Inc. Heater chip with doped diamond-like carbon layer and overlying cavitation layer
US7344760B1 (en) * 2003-09-12 2008-03-18 The United States Of America As Represented By The Secretary Of The Navy Wear-resistant electrically conductive body
US20050100774A1 (en) * 2003-11-07 2005-05-12 Abd Elhamid Mahmoud H. Novel electrical contact element for a fuel cell
US7165830B2 (en) * 2004-05-14 2007-01-23 Lexmark International, Inc. Resistor protective layer for micro-fluid ejection devices
US8101319B2 (en) * 2004-05-20 2012-01-24 GM Global Technology Operations LLC Approach to make a high performance membrane electrode assembly (MEA) for a PEM fuel cell
GB2417490A (en) * 2004-08-27 2006-03-01 Nanofilm Technologies Int Tetrahedral amorphous carbon coating with pre-determined resistivity
US20070026205A1 (en) 2005-08-01 2007-02-01 Vapor Technologies Inc. Article having patterned decorative coating
CN101365824B (en) * 2005-08-18 2010-09-01 贝卡尔特股份有限公司 Substrate coated with a layered structure comprising a tetrahedral carbon coating
EP1818110A1 (en) * 2006-02-14 2007-08-15 The European Community, represented by the European Commission Functionalised material and production thereof
US8455155B2 (en) * 2006-11-22 2013-06-04 GM Global Technology Operations LLC Inexpensive approach for coating bipolar plates for PEM fuel cells
US20090029067A1 (en) * 2007-06-28 2009-01-29 Sciamanna Steven F Method for producing amorphous carbon coatings on external surfaces using diamondoid precursors
US8105660B2 (en) * 2007-06-28 2012-01-31 Andrew W Tudhope Method for producing diamond-like carbon coatings using PECVD and diamondoid precursors on internal surfaces of a hollow component
EP2223315B1 (en) * 2007-12-20 2016-10-05 Impact Coatings AB A contact element and a contact arrangement
US20090226711A1 (en) * 2008-03-06 2009-09-10 General Electric Company Biaxially Oriented Nanocomposite Film, Method of Manufacture, and Articles Thereof
DE102009002320B4 (en) * 2009-04-09 2013-11-07 Hochschule für angewandte Wissenschaft und Kunst Fachhochschule Hildesheim/Holzminden/Göttingen Method for reducing the electrical contact resistance of a surface of a metallic body and apparatus for carrying out the method
JP5578042B2 (en) * 2009-11-26 2014-08-27 大日本印刷株式会社 Conductive substrate and manufacturing method thereof
US20110294916A1 (en) * 2010-05-26 2011-12-01 3M Innovative Properties Company Hydrophilic marking film having plasma chemical vapor deposition treated protective layer
WO2013138472A1 (en) 2012-03-16 2013-09-19 The Trustees Of The University Of Pennsylvania Method and material for protecting magnetic information storage media
CN103572237B (en) * 2013-11-14 2015-12-30 中国科学院宁波材料技术与工程研究所 A kind of preparation method of boron doped diamond membrane electrode
CN110257135B (en) * 2019-05-07 2022-06-07 北京玖星智能科技有限公司 Solid lubricant, preparation method and application thereof

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5352493A (en) * 1991-05-03 1994-10-04 Veniamin Dorfman Method for forming diamond-like nanocomposite or doped-diamond-like nanocomposite films
US5383089A (en) * 1993-05-10 1995-01-17 Motorola, Inc. Mixed-valence complex electrodes for a rechargeable electrical energy storage device

