WO1997042079A1 - Method and apparatus for packaging series of articles in different formations - Google Patents

Method and apparatus for packaging series of articles in different formations Download PDF

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Publication number
WO1997042079A1
WO1997042079A1 PCT/SE1997/000767 SE9700767W WO9742079A1 WO 1997042079 A1 WO1997042079 A1 WO 1997042079A1 SE 9700767 W SE9700767 W SE 9700767W WO 9742079 A1 WO9742079 A1 WO 9742079A1
Authority
WO
WIPO (PCT)
Prior art keywords
articles
collecting
duct
lift
formation
Prior art date
Application number
PCT/SE1997/000767
Other languages
French (fr)
Inventor
Finn R. Hansen
Ole Petter Saxrud
Original Assignee
Dalwell Ab
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority to AU27994/97A priority Critical patent/AU716172B2/en
Application filed by Dalwell Ab filed Critical Dalwell Ab
Priority to EP97922281A priority patent/EP0907560A1/en
Priority to BR9708978A priority patent/BR9708978A/en
Priority to EE9800389A priority patent/EE9800389A/en
Priority to JP09539854A priority patent/JP2000510423A/en
Priority to CA002253355A priority patent/CA2253355A1/en
Priority to PL97329844A priority patent/PL184576B1/en
Priority to HU9900585A priority patent/HU220152B/en
Priority to SK1515-98A priority patent/SK151598A3/en
Priority to IDP973623A priority patent/ID20267A/en
Publication of WO1997042079A1 publication Critical patent/WO1997042079A1/en
Priority to NO985175A priority patent/NO985175L/en
Priority to US09/187,720 priority patent/US6145281A/en

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B5/00Packaging individual articles in containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, jars
    • B65B5/06Packaging groups of articles, the groups being treated as single articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B35/00Supplying, feeding, arranging or orientating articles to be packaged
    • B65B35/30Arranging and feeding articles in groups
    • B65B35/50Stacking one article, or group of articles, upon another before packaging
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B5/00Packaging individual articles in containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, jars
    • B65B5/02Machines characterised by incorporation of means for making the containers or receptacles
    • B65B5/024Machines characterised by incorporation of means for making the containers or receptacles for making containers from preformed blanks
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B5/00Packaging individual articles in containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, jars
    • B65B5/06Packaging groups of articles, the groups being treated as single articles
    • B65B5/061Filled bags

