WO2003023112A2 - Equipment and process to finish fabrics in general - Google Patents
Equipment and process to finish fabrics in general Download PDFInfo
- Publication number
- WO2003023112A2 WO2003023112A2 PCT/BR2002/000131 BR0200131W WO03023112A2 WO 2003023112 A2 WO2003023112 A2 WO 2003023112A2 BR 0200131 W BR0200131 W BR 0200131W WO 03023112 A2 WO03023112 A2 WO 03023112A2
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- fabric
- equipment
- general
- per
- bath tank
- Prior art date
Links
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B21/00—Successive treatments of textile materials by liquids, gases or vapours
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/10—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
- D06B3/16—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics in superimposed, i.e. stack-packed, form
Definitions
- the present invention refers to a process and to an equipment to finish fabrics in general, more specifically to prepare, wash, bleach, dye and finish fabrics products such as flat woven, tubular, Raschel, Kettenstul, crepes and other types of fabric, which can be used in market segments such as clothing, home, automotive, medical among others.
- Pad Batch procedure Another discontinuous process is known as Pad Batch procedure, which agents are applied by squeezing on the fabric.
- the product is wound in contact with those agents on a cylinder; a reaction time (up to 24 hours) should be allowed before the fabric can continue the finishing.
- the Pad Steam process the fabric goes through a steamer after being impregnated with finishing agents so that the reaction above mentioned is speeded up by thermal energy. Both processes require the fabric to be washed in other equipment after the chemical reaction. Both processes require preparation and post-treatment of the fabric, which are expensive and take time.
- One of the goals of the present invention is, thus, to provide a process and an equipment to finish fabrics in general that significantly reduce the demand of electricity, water, time and power
- Another goal of the present invention is to provide a process and an equipment to finish fabrics in general that reduce preparation and process costs so that they can also be economically feasible in small lengths
- Another goal of the present invention is to provide a process and an equipment to finish fabrics in general that minimizes mechanical tension, both longitudinal and on the fabric surface, to allow the finishing of extremely delicate, elastic fabrics with different grammage
- Another goal of the present invention is to provide a process and an equipment to finish fabrics in general through which fabric of different manufacturing types such as flat woven, knitted, Raschel, Kettenstul, crepes, nonwoven, etc can be submitted to a complete wet finishing process (preparation, relaxation, dyeing, washing, rinsing, softening etc )
- Another goal of the present invention is to provide a process and an equipment to finish fabrics in general through which the finishing time and fab ⁇ c processing speed are greatly reduced if compared to the traditional procedures and equipment
- Another goal of the present invention is to provide a process and an equipment to finish fabrics in general through which the fast exchange of different lots of fabric to be finished is possible with no need to modify the equipment
- Another goal of the present invention is to provide a process and an equipment to finish fabrics in general, through which lots of different sizes (between 100 and 350 kg) can be finished with no production cost changes
- the fabric is conveyed in the traditional way through the equipment as in the existent processes and equipment, and sewed in the desired length
- the fabric is, thus, accumulated in the bath tank and on the conveyor belt, which results at first, in an installation of relatively smaller dimensions Accumulation, thus, occurs in such a way that the fab ⁇ c conveyance speed through the bath tank and on the conveyor belt is visibly slower as well as the entry and conveyance speeds
- the fabric accumulates no the conveyor belt but is not submitted to mechanical tension
- Another advantage is that it can be done with smaller bath tanks, drastically reducing the demand of water and the respective effluent generated, between 30 and 75%
