WO2003001096A1 - Pressure sensitive one-way valve - Google Patents

Pressure sensitive one-way valve Download PDF

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Publication number
WO2003001096A1
WO2003001096A1 PCT/CA2002/000872 CA0200872W WO03001096A1 WO 2003001096 A1 WO2003001096 A1 WO 2003001096A1 CA 0200872 W CA0200872 W CA 0200872W WO 03001096 A1 WO03001096 A1 WO 03001096A1
Authority
WO
WIPO (PCT)
Prior art keywords
layer
container
expansion chamber
gas
valve
Prior art date
Application number
PCT/CA2002/000872
Other languages
French (fr)
Inventor
Robert Buckingham
Willem Anker
Original Assignee
1361215 Ontario Inc.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 1361215 Ontario Inc. filed Critical 1361215 Ontario Inc.
Priority to AU2002312678A priority Critical patent/AU2002312678B2/en
Priority to DE60207073T priority patent/DE60207073T2/en
Priority to EP02737690A priority patent/EP1397606B1/en
Priority to AT02737690T priority patent/ATE308702T1/en
Publication of WO2003001096A1 publication Critical patent/WO2003001096A1/en

Links

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K15/00Check valves
    • F16K15/14Check valves with flexible valve members
    • F16K15/144Check valves with flexible valve members the closure elements being fixed along all or a part of their periphery
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D77/00Packages formed by enclosing articles or materials in preformed containers, e.g. boxes, cartons, sacks or bags
    • B65D77/22Details
    • B65D77/225Pressure relief-valves incorporated in a container wall, e.g. valves comprising at least one elastic element

Definitions

  • This invention relates to pressure sensitive one-way valves, and in particular pressure
  • coffee beans have a tendency to release a significant quantity of carbon dioxide
  • the ingress of air into a sealed and packaged product may also introduce water
  • the invention therefore provides a pressure sensitive one-way valve that helps to
  • the invention addresses a number of the deficiencies in prior existing devices.
  • valve is also
  • the invention provides a pressure sensitive one ⁇
  • the sealed container has at least one venting aperture therein, the vah'e comprising
  • a first layer of flexibly resilient material having an upper suiface and a lower suiface
  • expansion chamber in communication with said venting aperture through said container such that passage of gas through said venting aperture causes expansion
  • said expansion chamber having a gas release aperture
  • expansion chamber exerts a lifting force upon said second layer causing said separable portion between said first and said second layers to diverge thereby opening said gas exiting passageway and permitting the flow of gas from the venting aperture in the container through said expansion chamber, through said gas release
  • the invention provides a pressure sensitive one-way valve to
  • valve control the release of pressurized gas from a sealed container, the valve comprising
  • expansion chamber having a gas release aperture extending therethrough permitting
  • Figure 1 is a side elevational view of a container to which the pressure sensitive oneway valve in accordance with one preferred embodiment of the present invention has been attached;
  • Figure 2 is a side elevational view of the pressure sensitive one-way valve as viewed
  • Figure 3 is a side elevational view of the pressure sensitive one-way valve as viewed
  • Figure 4 is a plan view of a lower substrate layer of the pressure sensitive one-way
  • Figure 5 is a plan view of an intermediate layer of the pressure sensitive one-way valve in accordance with one preferred embodiment of the present invention.
  • Figure 6 is a plan view of an upper layer of the pressure sensitive one-way valve in
  • Figure 7 is a sectional view taken along the line 7-7 of Figure 2;
  • Figure 8 is a sectional view taken along the line 8-8 of Figure 3;
  • Figure 9 is a side elevational view of an alternate embodiment of the pressure sensitive one-way valve shown in Figure 2 having received thereover a protective
  • Figure 10 is apian view of a frame member for use in accordance with an alternate
  • Figure 11 is a plan view of an alternate embodiment of the lower substrate layer of
  • Figure 12 is a side elevational view of the alternate embodiment of the lower
  • valve 1 is shown as it would typically be attached to a sealed or enclosed container or package 2. It will be appreciated from
  • container 2 could be of a very wide
  • nylon, metal, composite, or glass containers to semi-rigid plastic, cellulose, or metal
  • Container 2 preferably has at least one venting aperture 3 extending
  • Venting aperture 3 may be formed during the construction
  • Valve 1 is comprised generally of a first layer of flexibly resilient material 4 and a
  • second layer of flexibly resilient material 5 that at least partially covers first layer 4.
  • First layer 4 has an upper and a lower surface. In one preferred embodiment at least
  • container 2 Depending upon the material from which container 2 is constructed, the