Definitions

  • the present invention relates to a method of packaging series of articles in different formations and is more closely defined in the preamble of claim 1.
  • the invention furthermore concerns an apparatus for carrying out the method according to any method claim and is more closely defined in the preamble of the first apparatus claim.
  • the invention aims at packaging particularly bag-like packages containing e.g. instant soup ingredients, potato chips, instant tea and many other products, not only those belonging to the foodstuff sector, but to virtually any kind of products, and not only bags and packages, but also boxes and any other shape of articles and/or wrappings.
  • the articles are being packed in two formations abutting and/or overlapping each other within an outer wrapping or package, preferably a carton which may be torn apart into two parts, each of which is holding one of said formations of articles, which thus won't have to be rearranged upon opening said carton or the like, but are ready for display, sale and use in this fashion.
  • Fig 1 shows a diagrammatical perspective view of a main part of a method or an apparatus according to the present invention
  • Fig 2 shows, in greater detail, a corresponding view as Fig 1 of the overall concept of a preferred embodiment of the inven- tion
  • Fig 3 is a magnified partial perspective view of part of Fig 2 and Fig 4 is a side elevational view of the parts shown in Fig 3.
  • the entire apparatus is designated by 1. It comprises two longitudinal conveyors 2, preferably endless belt conveyors, which are located on the same level, in parallel relation to but spaced apart from each other and are feeding packages 3 with bottom ends 4 and top ends 5 towards a receiving zone 6 common to both longitudinal conveyors.
  • a conveyor 2 is provided for each formation 71 of articles.
  • An actuating means 7 is located across each conveyor establishing a stop zone 8 for stopped packages.
  • Each actuating means comprises a stop plate 9, which preferably is suspended from an actuating rod 10 forming part of an actuator 11, e.g. a pneumatic cylinder.
  • the exact position of each stop plate is, of course, adjustable in a way as known per se, so that the length of travel of the packages on each conveyor and thereby the longitudinal distance between the planes of both stop plates can be adjusted, primarily for adaption to different sizes of ar ⁇ ticles to be handled.
  • the ang ⁇ les of each stop plate in vertical and/or lateral direction may also be adjustable to deviate from the ordinary 90° in relation to the conveyor plane and axis, respectively.
  • the actuating means 7 are linked to sensors 12, e.g.
  • photo cells associated to each conveyor and linked to a computer unit 13 for detecting any mis- feed, either concerning the orientation of the packages in gene ⁇ ral or in relation to each other.
  • the actua- ting means of the conveyor in question will pull up its stop plate, so that the misfed package(s) will pass across said stop plate on the conveyor to a collecting zone 14 for misfed packa ⁇ ges.
  • each conveyor In front of each stop plate 9, i.e. upstreams each conveyor, there is provided at right angle across and above the latter a lateral conveyor 15, preferably an endless belt conveyor, having carrier plates 16.
  • the lower part of these conveyors moves to ⁇ wards said collecting and stacking zone 6 between the two longi- tudinal conveyors, whereby said carrier plates are provided to transfer the articles travelling in longitudinal direction and stopped by said stop plates in lateral direction on to a horizon ⁇ tal receiving plate 17 adjacent each longitudinal conveyor and each stop zone 8 ahead of each stop plate 9.
  • Both receiving plates 17 are preferably located on the same level, which is slightly lower than the level of the upper part of the longitudinal conveyors. The difference between these two levels may correspond to approximately the maximum thickness of articles to be handled. Between each upper conveyor part and each receiving plate 17, there is provided an angled guide plate 18, the one leg of which lies roughly within the same plane as said upper conveyor part, while the other leg is turned down. Both these latter legs define a duct 19 for collected and stacked articles.
  • the width of said receiving plates 17 corresponds to somewhat less than the width of said duct, while the length of these plates, particularly if located on the same level, is roughly equal to or less than the length of each package. It is considered sufficient to have the plates carry part, e.g. 40 - 80%, of the length of packages only. Even a coverage of 40% only will retain a bag-like package on said plate, as the bottom part is considerably thicker and thus heavier than the top part.
  • the lateral conveyors 15 are in parallel relation to and may overlap each other slightly, while their lateral extension and thus the lateral extension of the carrier plates 16 preferably amounts to part of the length of packages only, for instance 20 - 90%, particularly approximately 60%.
  • each receiving plate 17 Downstreams of each receiving plate 17, there is arranged, rough ⁇ ly in a vertical plane transverse to the receiving plate, a posi ⁇ tioning plate 20, the exact position of which may, of course, be adjusted.
  • the positioning plate 20 is stationary, while the receiving plate is movable, firstly in a direction downstreams the respective adjacent conveyor and then back again to the extended position below the one end of the respective lateral conveyor above zone 6.
  • the movement is effected by an actuator 21, e.g. a pneumatic cylinder with a rod 22 attached to the receiving plate in question.
  • Each plate 17 may be withdrawn individually, i.e. as soon as an article has been dropped on to same or may both plates be withdrawn simultaneously, i.e. as soon as an article has been dropped on to each of them, so that by such a simultaneous movement, two articles are released at a time, which is particularly applicable in case of a considerable overlap between two formations of articles .
  • the duct 19 is laterally limited by said angled guide plates 18, one vertical leg of one plate is, however, not covering the en ⁇ tire side in question, but is reduced to vertical strips 23, be- tween which the free ends of the horizontal bars 24 of a gridlike upper collecting means 25, e.g. a step lift, are insertable.
  • This lift which also may be called lowering means, is provided adja ⁇ cent said duct on its one side and is movable, with its bars 24 forming an intermediate platform for received and stacked packa- ges, into and out of said duct by means of an actuator 26, e.g. a pneumatic cylinder, with an actuating rod 27.
  • the upper step lift is movable downwards in steps 37 from an upper level 28 to a lower level 29, each step corresponding roughly to the thickness of a received package, with the aid of an actuating means 30 incorporating e.g. a pneumatic cylinder (not shown).
  • an actuating means 30 incorporating e.g. a pneumatic cylinder (not shown).
  • the upper step lift travels transversely in one engagement step 43 in the upper position into said duct and in one disengagement step 44 in the lower position out of said duct and, finally, in one big step 45 from the latter position up to the upper (standby) position preceding step 43.
  • a lower collecting means 34 e.g. a step lift, which also may be called lowering means, and which can be lowered in steps 38 from an upper level coinciding with the lower level 29 of the upper step lift 25 down to a lower level 35 by means of an actuating means 36 incorporating e.g. a pneumatic cylinder (not shown).