- Another advantage of the present invention resides on the fact that the fabric being processed is squeezed and/or suctioned several times so that the substrate is deposited on the return belt with defined residual humidity This process provides a dwell time (reaction) that allows speeds lower than 80m/m ⁇ n, assuring a process that is free from tension and friction
- Treatment times are equally shorter, dyeing lasts around 30 minutes, in the previous processes it used to be between 1 ,5 and 2 hours It is possible to have a bath in almost 20 minutes, which used to take from 3 to 5 hours
- the fabric to be immersed in the bath is conveyed by the bath itself (for example, through a circulating current )
- the transference can be easily set, as proposed in this patent of invention, the accumulated fabric is allowed to run against a sensor Depending on the force here applied, one sets the feeding speed of the flat fabric
- the wet fabric is conveyed on what is known as uncurling selvedge cylinder, before it is mechanically released from the bath liquid that follows it
- Mechanical squeezing may, for example, be either by suction or by squeezing with the help of rolls
- the fabric previously wet is then adjusted on what is known as a centralizing device
- the already squeezed fabric is conveyed on a return conveyor
- the fabric is accumulated on the latter allowing dwell time, for example 3 minutes
- these process acts on other applications such as exhausting Right after removing the fabric from the conveyor belt, before new introductions to the dyeing bath tank, one measures in a reliable way the shade of the color to establish the end of the treatment which is naturally easier to do with the humid fabric than with the wet fabric
- the movement of the accumulated fabric in the bath tank may, for example, take place with the help of a circulating current
- the relative movement between the fabric and the bath tank thus, promotes the transportation of the dyeing, bleaching or fiber washing means This can also take place through the back-forward movement of the conveyor belt in which the fabric in a static bath accelerates and stops, being conveyed in an iterative way
- the migration of the bath substances may be promoted through bath impact or through the humid fabric on the conveyor belt with vibration
- the amplitude and the frequency of the size of the treatment substance particles are adjusted In the finishing of fabric that greatly tend to shrink, for example, this can be an advantage for elastanes
- the fabric Before being introduced in the bath tank for the first time, the fabric is pre-soaked with the bath liquid so that an already shrunk fabric is introduced in the bath tank It is, thus, necessary to provide adequate aspersor nozzles before the entry in the bath tank, they will be fed by the liquid contained in bath tank itself Those nozzles may also be used to convey the fab ⁇ c on a slide and/or rounded area at the bath tank entry, thus facilitating the accumulation of fabric
- the conveyance of the fabric accumulated in the bath tank may also be done by fluctuation on a second lower conveyor belt which may present blades or adequate profiles to facilitate the conveyance of the fabric
- the space of the return belt may optionally be enclosed, thermally conditioned and chemically controlled through the introduction of gases such a nitrogen or ozone to avoid undesirable effects
- the conveyor belt may optionally present a vibration generator to mechanically help the bath.
- the equipment is then comprised of a bath tank that may be filled with a treatment liquid such as a bleacher, dyeing agent or washing liquid that can be adjusted to a fabric conveyance means.
- a treatment liquid such as a bleacher, dyeing agent or washing liquid that can be adjusted to a fabric conveyance means.
- This equipment may also be found in a hermetically pressurized crankcase so that finishing is done under high pressure and temperature.
- additional guides are located at the rear of the squeezing rolls so that the finished fabric, after sewing is undone, is placed on a pallet with the help of a plaiter unit.
- the conveyance speed at the belt is as low as the feeding and starting speeds so that the said accumulation takes place here.
- the bath tank itself has, in its lower part, a base designed with a large thermal exchange area to avoid temperature variations.