  • container may vary, however, typically an adhesive would be utilized.
  • First layer 4 is
  • venting apertures 3 in communication with venting apertures 3 so that gas exiting the container and passing through the venting apertures will be directed into the expansion chamber.
  • expansion chamber 7 is comprised of
  • expansion chamber 7 is
  • each individual chamber is preferably in communication with a separate venting aperture 3 through container 2 such that both portions of the expansion chamber will generally expand at the same rate upon a passage of gas through the venting apertures.
  • Cross over chamber 16 will generally
  • venting apertures 3 are preferably in communication with first and second chambers 13 and
  • isthmus 15 may
  • the flexibly resilient material from
  • first layer 4 and second layer 5 which first layer 4 and second layer 5 are constructed also exhibits characteristics of
  • chamber 7 causes the expansion chamber to expand and the upper surface of first
  • first layer 4 causes expansion chamber 7 to retract with the separable portion of the lower surface of first layer 4 once again allowed to lay flat across outer surface 6 of container 2. In so doing, the lower surface of first layer 4 will have a tendency to seal venting apertures
  • Second layer 5 is preferably formed from the same, or a substantially similar,
  • first layer 4 material as first layer 4 and is of the same, or substantially, similar shape such that the second layer overlays the first layer with a portion of the lower surface of the
  • first layer 4 is shaded and indicated generally by reference numeral 8 with the
  • Separable portion 9 is generally in the shape of a blind passageway
  • Separable portion 9 is preferably dimensioned such that when
  • gas release aperture 12 may have an opening somewhat smaller than the combined area
  • venting apertures 3 such that it has a slight choking effect that tends to hold back
  • isthmus will be preferably adhered to the outer suiface of the container such that gas
  • first and second layers 4 and 5 generally along isthmus 15, thereby forming gas
  • passageway 17 and expansion chamber 7 will tend to collapse or retract with second
  • the valve may be designed to maintain a particulai' level of
  • first and second layers 4 and 5 will have a tendency
  • the seal of the various apertures the first layer may be adhered to the outer suiface
  • container 2 While the construction of container 2 will to a large extent determine the amount of
  • valve 1 will be designed to release internal
  • valve 1 In tins manner valve 1 will operate to ensure that the internal
  • valve 1 The maintenance of an elevated pressure within container 2, and the ability of valve 1 to reseat itself automatically upon a drop in the internal gas pressure within the chamber, is further
  • valve 1 opens to release internal gas pressure. In this manner, with the valve adhered
  • valve 1 having less structural rigidity, and in particular for flexible containers, valve 1
  • first layer 4 is then adhered to substrate layer 18 in essentially the same fashion as described above with respect to the instance where container 2 is of
  • the function of the substrate layer is to act as a carrier for valve
  • valve 1 directed into valve 1, and in particular into expansion chamber 7.
  • Frame member 25 has an enclosed outer perimeter 26
  • Frame member 25 may be independent from the remainder of valve 1
  • first layer 4 or substrate layer 18 ( Figures 11 and 12).
  • substrate layer 18 Figures 11 and 12
  • first layer 4 and substrate layer 18 the integrated frame
  • member may be formed therewith or may be attached to one of the respective layers
  • venting apertures 3 with valve 1 received thereover the frame member will form an additional sealed chamber beneath the lower suiface of the valve. Venting apeitures
  • venting apeitures 3 may communicate
  • valve 1 to the suiface of container 2.
  • a filter media 20 to prevent the ingress of liquid or solid
  • Filter media 20 may
  • filter media 20 will be comprised of a paper or cellulose filter material
  • Filter material 20 may be adhered to outer
  • filter media 20 may be incorporated into valve 1 and may comprise its
  • the function of the filter media is to maintain the
  • valve any of the internal apertures or passageways within the valve.
  • pressure within container 2 may also be enhanced through foiming venting apeitures
  • a sealant may be positioned about venting apertures
  • the sealant may be comprised of materials such as silicone, wax,
  • the sealant will not assist in reseating but instead will help to assist
  • the sealant materials may have
  • valve 1 In order to protect valve 1 from becoming damaged, and to ensure that there is
  • Cover 21 generally encompasses second layer 5 and is offset from the second layer by a sufficient degree to allow for expansion of expansion chamber
  • Cover 21 is sufficiently permeable
  • the cover may be formed from a plastic, nylon or other suitable