  • the steps 38 of the lower step lift are provided to continue from an upper position within said duct 19 downwards out of said duct and into a formation holder 39 of roughly corresponding form as said duct, i.e.
  • the lower step lift is liftable from its lower level 35 up to its upper level 29 in one major single step 46 to its upper standby position.
  • the said formation holder 39 is movable in transverse di ⁇ rection away from both step lifts by means of an actuating means 47, whereby the formation holder passes over a sliding surface 48, which is located adjacent and between a platform 49 carried by said bearing arm 33 and a dito platform 50 carried by a bea ⁇ ring arm 51, which belongs to an actuating means 52 of a transfer unit 53.
  • a stationary guide channel 54 of similar shape as the formation holder 39 above which channel 54 there is provided a transfer means 55, which has a similar form as the formation holder 39, but may be closed all around apart from the lower end, which is provided to receive a double formation of articles, as indicated in the drawings.
  • the transfer unit 53 is suspended from an actuating means 56, by means of which it is provided to travel above an annexed sliding surface 57, in a direction further away from both step lifts on to e.g. a carton blank 58, which is fed in position in the direc ⁇ tion of an arrow 59 from a carton stack 60, e.g. with the aid of suction means (not shown) as known per se.
  • a carton blank with e.g. a double formation with mutual overlap is then sucked down to a folding unit 61, only one side of which is shown in the drawings, which side consists of e.g. curvedly converging bars 62 bringing about automatic folding of the blank around the double formation along with other folding means, which are known per se and not shown here.
  • a thus folded and sealed carton 63 is then moved on to further handling in the direction of the arrows 64 and 65.
  • All ducts, transfer units, holders etc may, of course, be desig ⁇ ned adjustable and/or exchangeable for various sizes of articles.
  • the said packages include, preferably, as known per se, a central tear apart line 66 and a window line 67 surrounding a window 68. Firstly, the window is torn away and then the package is broken apart by bending the two package halves around said line or a part of said line e.g. 180°, whereby the two formations are se- parated, each to stay in its own half, which functions as a dis ⁇ play (see fig l a), b) and c)).
  • Lines 66 and 67 consist, prefer ⁇ ably, of suitable perforations.
  • Mere folding lines may consist of embossed grooves.
  • FIG. 1 shows a simplified and somewhat modified embodiment, where the upper step lift may be withdrawn in a direction away from the lower step lift, i.e. the lower step lift extends below a double forma- tion of articles from one bottom end formation, while the upper step lift is insertable from the other bottom end formation.
  • the receiving plates do each hold one article and are, preferably simultaneously, released, so that two articles overlapping each other fall down on to either a stack 72 of packages during build- up or on to the upper step lift as first packages .
  • the purpose of the upper step lift is to receive part of a stack 72 of packages.
  • the lower step lift is provided to move, preferably transversely, with a com ⁇ plete stack 72 of packages, usually two formations, on to a car- ton blank or to other means for holding and/or further handling. All of these features are, of course, also applicable on the embodiment shown in figures 2-4 or any other embodiment within the framework of this invention.
  • the apparatus 1 shown in figures 2 - 4 functions as follows: On the longitudinal conveyors 2, articles 3 travel in a first di ⁇ rection 69 and in a second direction 70, respectively, with their bottom ends 4 first towards the receiving zone 6. Their travel is monitored by sensors 12 and computer unit 13, as mentioned be ⁇ fore. Thanks to the concept of the invention, relatively high speeds are possible, for instance an article per second on each conveyor, which means a packaging pace of two articles per se ⁇ cond.
  • the articles are stopped by the respective stop plate 9. At high travelling speeds, an accurate positioning of the stopped arti- cles is often not possible. Particularly airfilled packages tend to bounce slightly backwards, may be even slightly diagonally.
  • the stopped articles are in this, often non-accurate, position taken away from the respective longitudinal conveyor in trans- verse direction by the respective lateral conveyor 15 by one of its carrier plates 16 and are thrown into the upper end of duct 19 on to the respective receiving plate 17.
  • the two receiving plates may be withdrawn alternatingly or simultaneously thus dropping the articles one by one or two at a time.
  • the dropping is not just a simple withdra ⁇ wal of the plate, but also an accurate positioning manoeuvre, as the article resting on its plate is drawn by the latter towards and against its positioning plate 20, whereby any space between the article bottom 4 and plate 20, due to non-accurate feeding or whatever further reasons there may be, is eliminated, so that a very accurate mutual positioning of both article formations is possible, usually at reduced speed, as the relatively high speed of the longitudinal conveyors partly is due because of the space between the articles travelling on same.
  • the upper step lift 25 When starting to collect and stack articles, the upper step lift 25 is inserted into duct 19 at the upper level 28. For each arti ⁇ cle or each pair of overlapping articles, the lift is lowered by one step 37, until the lower level 29 is reached, where the lower step lift 34 is waiting with its platform 49. Now, the upper step lift is withdrawn transversely by step 44 and upwardly by step 45 to the upper standby position annexed to duct 19, while the lower step lift is lowered in steps 38 down to level 35 corresponding to the pace of collection/stacking of articles. When the latter level is reached, the upper step lift is pushed into duct 19 again to receive part of the articles of a stack 72 in double formation, e.g. 4-12 articles altogether of a complete stack 72 of 8-50 articles.
  • the formation holder is filled with articles and will be withdrawn laterally by actuating means 47, above sliding surface 48 and on to platform 50 of transfer unit 53.
  • actuating means 52 will be lifted up through guide channel 54 and into transfer means 55 to the level of sliding surface 57, where actuating means 56 will move said transfer unit with a collected stack 72 of articles across sliding surface 57 and on to a carton blank 58, which then is e.g. sucked down into folding unit 61, where i.a. converging bars 62 will fold the blank to surround said collected stack 72 as a closed and sealed carton 63, which is fed to further handling and/or transport etc.
  • platform 50 As soon as platform 50 has been lifted up above formation holder 38, the latter is returned by actuating means 47 to its starting position right below duct 19. Then platform 49 is lifted up again to upper level 29 awaiting receipt of a new part of stacked ar- tides released by the upper step lift, which accordingly fills the time gap it takes for the lower step lift to complete its task and the formation holder to transfer a complete stack 72 and return to its starting position.
  • the invention is not limited to the embodiments as described hereinbefore and shown in the accompanying drawings .
  • Arbitrary modifications are, of course, possible within the scope of the inventive idea as outlined by the following claims.
  • the lifts 25 and 34 may also be lowered continuously instead of stepwise.

