WO2003024512A1

WO2003024512A1 - Collection needle

Info

Publication number: WO2003024512A1
Application number: PCT/US2002/027528
Authority: WO
Inventors: Keith Rosiello
Original assignee: Zymequest, Inc.
Priority date: 2001-09-14
Filing date: 2002-08-29
Publication date: 2003-03-27
Also published as: DE60231887D1; JP4330442B2; AU2002331760B2; CA2458238C; US7204828B2; US20030055379A1; EP1429827A1; US7993310B2; US20080103458A1; JP2005503208A; ATE427766T1; CA2458238A1; EP1429827B1

Abstract

A needle structure having proximal and distal ends and including a collection needle section at a more proximal end of the needle structure and a skin plug retainer section at the very distal end and integral with the collection needle section. The collection needle section includes a generally hollow tubular member having an external surface, an inner lumen and a port through the tubular member so as to enable fluid flow from about the tubular member to the inner lumen for collection therefrom. The skin plug retainer section includes a hollow tubular piece having an external surface and an inner lumen. The hollow tubular piece is beveled at its distal end to form a needle tip. A barrier wall may be disposed intermediate the collection needle section and the skin plug retainer section.

Description

COLLECTION NEEDLE

This application claims benefit of U.S. provisional patent application no. 60/322,400, filed September 14, 2001, the entire disclosure of which is herein incorporated by reference.

BACKGROUND OF THE INVENTION

Field Of The Invention

The present invention relates in general to hollow needles such as hypodermic needles, and pertains, more particularly to, an improved needle structure that can be used in the normal manner for fluid injection or collection, in combination with an integral skin plug retainer.

The Prior Art

There is a considerable amount of prior art directed to needles and cannulas. The hypodermic needle is one of the basic tools of the medical profession and typically includes a relatively thin, straight, hollow tube that may be coupled at one end to a syringe of one type or another. The other end is usually beveled to provide a sharp point for piercing the skin. Some of the prior art patents address the issue of minimizing tissue coring, as well as minimizing plugging of the skin. However, the prior art does not discloses a needle structure that is constructed and arranged in combination with an integral skin plug retainer.

For example:

• U.S. Patent 4,383,530 to Bruno described a hypodermic needle with the leading tip at the needle point shielding at least a portion of the hollow needle tube so as to reduce tissue coring;

• U.S. Patent 4,753,641 to Vaslow describes an emergency medical needle employing a jaw structure so as to reduce coring;

• U.S. Patent 5,290,267 to Zimnieπriann also describes a modified needle structure with an end section that is bent laterally and a hook-shaped curve section, with the structure allegedly to avoid the cutting of plugs during its use; and

• U.S. Patent 5,733,266 to Gravlee Jr. describes a hypodermic needle with a rounded trailing cutting edge for preventing plug cutting.

Accordingly, none of this prior art describes a needle structure that can be used in a normal manner for fluid injection or collection, in combination with an integral skin plug retainer.

SUMMARY OF THE INVENTION

In accordance with the present invention there is provided a needle structure that has proximal and distal ends. This needle structure comprises a needle section that is at a more proximal end of the structure, and a skin plug retainer section at the distal end of the structure and integral with the needle section. In the preferred embodiment described herein, the needle section is a collection needle section. However, it is understood that the principle of the present invention may also be applied in connection with needles for

_ ι _ injection into the body, such as different types of hypodermic needles. The collection needle section includes a generally hollow tubular member having an external surface, an inner lumen, and a port through the tubular member so as to enable fluid flow from about the tubular member to the inner lumen for collection therefrom. The skin plug retainer section includes a hollow tubular piece having an external surface and an inner lumen. The hollow tubular piece is preferably beveled at its distal end so as to form a piercing point. A barrier wall may be provided disposed intermediate the collection needle section and the skin plug retainer section. This barrier wall assists in the retention of the skin plug and also blocks fluid flow so that it does not occur over the skin plug.

In accordance with still further aspects of the present invention the hollow tubular piece is cylindrically truncated so as to form a leading tip segment with the aforementioned piercing point. The skin plug retainer may include a retaining member in the inner lumen of the hollow tubular piece. This retaining member may comprise at least one internally disposed annular ridge for retaining a skin plug. In the disclosed embodiment a plurality of such annular ridges are employed. The annular ridges may be disposed in space parallel planes.

