WO2003013990A1

WO2003013990A1 - Wear-resistant interface assembly, particularly a wear-resistant chain or rolling bearing

Info

Publication number: WO2003013990A1
Application number: PCT/US2002/024902
Authority: WO
Inventors: Frank B. Sykora
Original assignee: Stapell/Guider Corporation
Priority date: 2001-08-07
Filing date: 2002-08-06
Publication date: 2003-02-20
Also published as: CA2456986A1; US20050139455A1; US7063207B2; US20030029701A1; US6666328B2; MXPA04001207A; US20040228563A1

Abstract

A chain conveyor assembly having the combination of a polymeric material and a hard diamond-like coating at the frictional interface of the chain links. The conveyor chain preferably includes male and female links connected to one another by connector pins (20). The shaft of each connector pin (20) is coated with a diamond-like coating having high hardness, low friction and low wear characteristics. Opposite ends of the connector pins (20) are connected to the female link while the shaft (52) of the connector pin (20) passes through the male link. A polymeric bushing (18) is fitted to the male link in engagement with the shaft (52) of the connector pin (20). Accordingly, relative movement between the links occurs at the interface of the DLC connector pin (20) and the polymeric bushing (18).

Description

WEAR-RESISTANT INTERFACE ASSEMBLY, PARTICULARLY A WEAR-RESISTANT CHAIN OR ROLLING BEARING

BACKGROUND OF THE INVENTION

This invention relates generally to conveyor systems, and more particularly

to chain conveyor assemblies used in manufacturing.

To create efficiency in production, conveyors are often used to provide

automated transportation of products between workstations. For example, it is common to

suspend parts from a conveyor as they are moved through a paint booth and/or assembly

workstation. The conveyor permits the parts to be carried at a constant rate, allowing even

application of paint. Conveyors can operate for long periods of time, eliminating the need

for transportation manpower and the possibility of human error in manual transport.

A common form of these conveyors is the chain conveyor. Chain conveyor assemblies generally include a chain that is driven around a facility by a motor. Hangers or

other similar structures can be attached to the chain so that parts can be easily attached and removed. A conventional chain conveyor typically includes a number of male and female

links that are interconnected one after another to form the full length of the chain.

A result of the prolonged use of conveyors is deterioration, caused by the

friction between interfacing parts. This deterioration can occur in numerous places. For instance, in chain conveyors there is a relatively high amount of friction induced

deterioration at the point of interface between the male and female chain links. Over time

the material starts to erode, causing the chain to stretch and eventually requiring an

expensive rebuild or replacement of the entire chain.

A common attempt to reduce the deterioration of conveyor parts is through

the application of lubricants. By lubricating the conveyor, the friction between parts is

reduced and the life of the chain is extended. Many lubricating systems are available that

can be attached to or near the chain and programmed to pump a lubricant onto the conveyor at regular intervals. Unfortunately, the lubricant application equipment, and lubricants

themselves, are expensive and can cause problems by dripping onto floors and products!

For example, lubricant drippings and over-spray that fall on a part can interfere with the

application of paint and other coatings to the part. Lubricants also entrap and retain dirt

and dust that can affect wear and other operational aspects of the conveyor.

Another attempted solution is to case harden the conveyor chain. By

hardening the chain, the effects of wear can be significantly reduced. To prevent the wear

from being focussed on a single component of the chain, it is typically necessary to harden

the entire chain, including the links and the connector pins. The hardening process is

rather expensive and, although it extends the life of the chain, wear remains a significant

concern even with a hardened chain. In fact, wear remains a significant problem even when hardened chains and lubricants are combined.

In applications outside of the conveyor industry, wear issues are sometimes addressed by applying an extremely hard, carbon film coating to the metal parts that are most heavily affected by deterioration. These coatings are often referred to as diamond¬

like coatings or "DLCs." DLCs can be applied by a variety of techniques, such as ion-

beam deposition, sputtering, chemical vapor deposition and the like. Although DLCs are

extremely hard, they are also extremely thin. As a result, DLCs are somewhat fragile and

quickly deteriorate in high load applications, such as industrial conveyor applications.

Consequently, the use of DLC in the industrial conveyor industry has long been considered

impractical and infeasible.