Abstract

The invention concerns a method and an apparatus (1) for packaging series of articles (3) in different formations (71). According to the invention, articles for each formation (71) are fed in mutually opposite directions (69, 70) by longitudinal conveyors (2) towards a common receiving zone (6) for collecting and stacking of articles (3), where first articles are stopped and transferred laterally by lateral conveyors (15) to a first collecting means (25) for collecting part of a stack (72) of two formations (71) of articles, whereupon a so collected part is released to a second collecting means (34) for collecting the remainder of a complete stack (72) by way of stopping and transferring second articles. The complete stack (72) is then moved onwards for further handling and packaging, and the latter movement is provided to be carried out during the first collecting step.

Description

METHOD AND APPARATUS FOR PACKAGING SERIES OF ARTICLES IN DIFFERENT FORMATIONS
The present invention relates to a method of packaging series of articles in different formations and is more closely defined in the preamble of claim 1. The invention furthermore concerns an apparatus for carrying out the method according to any method claim and is more closely defined in the preamble of the first apparatus claim.
The invention aims at packaging particularly bag-like packages containing e.g. instant soup ingredients, potato chips, instant tea and many other products, not only those belonging to the foodstuff sector, but to virtually any kind of products, and not only bags and packages, but also boxes and any other shape of articles and/or wrappings. The articles are being packed in two formations abutting and/or overlapping each other within an outer wrapping or package, preferably a carton which may be torn apart into two parts, each of which is holding one of said formations of articles, which thus won't have to be rearranged upon opening said carton or the like, but are ready for display, sale and use in this fashion.
A carton with packages as described above is previously known by EP-A-0 704 386. It will be appreciated, that this way of packa¬ ging saves a lot of space and thus packing material, as the one end portions of the packages are very thin and the packages are packed with these thin portions of two formations of packages facing and overlapping each other (Fig 3), whereby such over- lapping does not affect the total extension of either formation in stacking direction, as only the thinner portions overlap each other.
While such way of packaging generally is considered desirous and convenient as far as for instance use of available volume and outer packing material, transport, storage and display are con¬ cerned, little thought has been given so far to an advantageous mode of and apparatus for carrying out such packaging. A great problem is the practical adaption to the need for continuous change of the direction, in which the articles are to be stacked in two different kinds of formation, the counting and grouping of both single articles and formations and the transport of such formations to packaging. In particular, so far there is no packa¬ ging machine or any suggestion or solution to achieve both high packing pace and safety for such way of packaging articles.
It is therefore an object of the present invention to provide a method and an apparatus for packaging series of articles in different formations. It is furthermore a particular object of the present invention to provide means for high packing speeds and simultaneously great safety and reliability of operation. It is, finally, an object of the present invention to improve known techniques in this field in various aspects.
These objects are achieved, according to the present invention, by a method of the initially defined kind being carried out as mentioned in the characterizing clause of claim 1. These objects are also achieved, according to the present invention, by an apparatus of the initially defined kind showing features as men- tioned in the characterizing clause of the first apparatus claim.
Further features of and advantages with the present invention are revealed by the following description with reference to the accompanying drawings, in which
Fig 1 shows a diagrammatical perspective view of a main part of a method or an apparatus according to the present invention,
Fig 2 shows, in greater detail, a corresponding view as Fig 1 of the overall concept of a preferred embodiment of the inven- tion,
Fig 3 is a magnified partial perspective view of part of Fig 2 and Fig 4 is a side elevational view of the parts shown in Fig 3.
In the drawings, the entire apparatus according to the present invention is designated by 1. It comprises two longitudinal conveyors 2, preferably endless belt conveyors, which are located on the same level, in parallel relation to but spaced apart from each other and are feeding packages 3 with bottom ends 4 and top ends 5 towards a receiving zone 6 common to both longitudinal conveyors. A conveyor 2 is provided for each formation 71 of articles. An actuating means 7 is located across each conveyor establishing a stop zone 8 for stopped packages.
Each actuating means comprises a stop plate 9, which preferably is suspended from an actuating rod 10 forming part of an actuator 11, e.g. a pneumatic cylinder. The exact position of each stop plate is, of course, adjustable in a way as known per se, so that the length of travel of the packages on each conveyor and thereby the longitudinal distance between the planes of both stop plates can be adjusted, primarily for adaption to different sizes of ar¬ ticles to be handled. For certain special applications, the ang¬ les of each stop plate in vertical and/or lateral direction may also be adjustable to deviate from the ordinary 90° in relation to the conveyor plane and axis, respectively. The actuating means 7 are linked to sensors 12, e.g. photo cells, associated to each conveyor and linked to a computer unit 13 for detecting any mis- feed, either concerning the orientation of the packages in gene¬ ral or in relation to each other. In case of misfeed, the actua- ting means of the conveyor in question will pull up its stop plate, so that the misfed package(s) will pass across said stop plate on the conveyor to a collecting zone 14 for misfed packa¬ ges.
In front of each stop plate 9, i.e. upstreams each conveyor, there is provided at right angle across and above the latter a lateral conveyor 15, preferably an endless belt conveyor, having carrier plates 16. The lower part of these conveyors moves to¬ wards said collecting and stacking zone 6 between the two longi- tudinal conveyors, whereby said carrier plates are provided to transfer the articles travelling in longitudinal direction and stopped by said stop plates in lateral direction on to a horizon¬ tal receiving plate 17 adjacent each longitudinal conveyor and each stop zone 8 ahead of each stop plate 9.
Both receiving plates 17 are preferably located on the same level, which is slightly lower than the level of the upper part of the longitudinal conveyors. The difference between these two levels may correspond to approximately the maximum thickness of articles to be handled. Between each upper conveyor part and each receiving plate 17, there is provided an angled guide plate 18, the one leg of which lies roughly within the same plane as said upper conveyor part, while the other leg is turned down. Both these latter legs define a duct 19 for collected and stacked articles. The width of said receiving plates 17 corresponds to somewhat less than the width of said duct, while the length of these plates, particularly if located on the same level, is roughly equal to or less than the length of each package. It is considered sufficient to have the plates carry part, e.g. 40 - 80%, of the length of packages only. Even a coverage of 40% only will retain a bag-like package on said plate, as the bottom part is considerably thicker and thus heavier than the top part.
The lateral conveyors 15 are in parallel relation to and may overlap each other slightly, while their lateral extension and thus the lateral extension of the carrier plates 16 preferably amounts to part of the length of packages only, for instance 20 - 90%, particularly approximately 60%.
Downstreams of each receiving plate 17, there is arranged, rough¬ ly in a vertical plane transverse to the receiving plate, a posi¬ tioning plate 20, the exact position of which may, of course, be adjusted. In operation, the positioning plate 20 is stationary, while the receiving plate is movable, firstly in a direction downstreams the respective adjacent conveyor and then back again to the extended position below the one end of the respective lateral conveyor above zone 6. The movement is effected by an actuator 21, e.g. a pneumatic cylinder with a rod 22 attached to the receiving plate in question. Each plate 17 may be withdrawn individually, i.e. as soon as an article has been dropped on to same or may both plates be withdrawn simultaneously, i.e. as soon as an article has been dropped on to each of them, so that by such a simultaneous movement, two articles are released at a time, which is particularly applicable in case of a considerable overlap between two formations of articles .
The duct 19 is laterally limited by said angled guide plates 18, one vertical leg of one plate is, however, not covering the en¬ tire side in question, but is reduced to vertical strips 23, be- tween which the free ends of the horizontal bars 24 of a gridlike upper collecting means 25, e.g. a step lift, are insertable. This lift, which also may be called lowering means, is provided adja¬ cent said duct on its one side and is movable, with its bars 24 forming an intermediate platform for received and stacked packa- ges, into and out of said duct by means of an actuator 26, e.g. a pneumatic cylinder, with an actuating rod 27. Simultaneously with the receiving of articles, the upper step lift is movable downwards in steps 37 from an upper level 28 to a lower level 29, each step corresponding roughly to the thickness of a received package, with the aid of an actuating means 30 incorporating e.g. a pneumatic cylinder (not shown). Apart from said steps 37, the upper step lift travels transversely in one engagement step 43 in the upper position into said duct and in one disengagement step 44 in the lower position out of said duct and, finally, in one big step 45 from the latter position up to the upper (standby) position preceding step 43.