Abstract

A pressure sensitive one-way valve (1) to control the release of pressurized gas from a sealed container (2) wherein the sealed container (2) has at least one venting aperture (3) therein. The valve comprises a first layer of flexibly resilient material (4) having an upper surface and a lower surface. At least the periphery (22) of the lower surface of the first layer is adhered to the outer surface (6) of the container (2) and at least a portion of the interior (23) of the lower surface is separable from the outer surface (6) of the container (2). The separable portion (23) and the portion of the outer surface of the container adjacent thereto forming an expansion chamber (7) that is in communication with the venting apertures (3) such that passage of gas through the venting aperture (3) causes expansion of the expansion chamber (7). The expansion chamber (7) also has a gas release aperture (12) extending therethrough. The valve (1) also comprises a second layer of flexibly resilient material (5) at least partially covering the first layer (4) with a portion (8) of the second layer (5) adhered to the first layer and a portion of the second layer separable from the first layer (4). The separable portion (9) of the second layer (5) forms a gas exiting passageway (17) that is in communication with the gas release aperture (12) extending through the expansion chamber (7) permitting the flow of gas out of the valve (1) into the environmement.

Description

TITLE: Pressure Sensitive One- Way Valve
FIELD OF THE INVENTION
This invention relates to pressure sensitive one-way valves, and in particular pressure
sensitive one-way gas release valves that may be used to automatically release gas
pressure built up within a vessel or container.
BACKGROUND OF THE INVENTION
A variety of different products have a tendency of releasing or emitting gas after they
have been placed within a sealed package, container, or vessel. For example, roasted
coffee beans have a tendency to release a significant quantity of carbon dioxide
following the roasting process, much of which is often released after the roasted
coffee has been placed within a sealed container. Should the container or packaging
be devoid of any mechanism to allow for the release of built up gas pressure, the
walls of the container will have a tendency to expand outward, and depending upon
their integral strength, could potentially rupture and fail. Where the container does
not rapture a build up of gas can cause a bulge or expansion in the container's walls
making it unattractive from the perspective of a consumer, and also presenting
difficulty for the retailer who attempts to maximize the use of retail shelf space. To
accommodate the build up and evolution of gases in such circumstances others have
proposed the placement of relief valves within the walls of the packaging or container to permit excessive amounts of gases to be slowly bled off, and to prevent
the otherwise deleterious effects of an expanding package or container.
In most circumstances, the packaging or container within which a product is placed
for transportation and retail sale (particularly in the case of food products) must be
relatively inexpensive in order to gain market acceptance. The necessity for
inexpensive packaging has resulted in the majority of prior developed valves or
pressure release devices being of a relatively simplistic nature, designed primarily
from the perspective of allowing built up gas within a container to be bled off. Most
often the ability of the valve to function as a one-way valve only, and to prevent the
ingress of air from the exterior environment into the sealed packaging or container,
is an incidental feature. Many prior existing valve structures provide only a minimal
degree of security against the possibility of air travelling backwardly through the
valve and into the packaging. For many products incidental contact with air that
may seep back through a gas release valve is not of significant concern. However,
in other instances any contact with air whatsoever can have a serious effect on the .
quality and characteristics of the products. For example, roasted coffee that comes
into contact with air will quickly oxidize tending to give the coffee a bitter taste.
The ingress of air into a sealed and packaged product may also introduce water
vapour and/or bacteria into the product that could cause fungal growth or spoilage. Further, many existing relief valve structures are designed to open at a very low
differential pressure between gas within the container and the outside atmospheric
pressure. The simplicity and structure of such valves normally causes them to open
upon a minimal increase in internal gas pressure. However, where the container
packaging is sufficiently strong there can sometimes be an advantage gained by
maintaining a higher internal gas pressure. For example, once again with reference
to roasted coffee beans, it has been determined that the flavour and aroma of roasted
coffee is enhanced if it is allowed to remain in contact with carbon dioxide and
aromatic gases that evolve from it following roasting. Maintaining the gas pressure
within the container above atmospheric will also have the added benefit of helping
to prevent the ingress of environmental air back through the valve and into the seal
container.
SUMMARY OF THE INVENTION
The invention therefore provides a pressure sensitive one-way valve that helps to
address a number of the deficiencies in prior existing devices. The invention
provides such a one-way valve that permits the release of built up gas from within
a sealed container or package while at the same time preventing or limiting the
ingress of air through the valve and into the container or package. The valve is also
of a structure that permits the maintenance of a higher than atmosphere internal gas
pressure within the container or package where such is desired. Accordingly, in one of its aspects the invention provides a pressure sensitive one¬
way valve to control the release of pressurized gas from a sealed container wherein
the sealed container has at least one venting aperture therein, the vah'e comprising
a first layer of flexibly resilient material having an upper suiface and a lower suiface,
at least the periphery of said lower suiface of said first layer adhered to the outer
suiface of the container with at least a portion of the interior of said lower surface
of said first layer separable from the outer surface of the contamer, said separable
portion of said lower surface of said first layer and the portion of the outer surface
of the container adjacent thereto forming an expansion chamber therebetween, said
expansion chamber in communication with said venting aperture through said container such that passage of gas through said venting aperture causes expansion
of said expansion chamber, said expansion chamber having a gas release aperture
extending therethrough permitting the release of gas from said expansion chamber;
and, a second layer of flexibly resilient material at least partially covering said first
layer with a portion of said second layer adhered to said first layer and a portion of said second layer separable from said first layer, said separable portion of said second layer and the portion of said first layer adjacent thereto forming a gas exiting
passageway, said gas exiting passageway in communication with said gas release
aperture extending through said expansion chamber, such that expansion of said