SUMMARY OF THE INVENTION

The aforementioned problems are overcome by the present invention

wherein a conveyor assembly is provided with a chain in which the interface of adjacent links includes the combination of a DLC and a polymeric bushing. The combination is disposed at locations of relative movement between adjacent links so that relative

movement between the links occurs between the coated part and the bushing.

In a preferred embodiment, the chain includes male and female links that are

interconnected to each other by connector pins. The connector pins are fixed with respect

to the female links. The male links are pivotally mounted about the connector pins to

provide the chain with flexibility. The DLC is disposed on the outer surface of the

connector pin and the bushing is fixed to the male link in interfacing relationship with the

DLC coated pin.

In a more preferred embodiment, each male link includes a recess adapted to receive the bushing. The recess is shaped to not only receive, but also to secure the

bushing, preventing its rotational movement with respect to the male link.

In another aspect, the present invention is incorporated into a bearing

assembly, such as the ball bearing assembly supporting the conveyor chain. In a preferred embodiment, the bearing assembly includes bearings that are coated with a DLC and a

raceway assembly that includes polymeric bushings to contact the bearings. Alternatively,

the raceways can be manufactured entirely from a polymeric material, eliminating the need

for separate bushings.

The present invention provides a simple and effective assembly that reduces

wear and dramatically increases the life of high- wear components. The present invention

also eliminates the need for conventional lubricating systems. Unlike the conventional use

of lubricants and very hard, smooth surfaces to reduce friction between chain links, the

present invention achieves improved results by eliminating conventional lubricants and

combining the smooth, very hard DLC surface with a softer polymeric bushing at the interface of adjacent moving parts. Further, when necessary, the chain can be refurbished by the replacement of inexpensive bushings as opposed to replacement of the entire chain.

The present invention also provides significant advantages in noise reduction.

These and other objects, advantages, and features of the invention will be

readily understood and appreciated by reference to the detailed description of the preferred embodiment and the drawings.

BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a perspective view of a chain conveyor;

Fig. 2 is a top plan view of a section of the chain showing a male chain link,

a female chain link and a connector pin;

Fig. 3 is a side plan view of a section of the chain showing the male chain link, the female chain link and the connector pin;

Fig. 4 is a perspective view of a male link; Fig. 5 is a perspective view of a connector pin; Fig. 6 rear plan view of a polymeric bushing;

Fig. 7 is a right side elevational view of the polymeric bushing;

Fig. 8 top plan view of the polymeric bushing;

Fig. 9 is a top plan view of a section of a chain for a roller chain conveyor;

Fig 10 is a side plan view of section of the roller chain;

Fig. 11 is a perspective view of a bearing assembly with portions cut away;

Fig. 12 is a cross-sectional view of a portion of an alternative bearing assembly. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT

A chain conveyor assembly in accordance with a preferred embodiment of

the present invention is shown in Fig. 1, and generally designated 10. The chain conveyor

10 is configured to transport parts to and/or through various workstations. In general, the

chain conveyor assembly 10 includes a chain 12 suspended from a support structure, such

as monorail 72. The chain 12 includes a plurality of trolleys 58 that suspend the chain 12

from the monorail 72 and carry the parts (not shown). The chain 12 further includes a plurality of female links 14, and male links 16 that are joined together by connector pins

20. The connector pins 20 are coated with a diamond-like coating ("DLC"). A polymeric

bushing 18 is fitted for rotation about each connector pin 20 (See Figs. 2 and 3). The

combination of the DLC pins 20 and the polymeric bushings 18 reduces wear and dramatically increases the life of the chain 12. Although the present invention is described

primarily in connection with a monorail suspended chain conveyor having a chain and trolley assembly, the present invention is well suited for use in a wide variety of other applications, including other chain conveyor applications.