The lateral parts of the head ends of said duct 19 are enclosed by angled continuations 31 of said guide plates leaving a verti- cally throughgoing slot 32 in the centre for a bearing arm 33 of a lower collecting means 34, e.g. a step lift, which also may be called lowering means, and which can be lowered in steps 38 from an upper level coinciding with the lower level 29 of the upper step lift 25 down to a lower level 35 by means of an actuating means 36 incorporating e.g. a pneumatic cylinder (not shown). The steps 38 of the lower step lift are provided to continue from an upper position within said duct 19 downwards out of said duct and into a formation holder 39 of roughly corresponding form as said duct, i.e. with lateral surfaces 40, angled continuations 41 and a slot 42 at the head ends. In this case, there are, preferably, two uninterrupted surfaces 40, as there is no need for any hori¬ zontal penetration. Apart from lowering steps 38, the lower step lift is liftable from its lower level 35 up to its upper level 29 in one major single step 46 to its upper standby position.
While the said duct 19, apart from any adjustability, is statio¬ nary, the said formation holder 39 is movable in transverse di¬ rection away from both step lifts by means of an actuating means 47, whereby the formation holder passes over a sliding surface 48, which is located adjacent and between a platform 49 carried by said bearing arm 33 and a dito platform 50 carried by a bea¬ ring arm 51, which belongs to an actuating means 52 of a transfer unit 53.
Above said unit 53, there is provided a stationary guide channel 54 of similar shape as the formation holder 39, above which channel 54 there is provided a transfer means 55, which has a similar form as the formation holder 39, but may be closed all around apart from the lower end, which is provided to receive a double formation of articles, as indicated in the drawings.
The transfer unit 53 is suspended from an actuating means 56, by means of which it is provided to travel above an annexed sliding surface 57, in a direction further away from both step lifts on to e.g. a carton blank 58, which is fed in position in the direc¬ tion of an arrow 59 from a carton stack 60, e.g. with the aid of suction means (not shown) as known per se.
A carton blank with e.g. a double formation with mutual overlap is then sucked down to a folding unit 61, only one side of which is shown in the drawings, which side consists of e.g. curvedly converging bars 62 bringing about automatic folding of the blank around the double formation along with other folding means, which are known per se and not shown here. A thus folded and sealed carton 63 is then moved on to further handling in the direction of the arrows 64 and 65.
All ducts, transfer units, holders etc may, of course, be desig¬ ned adjustable and/or exchangeable for various sizes of articles. The said packages include, preferably, as known per se, a central tear apart line 66 and a window line 67 surrounding a window 68. Firstly, the window is torn away and then the package is broken apart by bending the two package halves around said line or a part of said line e.g. 180°, whereby the two formations are se- parated, each to stay in its own half, which functions as a dis¬ play (see fig l a), b) and c)). Lines 66 and 67 consist, prefer¬ ably, of suitable perforations. Mere folding lines may consist of embossed grooves. The drawings also reveal several cuts as known per se delimiting various flaps. While figures 2-4 show most features in great detail, fig 1 shows a simplified and somewhat modified embodiment, where the upper step lift may be withdrawn in a direction away from the lower step lift, i.e. the lower step lift extends below a double forma- tion of articles from one bottom end formation, while the upper step lift is insertable from the other bottom end formation. The receiving plates do each hold one article and are, preferably simultaneously, released, so that two articles overlapping each other fall down on to either a stack 72 of packages during build- up or on to the upper step lift as first packages . The purpose of the upper step lift is to receive part of a stack 72 of packages. During the time it takes to build up this part, the lower step lift is provided to move, preferably transversely, with a com¬ plete stack 72 of packages, usually two formations, on to a car- ton blank or to other means for holding and/or further handling. All of these features are, of course, also applicable on the embodiment shown in figures 2-4 or any other embodiment within the framework of this invention.
In either case, it is not mandatory to have the articles, single packages or the like overlap each other. Two formations may also abut each other bluntly, so that even articles, packages or the like having the shape of parallelepipeds may be covered by the present invention. On the other hand, there may be up to a 100% overlap or alteration of articles of any kind. Particularly in such a case, only one receiving plate for the articles coming from both lateral conveyors may be sufficient.
The apparatus 1 shown in figures 2 - 4 functions as follows: On the longitudinal conveyors 2, articles 3 travel in a first di¬ rection 69 and in a second direction 70, respectively, with their bottom ends 4 first towards the receiving zone 6. Their travel is monitored by sensors 12 and computer unit 13, as mentioned be¬ fore. Thanks to the concept of the invention, relatively high speeds are possible, for instance an article per second on each conveyor, which means a packaging pace of two articles per se¬ cond.
The articles are stopped by the respective stop plate 9. At high travelling speeds, an accurate positioning of the stopped arti- cles is often not possible. Particularly airfilled packages tend to bounce slightly backwards, may be even slightly diagonally. The stopped articles are in this, often non-accurate, position taken away from the respective longitudinal conveyor in trans- verse direction by the respective lateral conveyor 15 by one of its carrier plates 16 and are thrown into the upper end of duct 19 on to the respective receiving plate 17.
As mentioned before, the two receiving plates may be withdrawn alternatingly or simultaneously thus dropping the articles one by one or two at a time. The dropping is not just a simple withdra¬ wal of the plate, but also an accurate positioning manoeuvre, as the article resting on its plate is drawn by the latter towards and against its positioning plate 20, whereby any space between the article bottom 4 and plate 20, due to non-accurate feeding or whatever further reasons there may be, is eliminated, so that a very accurate mutual positioning of both article formations is possible, usually at reduced speed, as the relatively high speed of the longitudinal conveyors partly is due because of the space between the articles travelling on same. An inaccurate mutual positioning of articles may cause either a concave hangdown or a convex buildup of the overlap zone of both formations, whereby deformations, damages and even breakdowns may be caused. Such inconveniences can easily be avoided by adjusting the positioning plate 20 appropriately.
When starting to collect and stack articles, the upper step lift 25 is inserted into duct 19 at the upper level 28. For each arti¬ cle or each pair of overlapping articles, the lift is lowered by one step 37, until the lower level 29 is reached, where the lower step lift 34 is waiting with its platform 49. Now, the upper step lift is withdrawn transversely by step 44 and upwardly by step 45 to the upper standby position annexed to duct 19, while the lower step lift is lowered in steps 38 down to level 35 corresponding to the pace of collection/stacking of articles. When the latter level is reached, the upper step lift is pushed into duct 19 again to receive part of the articles of a stack 72 in double formation, e.g. 4-12 articles altogether of a complete stack 72 of 8-50 articles. At that stage, the formation holder is filled with articles and will be withdrawn laterally by actuating means 47, above sliding surface 48 and on to platform 50 of transfer unit 53. Then, actuating means 52 will be lifted up through guide channel 54 and into transfer means 55 to the level of sliding surface 57, where actuating means 56 will move said transfer unit with a collected stack 72 of articles across sliding surface 57 and on to a carton blank 58, which then is e.g. sucked down into folding unit 61, where i.a. converging bars 62 will fold the blank to surround said collected stack 72 as a closed and sealed carton 63, which is fed to further handling and/or transport etc.
As soon as platform 50 has been lifted up above formation holder 38, the latter is returned by actuating means 47 to its starting position right below duct 19. Then platform 49 is lifted up again to upper level 29 awaiting receipt of a new part of stacked ar- tides released by the upper step lift, which accordingly fills the time gap it takes for the lower step lift to complete its task and the formation holder to transfer a complete stack 72 and return to its starting position.
All this enables high speed performance and greatest accuracy of all components.
The invention is not limited to the embodiments as described hereinbefore and shown in the accompanying drawings . Arbitrary modifications are, of course, possible within the scope of the inventive idea as outlined by the following claims. The lifts 25 and 34 may also be lowered continuously instead of stepwise.

