WO1998009324A1 - A glass/metal package and method for producing the same - Google Patents

A glass/metal package and method for producing the same Download PDF

Info

Publication number
WO1998009324A1
WO1998009324A1 PCT/US1997/011436 US9711436W WO9809324A1 WO 1998009324 A1 WO1998009324 A1 WO 1998009324A1 US 9711436 W US9711436 W US 9711436W WO 9809324 A1 WO9809324 A1 WO 9809324A1
Authority
WO
WIPO (PCT)
Prior art keywords
leadframe
paste
package
glass
solderable
Prior art date
Application number
PCT/US1997/011436
Other languages
French (fr)
Inventor
John E. Mattson
William G. Skoda
Piyush Chaudhari
Joyce K. Yamamoto
Ross A. Miesem
Original Assignee
Motorola Inc.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Motorola Inc. filed Critical Motorola Inc.
Priority to EP97934033A priority Critical patent/EP0857355A4/en
Priority to KR1019980703088A priority patent/KR100271113B1/en
Priority to JP10511619A priority patent/JPH11514801A/en
Publication of WO1998009324A1 publication Critical patent/WO1998009324A1/en

Links

Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L23/00Details of semiconductor or other solid state devices
    • H01L23/48Arrangements for conducting electric current to or from the solid state body in operation, e.g. leads, terminal arrangements ; Selection of materials therefor
    • H01L23/488Arrangements for conducting electric current to or from the solid state body in operation, e.g. leads, terminal arrangements ; Selection of materials therefor consisting of soldered or bonded constructions
    • H01L23/498Leads, i.e. metallisations or lead-frames on insulating substrates, e.g. chip carriers
    • H01L23/49861Lead-frames fixed on or encapsulated in insulating substrates
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/04Manufacture or treatment of semiconductor devices or of parts thereof the devices having at least one potential-jump barrier or surface barrier, e.g. PN junction, depletion layer or carrier concentration layer
    • H01L21/48Manufacture or treatment of parts, e.g. containers, prior to assembly of the devices, using processes not provided for in a single one of the subgroups H01L21/06 - H01L21/326
    • H01L21/4814Conductive parts
    • H01L21/4846Leads on or in insulating or insulated substrates, e.g. metallisation
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/04Manufacture or treatment of semiconductor devices or of parts thereof the devices having at least one potential-jump barrier or surface barrier, e.g. PN junction, depletion layer or carrier concentration layer
    • H01L21/50Assembly of semiconductor devices using processes or apparatus not provided for in a single one of the subgroups H01L21/06 - H01L21/326, e.g. sealing of a cap to a base of a container
    • H01L21/60Attaching or detaching leads or other conductive members, to be used for carrying current to or from the device in operation
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2924/00Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
    • H01L2924/0001Technical content checked by a classifier
    • H01L2924/0002Not covered by any one of groups H01L24/00, H01L24/00 and H01L2224/00
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2924/00Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
    • H01L2924/095Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00 with a principal constituent of the material being a combination of two or more materials provided in the groups H01L2924/013 - H01L2924/0715
    • H01L2924/097Glass-ceramics, e.g. devitrified glass
    • H01L2924/09701Low temperature co-fired ceramic [LTCC]