As perhaps best shown in Fig. 1, the chain conveyor assembly 10 includes

monorail 72 that defines a track for movement of the chain 12. The monorail 72 is generally conventional and therefore will not be described in detail. Suffice it to say that

the monorail 72 is generally "I" -shaped in cross-section and is mounted to an appropriate

support structure (not shown) using conventional techniques and apparatus. Although not

shown, the chain conveyor assembly 10 also includes a conventional drive assembly that

moves the chain along the monorail 72 providing automated movement of parts along the

conveyor assembly 10. As noted above, the chain 12 is suspended from the monorail 72 by a plurality of trolleys 58. The trolleys 58 are generally conventional and therefore will not

be described in great detail. A single trolley is mounted to and extends through each male

link 16, as described in more detail below. Referring to Fig. 1, each trolley 58 is generally

"Y"-shaped and includes a pair of arms 62 and 64 that are connected to a body 60, for

example, by bolts 61. The arms 62 and 64 extend upwardly and wrap around opposite

sides of the monorail 72 teπninating in the voids 73 and 75 defined on opposite sides thereof. The arms 62 and 64 are mounted to bearing assemblies 68, which ride along the

monorail in voids 73 and 75. The body 60 is a vertically extending plate that extends

through the void 74 (See Figs. 2 and 4) in the corresponding male link 16. A pair of

contoured plates 69 and 71 are mounted to the lower end of each body 60 below the corresponding male link 16 to define a clevis 70. The clevis 70 provides a structure from

which to suspend the parts (not shown) that are conveyed by the chain conveyor assembly 10. The clevis 70 is wider than the void 74, thereby retaining the male link 16, and

consequently the chain 12, on the trolleys 58.

As noted above, the chain 12 includes a plurality of interconnected male 16

and female 14 links. Referring now to Fig. 2, each male link 16 is generally annular defining a central void 74. Each male link 16 includes a pair of parallel sidebars 22 joined

together by opposing male link arcs 24. Each male link arc 24 includes an inner diameter

26 that is slightly larger than the outer diameter of the bushing 18. Fig. 4 shows how each

male link arc 24 defines a C-shaped recess 32 and 34 in each of its upper surface 32 and

lower surface 34. The recesses 32 and 34 are shaped to receive the end sections 36 of the

corresponding bushing 18 (See Figs. 6-8), thereby providing a substantially flush alignment between the bushing 18 and the male link 16. The sidebars 22 are substantially thinner than the male link arcs 24 to facilitate assembly of the chain 12 in a conventional manner.

As shown in Fig. 1, each male link 16 interconnects a pair of female links

14. The male 16 and female links 14 are connected by pins 20 extending through opposite

ends of the void 74 in the male link 16. A pair of bushings 18 are fitted to the male link 16

to line the area of contact between the connector pins 20 and the male link 16. Referring

now to Figs. 6, 7, and 8, each bushing 18 is generally C-shaped in cross section and

includes a central section 35 and two end sections 36 that correspond in shape to the C-

shaped recesses 32 and 34 in the male links 16. Separate bushings 18 are frictionally fitted

onto the male link arcs 24 at opposite ends of void 74. The end sections 36 are fitted

within the corresponding recesses 32 and 34. The overall height of the bushings 18 is substantially equal to the overall height of the male link arcs 24. The bushings 18 are

manufactured from a polymeric material using conventional techniques and apparatus. The polymeric material is preferably a nylon. Even more preferably, the bushings 18 are

manufactured from a cast nylon containing finely divided particles of molybdenum

disulphide (or other lubricants), such as Nylatron® GSM available from GE Polymerland

of Huntersville, NC. This material is preferred for its low-friction and high load bearing

capabilities, as well as its impact resistance.

As perhaps best shown in Fig. 3, the female link 14 includes top 76 and

bottom 78 plates that support a pair of connector pins 20. The top 76 and bottom 78 plates

are essentially the mirror image of one another. Accordingly, only the top plate 76 will be

described in detail-it being understood that the bottom plate 78 is the mirror image thereof.

Shown in Fig. 2, the top plate 76 is a longitudinally extended plate defining a pair of pin

openings 40 and 42 disposed toward opposite ends thereof. Each pin opening 40 and 42 is of sufficient size to permit passage of the pin head during assembly of the chain 12, as described in more detail below. Each pin opening 40 and 42 includes a linear inner edge

80 and an arcuate outer edge 82. The diameter of the arcuate outer edge 82 corresponds to

the outer diameter of the connector pins 20. Shown in Fig. 3, the top plate 76 includes a

pin locking recess 48 extending transversely across the plate 76 at each of the pin openings

40 and 42. The pin locking recesses 48 correspond in shape to the pin head, and are

adapted to preclude rotation of the pin 20 with respect to the female link 14 in the

assembled chain 12.