In accordance with other aspects of the present invention the collection needle section may include a plurality of ports. The collection needle has a generally longitudinal axis and the port is preferably of elongated configuration extending in the direction of the longitudinal axis. The collection needle section maybe comprised of a plurality of such elongated ports. The ports may be disposed in parallel but spaced one from the next. In one embodiment four such ports are employed disposed about the structure at 90° intervals.

In accordance with still further aspects of the invention the collection needle section may have a stepped portion transitioning between a smaller diameter segment more proximate to the barrier wall and a larger diameter segment more remote from the barrier wall. The large diameter segment is contiguous with the port segment. The gauge of the respective sections may be any convenient size, e.g., 22ga for the smaller diameter segment more proximate to the barrier wall and 16 ga for the larger diameter segment more remote from the barrier wall. This advantageously allows for a smaller entry point and a larger flow (i.e., in the larger diameter segment). The barrier wall is preferably solid so as to block fluid flow directly between the skin plug retainer section inner lumen and the collection needle section inner lumen.

There is also provided in accordance with the present invention, a method of injecting or collecting a fluid through the skin by means of a needle structure. This method comprises the steps of: providing at the distal end of the needle structure a skin plug retainer section having a retaining lumen and that is integral with a more proximal fluid flow section having a lumen through which a fluid is enabled to flow; penetrating the skin with the needle structure so as to capture a skin plug at the distal end of the needle structure in the skin plug retaining section; and substantially concurrently with the step of penetrating, enabling the fluid flow through the fluid flow section lumen. Preferably, the fluid flow occurs directly with the fluid flow section and is inhibited between the lumens of the fluid flow section and skin plug retaining section. The step of enabling the fluid flow includes inhibiting the fluid flow past the retained skin plug.

BRIEF DESCRIPTION OF THE DRAWINGS

Numerous other features and advantages should now become apparent upon a reading of the following detailed description, taken in conjunction with the accompanying drawings in which:

FIG. 1 A is a top plan view of a needle structure of the present invention, showing blood flow into the needle structure upon insertion of the needle into a vein;

FIG. IB is a side-plan view of the needle structure of the present invention illustrated in Fig. 1A.

FIG. 2A is a detailed cross-sectional view as taken along line 2-2 of FIG. 1 of the needle structure of FIG. 1 ;

FIG. 2B is an enlarged, cross-sectional view of the plug retaining section of Fig.

2A; FIG. 2C is a perspective view of the needle structure of Fig. 2 A according to the present invention.;

FIG. 3 illustrates the needle structure of the present invention in association with a skin layer before skin penetration; and

FIG. 4 illustrates the needle structure of the present invention in association with a skin layer after skin penetration.

FIG. 5 A illustrates a cross-sectional view of a first design of a second embodiment of a needle according to the present invention.

FIG. 5B illustrates a cross-sectional view of a second design of the second embodiment of the needle according to the present invention.

FIG. 6 A illustrates a cross-sectional view of a first design of a third embodiment of a needle according to the present invention.

FIG. 6B illustrates a cross-sectional view of a second design of a third embodiment of a needle according to the present invention.

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

There is now described herein a collection needle embodying the principles of the present mvention. It is understood that the principles of the present invention may also be employed in connection with other types of needles, including hypodermic needles whether for the purpose of collecting a fluid or injecting a fluid. In the embodiment disclosed herein, there is integrated a skin plug retainer section with a collection needle section. The purpose is to allow for skin puncture in order to access the vein for say blood collection, but not to allow the skin or tissue plug to be transferred to the blood collection bag. Furthermore, in accordance with the structure of the present invention the blood flow path is directed around the skin plug. This ensures that the flow of blood does not carry any of the skin plug material into the blood collection bag. Once the blood collection is complete and the collection needle is withdrawn from the donor, the skin plug retaining portion of the collection needle allows the phlebotomist to check for the presence of the skin plug in the retaining portion of the collection needle to insure it was not, as a whole, transferred to the blood collection bag.

