WO2000054933B1 - Chemical mechanical polishing head having floating wafer retaining ring and wafer carrier with multi-zone polishing pressure control - Google Patents

Chemical mechanical polishing head having floating wafer retaining ring and wafer carrier with multi-zone polishing pressure control

Info

Publication number
WO2000054933B1
WO2000054933B1 PCT/IB2000/000508 IB0000508W WO0054933B1 WO 2000054933 B1 WO2000054933 B1 WO 2000054933B1 IB 0000508 W IB0000508 W IB 0000508W WO 0054933 B1 WO0054933 B1 WO 0054933B1
Authority
WO
WIPO (PCT)
Prior art keywords
polishing
pad
wafer
retaining ring
carrier
Prior art date
Application number
PCT/IB2000/000508
Other languages
French (fr)
Other versions
WO2000054933A3 (en
WO2000054933A2 (en
Inventor
Huey-Ming Wang
Gerard S Moloney
Scott Chin
John J Geraghty
William Dyson Jr
Tanlin K Dickey
Original Assignee
Mitsubishi Materials Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from US09/261,112 external-priority patent/US6231428B1/en
Application filed by Mitsubishi Materials Corp filed Critical Mitsubishi Materials Corp
Priority to EP00919082A priority Critical patent/EP1091829B1/en
Priority to JP2000604992A priority patent/JP4212776B2/en
Priority to AT00919082T priority patent/ATE249909T1/en
Priority to DE60005270T priority patent/DE60005270T2/en
Publication of WO2000054933A2 publication Critical patent/WO2000054933A2/en
Publication of WO2000054933A3 publication Critical patent/WO2000054933A3/en
Publication of WO2000054933B1 publication Critical patent/WO2000054933B1/en
Priority to HK01106132A priority patent/HK1037156A1/en

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B37/00Lapping machines or devices; Accessories
    • B24B37/27Work carriers
    • B24B37/30Work carriers for single side lapping of plane surfaces
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B37/00Lapping machines or devices; Accessories
    • B24B37/27Work carriers
    • B24B37/30Work carriers for single side lapping of plane surfaces
    • B24B37/32Retaining rings
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00Component parts such as frames, beds, carriages, headstocks
    • B24B41/06Work supports, e.g. adjustable steadies
    • B24B41/061Work supports, e.g. adjustable steadies axially supporting turning workpieces, e.g. magnetically, pneumatically
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B49/00Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation
    • B24B49/16Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation taking regard of the load

Abstract

In one aspect the invention provides a polishing apparatus (101) including a housing (120) a carrier (160) for mounting a substrate (113) to be polished, a retaining ring (134) circumscribing the carrier (113) for retaining the substrate (113), a first coupling (162) attaching the retaining ring (134) to the carrier (160) such that the retaining ring (134) may move relative to the carrier (160), a second coupling (145) attaching the carrier (160) to the housing (120) the housing (120) and the first coupling (162) defining a first pressure chamber (131) to exert a pressure force against the retaining ring (134), and the housing (120) and the second coupling (145) defining a second pressure chamber (132) to exert a pressure force against the subcarrier (160). In one embodiment, the couplings are diaphragms. In another embodiment, the invention includes a single- or multiple-chambered wafer carrier or subcarrier capable of modifying a differential polishing pressure across the surface of the wafer or other substrate.