expansion chamber exerts a lifting force upon said second layer causing said separable portion between said first and said second layers to diverge thereby opening said gas exiting passageway and permitting the flow of gas from the venting aperture in the container through said expansion chamber, through said gas release
aperture extending through said expansion chamber, into said gas exiting
passageway, and out of said valve into the environment.
In a further aspect the invention provides a pressure sensitive one-way valve to
control the release of pressurized gas from a sealed container, the valve comprising
a substrate of material adhered to a portion of the outer surface of the container and
having extending therethrough one or more apertures aligned with one or more
venting apertures extending through the container; a first layer of flexibly resilient
material having an upper surface and a lower surface, at least the periphery of said
lower surface of said first layer adhered to said substrate layer with at least a portion
of the interior of said lower surface of said first layer separable from said substrate
layer, said separable portion of said lower surface of said first layer and the portion
of said substrate layer adjacent thereto forming an expansion chamber therebetween,
said expansion chamber in communication with said venting aperture through said
container and said aperture through said substrate layer such that passage of gas
through said venting aperture causes expansion of said expansion chamber, said
expansion chamber having a gas release aperture extending therethrough permitting
the release of gas from said expansion chamber; and, a second layer of flexibly
resilient material at least partially covering said first layer with a portion of said
second layer adhered to said first layer and a portion of said second layer separable
from said first layer, said separable portion of said second layer and the portion of said fust layer adjacent thereto forming a gas exiting passageway, said gas exiting
passageway in communication with said gas release aperture extending through said
expansion chamber, such that expansion of said expansion chamber exerts a lifting
force upon said second layer causing said separable portion between said first and
said second layers to diverge thereby opening said gas exiting passageway and
permitting the flow of gas from the venting aperture in the container through said
expansion chamber, through said gas release aperture extending through said
expansion chamber, into said gas exiting passageway, and out of said valve into the
environment.
Further advantages of the invention will become apparent from the following description taken together with the accompanying drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
For a better understanding of the present invention, and to show more clearly how
it may be carried into effect, reference will now be made, by way of example, to the
accompanying drawings which show the preferred embodiments of the present
invention in which:
Figure 1 is a side elevational view of a container to which the pressure sensitive oneway valve in accordance with one preferred embodiment of the present invention has been attached;
Figure 2 is a side elevational view of the pressure sensitive one-way valve as viewed
from direction "A" in Figure 1 ;
Figure 3 is a side elevational view of the pressure sensitive one-way valve as viewed
from direction "B" of Figure 1;
Figure 4 is a plan view of a lower substrate layer of the pressure sensitive one-way
valve in accordance with one preferred embodiment of the present invention;
Figure 5 is a plan view of an intermediate layer of the pressure sensitive one-way valve in accordance with one preferred embodiment of the present invention;
Figure 6 is a plan view of an upper layer of the pressure sensitive one-way valve in
accordance with one preferred embodiment of the present invention;
Figure 7 is a sectional view taken along the line 7-7 of Figure 2;
Figure 8 is a sectional view taken along the line 8-8 of Figure 3;
Figure 9 is a side elevational view of an alternate embodiment of the pressure sensitive one-way valve shown in Figure 2 having received thereover a protective
outer covering;
Figure 10 is apian view of a frame member for use in accordance with an alternate
embodiment of the invention;
Figure 11 is a plan view of an alternate embodiment of the lower substrate layer of
the pressure sensitive one-way valve; and,
Figure 12 is a side elevational view of the alternate embodiment of the lower
substrate layer of the pressure sensitive one-way valve shown in Figure 11.
DESCRIPTION OF THE PREFERRED EMBODIMENT
The present invention may be embodied in a number of different forms. However, the specification and drawings that follow describe and disclose only some of the
specific forms of the invention and are not intended to limit the scope of the
invention as defined in the claims that follow herein.
The pressure sensitive one-way valve constructed in accordance with a preferred embodiment of the present invention is generally identified in the attached drawings
by reference numeral 1. In Figure 1, valve 1 is shown as it would typically be attached to a sealed or enclosed container or package 2. It will be appreciated from
a thorough understanding of the invention that container 2 could be of a very wide
variety of different structures that are currently available, ranging from rigid plastic,
nylon, metal, composite, or glass containers, to semi-rigid plastic, cellulose, or metal
containers, to flexible containers manufactured from plastics, foils or similar
materials. Container 2 preferably has at least one venting aperture 3 extending
therethrough that allows for the venting of excess, built up, internal gas from within
the enclosed container. Venting aperture 3 may be formed during the construction
of container 2, or subsequently drilled, punched or otherwise formed within one of
the container's walls or ends at a later point.
Valve 1 is comprised generally of a first layer of flexibly resilient material 4 and a
second layer of flexibly resilient material 5 that at least partially covers first layer 4.
First layer 4 has an upper and a lower surface. In one preferred embodiment at least
the periphery of the lower surface of first layer 4 is adhered to the outer surface 6 of
container 2. Depending upon the material from which container 2 is constructed, the
method of adhering the lower suiface of first layer 4 to the outer surface 6 of the
container may vary, however, typically an adhesive would be utilized. With the
periphery of the lower surface of first layer 4 adhered to the outer suiface of
container 2, at least a portion of the interior of the lower surface of the first layer
remains unattached to the container and separable therefrom. In Figure 5 the portion
of the lower surface of first layer 4 adhered to the outer surface of the container is shaded and identified generally by reference number 22 with the separable portion unshaded and identified generally by reference number 23. The separable portion
of the lower surface of first layer 4, and the portion of outer surface 6 of container
2 adjacent thereto, define between them an expansion chamber 7. First layer 4 is
situated upon outer surface 6 of container 2 such that expansion chamber 7 is in
communication with venting apertures 3 so that gas exiting the container and passing through the venting apertures will be directed into the expansion chamber.
In one preferred embodiment of the invention expansion chamber 7 is comprised of
two separate chambers, 13 and 14, separated by an isthmus 15. A common cross
over chamber 16, the location and size of which can be varied for different pressure