Definitions

  • the present invention relates generally to packaging for electronic devices.
  • the present invention concerns a glass/metal package and method for producing the same.
  • Sensitive electronic devices such as piezoelectric devices typically require mounting in a hollow cavity within a ceramic/metal package.
  • a ceramic/metal package may include a ceramic/metal base or substrate being sealed with a lid, can, or shield.
  • a common problem for sensitive electronic devices such as piezoelectric devices is providing an inert environment within the package.
  • Another common problem is providing metal leads through a sealed ceramic package to connect with the internal device, and providing these leads and sealing the package while effectively preventing leaks due to thermal or mechanical stresses. It is often the case where the ceramic and metal materials making up a packaging device have different coefficients of thermal expansion. This mismatch induces mechanical stresses as the part is exposed to different temperatures which occasionally results in leaks due to microcracking of the ceramic. In addition, external mechanical stresses may also contribute to microcracking.
  • a piezoelectric element is suspended by a plurality of metal leads which extend through a glass plug in a substantially metal container. Although reliable, these packages, are not easily integrated into automated assembly production lines.
  • a piezoelectric element is adhesively mounted to metal traces extending through a ceramic base. The base is subsequently sealed with a ceramic or metal lid by means of a metal or glass seal.
  • a significant portion of the cost of a piezoelectric device is in its packaging.
  • the packaging used for piezoelectric devices was typically ceramic packaging which has demonstrated good production yields.
  • the ceramic structures themselves, though effective, are complicated and have a high inherent manufacturing cost. Cost reduction can be achieved if the packaging for piezoelectric devices can be simplified to allow ease of handling and automation.
  • FIG. 1 shows a flow chart for a method for producing a low cost glass/metal package, in accordance with the present invention
  • FIGs. 2-12 show various stages in the connection with the method for producing a low cost glass/metal package, in accordance with the present invention
  • FIG. 2 shows a cross sectional view of a provided leadframe, in accordance with the present invention
  • FIG. 3 shows uncross sectional view of the leadframe after application of an adhesive backing, in accordance with the present invention
  • FIG. 4 shows a cross sectional view of the leadframe after application of a solderable paste at a plurality of electrical connection locations, in accordance with the present invention
  • FIG. 5 shows a cross sectional view of the leadframe after application of a glass paste within a gap of the leadframe, in accordance with the present invention
  • FIG. 6 shows a cross sectional view of the leadframe after application of a glass paste to a top side of the leadframe, in accordance with the present invention
  • FIG. 7 shows a cross sectional view of the leadframe after removal of the backing, in accordance with the present invention.
  • FIG. 8 shows a cross sectional view of the leadframe after application of a glass paste to a bottom of the leadframe defining a package base, in accordance with the present invention
  • FIG. 9 shows a cross sectional view of the package base after application of a seal ring, in accordance with the present invention
  • FIG. 10 shows a cross sectional view of the package base after mounting of a sensitive electronic component, in accordance with the present invention
  • FIG. 11 shows a cross sectional view of a package after being sealed with a lid, in accordance with the present invention
  • FIG. 12 shows a cross sectional view of the package after singulation and lead forming, in accordance with the present invention
  • FIG. 13 shows a top view of the package base before being sealed with the lid, in accordance with the present invention.
  • FIG. 1 shows a flowchart for producing a low cost metal/glass package that is constructed substantially from glass paste, a leadframe, and a lid.
  • glass and glass paste used in the present invention include traditional glasses, ceramics, glass/ceramic composites and metal/glass composites.
  • solderable paste refers to glass pastes which, after firing can be soldered to, such as silver, and silver/palladium containing glass pastes.
  • the present invention defines a process for combining these two technologies without the high costs that are typically present in ceramic/metal processing and the microcracking and subsequent leaking that typically occurs at a glass/metal interface. Also, the present invention advantageously substantially prevents leaks in sensitive electronic packaging such as that needed for a piezoelectric element.
  • a first major process step 10 in the present invention is providing a leadframe 100 and a formed lid (not shown).
  • the leadframe 100 can be stamped or etched from a metal sheet.
  • this package must substantially match the coefficient of thermal expansion of alumina. Therefore, in a preferred embodiment, the leadframe 100 is selected from one of Alloy 42, Alloy 47 (47% Ni/51 % Fe) or KovarTM sheet, and is stamped in an array of package cells 101 , substantially as shown in FIG. 13, for example.
  • the advantage of using one of the above alloys is that their coefficients of thermal expansion closely match that of alumina. In a preferred embodiment, Alloy 47 is used.
  • Alloy 47 has the advantage of having a coefficient of thermal expansion that substantially matches that of glass or alumina (about 7 to 8 ppm/°C).
  • the advantage of stamping is that it is typically cheaper than etching, and the stamping in an array arrangement allows automation and parallel processing to increase factory production throughput and lower costs.
  • the leadframe 100 has a top side 102 and a bottom side 104 and is stamped or etched to provide a plurality of leads 106 connected to and extending from the leadframe 100 into the package cell 101 (as shown in FIG. 13).
  • a 0.08 to 0.3 mm thick leadframe is used.
  • the leadframe is pretreated in a reducing atmosphere for at least ten minutes at a temperature at least as high as any temperature it will be exposed to in subsequent processing.
  • a 0.15 mm leadframe is pretreated at temperature of about 620°C for about 1 hour in a reducing (5% H2/95% N2) atmosphere.
  • the pretreatment has the advantage of substantially reducing gas evolution from the metal (degassing) and resultant bubble formation in overlying glass paste during subsequent processing. Additionally, the pretreatment controls the oxide layer at the glass/metal interface to prevent an excess of oxide formation so as to maximize adhesion between the glass and metal. It should be noted that is not necessary that the oxide layer be completely removed.
  • the formed lid 108 includes a cavity and is shaped like an inverted bathtub.
  • the lid 108 when sealed with a package base 114, forms a package 116 with a hollow interior 110 which can encompass a sensitive electronic component 1 12 such as a piezoelectric element and can provide a controlled environment for the component 112.
  • the lid 108 may be of at least one of a metal, glass or a ceramic.
  • the process used to seal the package determines the composition of the lid 108.
  • the lid 108 has a similar coefficient of thermal expansion as other materials used in the package 116.
  • a metal lid is preferred for seam weld, resistance weld, and solder seal processes.
  • a metal lid may use an attached solder preform on a sealing area 1 18 to promote sealing.
  • a glass or ceramic lid is preferred for glass frit, and epoxy seal processes, and can also be used in solder seal processes. Further, the glass or ceramic lid may be precoated in a sealing area 118 with either glass frit, epoxy, or solder to promote sealing. In a more preferred embodiment, an alumina lid is used in a glass frit sealing process.
  • a second major process step 20 in the present invention is screen printing a solderable paste 120 and a glass paste 122 on the leadframe 100 defining a package base 114.
  • the solderable paste 120 is applied to a plurality of electrical connection locations 124 on the leadframe 100 where electrical connections will be made.
  • the glass paste 122 is applied to cover a portion of the leadframe 100 leaving substantially only the solderable paste 120 exposed for internal electrical connections and leaving the plurality of leads 106 exposed for external electrical connections.
  • the locations 124 on the top side 102 of the leadframe 100 are for subsequently electrically connecting to an electronic component to be packaged.
  • solderable paste 120 is silver paste. In a preferred embodiment, the solderable paste 120 is #6118 silver paste from Premetek, Inc. of State College, PA.
  • the glass paste 122 is mixed separately to achieve a predetermined viscosity.
  • Glass powder is milled to a 1 ⁇ m particle size, and dispersed in a thick film organic vehicle paste.
  • the glass powder used is #FX-11-096, obtained from Ferro, Electronic Materials Division of Santa Barbara, CA.
  • the organic vehicle paste is fully described in U.S. Pat. No. 5,431 ,718 issued to Lombard et al. which is hereby incorporated by reference.
  • the jgjass paste has a solids loading of greater than 90%, a viscosity of about 22270 cPs at room temperature and a shear rate of about 96 reciprocal seconds.
  • an adhesive backing 126 (shown in FIGs. 3-6) is used on the bottom side 104 of the leadframe 100 when screen printing the top side 102 of the leadframe 100.
  • Thermal release backing tape is available through Micro Packaging, Inc. of Conway, SC. The adhesive backing 126 advantageously provides support to the leadframe 100 and substantially eliminates flashing when gaps 128 of the leadframe 100 are being filled with the glass paste 122.
  • the screen printing step 20 includes several intermediate steps.
  • the adhesive backing 126 is affixed to the bottom side 104 of the leadframe 100.
  • a solderable paste 120 is applied to electrical connection locations 124 on a top side 102 of the leadframe 100 and dried.
  • the paste is dried at a high enough temperature to remove the volatile organics in the paste, or at about 60°C for greater than about ten minutes.
  • the gaps 128 in the leadframe 100 are filled by screen printing with the glass paste 122 . In particular, a 0.15 mm thick screen or stencil is used for this screening.
  • FIG. 3 the adhesive backing 126 is affixed to the bottom side 104 of the leadframe 100.
  • a solderable paste 120 is applied to electrical connection locations 124 on a top side 102 of the leadframe 100 and dried.
  • the paste is dried at a high enough temperature to remove the volatile organics in the paste, or at about 60°C for greater than about ten minutes.
  • the gaps 128 in the leadframe 100 are filled by
  • the top side 102 of the leadframe 100 along with the previously glass paste filled gaps are screen printed with more glass paste 122 leaving the previously applied solderable paste 120 exposed.
  • a 0.10 mm thick screen or stencil is used for this screening.
  • the printed pastes 120,122 are dried, as above.
  • the adhesive backing 126 is removed from the leadframe 100. If thermal release backing is being used it is removed by heating the leadframe 100 to about 120°C to cleanly separate the backing 126.