Claims

C l a i m s
1. Method of packaging series of articles (3) in different forma¬ tions, c h a r a c t e r i z e d i n t h a t articles for each formation (71) are being fed longitudinally in mutually opposite directions (69,70) towards a common receiving zone (6) for collecting and stacking of articles (3), where first articles are stopped and transferred laterally to a first collecting step (25) for collecting part of a stack (72) of two formations (71) of articles, whereupon a so collected part is released to a se¬ cond collecting step (34) for collecting the remainder of a com¬ plete stack (72) by way of stopping and transferring second ar¬ ticles, that said complete stack (72) then is moved onwards for further handling and packaging, and that the latter movement is being carried out during the said first collecting step.
2. Method according to claim 1, c h a r a c t e r i z e d i n t h a t, in the receiving zone (6), the articles (3) firstly are stopped by stop means (7-11), then are transferred laterally to said receiving zone (6), then are stopped and adjusted in their position by receiving and positioning means (17-22), then are re¬ leased individually or pairwise to said first collecting step (25), and then are handed over to and are completed to a stack (72) in said second collecting step (34).
3. Method according to claim 1, c h a r a c t e r i z e d i n t h a t, during and upon said second collecting step (34), the articles (3) forming a complete stack (72) are held together and transferred by transfer means (53-55) on to a carton blank or the like (58) and are enclosed by same by means of a folding unit (61).
4. Apparatus (1) for carrying out the method according to any of claims 1-3, comprising means for packaging series of articles (3) in different formations (71), c h a r a c t e r i z e d i n t h a t articles for each formation (71) are provided to be fed in mutually opposite directions (69,70) by longitudinal conveyors (2) towards a common receiving zone (6) for collecting and stacking of articles (3), where first articles are provided to be stopped and transferred laterally by lateral conveyors (15) to a first collecting means (25) for collecting part of a stack (72) of two formations (71) of articles, whereupon a so collected part is provided to be released to a second collecting means (34) for collecting the remainder of a complete stack (72) by way of stopping and transferring second articles, that said complete stack (72) then is provided to be moved onwards for further hand¬ ling and packaging, and that the latter movement is provided to be carried out during the first collecting step.
5. Apparatus according to claim 4, c h a r a c t e r i z e d i n t h a t the two longitudinal conveyors (2) are located on the same level, in parallel relation to but spaced apart from each other and are provided to feed articles (3) with bottom ends (4) first towards said common receiving zone 6, that an actuating means (7) is located across each conveyor establishing a stop zone (8) for stopped articles, that each actuating means compri¬ ses a stop plate (9), which preferably is suspended from an ac¬ tuating rod (10) forming part of an actuator (11), e.g. a pneu¬ matic cylinder, and that the exact position of each stop plate is, adjustable in a way as known per se, so that the longitudinal distance between the planes of both stop plates is adjustable, primarily for adaption to different sizes of articles to be handled.
6. Apparatus according to claim 4 or 5, c h a r a c t e ¬ r i z e d i n t h a t the actuating means (7) are linked to sensors (12), e.g. photo cells, associated to each conveyor and linked to a computer unit (13) for detecting any misfeed, either concerning the orientation of the packages in general or in rela- tion to each other, and that in case of misfeed, the actuating means of the conveyor in question is provided to pull up its stop plate to allow any misfed package(s) to pass across said stop plate on the conveyor to a collecting zone (14) for misfed packages .
7. Apparatus according to claims 4-6, c h a r a c t e r i z e d i n t h a t in front of each stop plate (9), upstreams each conveyor, there is provided at right angle across and above the latter a lateral conveyor (15) having carrier plates (16), the lower part of which conveyors is provided to move towards said collecting and stacking zone (6) between the two longitudinal conveyors with said carrier plates transferring the articles travelling in longitudinal direction and stopped by said stop plates in lateral direction on to said first collecting means, preferably via a horizontal receiving plate (17) adjacent each longitudinal conveyor and each stop zone (8) ahead of each stop plate (9).
8. Apparatus according to claim 7, c h a r a c t e r i z e d i n t h a t both receiving plates (17) are located on the same level, which is slightly lower than the level of the upper part of the longitudinal conveyors, that between each upper conveyor part and each receiving plate (17), there is provided an angled guide plate (18), the one leg of which lies roughly within the same plane as said upper conveyor part, while the other leg is turned down, that both these latter legs define a duct (19) for collected and stacked articles, that the length of these plates, particularly if located on the same level, is roughly equal to or less than the length of each package, e.g. 40-80% of the length of articles only.
9. Apparatus according to any of claims 4-8, c h a r a c t e ¬ r i z e d i n t h a t downstreams of the or each receiving plate (17), there is arranged, roughly in vertical plane trans- verse to the receiving plate, an adjustable positioning plate (20), that the receiving plate is movable, firstly in a direction downstreams the respective adjacent conveyor and then back again to the extended position below the one end of the respective la¬ teral conveyor above zone (6), and that each plate (17) is indi- vidually withdrawable or are both plates simultaneously with¬ drawable to release two articles at a time.