release requirements, and allows for gas to pass freely between chambers 13 and 14,
and also presents a location for the positioning a gas release aperture 12 that permits
gas to be bled off from the expansion chamber. Where expansion chamber 7 is
comprised of two separate chambers, each individual chamber is preferably in communication with a separate venting aperture 3 through container 2 such that both portions of the expansion chamber will generally expand at the same rate upon a passage of gas through the venting apertures. Cross over chamber 16 will generally
ensure that the gas pressure within chambers 13 and 14 is essentially balanced and will also allow for a balanced release of gas through aperture 12. In addition venting apertures 3 are preferably in communication with first and second chambers 13 and
14 at an opposite end of expansion chamber 7 relative to gas release aperture 12. In this manner gas entering the expansion chamber through venting aperture 3 is forced
to travel through the length of the expansion chamber before being released through
gas release aperture 12. If desired to enhance gas release by valve 1, isthmus 15 may
be extended so that it essentially contacts aperture 12.
In the preferred embodiment of the invention, the flexibly resilient material from
which first layer 4 and second layer 5 are constructed also exhibits characteristics of
elasticity such that the passage of gas through venting aperture 3 into expansion
chamber 7 causes the expansion chamber to expand and the upper surface of first
layer 4 adjacent the expansion chamber to billow outwardly. While layers 4 and 5
may be constructed from a wide range of materials, it is expected that in many
instances they will be formed from metallized polyester, polypropylene, nylon or a
similar material such that when the gas within the expansion chamber is released (as
described in more detail below) the resiliency and elasticity of first layer 4 causes expansion chamber 7 to retract with the separable portion of the lower surface of first layer 4 once again allowed to lay flat across outer surface 6 of container 2. In so doing, the lower surface of first layer 4 will have a tendency to seal venting apertures
3, thereby helping to limit the ingress of air and water vapour through the apertures and into container 2.
Second layer 5 is preferably formed from the same, or a substantially similar,
material as first layer 4 and is of the same, or substantially, similar shape such that the second layer overlays the first layer with a portion of the lower surface of the
second layer adhered to the upper surface of the first layer, and a portion of the
second layer separable from the first layer. Once again, typically and adhesive
would be utilized to secure the second layer to the first layer, however, a variety of
other fastening mechanisms may equally be used, including heat sealing the two
layers together or the use of mechanical fastening mechanisms.
With reference to Figure 6, the portion of second layer 5 that is preferably adhered
to first layer 4 is shaded and indicated generally by reference numeral 8 with the
separable portion of second layer 5 unshaded and identified generally by reference
numeral 9. Separable portion 9 is generally in the shape of a blind passageway
having an enclosed internal end 10 and an open mouth 11 that extends through the
side of valve 1. Separable portion 9 is preferably dimensioned such that when
second layer 5 is adhered to first layer 4 enclosed end 10 is in communication with
gas release aperture 12 extending through expansion chamber 7. Separable portion
9 thus forms a gas exiting passageway 17 that extends from gas release aperture 12
through the side of valve 1.
In accordance with the above described structure it will appreciate and understood
that as gas exits container 2 through venting apertures 3 it will pass into expansion
chamber 7 and be directed toward gas release aperture 12, thereby causing an
outward billowing of the expansion chamber. For some applications of value 1, gas release aperture 12 may have an opening somewhat smaller than the combined area
of venting apertures 3 such that it has a slight choking effect that tends to hold back
a portion of the gas that enters the expansion chamber, allowing the expansion
chamber to expand. As the gas exits the expansion chamber tlirough gas release
apeiture 12 it will be directed into gas exiting passageway 17 formed between first
layer 4 and second layer 5.
In the embodiment shown in Figures 5 and 6, where expansion chamber 7 is
comprised of first and second chambers 13 and 14 separated by isthmus 15, the
isthmus will be preferably adhered to the outer suiface of the container such that gas
exiting expansion chamber 7 through gas release aperture 12 will cause a separation
of first and second layers 4 and 5 generally along isthmus 15, thereby forming gas
exiting passageway 17 and allowing gas to be expelled into the environment. Where
sufficient gas has been released from container 2 and the internal gas pressure is no
longer able to overcome the resiliency of first and second layers 4 and 5, gas exiting
passageway 17 and expansion chamber 7 will tend to collapse or retract with second
layer 5 tending to seal gas release aperture 12 and first layer 4 sealing venting
apertures 3. In tins manner the likelihood of atmospheric gases travelling
backwardly through valve 1 and making their way into container 2 is significantly
diminished. It will be appreciated and understood by those having skill in the art that depending
upon the physical dimensions of the various components of valve 1, the material
from winch first and second layers 4 and 5 are constructed, and the size and location
of apertures 3 and 12, the valve may be designed to maintain a particulai' level of
positive gas pressure within container 2 within a relatively broad range of values.
The resiliency and elasticity of first and second layers 4 and 5 will have a tendency
of maintaining a seal against venting apertures 3 and gas release aperture 12 until
such point as the internal gas pressure within container 2 rises to a sufficient degree
to overcome the resiliency and elasticity of the first and second layers. To enhance
the seal of the various apertures the first layer may be adhered to the outer suiface
of the container, and the second layer adhered to the first layer, in a relatively tight
or taut manner.
While the construction of container 2 will to a large extent determine the amount of
internal pressure that may be maintained before it becomes necessary to vent gas
through valve 1 , in most applications valve 1 will be designed to release internal
pressure when the pressure within the container exceeds atmospheric pressure from
about 0.1 psi to 15 psi. In tins manner valve 1 will operate to ensure that the internal
pressure within container 2 must exceed atmospheric pressure to open the valve,
thereby acting as fall safe to further prevent the possibility of the influx of
atmospheric gases back through the valve and into the container. The maintenance of an elevated pressure within container 2, and the ability of valve 1 to reseat itself automatically upon a drop in the internal gas pressure within the chamber, is further
enhanced through the location of venting apertures 3 and gas release apeiture 12 at
opposite ends of expansion chamber 7. This structure, together with the positioning
of gas exiting passageway 17 such that gas release apeiture 12 is in communication
with enclosed end 10 of gas exiting passageway 17, creates a tortuous gas pathway