  • an optional second application of solderable paste may be applied to locations on the bottom side of the leadframe for electrical connections needed in surface mounting (not shown).
  • the bottom side 104 of the leadframe 100 and the previously glass paste filled gaps are screen printed with more glass paste 122 leaving any applied solderable paste on the bottom side 104 of the leadframe 100 exposed.
  • a 0.10 mm thick screen or stencil is used for this screening.
  • the glass paste 122 is dried, as above.
  • the glass paste 122 surrounds a central portion of the leadframe 100 leaving only the dried solderable paste 120 and the leads 106 exposed defining a package base 114.
  • the foregoing intermediate steps are repeated to build up the thickness of the glass paste to improve rigidity and planarity.
  • the solderable paste is of a lower height than the surrounding glass paste.
  • a subsequent electrical connection to the solderable paste is made by dispensing conductive material or by reflowing solder on top of the solderable paste (not shown) to build up the height of the solderable paste, followed by making an electrical connection by any of the commonly known techniques known in the art.
  • the solderable paste is equal to or higher than the surrounding glass paste.
  • an electrical connection to the solderable paste can be made by any of the commonly known techniques known in the art (not shown).
  • a third major process step 30 in the present invention is firing the pastes. Because the manufacturer's intended use of the pastes is different from that of the present invention, the firing profile used is different from the manufacturer's recommended firing profile.
  • a box furnace with a programmable controller which is known in the art, was used for firing the package base.
  • a belt furnace which is also known in the art, should be used for firing the package base due to its inherently better control of temperature profile.
  • a fourth major process step 40 is applying a seal ring 130 onto the package base 114.
  • a solder-wettable material is applied to a sealing area 118 of the package base 1 14 and the lid.
  • the seal ring 130 is a solderable paste.
  • the solderable paste is silver paste which is screen printed and fired on the package base 1 14. Because the package base 114 is fired at about 615-620°C in a preferred embodiment, the seal ring 130 must be fired at a temperature lower than this to avoid damaging the package base 114. Two pastes manufactured by Ferro, #3350 and #33-246, were identified and found to fire at about 400°C without substantial reaction with the package base 114. Solder is subsequently applied to the fired seal ring 130 in a standard solder dip or reflow process which is known in the art (not shown). Also, ceramic and metal lids with pre-attached solder in the sealing areas are well known in the art and are readily available.
  • a low temperature glass frit seal ring 130 is applied onto a sealing area 118 of the package base 1 14, the lid, or both.
  • the lid is placed onto the package base 114 and a nominal pressure in applied.
  • the lid and package base 114 are then heated until the glass frit completely reflows sealing the package. Preferably, this occurs when the package is heated to about 330°C for about 10 minutes.
  • a seal ring 130 of a preformed metal (such as Alloy 47) is attached onto the package base 114.
  • attaching the seal ring 130 may be done by a high temperature solder or a low temperature braze (temperatures below about 615-620°C).
  • Soldering and brazing a metal ring to a ceramic package are techniques that are well known in the art.
  • a metal lid is used for resistance or seam welding. These lids are well known in the art and are readily available. However, it should be recognized that the use of resistance or seam welding will add to the cost of the package significantly, due to the addition of an extra-cost preformed seal ring and many additional process steps.
  • an epoxy seal ring 130 is applied to the package base 114, the lid, or both.
  • Epoxy sealing is well known in the art and is readily available from companies such as DuPont. However, it should be recognized that, in general, epoxy does not provide hermetic sealing. Therefore, epoxy should only be used in those situations where hermeticity is not a critical requirement.
  • the leadframe 100 can be selectively plated to minimize corrosion, improve electrical connections inside the package and improve solderability outside the package.
  • the leadframe 100 may be plated with a solderable metal, such as lead-tin or gold plate, to improve solderability.
  • the electronic component 1 12 to be packaged is mounted with a solder, wire-bond, or conductive adhesive 134 onto the package base 114. This may be done by any of the various mounting techniques that are known in the art. Although only four electrical connections to the leads 106 are demonstrated in the present invention (shown as 120 in FIG. 13) , it should be recognized that a greater or lesser number of leads 106 may be incorporated into the present invention.
  • a fifth major process step 50 is sealing the package base 114 with the lid 108.
  • the sealing process is conducted in an inert environment when connecting the lid 108 to the package base 114.
  • solder sealing the manufacturer's recommended procedures or the standard processes that are known in the art may be used successfully.
  • Typical sealing profiles for solder sealing are at about 320°C for about 2 to 3 minutes.
  • glass frit sealing the manufacturer's recommendation for sealing should be followed.
  • the sealing action occurs at about 330 ⁇ 10°C for about 10 minutes followed by a cooling off rate of less than or equal to about -40°C per minute.
  • the manufacturer's recommended procedures or the standard processes that are known in the art may be used successfully.
  • epoxy sealing is being used, the manufacturer's recommended procedures or the standard processes that are known in the art may be used successfully.
  • Typical sealing profiles for lids with epoxy seal rings are at about 150°C for about 1 to 2 minutes.
  • a preferred device used for this singulation step 60 can be a stamping tool such as one manufactured by a tool and die maker, such as Dial Tool & Mfg. Corp. of Illinois. In a preferred embodiment, singulation is performed automatically. After singulation, the packaged electronic device may be electrically tested.
  • the leads 106 are excised near a periphery 132 of the leadframe 100 (as shown in FIG. 13) and are formed into a predetermined shape per mounting requirements. In this embodiment, the leads 106 are bent during or after the automatic singulation of the electronic device from the leadframe 100 to meet customer mounting requirements.
  • Standard lead shapes that are known in the art, can be achieved by the present invention. These shapes include, for example: through-hole, straight, guilwing, butt- joint, and J-shaped leads (shown in FIG. 12).
  • the leads 106 connected to the leadframe 100 are excised substantially flush with the package base 114, the optional contact pads exposed on the bottom of the package base 114 serving to provide an external electrical connection to a now leadless, surface mountable package 116.
  • a low cost glass/metal package 1 16 is shown. Also, a central portion of FIG. 13 represents a lower portion of the package showing the package base 1 14 with a connecting seal ring 130.
  • the package 116 is comprised of a leadframe 100, fired solderable and glass pastes 120,122, a lid 108, and a seal ring 130.
  • the leadframe 100 is made from Alloy 47.
  • the leadframe 100 includes a plurality of leads 106.
  • the leadframe 100 has a fired solderable paste 120 connected to a top side 102 of the leadframe 100 at a plurality of electrical connection locations 124.
  • a fired glass paste 122 substantially surrounds the central portion of the leadframe 100 leaving the fired solderable paste 120 and leads 106 exposed.
  • the fired glass paste substantially fills all gaps in the central portion of the leadframe 100.
  • a seal ring 130 is connected to a top surface 136 of the fired glass paste 122 and a lid 108 is connected to the seal ring 130.
  • the lid 108, seal ring 130, and package base 114 define a hollow interior 110 of the package 116.
  • An electronic component 112, such as a piezoelectric element is mounted, using adhesives known in the art, to the fired solderable paste 120 such that the component is mechanically bounded within the hollow interior 1 10, yet having access to external electrical connections.
  • the component 112 is electrically connected to the external leads 106 of the leadframe 100 through the fired solderable paste 120.
  • fired solderable paste may be connected to the bottom side of the leadframe and is exposed through the fired glass paste (not shown).
  • the leads are excised substantially flush with the package base, thereby defining a surface mount package.
  • an external electrical connection to the component can be made directly through the fired solderable paste to the electrical component.
  • the leads 106 are formed to meet customer mounting requirements.
  • Standard lead shapes that are known in the art, can be achieved by the present invention. These shapes include, for example: through-hole, straight, guilwing, butt- joint, and J-shaped leads (as shown in FIG. 12).
  • the seal ring 130 is composed of at least one of: glass frit, fired solderable paste coated with solder, epoxy, and a preformed metal ring welded to the package 116 by solder or brazing.
  • the lid 108 may be a glass, ceramic or a metal. If a glass or ceramic lid is used, a solderable interface must be fired into the lid at a sealing area of the lid. Lids with preattached solder are known in the art and are readily available.
  • the seal ring is glass fritr Also, it should be recognized that packages sealed with epoxy may not be hermetic.
  • the advantage of the present invention comes from its combination of low cost materials, good thermal matching of materials, robustness for automated assembly, improved yield and cost savings due to assembly process simplification, and exceptionally low profile.
  • the pastes used provide good printing characteristics with a continuous surface and even thickness, high pattern resolution and complete gap filling.
  • the drying and firing processes for the pastes provide complete organic vehicle burn-out without charred residue in the glass.
  • the pretreatment of the leadframe effectively eliminates the formation of bubbles in the glass, and maintains the good wetting of the leadframe surface by the molten glass which indicates low surface energy differences between the metal and the glass.
  • the pastes used in the present invention provide controlled glass flow during firing, the glass flowing to form a smooth, defect and bubble free glass surface but not flowing through the gaps or onto the electrical contact pads.
  • the present invention provides good adhesion between the glass/metal interface indicating good material compatibility and strong chemical bonding. Further, after firing, the leadframe retains flexibility without incurring microcracking at the glass/metal interface.
  • the present invention could be used to provide a double-sided package. That is, one where an electronic component and lid are mounted on both sides of the package base. Alternatively, a component and lid may be mounted on one side, and a component coated with potting compound mounted on the other side. Other configurations using electronic components mounted on either side, with or without protective coverings may also be realized.