Claims

AMENDED CLAIMS[received by the International Bureau on 20 December 2000 (20.12.00); original claim 38 amended; new claims 39-50 added; remaining claims unchanged (9 pages)]
1. A polishing apparatus compnsing: a housing; a disc shaped earner for mounting a substrate to be polished; a retaining ring substantially circumscnbing said earner for retaining said substrate in a pocket formed by said retaining ring and a surface of said carrier; a first flexible coupling attaching said retaining ring to said carrier such that said retaming ring may translate in at least one dimension and tilt about an axis relative to said carrier; a s econd flexib le coup lmg attaching said carrier to said housing such that said earner may translate in at least one dimension and tilt about an axis relative to said housing; said housing and said first flexible coupling defining a first chamber in fluid communication with a first source of pressuπzed gas such that when gas at a first pressure is communicated to said first chamber a first force is exerted against said retaining ring; and said housing and said second flexible coupling defining a second chamber in fluid communication with a second source of pressuπzed gas such that when gas at a second pressure is communicated to said second chamber a second force is exerted against said subcarrier.
2, The polishing apparatus m Claim 1. wherem said translation and tilt of said carrier is independent of said translation and tilt of said retaining ring.
3. The polishing apparatus in Claim 1, wherein said translation and tilt of said earner is coupled to a predetermined extent with said translation and tilt of said retaining ring.
4 The polishing apparatus in Claim 1, wherein said translation and tilt of said earner and said translation and tilt of said retaining ring each have a component that is independent of the other and a component that is dependent on the other. 51
5. The polishing apparatus in Claim 4, wherem the extent to which said translation and tilt components of said earner and said ring are coupled is dependent on material characteristics of said first and second flexible couplings and geometry characteristics of said attachments.
6. The polishing apparatus in Claim 5 , wherein said material characteristics that affect the extent of coupling include elasticity, stiffness, and spring constant; and said geometry characteristics include distance between attachment locations between said ring and said carrier and distance between attachment locations between said earner and said housing; the geometry of the interface between said first and second diaphragms and adj acent structures of said housing, said retaining ring, and said carrier.
7. The polishing apparatus in Claim 1 , wherein said first pressure and said second pressure are different pressures.
8. The polishing apparatus m Claim 1 , wherein said first pressure and said second pressure are substantially equal pressures.
9. The polishing apparatus in Claim 1 , wherein said first pressure and said second pressure are substantially equal pressures and the force exerted on said retaining ring and on said carrier are determined by the surface area of said retaining ring and said carrier over which each said pressure is applied.
10. The polishing apparatus in Claim 1 , wherein said first pressure and said second pressure may independently be positive pressure or negative pressure (vacuum).
11. The polishing apparatus in Claim 10, wherein the depth of a pocket formed by a surface of said earner and an inner cylindrical surface of said retaining πng is established dunng a substrate loading phase by said first pressure and said second pressure.
12. The polishing apparatus in Claim 1, wherein said substrate compπses a semiconductor wafer. 52
13. The polishing apparatus in Claim 1, wherein said retaining ring further compnses: a lower surface for contacting an external polishing pad during polishing; an inner cylindrical surface disposed adjacent to an outer circumferential surface of said carrier and the periphery of a substrate mounting surface of said carrier, said inner cylindrical surface and said carrier mounting surface periphery forming a pocket for maintaining said substrate during polishing; and a pad conditioning member disposed at the lower outer radial portion of said retaining ring where said retaining ring contacts said pad during polishing and defining a shape profile transitioning between a first planar surface substantially parallel to a plane of said polishing pad and a second planar surface substantially perpendicular to said polishing pad.
14. The polishing apparatus of Claim 13, wherein said pad conditioning member is characterized by presenting an angle substantially between 15 degrees and substantially 25 degrees out of parallel with respect to the nominal plane of said polishing pad.
15. The polishing apparatus of Claim 13, wherein said pad conditioning member is characterized by presenting an angle substantially between 18 degrees and substantially 22 degrees out of parallel with respect to the nominal plane of said polishing pad.
16. The polishing apparatus of Claim 13, wherein said pad conditioning member is charactenzed by presenting an angle substantially 20 degrees out of parallel with respect to the nominal plane of said polishing pad.