Family Cites Families (43)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4191735A (en) * 1973-06-07 1980-03-04 National Research Development Corporation Growth of synthetic diamonds
AT386558B (en) * 1984-03-30 1988-09-12 De Beers Ind Diamond USE OF A GRINDING TOOL
US4985051A (en) * 1984-08-24 1991-01-15 The Australian National University Diamond compacts
WO1986001433A1 (en) * 1984-08-24 1986-03-13 The Australian National University Diamond compacts and process for making same
US4877677A (en) * 1985-02-19 1989-10-31 Matsushita Electric Industrial Co., Ltd. Wear-protected device
EP0221531A3 (en) * 1985-11-06 1992-02-19 Kanegafuchi Kagaku Kogyo Kabushiki Kaisha High heat conductive insulated substrate and method of manufacturing the same
US4897829A (en) * 1986-11-20 1990-01-30 Canon Kabushiki Kaisha Cardlike optical recording medium
JPS63210099A (en) * 1987-02-26 1988-08-31 Nissin Electric Co Ltd Preparation of diamond film
DE3706340A1 (en) * 1987-02-27 1988-09-08 Winter & Sohn Ernst METHOD FOR APPLYING A WEAR PROTECTIVE LAYER AND PRODUCT PRODUCED THEREOF
DE3710272C1 (en) * 1987-03-28 1988-07-28 Bergwerksverband Gmbh Process for producing a carbon catalyst for NOx reduction with ammonia and its use
US4960643A (en) * 1987-03-31 1990-10-02 Lemelson Jerome H Composite synthetic materials
US5040501A (en) * 1987-03-31 1991-08-20 Lemelson Jerome H Valves and valve components
US4822466A (en) * 1987-06-25 1989-04-18 University Of Houston - University Park Chemically bonded diamond films and method for producing same
US4816291A (en) * 1987-08-19 1989-03-28 The Regents Of The University Of California Process for making diamond, doped diamond, diamond-cubic boron nitride composite films
US5256483A (en) * 1988-02-05 1993-10-26 Semiconductor Energy Laboratory Co., Ltd. Plasma processing method and apparatus
US5002899A (en) * 1988-09-30 1991-03-26 Massachusetts Institute Of Technology Electrical contacts on diamond
US5055318A (en) * 1988-10-11 1991-10-08 Beamalloy Corporation Dual ion beam ballistic alloying process
US4992298A (en) * 1988-10-11 1991-02-12 Beamalloy Corporation Dual ion beam ballistic alloying process
CA2000805C (en) * 1988-10-17 1994-01-18 Kiyoshi Sudani Carbon/metal composite
DE68916207T3 (en) * 1988-12-21 1999-11-25 Mitsubishi Materials Corp Diamond coated tool, substrates therefor and process for its manufacture.
US5171732A (en) * 1988-12-23 1992-12-15 Troy Investments, Inc. Method of making a josephson junction
EP0377320B1 (en) * 1988-12-27 1997-07-30 Canon Kabushiki Kaisha Electric field light-emitting device
US5142390A (en) * 1989-02-23 1992-08-25 Ricoh Company, Ltd. MIM element with a doped hard carbon film
JPH0620464B2 (en) * 1989-04-03 1994-03-23 信越化学工業株式会社 Medical incision, press-fitting device and method of manufacturing the same
JPH07105035B2 (en) * 1989-04-06 1995-11-13 松下電器産業株式会社 Magnetic recording medium and manufacturing method thereof
US5101288A (en) * 1989-04-06 1992-03-31 Ricoh Company, Ltd. LCD having obliquely split or interdigitated pixels connected to MIM elements having a diamond-like insulator
US5087434A (en) * 1989-04-21 1992-02-11 The Pennsylvania Research Corporation Synthesis of diamond powders in the gas phase
US4961958A (en) * 1989-06-30 1990-10-09 The Regents Of The Univ. Of Calif. Process for making diamond, and doped diamond films at low temperature
US5206083A (en) * 1989-09-18 1993-04-27 Cornell Research Foundation, Inc. Diamond and diamond-like films and coatings prepared by deposition on substrate that contain a dispersion of diamond particles
US5183602A (en) * 1989-09-18 1993-02-02 Cornell Research Foundation, Inc. Infra red diamond composites
US5169579A (en) * 1989-12-04 1992-12-08 Board Of Regents, The University Of Texas System Catalyst and plasma assisted nucleation and renucleation of gas phase selective laser deposition
AU631037B2 (en) * 1989-12-28 1992-11-12 Kabushiki Kaisha Toyota Chuo Kenkyusho Hard and lubricant thin film of amorphous carbon-hydrogen-silicon, iron base metallic material coated therewith, and the process for producing the same
US5110577A (en) * 1990-01-12 1992-05-05 Ford Motor Company Process of depositing a carbon film having metallic properties
US5243199A (en) * 1990-01-19 1993-09-07 Sumitomo Electric Industries, Ltd. High frequency device
JPH03278463A (en) * 1990-03-27 1991-12-10 Canon Inc Method of forming schottky diode
US5094915A (en) * 1990-05-16 1992-03-10 The Ohio State University Laser-excited synthesis of carbon films from carbon monoxide-containing gas mixtures
US5100424A (en) * 1990-05-21 1992-03-31 Cardiovascular Imaging Systems, Inc. Intravascular catheter having combined imaging abrasion head
US5077103A (en) * 1990-06-25 1991-12-31 Rockwell International Corporation Refractory solid-state heat pipes and heat shields
US5202571A (en) * 1990-07-06 1993-04-13 Canon Kabushiki Kaisha Electron emitting device with diamond
US5174983A (en) * 1990-09-24 1992-12-29 The United States Of America, As Represented By The Secretary Of The Navy Flame or plasma synthesis of diamond under turbulent and transition flow conditions
US5135808A (en) * 1990-09-27 1992-08-04 Diamonex, Incorporated Abrasion wear resistant coated substrate product
US5190807A (en) * 1990-10-18 1993-03-02 Diamonex, Incorporated Abrasion wear resistant polymeric substrate product
US5177299A (en) * 1991-12-30 1993-01-05 Uop Recovery of high octane components from isomerates