- a drain through which the bath liquid may be supplied to the aspersion nozzles with the help of a pump may be connected to the bath tank; those nozzles spray the bath liquid on the fabric lot to be introduced in the bath tank allowing the pre-sh ⁇ nkage of fabric and its conveyance to the inside of the bath tank in an accumulated way
- the bath tank presents a conveyor belt to convey the accumulated fabric, which lower portion can easily be introduced in the bath tank
- the fabric floats under it and is slowly conveyed through the bath
- the belt may have a blade
- the conveyance means may be designed to be periodically inverted to allow iterative conveyance
- a pressure variation system on the squeezing rolls, regardless of the physical characteristic of the fabric, to obtain pre-defined squeezing values (residual humidity) so that it can be placed on the return belt
- Figure 1 represents a schematic view of the equipment to finish fabric in general, more specifically for flat baths
- Figure 2 represents another schematic view of a variation of the equipment to finish fabric in general, of a similar equipment for small fabric lots with U-shaped chute,
- Figure 3 represents another schematic view of a variation of the equipment to finish fabric in general, of a similar equipment for tilted bath for tubular fabric,
- FIG 4 represents another schematic view of a variation of the equipment to finish fabric in general, of an equipment arranged in an autoclave tank
- Figure 1 shows a finishing equipment comprised of a structure (E) to which base a conveyor belt is (3A) placed Below it, there is the finishing bath (3), and between them the fabric (T) to be circulated
- a feeding, centralization and selvedges uncurling unit (1 ) with at least one entry cylinder (2) the latter can also be perforated, and is flanked by at least one unit of aspersors (2A), responsible for the first, fast and homogeneous impregnation of water with chemical products to be made on the fabric (T) to be finished
- This fast impregnation may cause the fabric (T) to shrink before getting in touch with the said bath itself
- the sewed fabric (T) is constantly supplied to the finishing bath tank where the fabric (T) is accumulated, that is,
- the accumulated fabric is slowly conveyed by an adequate conveyance means through the bath tank (3), which entry is provided with a slide and/or rounded area (10) where the conveyor belt is located (3A), the fabric floats between the lower part of the belt and the bottom of the bath tank (3) and is conveyed through friction or with the help of adequate profiles Alternatively, this may be obtained by means of a layout with one or more blades or simply through current
- the fabric at the end of the bath tank runs against a signa zer (4), which is responsible for synchronizing motion and for controlling fabric feeding (T)
- the feeding speed of the accumulated fabric in the bath tank can be adjusted so that the bath tank is not obstructed
- the fabric (T) gets to the squeezing rolls (6) where the excess of liquid is mechanically removed In an impregnation process (dyeing, bleaching etc ), the squeezed fabric returns to the bath tank In a washing process, the squeezed fabric is discarded from the equipment
- the fabric gets to the return belt (7A), where it is placed on a vertical tilted guide (9), that is, the conveyance speed is smaller than the speed of the flat fabric
- the fabric can rest in humid condition on the extension of the return belt (7A)
- the clearance and the pressure between the squeezing rolls (6) can, thus, be modified Being that possible, the fabric degree of humidity is adjusted at the exit of the roll and on the return belt (7A) Near the entry cylinder (2) there is a set of aspersors (2A) which are connected to a piping system (17) with a pump (18) and a filter (19) connected to it
- a dyeing process in three steps - bleaching, dying and washing - was carried out in an equipment as per Figure 1 Find below the following basic measures
- the length of the bath tank was 2m, its capacity of 600 liters, and the length of the return belt was 4m 300m of towel fabric, width of 2,45m, circulated in the equipment
- the equipment was equally adjusted in the three steps, the fabric speed measured at the squeezing roll was of 50 m/min, with a remaining humidity of 70%
- the fabric (T) is also sewed and taken to the posterior cycle by the equipment
- the bath tank (3) is in U-shape, and the fabric (T) accumulates when it is introduced in the bath Conveyance through the bath tank takes place here, in a simple way, by means of gravity force
- the second layer displaces the one that has already been brought with no use of signa zers
- the wet fabric (T) goes through the guides (11 ), the selvedges uncurling cylinder (5), and the centralization cylinders (13) to the squeezing rolls (6), from there on, it goes on the extension of the return belt (7A) where from the fabric is re-immersed in the bath tank (3)
- a plaiter unit (8) can be placed, again, at the equipment exit
- Figure 3 shows a variation of the equipment with a vertical, tilted bath tank (3), the liquid circulating in the bath tank (3) chute with the fabric (T) accumulated downwards, the fabric taking that liquid with itself, continuing on the squeezing rolls (6) through the return belt (7A), as in the picture shown
- FIG. 4 shows the rounding of the equipment in an autoclave tank (15), where both the return belt (7A) and the bath tank (3) are rounded
- the conveyance of the accumulated fabric (T) through the bath tank (3) is here done by means of an immersion cylinder (16), which presents one or more blades or similar devices and can be reverted by actuation
- PLC-oriented sensors are provided after the squeezing rolls
- All monitoring and general synchronism of the equipment (E) is made by capacitive sensors that guide a PLC (Programmable Logic Controller) which, in turn, commands all movements of the equipment (E) during its work cycle.