tlirough valve 1 along which gas must pass in order to be vented from the interior of
the container to the environment.
The above described embodiment of the invention is designed generally for use with
a container having a sufficient structural rigidity such that its outer suiface 6 remains
essentially flat when the container is internally pressurized below values at which
valve 1 opens to release internal gas pressure. In this manner, with the valve adhered
to the outer suiface of the container the integrity of the valve will be maintained and
leakage about the periphery of the valve will not occur. However, for containers
having less structural rigidity, and in particular for flexible containers, valve 1
preferably includes a substrate layer 18 that is positioned between the outer suiface
6 of contamer 2 and first layer 4. Substrate layer 18 is adhered to the surface of the
container and has extending through it one or more apertures 19 generally aligned
with venting apertures 3. Once again it will be appreciated that, as in the case of
apeitures 3 and 12, the size of apertures 19 could be varied to control the operation
of valve 1 and the internal pressure within container 2. With substrate layer 18 in
place, first layer 4 is then adhered to substrate layer 18 in essentially the same fashion as described above with respect to the instance where container 2 is of
sufficient rigidity to allow for the first layer to be adhered directly to its outer
surface. In essence, the function of the substrate layer is to act as a carrier for valve
1, and to provide sufficient strength and rigidity about venting apertures 3 to
eliminate leakage and ensure that gas flowing through the venting apertures is
directed into valve 1, and in particular into expansion chamber 7.
In the alternate embodiment of the invention as shown in Figures 10, 11 and 12,
there is included a frame member 25 secured directly to the outer suiface of
container 2, beneath valve 1. Frame member 25 has an enclosed outer perimeter 26
and a generally open interior 27 and preferably is of a shape closely matching that
of valve 1. Frame member 25 may be independent from the remainder of valve 1
(Figure 10) or alternately may be integrated into the valve by means of attachment
to either first layer 4 or substrate layer 18 (Figures 11 and 12). Depending upon the
particular construction of first layer 4 and substrate layer 18, the integrated frame
member may be formed therewith or may be attached to one of the respective layers
through the use of an adhesive.
Regardless of the particular construction of frame member 25 its utilization removes
the necessity to closely align venting apertures 3 with expansion chamber 7 (or with
apertures 19 where substrate layer 18 is used). When secured to container 2 about
venting apertures 3 with valve 1 received thereover, the frame member will form an additional sealed chamber beneath the lower suiface of the valve. Venting apeitures
3 deliver gas exiting the interior of the chamber directly into tins lower chamber
where, depending upon whether substrate layer 18 is utilized, the gas will either pass
directly into expansion chamber 7, or first through apeitures 19 in the substrate layer
and then into the expansion chamber. Since venting apeitures 3 may communicate
with any aspect of the chamber formed by frame member 25 there is no need to
specifically align with the expansion chamber or apertures 19 with venting apertures
3, thereby simplifying the application of valve 1 to the suiface of container 2.
Depending upon the nature of the materials stored within container 2, it may be
preferable to utilize a filter media 20 to prevent the ingress of liquid or solid
materials from within the container into the valve structure. Filter media 20 may
take one of a wide variety of different physical structures that will, once again, to a
large extent depend upon the contents of container 2. However, generally it is
expected that filter media 20 will be comprised of a paper or cellulose filter material,
or alternatively, a non-woven fabric. Filter material 20 may be adhered to outer
surface 6 of container 2 about venting apertures 3 and/or secured or otherwise
adhered to the inner suiface of the container about the venting apertures.
Alternately, filter media 20 may be incorporated into valve 1 and may comprise its
lowermost layer. In either instance the function of the filter media is to maintain the
contents of container 2 therein and prevent them from entering valve 1 or plugging
any of the internal apertures or passageways within the valve. The ability of the valve to reseat itself and maintain a desired level of internal
pressure within container 2 may also be enhanced through foiming venting apeitures
3 and gas release aperture 12 such that they are generally circular in nature. Circular
apeitures have a tendency to provide for a smooth point of contact when reseating
and help to avoid folding or creasing of the material which may otherwise cause
leakage or failure. In addition, a sealant may be positioned about venting apertures
3, and/or gas release aperture 12, and/or within expansion chamber 7 and gas exit
passageway 17. The sealant may be comprised of materials such as silicone, wax,
grease, oil or other similar materials that will generally serve the function of helping
to maintain the valve in a closed configuration until the pressure differential between
the interior of the container and the outside atmosphere exceeds a pre-determined
limit. In general, the sealant will not assist in reseating but instead will help to assist
in determining the amount of pressure differential required between the interior of
the container and the outside atmosphere before the valve will open. Once again,
depending upon the particulai- application of valve 1 , the sealant materials may have
a different degree of tackiness or exhibit different degrees of cohesion with the
surfaces of the various layers of the valve.
Finally, in order to protect valve 1 from becoming damaged, and to ensure that there
is sufficient space adjacent to the valve to allow it to expand and open properly, in
a preferred embodiment of the invention the valve includes a semi-rigid protective
outer cover 21. Cover 21 generally encompasses second layer 5 and is offset from the second layer by a sufficient degree to allow for expansion of expansion chamber
7 and the opening of gas exiting passageway 17. Cover 21 is sufficiently permeable,
or otherwise contains openings therethrough, to allow for the unrestricted flow of gas
out of valve 1. The cover may be formed from a plastic, nylon or other suitable
semi-rigid or rigid material and can be fixed to either the top of the valve as an
additional layer, or fixed directly to the outer suiface of container 2.
It is to be understood that what has been described are the preferred embodiments
of the invention and that it may be possible to make variations to these embodiments
while staying within the broad scope of the invention. Some of these variations have
been discussed while others will be readily apparent to those sldlled in the art. For example, while reference has been made to particular shapes, sizes and relative
locations of the component parts of valve 1, it will be appreciated that depending
upon the particular application of the valve, the location and sizes of the various
apeitures, the materials from which the various layers of the value are constructed, the size and number of expansion chambers, etc, could be altered to allow the valve to maintain different levels of pressure within the container before being activated.