As mentioned previously, the principles of the present invention are disclosed herein primarily in connection with a collection needle. However, the principles of the present invention may also be employed in connection with other types of hypodermic needles such as for penetrating various tissues to inject drugs, medicine, etc. In either case, the principles of the present invention provide for retention of the skin plug, in an integral structure, along with the enabling of fluid flow through the needle lumen.

Reference is now made to FIGS. 1 and 2. This describes a collection needle with an integral skin plug retainer. The needle structure includes a collection needle section 10 and a skin plug retainer section 20. The skin plug retainer section is disposed at the very distal end of the needle structure and is integral with the collection needle section 10.

Each of the sections 10 and 20 is of cylindrical construction. The collection needle section 10 has an inner lumen 12. Similarly, the skin plug retainer section 20 has an inner lumen 22. These lumens 12 and 22 are isolated from each other by a barrier wall 30. The very proximal end of section 10 may have a hub (not shown) which can either form part of or be adapted for attachment to a syringe or the like.

The collection needle section 10 may include stepped ends 14 that separate a smaller diameter midsection 15 from larger diameter end sections 16 and 17. The end section 17 is the same diameter as the skin plug retainer section. The outer diameter of the entire may alternatively be the same throughout the length of the needle, i.e., not stepped, depending on the particular needs of the application. The collection needle middle section 15 has four blood flow ports 18. Also illustrated by arrows 19 is the blood flow path which is noted, does not extend into the lumen 22 but instead extends about the skin plug retainer section 20 in through the ports 18 of the collection needle section.

As illustrated in the drawings, within the lumen 22 of the skin plug retainer section 20, there are a plurality of retaining ribs 24. These may each be a circular rib extending slightly into the lumen 22. The skin plug retainer section 20 also includes a tapered end 26 forming a pointed needle end at 28. Various different configurations of the piercing end of the needle structure may be employed with the concepts of the present invention.

Reference may now be made to FIGS. 3 and 4. FIG. 3 illustrates the needle structure of the present invention before skin penetration occurs. Thus, the needle structure is shown illustrated with the more distal position of the skin plug retainer section about to contact the skin layer 42. FIG. 3 also illustrates under the skin layer 42, a wall 44 of the blood vessel.

FIG. 4 illustrates the needle structure after skin penetration. Illustrated in FIG. 4 is the skin plug at 40, having been retained by the skin plug retainer section 20 as the needle penetrates the skin. This penetration is also through the blood vessel wall 44 so that blood flow may now occur, not past the skin plug, but directly about the needle through and into the lumen 12 by way of the ports IS.

Thus, there is described herein a simplified collection needle structure that has an integral skin plug retainer. This is used to retain the skin plug upon initial penetration and yet at the same time inhibit blood flow past the skin plug but enabling blood flow directly to the collection needle section through the ports 18. The barrier wall 30 prevents blood flow directly from lumen 22 to lumen 12.

Figs. 5 A and 5B illustrate another embodiment of the present invention. In this embodiment, a distance "D" denotes the distance the needle must penetrate a blood vessel for proper operation. The present embodiment seeks to reduce this distance D so as to improve insertion comfort for a patient, to reduce risk of puncture through the vein during needle insertion, and to produce a needle form and operation which is substantially closer in design to a standard end flow needle.

Accordingly, as shown in Figure 5A, the needle structure according to the present embodiment includes a collection needle section 110 and a skin plug retainer section 120. The skin plug retainer section is disposed at the very distal end of the needle structure and is integral with the collection needle section 1 10. Port 1 IS is positioned adjacent a barrier wall 130, in an effort to minimize distance D. Skin plug retaining ribs 124 may also be included Similarly, as shown in Fig. 5B, port 118 is positioned immediately adjacent side 131 of barrier wall 130, thus, further lessening distance D.

Accordingly, the positioning of the barrier wall as illustrated in Figs. 5 A and 5B decreases the insertion distance D, so that insertion comfort to the patient is enhanced, and the risk of vein puncture is reduced.

Figs. 6A and 6B illustrate yet another embodiment of the present invention, which is directed to cutting a clean skin plug so as to also reduce insertion distance D. Specifically, as shown in Fig. 6A, the beveled end 220 of the needle 210 uses multiple and/or an all-around cutting edge. As a result, insertion distance D is reduced since the beveled end need not have a dramatic bevel.