As discussed above, the links are interconnected by connector pins 20. The

connector pins 20 are generally identical, and each generally include a shaft 52 having pin

heads 56 disposed on opposite ends thereof. As noted above, the connector pin heads 56 are configured to interfit with the recesses 48 in the top 76 and bottom plates 78 of the

female links 14. The pin heads 56 are not fully round, but instead include linear edges 84 (See Fig. 5) spaced apart approximately the width of the recesses 48. The outer diameter of the shaft 52 corresponds to the inner diameter of the bushings 18 and the diameter of

inner edge 82. The shaft 52 of each pin 20 includes a diamond-like coating (DLC). As

used herein, the term "diamond-like coating" or "DLC" refers to a thin, carbon film

coating having high hardness, low friction and low wear characteristics. A wide variety of

DLCs are well-known and readily available in the industry, including various DLCs

available from Front Edge Technology Inc. of Baldwin Park, CA. In a preferred

embodiment, the connector pins 20 are coating with a near-frictionless carbon coating

developed and offered by Argonne Laboratory of Argonne, II. under the tradename NFC.

This thin, carbon film has diamond-like hardness characteristics coupled with ultra-low

friction characteristics. DLCs can be disposed on a surface by numerous methods conventional to those skilled in the art, including ion-beam deposition, sputtering and

chemical vapor deposition.

When assembled, the chain 12 is comprised of a plurality of alternating male

links 16 and female links 14, joined by connector pins 20, as shown in Fig. 1. Each male

link arc 24 is fitted with a bushing 18 such that the C-shaped ends 36 of the bushing 18 fit

flush into the C-shaped cutouts 32 and 34 in the male link arc 24. The fit of the bushing 18

into the male link 16 prevents any movement of the bushing 18 with respect to the male

link 16, and therefore prevents wear between the bushing 18 and the male link 16. The connector pins 20 are fitted into the male link arcs 24, such that the shafts 52 of the pins 20

engage the inner surfaces of the bushings 18. Because the pin heads 56 are interfitted with

the recesses 48 in the top 76 and bottom 78 plates, rotational movement of the pin 20 with

respect to the female link 14 is precluded. Accordingly, as the chain 12 bends, all movement occurs between the connector pins 20 and the bushings 18.

The above is a preferred embodiment of the present invention as

incorporated into a chain conveyor assembly. The use of a combination of DLCs and

polymeric bushings can be used in alternative arrangements to achieve the same long wear

results achieved in the above described embodiment. For example, in an alternative

embodiment of the chain and trolley assembly of the above described embodiment (not

shown), the connector pin is fitted with a polymeric bushing and a DLC is disposed on the

inner surface of male link arc, with the coating and bushing interfacing to achieve the same

low friction, low wear results. In some applications, it may also be possible to form one of

the interfacing members entirely of a polymeric material, rather than using a polymeric

bushing. An alternative embodiment of the present invention intended for use in an

alternative chain conveyor is shown in Figs. 9 and 10. Figs. 9 and 10 show a section of a

chain from a roller chain conveyor. As shown, the roller chain 12' generally includes male

14' and female 16' links that are interconnected by pins 90. The outer surface of the pin 90

is coated with a DLC. A roller 92 with an internal polymeric bushing 18' is fitted over

each pin 90. The bushings 18' rides on the corresponding pins 90 to provide a long wear

interface. In use, the roller chain 12' is installed within a conventional conveyor channel (not shown) and is driven by a conventional drive assembly (not shown). The chain 12' is

seated in the channel upon the rollers 92, which roll along the floor of the channel to

facilitate movement of the chain 12' through the channel.