Claims

I CLAIM:
1. A pressure sensitive one-way valve to control the release of pressurized gas
from a sealed container wherein the sealed container has at least one venting
apeiture therein, the valve comprising:
(i) a first layer of flexibly resilient material having an upper surface and
a lower surface, at least the periphery of said lower surface of said
first layer adhered to the outer surface of the container with at least
a portion of the interior of said lower surface of said first layer
separable from the outer suiface of the container, said separable
portion of said lower surface of said first layer and the portion of the
outer suiface of the container adjacent thereto forming an expansion
chamber therebetween, said expansion chamber in communication
with said venting apeiture through said container such that passage
of gas through said venting aperture causes expansion of said
expansion chamber, said expansion chamber having a gas release
apeiture extending therethrough permitting the release of gas from
said expansion chamber; and,
(ii) a second layer of flexibly resilient material at least partially covering
said first layer with a portion of said second layer adhered to said
first layer and a portion of said second layer separable from said first
layer, said separable portion of said second layer and the portion of
said first layer adjacent thereto forming a gas exiting passageway, said gas exiting passageway in communication with said gas release
aperture extending through said expansion chamber, such that
expansion of said expansion chamber exerts a lifting force upon said
second layer causing said separable portion between said first and
said second layers to diverge thereby opening said gas exiting
passageway and pennitting the flow of gas from the venting apeiture
in the container tlirough said expansion chamber, tlirough said gas
release aperture extending through said expansion chamber, into said
gas exiting passageway, and out of said valve into the environment.
The device as claimed in claim 1 wherein said first layer is adhered to the
outer surface of the container and said second layer is adhered to said first
layer in a taut configuration such that when the pressure differential between
gas in the container and the atmosphere surrounding the container is below
a pre-determined limit the flexible resiliency of said first and said second layers cause a retraction of said gas exiting passageway and said expansion
chamber thereby sealing said gas release aperture through said expansion chamber and the venting aperture through the container to restrict the flow
of atmospheric gases into the container.
3. The device as claimed in claim 1 wherein said gas release aperture extending through said expansion chamber is at an opposite end of said expansion
chamber from the point of communication between said expansion chamber
and the venting aperture through the container, and said gas release aperture
extending tlirough said expansion chamber in communication with an enclosed interior end of said gas exiting passageway such that upon
expansion of said expansion chamber and the opening of said gas exiting
passageway a tortuous gas pathway is formed between the interior of the
container, through said valve and into the environment.
4. The device as claimed in claim 1 wherein the container has two venting
apeitures extending therethrough, said separable portion of said lower suiface of said first layer and the portion of the outer surface of the container
adjacent thereto forming two expansion chambers therebetween, each of said
venting apertures in communication with a separate expansion chamber, said expansion chambers connected by a common gas passageway having located therein said gas release aperture.
5. The device as clauned in claim 1 including a substrate layer of material, said
substrate layer adhered to the outer surface of the container and having
extending therethrough one or more apertures aligned with the venting
apertures extending through the container, at least the periphery of said lower surface of said first layer adhered to the outer surface of said substrate layer,
at least a portion of the interior of said lower suiface of said first layer
separable from the outer surface of said substrate layer such that said
expansion chamber is formed between said separable portion of said first
layer and between said substrate layer, said one or more apertures extending
through said substrate layer in communication with said expansion chamber,
such that gas existing the container passes tlirough said substrate layer and
into said expansion chamber.
6. The device as claimed in claim 5 including a frame member having an
enclosed outer perimeter and a generally open interior, said frame member
adhered to the lower surface of said substrate layer such that when said
substrate layer is adhered to the outer suiface of the container a chamber is
created between said substrate layer and the outer surface of the container.
7. The device as claimed in claim 6 including a semi-rigid protective outer
covering encompassing said second layer to prevent damage to said valve
and to permit expansion of said expansion chamber and opening of said gas
exiting passageway in the event of contact between said valve and an
adjacent article.
8. The device as clauned in claim 7 including filter media adhered to the outer
surface of the container about the venting apertures extending therethrough
to prevent the ingress of liquid or solid material from within the container
into said valve.
9. The device as claimed in claim 7 including filter media adhered to the inner
suiface of the container about the venting apeitures that extend therethrough
to prevent the ingress of liquid or solid material witlήn the container into said
valve.
10. The device as claimed in claim 8 wherein the venting apertures and said gas
release aperture through said expansion chamber are generally circular.
11. The device as claimed in claim 1 including a sealant positioned about the
venting aperture extending through the container and about said gas release
aperture extending through said expansion chamber, said sealant helping to
maintain said valve in a closed configuration until the pressure differential
between the interior of the container and the outside atmosphere exceeds a
pre-determined limit.
12. The device as claimed in claim 1 further including a frame member having
an enclosed outer perimeter and a generally open interior, said frame member adhered to the outside surface of the container and positioned about the
venting apertures tlirough the container, said first layer of flexibly resilient
material adhered to said frame member creating a chamber between said first
layer and the outer surface of the container.
13. A pressure sensitive one-way valve to control the release of pressurized gas from a sealed container, the valve comprising:
(i) a substrate of material adhered to a portion of the outer surface of the
container and having extending therethrough one or more apertures
generally aligned with one or more venting apertures extending
through the container;
(ii) a first layer of flexibly resilient material having an upper suiface and
a lower suiface, at least the periphery of said lower surface of said
first layer adhered to said substrate layer with at least a portion of the
interior of said lower surface of said first layer separable from said
substrate layer, said separable portion of said lower surface of said first layer and the portion of said substrate layer adjacent thereto
forming an expansion chamber therebetween, said expansion chamber in communication with said venting apeiture through said
container and said aperture through said substrate layer such that passage of gas through said venting aperture causes expansion of said expansion chamber, said expansion chamber having a gas release apeiture extending therethrough permitting the release of gas from
said expansion chamber; and,
(iii) a second layer of flexibly resilient material at least partially covering
said first layer with a portion of said second layer adhered to said first layer and a portion of said second layer separable from said first
layer, said separable portion of said second layer and the portion of said first layer adjacent thereto forming a gas exiting passageway,
said gas exiting passageway in communication with said gas release
aperture extending through said expansion chamber, such that
expansion of said expansion chamber exerts a lifting force upon said
second layer causing said separable portion between said first and
said second layers to diverge thereby opening said gas exiting
passageway and permitting the flow of gas from the venting aperture
in the container tlirough said expansion chamber, through said gas release apeiture extending through said expansion chamber, into said gas exiting passageway, and out of said valve into the environment.
14. The device as claimed in claim 13 wherein the container has two venting
apertures extending therethrough, said separable portion of said lower suiface of said first layer and the portion of said substrate layer adjacent thereto forming two expansion chambers therebetween, each of said venting
apeitures in communication with a separate expansion chamber, said expansion chambers connected by a common gas passageway having located
therein said gas release aperture.
15. The device as claimed in claim 13 including a semi-rigid protective outer
covering encompassing said second layer to prevent damage to said valve
and to pennit expansion of said expansion chamber and opening of said gas
exiting passageway in the event of contact between said valve and an
adjacent article.
16. The device as claimed in claim 13 including a frame member having an
enclosed outer perimeter and a generally open interior, said frame member
adhered to the lower suiface of said substrate layer such that when said
substrate layer is adhered to the outer surface of the container a chamber is
created between said substrate layer and the outer suiface of the container.
PCT/CA2002/000872 2001-06-21 2002-06-12 Pressure sensitive one-way valve WO2003001096A1 (en)