- PLC Protein Logic Controller
- This equipment (E) is aimed at finishing fabric (T) of any kind or pattern, which are placed in cars, pallets and/or batch rolls to be introduced in the feeding, centralizing and selvedges uncurling unit (1 ) which represents the equipment feeding entry.
Abstract
Description
Claims
Priority Applications (5)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP02797889A EP1427878A4 (en) | 2001-09-13 | 2002-09-12 | Equipment and process to finish fabrics in general |
AU2002333005A AU2002333005A1 (en) | 2001-09-13 | 2002-09-12 | Equipment and process to finish fabrics in general |
JP2003527169A JP2005501985A (en) | 2001-09-13 | 2002-09-12 | Fabric finishing apparatus and method in general |
KR10-2004-7003747A KR20040060924A (en) | 2001-09-13 | 2002-09-12 | Equipment and process to finish fabrics in general |
US10/489,019 US20050000032A1 (en) | 2001-09-13 | 2004-03-08 | Equipment and process to finish fabrics in general |
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
BRPI0104024-3 | 2001-09-13 | ||
BR0104024-3A BR0104024C1 (en) | 2001-09-13 | 2001-09-13 | General Tissue Processing Equipment & Process |
BRC10104024-3 | 2002-09-11 |
Publications (2)
Publication Number | Publication Date |
---|---|
WO2003023112A2 true WO2003023112A2 (en) | 2003-03-20 |
WO2003023112A3 WO2003023112A3 (en) | 2004-02-19 |
Family
ID=37682771
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/BR2002/000131 WO2003023112A2 (en) | 2001-09-13 | 2002-09-12 | Equipment and process to finish fabrics in general |
Country Status (9)
Country | Link |
---|---|
US (1) | US20050000032A1 (en) |
EP (1) | EP1427878A4 (en) |
JP (1) | JP2005501985A (en) |
KR (1) | KR20040060924A (en) |
CN (1) | CN1555440A (en) |
AU (1) | AU2002333005A1 (en) |
BR (1) | BR0104024C1 (en) |
DE (1) | DE10220581B4 (en) |
WO (1) | WO2003023112A2 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
IT201700082385A1 (en) * | 2017-07-20 | 2019-01-20 | Lafer Spa | MACHINE AND PROCEDURE FOR FABRIC TREATMENT |
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Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20040259750A1 (en) * | 2002-04-22 | 2004-12-23 | The Procter & Gamble Company | Processes and apparatuses for applying a benefit composition to one or more fabric articles during a fabric enhancement operation |
DE202005018735U1 (en) * | 2005-11-29 | 2007-06-06 | Küsters Textile GmbH | Device for exposure treatment of sheet of textile products, has container which contains treatment fluid whereby device has endless belt circulating around drum |
DE102006045470B4 (en) * | 2005-11-29 | 2007-11-22 | Küsters Textile GmbH | Device for dwell treatment of web-like textile material |
UA108200C2 (en) * | 2009-05-08 | 2015-04-10 | MEDICINAL FORMS AND METHODS FOR THE USE OF ECTOPAROSITOCIDES | |
TWI510189B (en) * | 2009-06-19 | 2015-12-01 | Lilly Co Eli | Ectoparasiticidal methods and formulations |
DE102009049177A1 (en) * | 2009-10-13 | 2011-05-05 | Veritas Ag | Method and device for impregnating a textile hose |
CN103215777B (en) * | 2013-05-10 | 2015-04-08 | 居新峰 | Continuous rope-shaped jet washing machine |
DE102013015326A1 (en) * | 2013-09-17 | 2015-03-19 | Heinrich Schnell | Kantenausrollvorrichtung |
KR200477888Y1 (en) * | 2014-07-01 | 2015-07-31 | 치-룽 창 | Upward-type Dyeing Machine Having Conveyor Belt |
US10570542B2 (en) * | 2015-09-11 | 2020-02-25 | Teresa Catallo | Apparatus and method for pre-shrinking a wet fabric prior to drying |