The male link 14' includes a pair of spaced plates 94 and 96. Each plate 94

and 96 defines a pair of connector openings 100. In the described embodiment, the openings 100 are of sufficient diameter to rotatably receive the bushing 18'. Separate rollers 92 are fitted between the plates 94 and 96 in alignment with the connector openings

100. The rollers 92 are shown in Fig. 10 and each defines an internal cylindrical void 122. In a preferred embodiment, the rollers 92 are manufactured from metal, and more

particularly steel. In the described embodiment, each roller 92 is fitted with a polymeric

roller bushing 18'. The roller bushing 18' is generally tubular having an outer diameter substantially equal to the inner diameter of the rollers 92 and an inner diameter slightly

greater than the outer diameter of the pins 90. In a preferred embodiment, the length of the

bushing 14 is generally greater than the length of the rollers 92. More specifically, the

bushing 18' is of sufficient length to extend through the rollers 92 and the male link plates

94 and 96 terminating in flush relationship with the outer surfaces of the plates 94 and 96. Like the male link 14', the female link 16' includes a pair of spaced plates 98 and 102. The plates 98 and 102 each define a pair of connector openings 104. In the

described embodiment, the openings 104 of both plates 98 and 102 are of sufficient

diameter to permit the pins 90 to pass freely therethrough. The connecting pins 90

generally includes a head 108, a shaft 110 and an end 112. A cotter pin hole 116 is defined

in the end 112 of each pin 90. In a preferred embodiment, the connecting pins 90 are of

sufficient length to extend entirely through the male 14' and female 16' links with the end

112 protruding from the links to expose cotter pin hole 116. A cotter pin 114 is installed

within the cotter pin hole 116 to secure the pin 90 in place. The pin 90 can alternatively be

configured with cotter pin holes at opposite ends. In this alternative, the head 108 is

eliminated and cotter pins are used to secure both ends of the pin. If desired, the pins 90 can be keyed or otherwise configured to prevent rotation of the pins 90 within the links.

The shaft 110 of each pin 90 is coated with a DLC. As with the previously described embodiment, the preferred DLC is a near-frictionless carbon coating available from Argonne Labs under the tradename NFC. When assembled, the pins 90 extend through the

bushings 18', thereby providing a long- wear interface between the rollers and the pins 90.

Further, the bushing 18' extends into the openings 100 in the plates 94 and 96 of the male

link 14'. If desired, the internal surfaces of the openings 100 can be coated with a DLC,

for example, the same DLC applied to the pins 90. This provides a long- wear interface

between the male 14' and female 16' links.

As noted above, the present invention is not limited strictly to use in

conveyor chain applications. For example, the present invention is well suited for use in

bearing applications, such as the ball bearings supporting the chain and trolley assembly

from the monorail 74 of the first described embodiment. Like conveyor chains, there is a problem of wear and deterioration in bearing assemblies due to the friction between bearings and their raceways. Fig. 8 shows a bearing assembly 200 in accordance with a

preferred embodiment of the present invention. Although the present invention is described

in connection with a ball bearing 200, it is well-suited for use in other bearing applications,

such as roller bearings, ball thrust bearings, roller thrust bearings and tapered roller

bearings.

As shown in Fig. 11, the bearing assembly 200 generally includes an inner

ring 206, an outer ring 208 and a plurality of balls 202 disposed between the inner ring 206

and outer ring 208. In use, the inner ring 206 and outer ring 208 rotate with respect to one

another along the balls 202. The inner ring 206 is an annular component having an inner

diameter adapted to be fitted over the desired shaft of other components. The inner ring 206 includes an outer circumferential surface 210 that defines an inner raceway 212. The

inner raceway 212 extends entirely around the circumference of the inner ring 206 and provides a path in which the balls 202 ride. The outer ring 208 is likewise an annular

component. The outer ring 208 is fitted around the outside of the inner ring 206. The outer ring 208 includes an inner circumferential surface 214 that defines an outer raceway

216. The outer raceway 216 extends entirely around the inner circumference of the outer

ring 208 and provides a path in which the roller bearings 202 ride.

In a preferred embodiment, the inner ring 206 and the outer ring 208 are

both manufactured from a soft, polymeric material of the type discussed above in

connection with the bushing 18 of the preferred embodiment, such as Nylatron®.

Alternatively, the inner 206 and/or outer 208 rings can be manufactured from any desired

(and adequate material, such as stainless steel) and include a polymeric ring-shaped bushing

(not shown) that is secured to the inner and/or outer raceway (as the case may be) to provide a polymeric surface engaging the DLC bearings 202. With this alternative shown

in Fig. 12, the inner ring 206' and outer ring 208' include bushings 218 and 220. The

bushings 218 and 220 define the inner 212' and/or outer 216' raceways. The bushings 218

and 220 may be provided with a retaining rib 230 for snap-fitting the bushings into place in

the corresponding ring 206' and 208'.