Priority Applications (4)

Application Number Priority Date Filing Date Title
AU2002312678A AU2002312678B2 (en) 2001-06-21 2002-06-12 Pressure sensitive one-way valve
DE60207073T DE60207073T2 (en) 2001-06-21 2002-06-12 PRESSURE-SENSITIVE CHECK VALVE
EP02737690A EP1397606B1 (en) 2001-06-21 2002-06-12 Pressure sensitive one-way valve
AT02737690T ATE308702T1 (en) 2001-06-21 2002-06-12 PRESSURE SENSITIVE NON-CHECK VALVE

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CA2,351,150 2001-06-21
CA002351150A CA2351150C (en) 2001-06-21 2001-06-21 Pressure sensitive one-way valve

Publications (1)

Publication Number Publication Date
WO2003001096A1 true WO2003001096A1 (en) 2003-01-03

Family

ID=4169326

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/CA2002/000872 WO2003001096A1 (en) 2001-06-21 2002-06-12 Pressure sensitive one-way valve

Country Status (7)

Country Link
US (1) US6663284B2 (en)
EP (1) EP1397606B1 (en)
AT (1) ATE308702T1 (en)
AU (1) AU2002312678B2 (en)
CA (1) CA2351150C (en)
DE (1) DE60207073T2 (en)
WO (1) WO2003001096A1 (en)

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Also Published As

Publication number Publication date
ATE308702T1 (en) 2005-11-15
AU2002312678B2 (en) 2007-11-01
US20030035597A1 (en) 2003-02-20
EP1397606A1 (en) 2004-03-17
DE60207073D1 (en) 2005-12-08
US6663284B2 (en) 2003-12-16
CA2351150C (en) 2006-07-11
CA2351150A1 (en) 2002-12-21
DE60207073T2 (en) 2006-07-13
EP1397606B1 (en) 2005-11-02

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