Abstract

A method of producing a glass/metal package where a glass portion of the package is built up around a provided leadframe (10) using applications of solderable and glass pastes (20) which are subsequently fired (30). The glass paste and leadframe are chosen to have similar coefficients of expansion and the leadframe is pretreated to degasify and control oxidation of the metal to promote glass adhesion to the leadframe and prevent microcracking at a glass/metal interface. A seal ring is applied to the glass paste (40) and a lid is attached to the seal ring (50). The package is used to provide a sealed inert internal environment for sensitive electronic components such as a piezoelectric element. The package may be configured for leaded or surface mounting (60).

Description

A GLASS/METAL PACKAGE AND METHOD FOR PRODUCING THE
SAME
Field of the Invention
The present invention relates generally to packaging for electronic devices. In particular, the present invention concerns a glass/metal package and method for producing the same.
Background of the Invention
Sensitive electronic devices, such as piezoelectric devices typically require mounting in a hollow cavity within a ceramic/metal package. Such a package may include a ceramic/metal base or substrate being sealed with a lid, can, or shield. A common problem for sensitive electronic devices such as piezoelectric devices is providing an inert environment within the package. Another common problem is providing metal leads through a sealed ceramic package to connect with the internal device, and providing these leads and sealing the package while effectively preventing leaks due to thermal or mechanical stresses. It is often the case where the ceramic and metal materials making up a packaging device have different coefficients of thermal expansion. This mismatch induces mechanical stresses as the part is exposed to different temperatures which occasionally results in leaks due to microcracking of the ceramic. In addition, external mechanical stresses may also contribute to microcracking.
Two main packaging schemes have been used for mounting piezoelectric devices. In a first scheme a piezoelectric element is suspended by a plurality of metal leads which extend through a glass plug in a substantially metal container. Although reliable, these packages, are not easily integrated into automated assembly production lines. In a second scheme a piezoelectric element is adhesively mounted to metal traces extending through a ceramic base. The base is subsequently sealed with a ceramic or metal lid by means of a metal or glass seal. Although this type of package is readily automatable, the ceramic base is expensive due to the multiple layers of preformed ceramic green sheet, and the many processing steps, typically needed to produce such a base.
A significant portion of the cost of a piezoelectric device is in its packaging. Previously, the packaging used for piezoelectric devices was typically ceramic packaging which has demonstrated good production yields. However, the ceramic structures themselves, though effective, are complicated and have a high inherent manufacturing cost. Cost reduction can be achieved if the packaging for piezoelectric devices can be simplified to allow ease of handling and automation.
There is a need for an improved package that: is low cost; minimizes the number of processing steps and separate packaging components; is robust under automation processes; is robust under mechanical shocks and environmental testing; and minimizes problems from differing thermal expansion coefficients between ceramic and metal packaging materials.
Accordingly, a robust, low cost, automatable, easily manufacturable package for a piezoelectric device which substantially eliminates leaks due to thermal stress cracks between a ceramic (or glass)/metal interface would be considered an improvement over the art. Brief Description of the Drawings
FIG. 1 shows a flow chart for a method for producing a low cost glass/metal package, in accordance with the present invention;
FIGs. 2-12 show various stages in the connection with the method for producing a low cost glass/metal package, in accordance with the present invention;
FIG. 2 shows a cross sectional view of a provided leadframe, in accordance with the present invention;
FIG. 3 shows uncross sectional view of the leadframe after application of an adhesive backing, in accordance with the present invention;
FIG. 4 shows a cross sectional view of the leadframe after application of a solderable paste at a plurality of electrical connection locations, in accordance with the present invention;
FIG. 5 shows a cross sectional view of the leadframe after application of a glass paste within a gap of the leadframe, in accordance with the present invention;
FIG. 6 shows a cross sectional view of the leadframe after application of a glass paste to a top side of the leadframe, in accordance with the present invention;
FIG. 7 shows a cross sectional view of the leadframe after removal of the backing, in accordance with the present invention;
FIG. 8 shows a cross sectional view of the leadframe after application of a glass paste to a bottom of the leadframe defining a package base, in accordance with the present invention;
FIG. 9 shows a cross sectional view of the package base after application of a seal ring, in accordance with the present invention; FIG. 10 shows a cross sectional view of the package base after mounting of a sensitive electronic component, in accordance with the present invention;
FIG. 11 shows a cross sectional view of a package after being sealed with a lid, in accordance with the present invention;
FIG. 12 shows a cross sectional view of the package after singulation and lead forming, in accordance with the present invention; and FIG. 13 shows a top view of the package base before being sealed with the lid, in accordance with the present invention.
Detailed Description of the Preferred Embodiment
FIG. 1 shows a flowchart for producing a low cost metal/glass package that is constructed substantially from glass paste, a leadframe, and a lid. It is to be understood that the terms "glass" and "glass paste" used in the present invention include traditional glasses, ceramics, glass/ceramic composites and metal/glass composites. It is also to be understood that the term "solderable paste" refers to glass pastes which, after firing can be soldered to, such as silver, and silver/palladium containing glass pastes. The advantage of the present invention is that it combines two known technologies, metal stamping and glass screen printing, in a new and surprising way. The present invention defines a process for combining these two technologies without the high costs that are typically present in ceramic/metal processing and the microcracking and subsequent leaking that typically occurs at a glass/metal interface. Also, the present invention advantageously substantially prevents leaks in sensitive electronic packaging such as that needed for a piezoelectric element.
Referring to FIGs. 1 and 2, a first major process step 10 in the present invention is providing a leadframe 100 and a formed lid (not shown). The leadframe 100 can be stamped or etched from a metal sheet. In order to be compatible with, and be a replacement for, prior art applications this package must substantially match the coefficient of thermal expansion of alumina. Therefore, in a preferred embodiment, the leadframe 100 is selected from one of Alloy 42, Alloy 47 (47% Ni/51 % Fe) or Kovar™ sheet, and is stamped in an array of package cells 101 , substantially as shown in FIG. 13, for example. The advantage of using one of the above alloys is that their coefficients of thermal expansion closely match that of alumina. In a preferred embodiment, Alloy 47 is used. Alloy 47 has the advantage of having a coefficient of thermal expansion that substantially matches that of glass or alumina (about 7 to 8 ppm/°C). The advantage of stamping is that it is typically cheaper than etching, and the stamping in an array arrangement allows automation and parallel processing to increase factory production throughput and lower costs.
The leadframe 100 has a top side 102 and a bottom side 104 and is stamped or etched to provide a plurality of leads 106 connected to and extending from the leadframe 100 into the package cell 101 (as shown in FIG. 13). In one embodiment, a 0.08 to 0.3 mm thick leadframe is used. Also, in a preferred embodiment, the leadframe is pretreated in a reducing atmosphere for at least ten minutes at a temperature at least as high as any temperature it will be exposed to in subsequent processing. In particular, a 0.15 mm leadframe is pretreated at temperature of about 620°C for about 1 hour in a reducing (5% H2/95% N2) atmosphere. The pretreatment has the advantage of substantially reducing gas evolution from the metal (degassing) and resultant bubble formation in overlying glass paste during subsequent processing. Additionally, the pretreatment controls the oxide layer at the glass/metal interface to prevent an excess of oxide formation so as to maximize adhesion between the glass and metal. It should be noted that is not necessary that the oxide layer be completely removed.