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5352493A (en) * 1991-05-03 1994-10-04 Veniamin Dorfman Method for forming diamond-like nanocomposite or doped-diamond-like nanocomposite films
US5383089A (en) * 1993-05-10 1995-01-17 Motorola, Inc. Mixed-valence complex electrodes for a rechargeable electrical energy storage device

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
See also references of EP0832310A4 *

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7402350B2 (en) 1996-05-31 2008-07-22 Stormedia Texas, Llc Highly tetrahedral amorphous carbon coatings and systems and methods for their production
US7513215B2 (en) 1996-05-31 2009-04-07 Stormedia Texas, Llc Systems and methods for the production of highly tetrahedral amorphous carbon coatings
US7544397B2 (en) 1996-05-31 2009-06-09 Stormedia Texas, Llc Recording media having protective overcoats of highly tetrahedral amorphous carbon and methods for their production
US7604881B2 (en) 1996-05-31 2009-10-20 Stormedia Texas, Llc Highly tetrahedral amorphous carbon coatings and systems and methods for their production
US7931748B2 (en) 1996-05-31 2011-04-26 Stormedia Texas, Llc Systems and methods for the production of highly tetrahedral amorphous carbon coatings
WO2006135140A1 (en) * 2005-06-13 2006-12-21 Korea Institute Of Science And Technology Tungsten-including diamond-like carbon film and manufacturing method thereof, and dental device manufactured by the method
EP2963145A1 (en) * 2014-06-30 2016-01-06 IHI Hauzer Techno Coating B.V. Coating and method for its deposition to operate in boundary lubrication conditions and at elevated temperatures
CN115612989A (en) * 2022-09-27 2023-01-17 苏州辉钻纳米新材料有限公司 Novel high-order static dissipation film composite material containing silicon and oxygen and preparation method thereof