17. The polishing apparatus of Claim 13, wherein said pad conditioning member is characterized by presenting an angle substantially 20 degrees out of parallel with respect to the nominal plane of said polishing pad; and further characterized by presenting a second angle of substantially 70 degrees out of parallel with respect to the nominal plane of said polishing pad. 53
18. The polishing apparatus of Claim 13, further characterized in that said portion presenting a substantially 20 degree angle extends a distance of between 0.03 and 0.04 inches from said lower planar retaining πng surface, and said portion presenting a substantially 70 degree angle extends to at least a distance of about 0.2
5 inches from said lower planar retaining ring surface
19. The polishing apparatus of Claim 13, wherein said pad conditioning member is charactenzed by- presenting an angle substantially between 15 degrees and substantially
10 25 degrees out of parallel with respect to a nominal plane of said polishing pad; and presenting a second substantially between 65 degrees and substantially 75 degrees out of parallel with respect to said nominal plane of said polishing pad.
20. The polishing apparatus in Claim 1, wherein said first pressure on said 15 arner is in the range between substantially 1.5 psi and substantially 10 psi and the second pressure on said retaining ring is in the range between substantially 1.5 psi and substantially 9 0 psi.
21. The polishing apparatus in Claim 1, wherem said flexible coupling 20 compnses a diaphragm.
22 The polishing apparatus in Claim 1, wherein said diaphragm is formed from a mateπal selected from the group consistmg of: metal, plastic, rubber, polymer, titanium, stamless-steel, carbon fibre composite, and combinations thereof
25
23 The polishing apparatus in Claim 1 , wherem said earner is formed from ceramic matenal.
24 A substrate retaining nng for a polishing machine, said retaining πng 30 compnsing: a lower surface for contacting an external polishing pad dunng polishing, an inner cylindπcal surface disposed adjacent to an outer circumferential surface of said earner and the penphery of a substrate mounting surface of said earner, 54
said inner cylindrical surface and said earner mounting surface periphery forming a pocket for maintaining said substrate during polishing; and a pad conditioning member disposed at the lower outer radial portion of said retaining ring where said retaining ring contacts said pad during polishing and defining a shape profile transitioning between a first planar surface substantially parallel to a plane of said polishing pad and a second planar surface substantially perpendicular to said polishing pad.
25. The substrate retaining πng of Claim 24, wherein said pad conditioning member is charactenzed by presenting an angle substantially between 15 degrees and substantially 25 degrees out of parallel with respect to the nominal plane of said polishing pad.
26. The polishing apparatus of Claim 24, wherein said pad conditioning member is characterized by presenting an angle substantially between 18 degrees and substantially 22 degrees out of parallel with respect to the nominal plane of said polishing pad.
27. The substrate retaining πng of Claim 24, wherein said pad conditioning member is characterized by presenting an angle substantially 20 degrees out of parallel with respect to the nominal plane of said polishing pad.
28. The substrate retaining ring of Claim 24, wherein said pad conditioning member is characterized by presenting an angle substantially 20 degrees out of parallel with respect to the nominal plane of said polishing pad; and further characterized by presenting a second angle of substantially 70 degrees out of parallel with respect to the nominal plane of said polishing pad.
29. The substrate retaining πng of Claim 24, further characterized in that said portion presenting a substantially 20 degree angle extends a distance of between 0.03 and 0.04 inches from said lower planar^ retaining nng surface, and said portion presenting a substantially 70 degree angle extends to at least a distance of atonal Q~.2 - inches from said lower planar retaining πng surface 55
30. The substrate retaining ring of Claim 24, wherein said pad conditioning member is characterized by: presenting an angle substantially between 15 degrees and substantially 25 degrees out of parallel with respect to a nominal plane of said polishing pad; and 5 presenting a second substantially between 65 degrees and substantially
75 degrees out of parallel with respect to said nominal plane of said polishing pad.
31. A method of planarizing a semiconductor wafer, said method including: supporting a back-side surface of said wafer with a wafer support subcarrier, l o applying a polishing force against said support subcamer to press a front surface of said wafer against a polishing pad; restraining movement of said wafer from said support subcarrier during polishing with a retaining ring circumferentially disposed around a portion of said subcarrier and said wafer; and 15 applying a pad conditioning force against said retaining ring to press a front surface of said retaining ring against said polishing pad.
32. The method in Claim 31 , wherein said pad conditioning force is applied independently of said polishing force.
20