10. Apparatus according to claim 8 or 9, c h a r a c t e ¬ r i z e d i n t h a t one vertical leg of one guide plate (18) is not covering the entire side in question, but is reduced to vertical strips (23), between which the free ends of the hori¬ zontal bars (24) of a gridlike upper collecting means (25), e.g. a step lift, are insertable, which means is proved adjacent said duct on its one side and is movable, with its bars (24) forming an intermediate platform for received and stacked packages, into and out of said duct by means of an actuator (26), e.g. a pneuma¬ tic cylinder, with an actuating rod (27), that the upper step lift is movable downwards in steps (37) from an upper level (28) to a lower level (29), each step corresponding roughly to the thickness of a received package, with the aid of an actuating means (30) incorporating e.g. a pneumatic cylinder, that apart from said steps (37), the upper step lift is provided to travel transversely in one engagement step (43) in the upper position into said duct and in one disengagement step (44) in the lower position out of said duct and in one big step (45) from the latter position up to the upper (standby) position preceding the afore-mentioned step (43).
11. Apparatus according to any of claims 8-10, c h a r a c t e - r i z e d i n t h a t the lateral parts of the head ends of said duct (19) are enclosed by angled continuations (31) of said guide plates leaving a vertically throughgoing slot (32) in the centre for a bearing arm (33) of said lower collecting means (34), which is lowerable in steps (38) from an upper level co- inciding with the lower level (29) of the upper step lift (25) down to a lower level (35) by means of an actuating means (36) incorporating e.g. a pneumatic cylinder, that the steps (38) of the lower step lift are provided to continue from an upper posi¬ tion within said duct (19) downwards out of said duct and into a formation holder (39) of roughly corresponding form as said duct with lateral surfaces (40), angled continuations (41) and a slot (42) at the head ends, which surfaces (40) are, preferably, un¬ interrupted surfaces (40), and that the lower step lift is lift- able from its lower level (35) up to its upper level (29) and standby position there in one major single step (46).
12. Apparatus according to claim 11, c h a r a c t e r i z e d i n t h a t the said duct (19), apart from any adjustability, is stationary, while the said formation holder (39) is movable in transverse direction away from both step lifts by means of an ac¬ tuating means (47), whereby the formation holder is provided to pass over a sliding surface (48), which is located adjacent and between a platform (49) carried by said bearing arm (33) and a dito platform (50) carried by a bearing arm (51), which belongs to an actuating means (52) of a transfer unit (53).
13. Apparatus according to claim 12, c h a r a c t e r i z e d i n t h a t above said unit (53), there is provided a statio¬ nary guide channel (54) of similar shape as the formation holder (39), above which channel (54) there is provided a transfer means (55), which has a similar form as the formation holder (39), but which, preferably, is closed all around apart from the lower end, which is provided to receive a double formation of articles.
14. Apparatus according to claim 13, c h a r a c t e r i z e d i n t h a t the transfer unit (53) is suspended from an ac¬ tuating means (56), by means of which it is provided to travel above an annexed sliding surface (57), in a direction further away from both step lifts on to e.g. a carton blank 858), which is fed in position from a carton stack (60), e.g. with the aid of suction means.
15. Apparatus according to claim 14, c h a r a c t e r i z e d i n t h a t a carton blank or the like with e.g. a double for¬ mation with mutual overlap of articles is provided to be sucked down to a folding unit (61) comprising e.g. curvedly converging bars (62) bringing about automatic folding of the blank around the double formation along with other folding means, and that a thus folded and sealed carton (63) is provided to be moved on to further handling.
16. Apparatus according to any of claims 4-15, c h a r a c t e - r i z e d i n t h a t the upper step lift is withdrawable in a direction away from the lower step lift, which is provided to extend below a double formation of articles from one bottom end formation, while the upper step lift is insertable from the other bottom end formation, that the receiving plates each are provided to hold one article and are, preferably simultaneously, releasable.
17. Apparatus according to any of claims 8-16, c h a r a c t e ¬ r i z e d i n t h a t when starting to collect and stack arti¬ cles, the upper step lift (25) is provided to be inserted into duct (19) at the upper level (28), that for each article or each pair of overlapping articles, the lift is lowerable by one step (37), until the lower level (29) is reached, where the lower step lift (34) is provided to be waiting with its platform (49), that the upper step lift is withdrawable transversely (by step 44) and upwardly (by step 45) to the upper standby position annexed to duct (19), while the lower step lift is lowerable in steps (38) down to said level (35) corresponding to the pace of collection/ stacking of articles, that, when the latter level is reached, the upper step lift is provided to be pushed into duct (19) again to receive part of the articles of a stack (72) in double formation, that the formation holder, when filled with articles, it is pro- vided to be withdrawn laterally by actuating means (47), above sliding surface (48) and on to platform (50) of transfer unit (53), that the actuating means (52) is provided to be lifted up through said guide channel (54) and into transfer means (55) to the level of sliding surface (57), where actuating means (56) are provided to move said transfer unit with a collected stack (72) of articles across sliding surface (57) and on to a carton blank (58), which then is provided to be sucked down into said folding unit (61) .
18. Apparatus according to any of claims 8-17, c h a r a c t e ¬ r i z e d i n t h a t as soon as platform (50) has been lifted up above formation holder (38), the latter is provided to be re¬ turned by actuating means (47) to its starting position right be¬ low duct (19), that then said platform (49) is provided to be lifted up again to upper level (29) awaiting receipt of a new part of stacked articles released by the upper step lift, which is provided to fill the time gap it takes for the lower step lift to complete its task and the formation holder to transfer a complete stack (72) and return to its starting position.
PCT/SE1997/000767 1996-05-08 1997-05-09 Method and apparatus for packaging series of articles in different formations WO1997042079A1 (en)