As shown in FIGs. 11 and 12, the formed lid 108 includes a cavity and is shaped like an inverted bathtub. The lid 108, when sealed with a package base 114, forms a package 116 with a hollow interior 110 which can encompass a sensitive electronic component 1 12 such as a piezoelectric element and can provide a controlled environment for the component 112. The lid 108 may be of at least one of a metal, glass or a ceramic. The process used to seal the package determines the composition of the lid 108. In a preferred embodiment, the lid 108 has a similar coefficient of thermal expansion as other materials used in the package 116. In particular, a metal lid is preferred for seam weld, resistance weld, and solder seal processes. Further, a metal lid may use an attached solder preform on a sealing area 1 18 to promote sealing. A glass or ceramic lid is preferred for glass frit, and epoxy seal processes, and can also be used in solder seal processes. Further, the glass or ceramic lid may be precoated in a sealing area 118 with either glass frit, epoxy, or solder to promote sealing. In a more preferred embodiment, an alumina lid is used in a glass frit sealing process.
Referring to FIGs. 1 and 3-8, a second major process step 20 in the present invention is screen printing a solderable paste 120 and a glass paste 122 on the leadframe 100 defining a package base 114. The solderable paste 120 is applied to a plurality of electrical connection locations 124 on the leadframe 100 where electrical connections will be made. The glass paste 122 is applied to cover a portion of the leadframe 100 leaving substantially only the solderable paste 120 exposed for internal electrical connections and leaving the plurality of leads 106 exposed for external electrical connections. The locations 124 on the top side 102 of the leadframe 100 are for subsequently electrically connecting to an electronic component to be packaged. Further, optional locations (not shown) on the bottom side of the leadframe may be screen printed with the solderable paste if it is desired that the package be surface mountable. In one embodiment, the solderable paste 120 is silver paste. In a preferred embodiment, the solderable paste 120 is #6118 silver paste from Premetek, Inc. of State College, PA.
In a preferred embodiment, the glass paste 122 is mixed separately to achieve a predetermined viscosity. Glass powder is milled to a 1 μm particle size, and dispersed in a thick film organic vehicle paste. In one embodiment, the glass powder used is #FX-11-096, obtained from Ferro, Electronic Materials Division of Santa Barbara, CA. The organic vehicle paste is fully described in U.S. Pat. No. 5,431 ,718 issued to Lombard et al. which is hereby incorporated by reference. In a preferred embodiment, the jgjass paste has a solids loading of greater than 90%, a viscosity of about 22270 cPs at room temperature and a shear rate of about 96 reciprocal seconds. Advantageously, the use of the foregoing pastes exhibited the best printability, gap filling, surface smoothness and minimal chemical reaction. It is important that the application of the solderable and glass paste 120,122 is controlled so as to prevent flashing of the paste from the top side 102 to the bottom side 104 of the leadframe 100. Therefore, in a preferred embodiment, an adhesive backing 126 (shown in FIGs. 3-6) is used on the bottom side 104 of the leadframe 100 when screen printing the top side 102 of the leadframe 100. Thermal release backing tape is available through Micro Packaging, Inc. of Conway, SC. The adhesive backing 126 advantageously provides support to the leadframe 100 and substantially eliminates flashing when gaps 128 of the leadframe 100 are being filled with the glass paste 122.
In a preferred embodiment, the screen printing step 20 includes several intermediate steps. First, as shown in FIG. 3, the adhesive backing 126 is affixed to the bottom side 104 of the leadframe 100. Next, as shown in FIG. 4, a solderable paste 120 is applied to electrical connection locations 124 on a top side 102 of the leadframe 100 and dried. In particular, the paste is dried at a high enough temperature to remove the volatile organics in the paste, or at about 60°C for greater than about ten minutes. Next, as shown in FIGs. 4 and 5, the gaps 128 in the leadframe 100 are filled by screen printing with the glass paste 122 . In particular, a 0.15 mm thick screen or stencil is used for this screening. Next, as shown in FIG. 6, the top side 102 of the leadframe 100 along with the previously glass paste filled gaps are screen printed with more glass paste 122 leaving the previously applied solderable paste 120 exposed. In particular, a 0.10 mm thick screen or stencil is used for this screening. Next, the printed pastes 120,122 are dried, as above. Next, as shown in FIG. 7, the adhesive backing 126 is removed from the leadframe 100. If thermal release backing is being used it is removed by heating the leadframe 100 to about 120°C to cleanly separate the backing 126. At this point, an optional second application of solderable paste may be applied to locations on the bottom side of the leadframe for electrical connections needed in surface mounting (not shown). Next, as shown in FIG. 8, the bottom side 104 of the leadframe 100 and the previously glass paste filled gaps are screen printed with more glass paste 122 leaving any applied solderable paste on the bottom side 104 of the leadframe 100 exposed. In particular, a 0.10 mm thick screen or stencil is used for this screening. Next, the glass paste 122 is dried, as above. The glass paste 122 surrounds a central portion of the leadframe 100 leaving only the dried solderable paste 120 and the leads 106 exposed defining a package base 114. In a preferred embodiment, the foregoing intermediate steps are repeated to build up the thickness of the glass paste to improve rigidity and planarity. In one embodiment, the solderable paste is of a lower height than the surrounding glass paste. For this embodiment, a subsequent electrical connection to the solderable paste is made by dispensing conductive material or by reflowing solder on top of the solderable paste (not shown) to build up the height of the solderable paste, followed by making an electrical connection by any of the commonly known techniques known in the art. In another embodiment, the solderable paste is equal to or higher than the surrounding glass paste. For this embodiment, an electrical connection to the solderable paste can be made by any of the commonly known techniques known in the art (not shown).
Referring to FIG. 1 , a third major process step 30 in the present invention is firing the pastes. Because the manufacturer's intended use of the pastes is different from that of the present invention, the firing profile used is different from the manufacturer's recommended firing profile. For the process as tested, a box furnace with a programmable controller, which is known in the art, was used for firing the package base. Preferably, a belt furnace, which is also known in the art, should be used for firing the package base due to its inherently better control of temperature profile. In particular, the firing profile includes an organics burnout stage at about 350±10°C for about 90 minutes, a peak temperature stage of about 600±5°C for about 3 to 18 minutes, an anneal stage at about 535+10°C for about 20 to 30 minutes, and a cooling stage back to room temperature. Referring to FIGs. 1 and 9, a fourth major process step 40 is applying a seal ring 130 onto the package base 114. In a first embodiment, where the package base 1 14 will be solder sealed to the lid, a solder-wettable material is applied to a sealing area 118 of the package base 1 14 and the lid. Preferably, the seal ring 130 is a solderable paste. In particular, the solderable paste is silver paste which is screen printed and fired on the package base 1 14. Because the package base 114 is fired at about 615-620°C in a preferred embodiment, the seal ring 130 must be fired at a temperature lower than this to avoid damaging the package base 114. Two pastes manufactured by Ferro, #3350 and #33-246, were identified and found to fire at about 400°C without substantial reaction with the package base 114. Solder is subsequently applied to the fired seal ring 130 in a standard solder dip or reflow process which is known in the art (not shown). Also, ceramic and metal lids with pre-attached solder in the sealing areas are well known in the art and are readily available. In a second and preferred embodiment, where the package base 114 is sealed to the lid with glass frit, a low temperature glass frit seal ring 130 is applied onto a sealing area 118 of the package base 1 14, the lid, or both. The lid is placed onto the package base 114 and a nominal pressure in applied. The lid and package base 114 are then heated until the glass frit completely reflows sealing the package. Preferably, this occurs when the package is heated to about 330°C for about 10 minutes.
In a third embodiment, where the package base 1 14 will be sealed by resistance or seam welding to a lid, a seal ring 130 of a preformed metal (such as Alloy 47) is attached onto the package base 114. In particular, attaching the seal ring 130 may be done by a high temperature solder or a low temperature braze (temperatures below about 615-620°C). Soldering and brazing a metal ring to a ceramic package are techniques that are well known in the art. Typically, a metal lid is used for resistance or seam welding. These lids are well known in the art and are readily available. However, it should be recognized that the use of resistance or seam welding will add to the cost of the package significantly, due to the addition of an extra-cost preformed seal ring and many additional process steps.