33. The method in Claim 31 , wherein said pad conditioning force is coupled to said polishing force.
34. The method in Claim 31 , wherem said pad conditioning force is applied 25 to a first area of said pad in a direction orthogonal to a plane defined by said pad surface, to a second area of said pad in a direction having a first fractional component orthogonal to said plane and having a second fractional component parallel to said plane.
35. An article of manufacture compnsing a semiconductor wafer polished 30 according to the method of Claim 31
36. An article of manufacture comprising a semiconductor wafer planarized according to the method of Claim 34.
37. The polishing apparatus in Claim 1, wherein said disc shaped carrier further comprises: at least one cavity formed into a wafer mounting surface of said carrier; a fluid commumcation channel extending from said at least one cavity to an 5 external source of pressurize fluid; said wafer mounting surface adapted to receive i flexible membrane, said membrane covering said at least one cavity to form a third chamber capable of holding a pressure when said pressurized fluid is communicated from said external source of pressurized fluid to said at least one cavity; and l o said membrane expanding when said pressurized fluid is communicated to said third chamber and exerting a force on a wafer mounted between said membrane and an external polishing pad during polishing.
38. A semiconductor wafer carrier for holding a semiconductor wafer during 15 a planarization operation, said wafer carrier comprising: a disk-shaped block of substantially non-porous material having a first surface for mounting said semiconductor wafer, a second surface, and a third substantially cylindrical surface connecting said first and second surfaces; said first surface being substantially planar except for at least one cavity 20 extending over a first annular region having a first annular width near said third cylindrical surface to a first depth from said substantially planar first surface into an interior portion of said wafer carrier; a fluid communication channel extending from said cavity to either said second surface or to said third surface to communicate a pressurized fluid from an external 25 source of pressurized fluid to said cavity; said first surface adapted to receive a flexible membrane to cover said cavity and form a chamber capable of holding a pressure when said pressurized fluid is communicated from said external source of pressurized fluid to said cavity, and said membrane expanding when said preεsunzed fluid is communicated to said 0 third chamber and exerting a force on said semiconductor wafer near an annular edge portion of said wafer mounted to said first surface and to said membrane. 57
39. The semiconductor wafer carrier of any of claims 38, wherein said third chamber defines an edge transition chamber and said force exerted by said edge transition chamber is applied only to an edge area of said semiconductor wafer.
40. The semiconductor wafer carrier of claim 38, wherein said first surface further including at least a second cavity extending over a second annular region having a second annular width near said third cylindπcal surface to a second depth from said substantially planar first surface into an interior portion of said wafer earner.
41 The semiconductor wafer earner of claim 38, wherein a volume of fluid injected into said third chamber is adjusted to control the amount of material removed from said wafer to achieve a more uniform plananzed wafer surface.
42. The semiconductor wafer carrier of claim 38, wherein the pressure applied to said third chamber is adjusted to control the amount of material removed from said wafer to achieve a more uniform planarized wafer surface.
43 The semiconductor wafer earner of claim 41 or 42, wherein said adjustment mcreases the amount of material removed from said edge region of said wafer.
44. The semiconductor wafer earner of claim 41 or 42, wherein said adjustment decreases the amount of matenal removed from said edge region of said wafer.
45. The semiconductor wafer earner of claim 40, wherein said first and said second cavity share a common pressure source.
46. The semiconductor wafer earner of claim 40, wherein said first and said second cavity have different and substantially independent pressure sources.
47 The semiconductor wafer earner of claim 40, wherein said first and said second cavities provide an adjustable polishing force profile and different material 58
removal rates to be provided at different radial distances from the center to the edge of the wafer.
48. The semiconductor wafer earner of claim 40, wherein said cavity has dimensions of between about one-twenty- fifth of an inch and about one-tenth of an inch deep and between about one-tenth of an inch and one-half inch in width.
49. The semiconductor wafer earner of claim 40, wherein said cavity has a depth of between substantially 1 mm and substantially 2 mm deep.
50. The semiconductor wafer carrier of claim 40, wherein said cavity has a depth of between substantially 0.5 mm and substantially 5 mm deep.
PCT/IB2000/000508 1999-03-03 2000-02-24 Chemical mechanical polishing head having floating wafer retaining ring and wafer carrier with multi-zone polishing pressure control WO2000054933A2 (en)