Having now described a limited number of embodiments of the present invention, it should now be apparent to those skilled in the art that numerous other embodiments and modifications thereof are contemplated as following within the scope of the present invention. For example, one particular needle structure is shown, but it is understood that other forms of needle structures may also be employed. Also, the disclosed embodiment is for a collection needle but it is understood that the principles of the invention may also be applied to other needle structures whether for collection or, for example, for injection.

Claims

WHAT IS CLAIMED IS:

1. A needle structure having proximal and distal ends and comprising: a collection needle section at said proximal end; a skin plug retainer section at said distal end and integral with said collection needle section, wherein said collection needle section including a generally hollow tubular member having an external surface, an inner lumen, and a port through said tubular member so as to enable fluid flow from about said tubular member to said inner lumen for collection therefrom, said skin plug retainer section including a hollow tubular piece having an external surface and an inner lumen; and said hollow tubular piece being beveled at its distal end and to a relatively sharp point; and and a barrier wall disposed intermediate said collection needle section and said skin plug retainer section.

2. The needle structure according to claim 1, wherein said hollow tubular piece is cylindrically truncated so as to form a leading tip segment with the relatively sharp point.

3. The needle structure according to claim 2, further comprising a skin plug retaining member within the inner lumen of the hollow tubular piece.

4. The needle structure according to claim 3, wherein said retaining member comprises at least one internally disposed annular ridge or other mechanism for the purpose of retaining or capturing the skin plug.

5. The needle structure according to claim 4, including a plurality of annular ridges.

6. The needle structure according to claim 5, wherein the retainer mechanisms such as annular ridges are disposed in spaced parallel planes.

7. The needle structure according to claim 1, wherein said collection needle section includes a plurality of ports.

8. The needle structure according to claim 1 , wherein s'aidⁱc611ectTdri" ieedle^,lsee^'tiori 'has a generally longitudinal axis and said collection needle section port is of elongated configuration extending in the direction of said longitudinal axis.

9. The needle structure according to claim 8, wherein said collection needle section has a plurality of elongated ports.

10. The needle structure according to claim 9, wherein the ports are all disposed in parallel and spaced one from the other.

11. The needle structure according to claim 10, wherein the ports are disposed at 90° intervals about said tubular member.

12. The needle structure according to claim 8, wherein said collection needle section has a stepped portion transitioning between a larger diameter segment more proximate to said barrier wall and a smaller diameter segment more remote from said barrier wall.

13. The needle structure according to claim 1, wherein said collection needle section has a stepped portion transitioning between a larger diameter segment more proximate to said barrier wall and a smaller diameter segment more remote from said barrier wall.

14. A needle structure as set forth in claim 13 wherein said port is elongated extending along a segment of said collection needle section.

15. A needle structure as set forth in claim 14 wherein said smaller diameter segment is contiguous with said port segment.

16. A needle structure as set forth in claim 11 wherein said barrier wall is solid so as to block fluid flow directly between said skin plug retainer section inner lumen and said collection needle section inner lumen.

17. A method of injecting or collecting a fluid through the skin by means of a needle structure, comprising the steps of:

• providing at the distal end of the needle structure a skin plug retaining section having a retaining lumen and that is integral with a more proximal fluid flow section having a lumen through which a fluid is enabled to flow; • penetrating the skin with the needle struc ύ fe"s6 as to' capftire'a stari plϋg-alt-the distal end of the needle structure in the skin plug retaining section; substantially concurrently with said step of penetrating, enabling the fluid flow through said fluid flow section lumen.

18. A method as set forth in claim 17 including inhibiting fluid flow between lumens.

19. A method as set forth in claim 17 wherein the step of enabling includes inhibiting fluid flow past the skin plug.

20. A needle structure having proximal and distal end and comprising:

• a needle section;

• a skin plug retainer section disposed at a more distal end and integral with the needle section;

• the needle section including a generally hollow tubular member having an external surface, an inner lumen, and a port through said tubular member so as to enable fluid flow through said port;

• said skin plug retainer section also including a hollow tubular piece having an external surface and an inner lumen;

• said hollow tubular piece being constructed and arranged to form a piercing tip; and a barrier disposed intermediate the needle section and the skin plug retainer section.