CN110820204B (en) * | 2019-12-24 | 2024-03-29 | 无锡惠山万邦科技有限公司 | Conduction band-free conveying type washing dyeing machine |
CN111088624B (en) * | 2020-01-15 | 2022-09-02 | 江苏赛格纺织机械有限公司 | Intelligent jet airflow overflow combination machine |
US20210262135A1 (en) * | 2020-02-24 | 2021-08-26 | James Catallo | Apparatus and method for pre-shrinking a wet fabric prior to drying |
CN111705453A (en) * | 2020-06-11 | 2020-09-25 | 陈勇 | Blended yarn bleaching equipment |
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-
2001
- 2001-09-13 BR BR0104024-3A patent/BR0104024C1/en not_active IP Right Cessation
-
2002
- 2002-05-08 DE DE10220581A patent/DE10220581B4/en not_active Expired - Fee Related
- 2002-09-12 KR KR10-2004-7003747A patent/KR20040060924A/en not_active Application Discontinuation
- 2002-09-12 AU AU2002333005A patent/AU2002333005A1/en not_active Abandoned
- 2002-09-12 EP EP02797889A patent/EP1427878A4/en not_active Withdrawn
- 2002-09-12 CN CNA028179323A patent/CN1555440A/en active Pending
- 2002-09-12 WO PCT/BR2002/000131 patent/WO2003023112A2/en not_active Application Discontinuation
- 2002-09-12 JP JP2003527169A patent/JP2005501985A/en active Pending
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2004
- 2004-03-08 US US10/489,019 patent/US20050000032A1/en not_active Abandoned
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US3906755A (en) * | 1969-07-28 | 1975-09-23 | Sando Iron Works Co | Apparatus for a continuous treatment of textile fiber goods |
US3777049A (en) * | 1971-08-02 | 1973-12-04 | G Gillemot | Bonding device and anchorage for shielded cables |
US3978556A (en) * | 1974-12-05 | 1976-09-07 | Masuda Manufacturing Co., Ltd. | Processing system for woven, knit or similar shaped materials |
US4231238A (en) * | 1978-03-30 | 1980-11-04 | Sando Iron Works Co. | Apparatus for the liquid treatment of a cloth |
US4310113A (en) * | 1979-08-07 | 1982-01-12 | Eduard Kusters | Apparatus and method for storage and reaction treatment of textile material in web form |
US4614096A (en) * | 1979-10-01 | 1986-09-30 | Arioli & C S.R.L. | System for the continuous and open-width washing of a fabric |
US4338282A (en) * | 1980-01-18 | 1982-07-06 | Duskin Franchise Co., Ltd. | Selective collecting system of washingly treated articles |
US4610379A (en) * | 1983-03-22 | 1986-09-09 | Institut Textile De France | Device for holding a textile article in the course of treatment |
US4644765A (en) * | 1985-04-29 | 1987-02-24 | Nippon Dyeing Machine Mfg. Co., Ltd. | Continuous treating system for wide cloth |
US5119646A (en) * | 1991-03-04 | 1992-06-09 | Jacumin Jimmy R | Bleaching kier for continuous bleaching of elongated cloth |
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Title |
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See also references of EP1427878A2 * |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
IT201700082385A1 (en) * | 2017-07-20 | 2019-01-20 | Lafer Spa | MACHINE AND PROCEDURE FOR FABRIC TREATMENT |
Also Published As
Publication number | Publication date |
---|---|
BR0104024C1 (en) | 2003-11-04 |
JP2005501985A (en) | 2005-01-20 |
KR20040060924A (en) | 2004-07-06 |
DE10220581A1 (en) | 2003-04-17 |
EP1427878A4 (en) | 2007-03-07 |
CN1555440A (en) | 2004-12-15 |
BR0104024A (en) | 2003-06-24 |
US20050000032A1 (en) | 2005-01-06 |
WO2003023112A3 (en) | 2004-02-19 |
AU2002333005A1 (en) | 2003-03-24 |
DE10220581B4 (en) | 2007-09-13 |
EP1427878A2 (en) | 2004-06-16 |
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