Priority Applications (12)

Application Number Priority Date Filing Date Title
CA002253355A CA2253355A1 (en) 1996-05-08 1997-05-09 Method and apparatus for packaging series of articles in different formations
EP97922281A EP0907560A1 (en) 1996-05-08 1997-05-09 Method and apparatus for packaging series of articles in different formations
BR9708978A BR9708978A (en) 1996-05-08 1997-05-09 Process and apparatus for packaging series of articles in different formations
EE9800389A EE9800389A (en) 1996-05-08 1997-05-09 Method and apparatus for packaging a series of products in individual stacks
JP09539854A JP2000510423A (en) 1996-05-08 1997-05-09 Method and apparatus for packaging a series of articles in different alignments
AU27994/97A AU716172B2 (en) 1996-05-08 1997-05-09 Method and apparatus for packaging series of articles in different formations
PL97329844A PL184576B1 (en) 1996-05-08 1997-05-09 Method of and apparatus for packaging boxes containing sets of articles in various arrangements
HU9900585A HU220152B (en) 1996-05-08 1997-05-09 Method and apparatus for packaging series of touching or overlapping arranged articles
SK1515-98A SK151598A3 (en) 1996-05-08 1997-05-09 Method and apparatus for packaging series of articles in different formations
IDP973623A ID20267A (en) 1997-05-09 1997-11-07 METHODS AND EQUIPMENT FOR PACKAGING PACKAGING GOODS IN DIFFERENT FORMATIONS
NO985175A NO985175L (en) 1996-05-08 1998-11-05 Method and apparatus for packing series of articles in different f
US09/187,720 US6145281A (en) 1996-05-08 1998-11-05 Method and apparatus for packaging a series of articles in different formations

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
SE9601784-3 1996-05-08
SE9601784A SE9601784D0 (en) 1996-05-08 1996-05-08 Containers, in particular boxes for bags, and apparatus for making, in particular filling and sealing of such containers

Related Child Applications (1)

Application Number Title Priority Date Filing Date
US09/187,720 Continuation-In-Part US6145281A (en) 1996-05-08 1998-11-05 Method and apparatus for packaging a series of articles in different formations

Publications (1)

Publication Number Publication Date
WO1997042079A1 true WO1997042079A1 (en) 1997-11-13

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US (1) US6145281A (en)
EP (1) EP0907560A1 (en)
JP (1) JP2000510423A (en)
KR (1) KR20000010852A (en)
CN (1) CN1217693A (en)
AU (1) AU716172B2 (en)
BR (1) BR9708978A (en)
CA (1) CA2253355A1 (en)
EE (1) EE9800389A (en)
HU (1) HU220152B (en)
PL (1) PL184576B1 (en)
SE (1) SE9601784D0 (en)
SK (1) SK151598A3 (en)
TR (1) TR199802181T2 (en)
WO (1) WO1997042079A1 (en)

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Also Published As

Publication number Publication date
AU2799497A (en) 1997-11-26
HUP9900585A3 (en) 2000-06-28
HU220152B (en) 2001-11-28
CA2253355A1 (en) 1997-11-13
SE9601784D0 (en) 1996-05-08
BR9708978A (en) 1999-08-03
KR20000010852A (en) 2000-02-25
EE9800389A (en) 1999-06-15
SK151598A3 (en) 1999-03-12
HUP9900585A2 (en) 1999-06-28
EP0907560A1 (en) 1999-04-14
CN1217693A (en) 1999-05-26
JP2000510423A (en) 2000-08-15
AU716172B2 (en) 2000-02-17
US6145281A (en) 2000-11-14
PL329844A1 (en) 1999-04-12
TR199802181T2 (en) 1999-02-22
PL184576B1 (en) 2002-11-29

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