Also Published As

Publication number Publication date
AU6151496A (en) 1996-12-30
CN1192787A (en) 1998-09-09
CA2224068A1 (en) 1996-12-19
EP0832310A4 (en) 2001-04-11
EP0832310A1 (en) 1998-04-01
MX9709649A (en) 1998-10-31
KR19990022472A (en) 1999-03-25
US5786068A (en) 1998-07-28
JPH11508963A (en) 1999-08-03

Similar Documents

Publication Publication Date Title
US5786068A (en) Electrically tunable coatings
US5638251A (en) Capacitive thin films using diamond-like nanocomposite materials
US5795648A (en) Method for preserving precision edges using diamond-like nanocomposite film coatings
EP1039990B1 (en) Fluorine-doped diamond-like coatings
US5352493A (en) Method for forming diamond-like nanocomposite or doped-diamond-like nanocomposite films
US5643343A (en) Abrasive material for precision surface treatment and a method for the manufacturing thereof
WO1996039943A1 (en) Diamond-like nanocomposite corrosion resistant coatings
WO2000047402A1 (en) Fluorine-doped diamond-like coatings
US5711773A (en) Abrasive material for precision surface treatment and a method for the manufacturing thereof
WO1997014555A1 (en) Diamond-like nanocomposite thin films for automotive powertrain component coatings
RU2342468C1 (en) Formation technique of ultrahard alloyed carbonic coating on silicon in vacuum
MXPA97009649A (en) Coverings electrically afinab
Tay et al. Carbon nanocomposite thin films prepared by filtered cathodic vacuum arc technique
Petrikowski et al. Influence of process parameters including the confining magnetic field of a plasma beam source on the deposition of N‐doped hydrogenated carbon films
Gu et al. Field Emission Characteristics of BN Films Treated with H 2 and O 2 Plasma
Guang-Rui et al. Field Emission Characteristics of Bn Films Treated with H2 and O2 Plasma
Akan et al. Al2O3 THIN FILM DEPOSITION USING THERMIONIC VACUUM ARC
Lowndes et al. Field Emission from Carbon Films Deposited by Controlled-Low-Energy Beams and CVD Sources

Legal Events

Date Code Title Description
WWE Wipo information: entry into national phase

Ref document number: 96196112.0

Country of ref document: CN

AK Designated states

Kind code of ref document: A1

Designated state(s): AL AM AT AU AZ BB BG BR BY CA CH CN CZ DE DK EE ES FI GB GE HU IS JP KE KG KP KR KZ LK LR LS LT LU LV MD MG MK MN MW MX NO NZ PL PT RO RU SD SE SG SI SK TJ TM TR TT UA UG UZ VN AM AZ BY KG KZ MD RU TJ TM

AL Designated countries for regional patents

Kind code of ref document: A1

Designated state(s): KE LS MW SD SZ UG AT BE CH DE DK ES FI FR GB GR IE IT LU MC NL PT SE BF BJ CF CG CI CM GA GN ML

DFPE Request for preliminary examination filed prior to expiration of 19th month from priority date (pct application filed before 20040101)
121 Ep: the epo has been informed by wipo that ep was designated in this application
ENP Entry into the national phase

Ref document number: 2224068

Country of ref document: CA

Ref document number: 2224068

Country of ref document: CA

Kind code of ref document: A

WWE Wipo information: entry into national phase

Ref document number: 1019970708953

Country of ref document: KR

Ref document number: PA/a/1997/009649

Country of ref document: MX

ENP Entry into the national phase

Ref document number: 1997 501305

Country of ref document: JP

Kind code of ref document: A

WWE Wipo information: entry into national phase

Ref document number: 1996919077

Country of ref document: EP

WWP Wipo information: published in national office

Ref document number: 1996919077

Country of ref document: EP

REG Reference to national code

Ref country code: DE

Ref legal event code: 8642

WWP Wipo information: published in national office

Ref document number: 1019970708953

Country of ref document: KR

WWW Wipo information: withdrawn in national office

Ref document number: 1996919077

Country of ref document: EP

WWR Wipo information: refused in national office

Ref document number: 1019970708953

Country of ref document: KR