In a fourth embodiment, where the package base 1 14 will be sealed to the lid with epoxy, an epoxy seal ring 130 is applied to the package base 114, the lid, or both. Epoxy sealing is well known in the art and is readily available from companies such as DuPont. However, it should be recognized that, in general, epoxy does not provide hermetic sealing. Therefore, epoxy should only be used in those situations where hermeticity is not a critical requirement.
Before or after this step 40, in a preferred embodiment, the leadframe 100 can be selectively plated to minimize corrosion, improve electrical connections inside the package and improve solderability outside the package. The leadframe 100 may be plated with a solderable metal, such as lead-tin or gold plate, to improve solderability.
Referring to FIG. 10, after the seal ring 130 has been applied in this step 40 and before sealing the package, the electronic component 1 12 to be packaged is mounted with a solder, wire-bond, or conductive adhesive 134 onto the package base 114. This may be done by any of the various mounting techniques that are known in the art. Although only four electrical connections to the leads 106 are demonstrated in the present invention (shown as 120 in FIG. 13) , it should be recognized that a greater or lesser number of leads 106 may be incorporated into the present invention.
Referring to FIGs. 1 and 11 , a fifth major process step 50 is sealing the package base 114 with the lid 108. Preferably, the sealing process is conducted in an inert environment when connecting the lid 108 to the package base 114. In a first embodiment, where solder sealing is used, the manufacturer's recommended procedures or the standard processes that are known in the art may be used successfully. Typical sealing profiles for solder sealing are at about 320°C for about 2 to 3 minutes. In a second and preferred embodiment, where glass frit sealing is used, the manufacturer's recommendation for sealing should be followed. In particular, where Kyocera (of Tokyo, Japan) lids were used in the present invention, the sealing action occurs at about 330±10°C for about 10 minutes followed by a cooling off rate of less than or equal to about -40°C per minute. In a third embodiment, where resistance welding or seam welding is being used, the manufacturer's recommended procedures or the standard processes that are known in the art may be used successfully. In a fourth embodiment, where epoxy sealing is being used, the manufacturer's recommended procedures or the standard processes that are known in the art may be used successfully. Typical sealing profiles for lids with epoxy seal rings are at about 150°C for about 1 to 2 minutes.
As should be understood by those skilled in the art, various combinations of the above process steps and adhesives can be used to seal the lid to the package base. Referring to FIGs. 1 and 12, a final major process step
60 is singulating the completed package 116 from the leadframe 100. This step 60 provides singulation or separation of the package 116 from the remaining unwanted portion of the leadframe 100. A preferred device used for this singulation step 60, can be a stamping tool such as one manufactured by a tool and die maker, such as Dial Tool & Mfg. Corp. of Illinois. In a preferred embodiment, singulation is performed automatically. After singulation, the packaged electronic device may be electrically tested.
In one embodiment, the leads 106 are excised near a periphery 132 of the leadframe 100 (as shown in FIG. 13) and are formed into a predetermined shape per mounting requirements. In this embodiment, the leads 106 are bent during or after the automatic singulation of the electronic device from the leadframe 100 to meet customer mounting requirements. Standard lead shapes, that are known in the art, can be achieved by the present invention. These shapes include, for example: through-hole, straight, guilwing, butt- joint, and J-shaped leads (shown in FIG. 12).
In another embodiment, the leads 106 connected to the leadframe 100 are excised substantially flush with the package base 114, the optional contact pads exposed on the bottom of the package base 114 serving to provide an external electrical connection to a now leadless, surface mountable package 116.
There are four critical parameters to consider for the glass paste in the present invention; viscosity, solids loading, firing profile, and reduction of bubbles after firing, particularly in the gap areas of the leadframe. As explained above, these items should be well controlled.
Referring to FIG. 12, a low cost glass/metal package 1 16 is shown. Also, a central portion of FIG. 13 represents a lower portion of the package showing the package base 1 14 with a connecting seal ring 130. The package 116 is comprised of a leadframe 100, fired solderable and glass pastes 120,122, a lid 108, and a seal ring 130. In a preferred embodiment, the leadframe 100 is made from Alloy 47. In this embodiment, the leadframe 100 includes a plurality of leads 106. The leadframe 100 has a fired solderable paste 120 connected to a top side 102 of the leadframe 100 at a plurality of electrical connection locations 124. A fired glass paste 122 substantially surrounds the central portion of the leadframe 100 leaving the fired solderable paste 120 and leads 106 exposed. The fired glass paste substantially fills all gaps in the central portion of the leadframe 100. A seal ring 130 is connected to a top surface 136 of the fired glass paste 122 and a lid 108 is connected to the seal ring 130. The lid 108, seal ring 130, and package base 114 define a hollow interior 110 of the package 116. An electronic component 112, such as a piezoelectric element is mounted, using adhesives known in the art, to the fired solderable paste 120 such that the component is mechanically bounded within the hollow interior 1 10, yet having access to external electrical connections. The component 112 is electrically connected to the external leads 106 of the leadframe 100 through the fired solderable paste 120.
Optionally, fired solderable paste may be connected to the bottom side of the leadframe and is exposed through the fired glass paste (not shown). In this option, the leads are excised substantially flush with the package base, thereby defining a surface mount package. In this configuration, an external electrical connection to the component can be made directly through the fired solderable paste to the electrical component. This option has the advantage of being a leadless surface mount package which is simpler to handle and automate.
The leads 106 are formed to meet customer mounting requirements. Standard lead shapes, that are known in the art, can be achieved by the present invention. These shapes include, for example: through-hole, straight, guilwing, butt- joint, and J-shaped leads (as shown in FIG. 12).
The seal ring 130 is composed of at least one of: glass frit, fired solderable paste coated with solder, epoxy, and a preformed metal ring welded to the package 116 by solder or brazing. In a solder embodiment, the lid 108 may be a glass, ceramic or a metal. If a glass or ceramic lid is used, a solderable interface must be fired into the lid at a sealing area of the lid. Lids with preattached solder are known in the art and are readily available. In a preferred embodiment, the seal ring is glass fritr Also, it should be recognized that packages sealed with epoxy may not be hermetic.
The advantage of the present invention comes from its combination of low cost materials, good thermal matching of materials, robustness for automated assembly, improved yield and cost savings due to assembly process simplification, and exceptionally low profile. In particular, the pastes used provide good printing characteristics with a continuous surface and even thickness, high pattern resolution and complete gap filling. The drying and firing processes for the pastes provide complete organic vehicle burn-out without charred residue in the glass. The pretreatment of the leadframe effectively eliminates the formation of bubbles in the glass, and maintains the good wetting of the leadframe surface by the molten glass which indicates low surface energy differences between the metal and the glass. The pastes used in the present invention provide controlled glass flow during firing, the glass flowing to form a smooth, defect and bubble free glass surface but not flowing through the gaps or onto the electrical contact pads. In addition, the present invention provides good adhesion between the glass/metal interface indicating good material compatibility and strong chemical bonding. Further, after firing, the leadframe retains flexibility without incurring microcracking at the glass/metal interface.
Also, it should be recognized that the present invention could be used to provide a double-sided package. That is, one where an electronic component and lid are mounted on both sides of the package base. Alternatively, a component and lid may be mounted on one side, and a component coated with potting compound mounted on the other side. Other configurations using electronic components mounted on either side, with or without protective coverings may also be realized.
Although various embodiments of this invention have been shown and described, it should be understood that various modifications and substitutions, as well as rearrangements and combinations of the preceding embodiments, can be made by those skilled in the art, without departing from the novel spirit and scope of this invention.
What is claimed is:

Claims

Claims
1. A method of making a glass/metal package, comprising the steps of:
providing a lid having a cavity and a metal leadframe including an array of cells, the leadframe having top and bottom sides and a plurality of leads;
screen printing a solderable paste and a glass paste onto the leadframe, the solderable paste is applied to a plurality of electrical connection locations on the leadframe, the glass paste is applied to cover a central portion of the leadframe leaving the solderable paste and the leads exposed, the covered portion of the leadframe defining a package base;
firing the package base;
applying a seal ring onto a sealing area of at least one of the package base and the lid;
sealing the lid and the package base, the lid and base defining a sealed package; and
singulating the package from the leadframe.
2. The method of claim 1 , wherein after the first step, further comprising the step of pretreating the leadframe such that the leadframe is substantially degassed and an oxide layer on the leadframe is controlled such that the wettability of the leadframe by the glass paste is maintained.
3. The method of claim 1 , wherein the screen printing step comprises:
affixing an adhesive backing to the bottom side of the leadframe;
applying solderable paste to a plurality of electrical connection locations on the leadframe and drying the solderable paste;
substantially filling all gaps in the leadframe with the glass paste and drying the glass paste;
applying glass paste to the top side of the leadframe leaving the solderable paste and the leads exposed and drying the glass paste;
removing the adhesive backing; and
applying glass paste to the bottom side of the leadframe leaving the leads exposed and drying the glass paste.
4. The method of claim 1 , wherein the screen printing step includes drying the solderable and glass pastes before the firing step.
5. The method of claim 1 , wherein the screen printing step includes screen printing solderable paste on the bottom side of the leadframe, screen printing glass paste on the bottom side of the leadframe leaving the solderable paste exposed, and wherein the singulating step includes excising the leads substantially flush with the package base, thereby defining a surface mount package.
6. A method of making a glass/metal package, comprising the steps of:
providing a lid having a cavity and a metal leadframe including an array of cells, the leadframe having top and bottom sides and a plurality of leads;
affixing an adhesive backing to the bottom side of the leadframe;
screen printing a solderable paste to a plurality of electrical connection locations on the leadframe and drying the solderable paste;
substantially filling all gaps in the leadframe with a glass paste and drying the glass paste;
screen printing glass paste to the top side of the leadframe leaving the solderable paste and the leads exposed and drying the glass paste;
removing the adhesive backing; screen printing glass paste to the bottom side of the leadframe leaving the leads exposed and drying the glass paste, the pastes and leadframe defining a package base;
firing the package base;
applying a glass frit seal ring onto a sealing area of at least one of the package base and the lid;
sealing the lid and the package base, the lid and base defining a sealed package; and
singulating the package from the leadframe.
7. The method of claim 6, wherein after the removing adhesive backing step, further comprising a screen printing step including screen printing solderable paste on the bottom side of the leadframe, and wherein the screen printing glass paste on the bottom side of the leadframe step includes leaving the solderable paste exposed, and wherein the singulating step includes excising the leads substantially flush with the package base, thereby defining a surface mount package.
8. A glass/metal package for an electronic component, comprising:
a leadframe having a plurality of leads;
a fired solderable paste is affixed to a top side of the leadframe at a plurality of electrical connection locations;
a fired glass paste is disposed on the leadframe to substantially surround a central portion of the leadframe leaving the fired solderable paste and leads exposed thereby defining a package base, the fired glass paste substantially fills all gaps in the central portion of the leadframe;
a seal ring is connected between a top surface of the fired glass paste and a lid, the lid, seal ring and top surface of the package base define a sealed hollow interior of the package, the lid, seal ring and package base defining a package; and
an electronic component being mounted to the fired solderable paste such that the component is bounded within the hollow interior, the component being electrically connected to the leads of the leadframe via the fired solderable paste.
9. The package of claim 8, wherein the seal ring is selected from at least one of the group consisting of a glass frit, a fired solderable paste coated with solder, an epoxy, and a preformed metal ring welded to the package.
10. The package of claim 8, further comprising fired solderable paste connected to the bottom side of the leadframe and being exposed through the fired glass paste, and wherein the leads are substantially flush with the package base, thereby defining a surface mount package.
PCT/US1997/011436 1996-08-28 1997-07-08 A glass/metal package and method for producing the same WO1998009324A1 (en)

Priority Applications (3)

Application Number Priority Date Filing Date Title
EP97934033A EP0857355A4 (en) 1996-08-28 1997-07-08 A glass/metal package and method for producing the same
KR1019980703088A KR100271113B1 (en) 1996-08-28 1997-07-08 A glass/metal package and method for producing the same
JP10511619A JPH11514801A (en) 1996-08-28 1997-07-08 Glass / metal package and method of manufacturing the same

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US08/697,712 US5877042A (en) 1996-08-28 1996-08-28 Glass/Metal package and method for producing the same
US08/697,712 1996-08-28

Publications (1)

Publication Number Publication Date
WO1998009324A1 true WO1998009324A1 (en) 1998-03-05

Family

ID=24802234

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/US1997/011436 WO1998009324A1 (en) 1996-08-28 1997-07-08 A glass/metal package and method for producing the same

Country Status (6)

Country Link
US (1) US5877042A (en)
EP (1) EP0857355A4 (en)
JP (1) JPH11514801A (en)
KR (1) KR100271113B1 (en)
CN (1) CN1199504A (en)
WO (1) WO1998009324A1 (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7024067B2 (en) 2001-10-19 2006-04-04 Visteon Global Technologies, Inc. Communication system with a signal conduction matrix and surface signal router

Families Citing this family (20)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CA1244782A (en) * 1984-12-24 1988-11-15 Richard J. Ericson Holeless hydraulic elevator with improved car frame
US6976295B2 (en) * 1997-07-29 2005-12-20 Seiko Epson Corporation Method of manufacturing a piezoelectric device
US6960870B2 (en) * 1997-07-29 2005-11-01 Seiko Epson Corporation Piezo-electric resonator and manufacturing method thereof
JP3087709B2 (en) * 1997-12-08 2000-09-11 日本電気株式会社 Semiconductor device and manufacturing method thereof
DE19955537B4 (en) * 1999-11-18 2006-04-13 Orga Kartensysteme Gmbh Method for producing a carrier element for an IC module
WO2002027874A2 (en) * 2000-09-29 2002-04-04 Cielo Communications, Inc. High speed optical subassembly with ceramic carrier
JP4007767B2 (en) * 2001-01-18 2007-11-14 日本碍子株式会社 Piezoelectric / electrostrictive device and manufacturing method thereof
US7345406B2 (en) * 2001-01-18 2008-03-18 Ngk Insulators, Ltd. Piezoelectric/electrostrictive device
JP4001112B2 (en) * 2002-03-29 2007-10-31 松下電器産業株式会社 Method for manufacturing thermally conductive substrate
US20060262623A1 (en) 2002-10-15 2006-11-23 Sehat Sutardja Phase locked loop with temperature compensation
US7768360B2 (en) * 2002-10-15 2010-08-03 Marvell World Trade Ltd. Crystal oscillator emulator
US20060113639A1 (en) * 2002-10-15 2006-06-01 Sehat Sutardja Integrated circuit including silicon wafer with annealed glass paste
US7760039B2 (en) * 2002-10-15 2010-07-20 Marvell World Trade Ltd. Crystal oscillator emulator
US7791424B2 (en) * 2002-10-15 2010-09-07 Marvell World Trade Ltd. Crystal oscillator emulator
KR100498708B1 (en) * 2004-11-08 2005-07-01 옵토팩 주식회사 Electronic package for semiconductor device and packaging method thereof
CN100337788C (en) * 2005-05-25 2007-09-19 马军 Processing technique of tenon and mortise joint and braze welding for case body packaged by metal
US7981702B2 (en) * 2006-03-08 2011-07-19 Stats Chippac Ltd. Integrated circuit package in package system
US20090014867A1 (en) * 2007-07-10 2009-01-15 Casey Krawiec Seal ring for glass wall microelectronics package
CN104112676B (en) * 2014-06-27 2017-01-11 成都嘉纳海威科技有限责任公司 SIP lead-tin packaging method and packaging structure thereof
WO2019034988A1 (en) * 2017-08-15 2019-02-21 Rjr Technologies, Inc. Air cavity package with improved thermal conductivity