Priority Applications (5)

Application Number Priority Date Filing Date Title
EP00919082A EP1091829B1 (en) 1999-03-03 2000-02-24 Chemical mechanical polishing head having floating wafer retaining ring and wafer carrier with multi-zone polishing pressure control
JP2000604992A JP4212776B2 (en) 1999-03-03 2000-02-24 Chemical mechanical polishing head
AT00919082T ATE249909T1 (en) 1999-03-03 2000-02-24 CARRIER DEVICE FOR A CHEMICAL-MECHANICAL POLISHING DEVICE, COMPRISING A HOLDER RING AND A CARRIER PLATE WITH MULTI-ZONE PRESSURE CONTROL DEVICE
DE60005270T DE60005270T2 (en) 1999-03-03 2000-02-24 SUPPORT DEVICE FOR A CHEMICAL-MECHANICAL POLISHING DEVICE, WITH A HOLDING RING AND A SUPPORT PLATE WITH MULTI-ZONE PRESSURE CONTROL DEVICE
HK01106132A HK1037156A1 (en) 1999-03-03 2001-08-29 Chemical mechanical polishing head having floating wafer retaining ring and wafer carrier with multi-zone polishing pressure control

Applications Claiming Priority (6)

Application Number Priority Date Filing Date Title
US09/261,112 US6231428B1 (en) 1999-03-03 1999-03-03 Chemical mechanical polishing head assembly having floating wafer carrier and retaining ring
US09/261,112 1999-03-03
US09/294,547 US6309290B1 (en) 1999-03-03 1999-04-19 Chemical mechanical polishing head having floating wafer retaining ring and wafer carrier with multi-zone polishing pressure control
US09/294,547 1999-04-19
US09/390,142 1999-09-03
US09/390,142 US6368189B1 (en) 1999-03-03 1999-09-03 Apparatus and method for chemical-mechanical polishing (CMP) head having direct pneumatic wafer polishing pressure

Publications (3)

Publication Number Publication Date
WO2000054933A2 WO2000054933A2 (en) 2000-09-21
WO2000054933A3 WO2000054933A3 (en) 2001-01-25
WO2000054933B1 true WO2000054933B1 (en) 2001-03-01

Family

ID=27401376

Family Applications (2)

Application Number Title Priority Date Filing Date
PCT/IB2000/000508 WO2000054933A2 (en) 1999-03-03 2000-02-24 Chemical mechanical polishing head having floating wafer retaining ring and wafer carrier with multi-zone polishing pressure control
PCT/IB2000/000513 WO2000051782A1 (en) 1999-03-03 2000-03-01 Apparatus and method for chemical-mechanical polishing (cmp) using a head having direct pneumatic wafer polishing pressure system

Family Applications After (1)

Application Number Title Priority Date Filing Date
PCT/IB2000/000513 WO2000051782A1 (en) 1999-03-03 2000-03-01 Apparatus and method for chemical-mechanical polishing (cmp) using a head having direct pneumatic wafer polishing pressure system

Country Status (8)

Country Link
US (3) US6368189B1 (en)
EP (5) EP1837122B1 (en)
JP (3) JP4212776B2 (en)
AT (3) ATE249909T1 (en)
DE (3) DE60005270T2 (en)
HK (1) HK1037156A1 (en)
TW (2) TWI243084B (en)
WO (2) WO2000054933A2 (en)

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