Once assembled, the inner raceway 212 of the inner ring 206 and the outer

raceway 216 of the outer ring 208 cooperate to entrap the balls 202. The balls 202 are

fitted within a conventional spacer 204 that maintains the balls 202 in spaced relationship

around the raceways. The spacer 204, shown in Fig. 11, is generally ring-shaped and is

fitted between the inner 206 and outer 208 rings. The spacer 204 defines a plurality of smaller, ball seats 220 that are evenly spaced around the circumference of the spacer 204.

The ball seats 220 each surround a single ball 202, holding it in place with respect to the

other balls 202 but still allowing it to rotate with respect to the inner 206 and outer 208 rings. The ball bearings 202 are coated with a DLC, such as one of those described above in connection with the preferred embodiment, so that the interface between the raceways

and the balls becomes a long wear interface between a soft polymeric material and a DLC.

In alternative embodiment (not illustrated), the balls 202 can be manufactured from a

polymeric material and the raceways can be coated with a DLC.

Although the present invention, is described primarily in connection with

various chain conveyor applications, the present invention is well-suited for use in a variety

of applications where it is desirable to reduce wear. For example, the present invention is

readily incorporated into the tracks of track vehicles, such as tractors, bulldozers and the

like. In such applications, the conventional interfacing components are modified to include a first component having a DLC and a second coating having a polymeric bushing (or being manufactured entirely from a polymeric material).

The above description is that of a preferred embodiment of the invention.

Various alterations and changes can be made without departing from the spirit and broader

aspects of the invention as defined in the appended claims, which are to be interpreted in

accordance with the principles of patent law including the doctrine of equivalents. Any

reference to claim elements in the singular, for example, using the articles "a," "an," "the"

or "said," is not to be construed as limiting the element to the singular.

Claims

The embodiments of the invention in which an exclusive property or privilege is

claimed are defined as follows:

-1- A chain, such as for use in a conveyor assembly, comprising:

a male link;

a polymeric bushing secured to said male link;

a female link movable secured to said male link, said female link secured to said

male link by a connector member, said connector member secured to said female link and

extending through said bushing, said connector member having a surface engaging said bushing; and

a diamond-like coating disposed on said surface of said connector member to provide a low wear interface between said bushing and said connector member.

■ -2- The chain of claim 1 wherein said connector member includes a cylindrical shaft

extending through said bushing, said diamond-like coating being applied to said shaft.

-3- The chain of claim 2 wherein said bushing defines a semi-circular void receiving

said shaft, an inner diameter of said void corresponding to said outer diameter of said shaft. -4-

The chain of claim 3 wherein said male link is annular defining a longitudinally

extending internal void and wherein connector members of adjacent female links extend through opposite ends of said void, said male link include a bushing disposed at each of said

opposite ends of said void.

-5- The chain of claim 4 wherein at least one of said bushings is fitted within a

corresponding recess in said male link, said recess and said bushing being shaped to preclude

movement of said bushing with respect to said male link.

-6- The chain of claim 5 wherein at least one of said bushings is manufactured from a nylon.

-7-

The chain of claim 5 wherein at least one of said bushings is manufactured from

a nylon containing strength and rigidity enhancing additives.

-8- The chain of claim 5 wherein at least one of said bushings is manufactured from

a nylon containing Molybdenum disulphide.

-9- The chain of claim 5 wherein said diamond-like coating is a thin carbon film

layer.

-10- A chain comprising:

a male link;

a female link disposed adjacent to said male link; a connector means for securing said male link to said female link, said

connector means including interfacing first and second components that move with respect to

one another as said male link moves with respect to said female link, said first component

including a surface coated with a diamond-like coating, said second component including a

polymeric material engaging said surface coated with said diamond-like coating.

-11-

The chain of claim 10 wherein said connector means includes a pin having a

shaft, said surface being further defined as said shaft of said pin.

-12- The chain of claim 11 wherein said connector means includes a bushing

surrounding at least a portion of said shaft, said bushing being said polymeric material

engaging said surface.

-13- The chain of claim 12 wherein- said bushing is manufactured from a polymeric

material containing strength and rigidity enhancing additives.