21. A needle structure as set forth in claim 20 including a skin plug retaining member within the inner lumen of the hollow tubular piece.

22. A needle structure as set forth in claim 21 wherein said retaining member comprises at least one internally disposed annular ridge or other mechanism for the purpose of retaining or capturing the skin plug.

23. A needle structure as set forth in claim 22 including a plurality of mechanisms such as annular ridges.

24. A needle structure as set forth in claim 23 wherein the retainer mechanisms such as annular ridges are disposed in spaced parallel planes.

25. A needle structure as set forth in claim 20 whereirϊ ^"said ήe'edle' se'c'ti'drr i iClu 'es^ma" "^■»" -^{■ ■} plurality of ports.

26. A needle structure as set forth in claim 20 wherein said needle section has a generally longitudinal axis and said needle section port is of elongated configuration extending in the direction of said longitudinal axis.

27. A needle structure as set forth in claim 26 wherein said needle section has a plurality of elongated ports.

28. A needle structure as set forth in claim 27 wherein the ports are all disposed in parallel but spaced one from the other.

29. A needle structure as set forth in claim 20 wherein said needle section has a stepped portion transitioning between a larger diameter segment more proximate to said barrier wall and a smaller diameter segment more remote from said barrier wall.

30. A needle structure as set forth in claim 29 wherein said port is elongated extending along a segment of said needle section.

31. A needle structure as set forth in claim 30 wherein said smaller diameter segment is contiguous with said port segment.

32. A needle structure as set forth in claim 20 wherein said barrier wall is solid so as to block fluid flow directly between said skin plug retainer section inner lumen and said needle section inner lumen.

33. A needle structure having a central axis, a proximal end and a distal end, said needle comprising:

a collection needle section at said proximal end;

a skin plug retainer section at said distal end and integral with said collection needle section, wherein said collection needle section including a generally hollow tubular member having an external surface, an inner lumen, and a port through said tubular member so as to enable fluid flow from about said tubular member to said inner lumen for collection therefrom; said skin plug retainer section including a hollow" turJύlar piece havιn'g^|,an external surface and an inner lumen, wherein said hollow tubular piece being beveled at its distal end to a relatively sharp point; and

a barrier wall disposed intermediate said collection needle section and said skin plug retainer section, wherein said barrier wall is positioned at an angle to said central axis and wherein said port is positioned substantially adjacent said barrier wall.

34. The needle structure according to claim 33, wherein said distal end includes a first side and a second side extending beyond said first side establishing said bevel.

35. The needle structure according to claim 34, wherein said barrier wall includes a first side and a second side, wherein said second side extends in a direction toward said second side of said bevel beyond said first side of said barrier wall.

36. The needle structure according to claim 35, wherein said port is positioned between said first side and said second side of said barrier wall.

37. The needle structure according to claim 35, wherein said port is positioned adjacent said first side of said barrier wall.

38. The needle structure according to claim 33, wherein said collection needle section includes a plurality of ports.

39. The needle structure according to claim 33, wherein said collection needle section has a generally longitudinal axis and said collection needle section port is of elongated configuration extending in the direction of said longitudinal axis.

40. The needle structure according to claim 33, wherein said collection needle section has a plurality of elongated ports.

41. The needle structure according to claim 40, wherein the ports are parallel and spaced apart.

42. The needle structure according to claim 40, wherein the ports are disposed at approximately 90° intervals about said tubular member.

43. The needle structure according to claim 33, wherdin 'feaid coll' c'ti 'h^l,rieedlέ~se''cticlri''has^|ta stepped portion transitioning between a larger diameter segment more proximate to said barrier wall and a smaller diameter segment more remote from said barrier wall.

44. The needle structure according to claim 33, wherein said collection needle section has a stepped portion transitioning between a larger diameter segment more proximate to said barrier wall and a smaller diameter segment more remote from said barrier wall.

45. The needle structure according to claim 33, wherein said port is elongated extending along a segment of said collection needle section.

46. The needle structure according to claim 33, wherein said smaller diameter segment is contiguous with said port segment.

47. The needle structure according to claim 33, wherein a distance upon which the needle must be inserted into the body of a patient is lessoned by increasing the angle of the barrier wall.