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5064782A (en) * 1989-04-17 1991-11-12 Sumitomo Electric Industries, Ltd. Method of adhesively and hermetically sealing a semiconductor package lid by scrubbing
US5070041A (en) * 1988-08-12 1991-12-03 Mitsui Petrochemical Industries, Ltd. Method of removing flash from a semiconductor leadframe using coated leadframe and solvent
US5212402A (en) * 1992-02-14 1993-05-18 Motorola, Inc. Semiconductor device with integral decoupling capacitor
US5217922A (en) * 1991-01-31 1993-06-08 Hitachi, Ltd. Method for forming a silicide layer and barrier layer on a semiconductor device rear surface
US5474957A (en) * 1994-05-09 1995-12-12 Nec Corporation Process of mounting tape automated bonded semiconductor chip on printed circuit board through bumps
US5483740A (en) * 1994-05-26 1996-01-16 Ak Technology, Inc. Method of making homogeneous thermoplastic semi-conductor chip carrier package

Family Cites Families (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS588586B2 (en) * 1977-06-23 1983-02-16 三菱電機株式会社 Sealing method for semiconductor devices
JPS5998538A (en) * 1982-11-26 1984-06-06 Hitachi Ltd Manufacture of semiconductor device
GB2178895B (en) * 1985-08-06 1988-11-23 Gen Electric Co Plc Improved preparation of fragile devices
US4761518A (en) * 1987-01-20 1988-08-02 Olin Corporation Ceramic-glass-metal packaging for electronic components incorporating unique leadframe designs
US5168344A (en) * 1990-08-15 1992-12-01 W. R. Grace & Co. Conn. Ceramic electronic package design
US5120678A (en) * 1990-11-05 1992-06-09 Motorola Inc. Electrical component package comprising polymer-reinforced solder bump interconnection
US5219794A (en) * 1991-03-14 1993-06-15 Hitachi, Ltd. Semiconductor integrated circuit device and method of fabricating same
JPH05116272A (en) * 1991-10-25 1993-05-14 Fujitsu General Ltd Solder paste printing method
US5598031A (en) * 1993-06-23 1997-01-28 Vlsi Technology, Inc. Electrically and thermally enhanced package using a separate silicon substrate
US5431718A (en) * 1994-07-05 1995-07-11 Motorola, Inc. High adhesion, solderable, metallization materials
US5744752A (en) * 1995-06-05 1998-04-28 International Business Machines Corporation Hermetic thin film metallized sealband for SCM and MCM-D modules
US5750926A (en) * 1995-08-16 1998-05-12 Alfred E. Mann Foundation For Scientific Research Hermetically sealed electrical feedthrough for use with implantable electronic devices
US5756380A (en) * 1995-11-02 1998-05-26 Motorola, Inc. Method for making a moisture resistant semiconductor device having an organic substrate

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5070041A (en) * 1988-08-12 1991-12-03 Mitsui Petrochemical Industries, Ltd. Method of removing flash from a semiconductor leadframe using coated leadframe and solvent
US5064782A (en) * 1989-04-17 1991-11-12 Sumitomo Electric Industries, Ltd. Method of adhesively and hermetically sealing a semiconductor package lid by scrubbing
US5217922A (en) * 1991-01-31 1993-06-08 Hitachi, Ltd. Method for forming a silicide layer and barrier layer on a semiconductor device rear surface
US5212402A (en) * 1992-02-14 1993-05-18 Motorola, Inc. Semiconductor device with integral decoupling capacitor
US5474957A (en) * 1994-05-09 1995-12-12 Nec Corporation Process of mounting tape automated bonded semiconductor chip on printed circuit board through bumps
US5483740A (en) * 1994-05-26 1996-01-16 Ak Technology, Inc. Method of making homogeneous thermoplastic semi-conductor chip carrier package

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
See also references of EP0857355A4 *

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7024067B2 (en) 2001-10-19 2006-04-04 Visteon Global Technologies, Inc. Communication system with a signal conduction matrix and surface signal router

Also Published As

Publication number Publication date
JPH11514801A (en) 1999-12-14
KR19990067142A (en) 1999-08-16
KR100271113B1 (en) 2000-12-01
CN1199504A (en) 1998-11-18
EP0857355A1 (en) 1998-08-12
EP0857355A4 (en) 1999-06-09
US5877042A (en) 1999-03-02

Similar Documents

Publication Publication Date Title
US5877042A (en) Glass/Metal package and method for producing the same
GB2202479A (en) Ceramic lid hermetic seal package structure and process
WO1996030974A1 (en) Method of encapsulating a crystal oscillator
JP2011096756A (en) Package for housing electronic component and electronic device
JP2678511B2 (en) Package for storing semiconductor elements
JP3176250B2 (en) Package for storing semiconductor elements
JP4044832B2 (en) Electronic component storage container lid member and electronic component storage container using the same
JP2004207539A (en) Container for housing electronic component, and electronic device
JP3138186B2 (en) Semiconductor device
JPH05160284A (en) Semiconductor device containing package
JP4332047B2 (en) Electronic equipment
JP3199672B2 (en) Electronic component storage package
JP3318453B2 (en) Electronic component storage package
JP2631397B2 (en) Package for storing semiconductor elements
JP3426741B2 (en) Package for storing semiconductor elements
JP2740605B2 (en) Manufacturing method of semiconductor device storage package
JP3176246B2 (en) Package for storing semiconductor elements
JP2002134646A (en) Manufacturing method of wiring board
JP2740606B2 (en) Package for storing semiconductor elements
JP2003142620A (en) Electronic apparatus
JP2000236103A (en) Package for housing optical semiconductor element
JP2000277644A (en) Manufacture of optical semiconductor element housing package
JPH08125049A (en) Package for containing semiconductor chip
JPH0637196A (en) Package for housing semiconductor device
JPH08162555A (en) Package for containing electronic part

Legal Events

Date Code Title Description
WWE Wipo information: entry into national phase

Ref document number: 97191141.X

Country of ref document: CN

AK Designated states

Kind code of ref document: A1

Designated state(s): CN JP KR

AL Designated countries for regional patents

Kind code of ref document: A1

Designated state(s): AT BE CH DE DK ES FI FR GB GR IE IT LU MC NL PT SE

ENP Entry into the national phase

Ref document number: 1998 511619

Country of ref document: JP

Kind code of ref document: A

WWE Wipo information: entry into national phase

Ref document number: 1997934033

Country of ref document: EP

WWE Wipo information: entry into national phase

Ref document number: 1019980703088

Country of ref document: KR

121 Ep: the epo has been informed by wipo that ep was designated in this application
WWP Wipo information: published in national office

Ref document number: 1997934033

Country of ref document: EP

WWP Wipo information: published in national office

Ref document number: 1019980703088

Country of ref document: KR

WWW Wipo information: withdrawn in national office

Ref document number: 1997934033

Country of ref document: EP

WWG Wipo information: grant in national office

Ref document number: 1019980703088

Country of ref document: KR