-14-

The chain of claim 12 wherein said bushing is manufactured from a nylon

containing Molybdenum disulphide.

-15-

The chain of claim 13 wherein said bushing is secured to said male link. -16-

The chain of claim 15 wherein said bushing defines a substantially semicircular

void, said shaft being rotatably seated within said void.

-17-

A conveyor chain, which comprises: a male link including a pair of opposing arcs disposed toward opposite ends of

said male link; a polymeric bushing fitted within each of said male link arcs;

female links mounted to opposite ends of said male link, each including top and

bottom plates; connector members securing each of said female links to said male link, each

connector member including a shaft extending between said top plate and said bottom plate through said bushing, said shaft being capable of rotation movement with respect to said

bushing; and a diamond-like coating disposed on said shaft of said connector member to

reduce wear at the interface of said bushing and said connector member.

-18- The conveyor chain of claim 17, wherein said bushing and said male link are

configured to preclude rotational movement of said bushing with respect to said bushing. The conveyor chain of claim 18 wherein said connector members and said

female links are configured to preclude rotational movement of said connector members with

respect to said female links. -20-

The conveyor chain of claim 19 wherein said diamond-like coating is a thin,

carbon film coating.

-21-

The conveyor chain of claim 20 wherein- said bushing is manufactured from a

polymeric material containing strength and rigidity enhancing additives.

-22-

The conveyor chain of claim 20 wherein said bushing is manufactured from a nylon containing Molybdenum disulphide.

-23-

A long- wear interface assembly comprising:

a first member; a second member mounted adjacent said first member, said second member

capable of movement relative to said first member, said first member including a surface

engaging said second member, said surface coated with a diamond-like coating, said second

member including a polymeric material engaging said surface coated with said diamond-like

coating. -24-

The assembly of claim 23 wherein said first member includes a shaft, said shaft

including an outer surface coated with a diamond-like coating.

-25-

The assembly of claim 24 wherein said second member includes a bushing, said

bushing manufactured from a polymeric material.

-26- The assembly of claim 25 wherein said diamond-like coating is a thin, carbon

film coating.

-27-

The assembly of claim 26 wherein- said bushing is manufactured from a

polymeric material containing strength and rigidity enhancing additives.

-28- The assembly of claim 26 wherein said bushing is manufactured from a nylon

containing Molybdenum disulphide.

-29-

A bearing assembly comprising: a first part defining an annular raceway;

a second part defining an annular raceway and being disposed adjacent to said

first ring; a plurality of bearings disposed between said first part and said second part, said

bearings riding within said raceways and permitting relative movement between said first part and said second part, either of said bearings or said raceways including a polymeric material

and the other being coated with a diamond-like coating, whereby said polymeric material

engages said coating at an interface between said bearings and said raceways.

-30-

The bearing assembly of claim 29 wherein said bearings are coated with said

diamond-like coating and said raceways include said polymeric material, said bearings engaging and riding along said polymeric material.

-31-

The bearing assembly of claim 30 wherein at least one of said first part and said

second part is manufactured from said polymeric material.

-32-

The bearing assembly of claim 30 wherein at least one of said first part and said second part includes a bushing defimng said raceway, said bushing being manufactured from

said polymeric material. -33-

The bearing assembly of claim 29 wherein said bearings are manufactured from

said polymeric material and said raceways are coated with said diamond-like coating.

-34-

A chain for a roller chain conveyor comprising:

a male link;

a female link mounted to said male link by a connector member, said connector

member including a shaft, said shaft being coated with a diamond-like coating; a roller rotatably mounted to said connector member with said male link and

said female link; and

a polymeric bushing fitted within said roller, said bushing surrounding said

shaft, such that said coating directly interfaces with said bushing.

-35-

• The chain of claim 34 wherein said bushing includes an end portion protruding axially from said roller, said male link including a plate defining a void fitted over said end

portion of said bushing.

-36-

The chain of claim 35 wherein said diamond-like coating is a thin, carbon film

coating.

-37-

The chain of claim 36 wherein- said bushing is manufactured from a polymeric material containing strength and rigidity enhancing additives.

-38-

The chain of claim 36 wherein said bushing is manufactured from a nylon

containing Molybdenum disulphide.