WO2003090322B1 - Shielded connector assembly and method of manufacturing - Google Patents

Shielded connector assembly and method of manufacturing

Info

Publication number
WO2003090322B1
WO2003090322B1 PCT/US2003/011973 US0311973W WO03090322B1 WO 2003090322 B1 WO2003090322 B1 WO 2003090322B1 US 0311973 W US0311973 W US 0311973W WO 03090322 B1 WO03090322 B1 WO 03090322B1
Authority
WO
WIPO (PCT)
Prior art keywords
connector
housing
disposed
assembly
connector assembly
Prior art date
Application number
PCT/US2003/011973
Other languages
French (fr)
Other versions
WO2003090322A1 (en
Inventor
Russell L Machado
Aurelio J Gutierrez
Dallas A Dean
Original Assignee
Pulse Engineering
Russell L Machado
Aurelio J Gutierrez
Dallas A Dean
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Pulse Engineering, Russell L Machado, Aurelio J Gutierrez, Dallas A Dean filed Critical Pulse Engineering
Priority to AU2003225043A priority Critical patent/AU2003225043A1/en
Publication of WO2003090322A1 publication Critical patent/WO2003090322A1/en
Publication of WO2003090322B1 publication Critical patent/WO2003090322B1/en

Links

Classifications

    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K9/00—Screening of apparatus or components against electric or magnetic fields
    • H05K9/0007—Casings
    • H05K9/0058—Casings specially adapted for optoelectronic applications
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/66—Structural association with built-in electrical component
    • H01R13/665—Structural association with built-in electrical component with built-in electronic circuit
    • H01R13/6658—Structural association with built-in electrical component with built-in electronic circuit on printed circuit board
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/66—Structural association with built-in electrical component
    • H01R13/717—Structural association with built-in electrical component with built-in light source
    • H01R13/7175—Light emitting diodes (LEDs)
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/44—Means for preventing access to live contacts
    • H01R13/447—Shutter or cover plate
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/648—Protective earth or shield arrangements on coupling devices, e.g. anti-static shielding  
    • H01R13/658—High frequency shielding arrangements, e.g. against EMI [Electro-Magnetic Interference] or EMP [Electro-Magnetic Pulse]
    • H01R13/6581—Shield structure
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/66—Structural association with built-in electrical component
    • H01R13/6608—Structural association with built-in electrical component with built-in single component
    • H01R13/6641—Structural association with built-in electrical component with built-in single component with diode
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R24/00—Two-part coupling devices, or either of their cooperating parts, characterised by their overall structure
    • H01R24/60—Contacts spaced along planar side wall transverse to longitudinal axis of engagement
    • H01R24/62—Sliding engagements with one side only, e.g. modular jack coupling devices
    • H01R24/64—Sliding engagements with one side only, e.g. modular jack coupling devices for high frequency, e.g. RJ 45

Abstract

An advanced shielded modular plug connector assembly (100) incorporating a removable insert assembly (154) disposed in the connector housing (102), the insert assembly adapted to optionally receive one or more electronic components. In one exemplary embodiment, the connector assembly comprises a single port connector with integral shielded housing and dual-substrate insert assembly (146, 152). The housing is advantageously formed using a metal casting process which inherently shields the connector (and exterior environment) from EMI and other noise while allowing for a reduced housing profile. In another embodiment, a plurality of light sources (370) are disposed within (and shielded by) the metallic housing. In yet another embodiment, the connector assembly (400) comprises a multi-port '1 x N' device. In yet another embodiment, a bail mechanism (is provided to permit easy insertion/removal of the connector assembly from an external structure such as a rack or enclosure. Methods for manufacturing the aforementioned embodiments are also disclosed.

Claims

AMENDED CLAIMS
[received by the International Bureau on 25 October 2003 (25.10.03) original claims 1, 15 and 17 amended, claim 16 cancelled]
Wl [AT IS CLAIMED IS:
1. A connector assembly comprising: a connector housing comprising a recess adapted to receive at least a portion of a modular plug, said modular plug having a plurality of terminals disposed thereon; at least one substantially horizontal substrate having a plurality of electrically conductive pathways associated therewith; a plurality of electronic components electrically disposed within at least some of said conductive pathways; and a plurality of first conductors disposed at least partly within said recess, said first conductors being configured to form an electrical contact with respective ones of said terminals when said modular plug is received within said recess, and fonn at least one electrical pathway between said terminals and at least one of said plurality of conductive pathways of said first substrate.
2. The connector assembly of Claim 1, wherein said first and second housing portions are substantially metallic so as to mitigate noise transmission.
3. The connector assembly of Claim 2, wherein said metal comprises Zinc.
4. The connector assembly of any of the preceding Claims, wherein said at least one substrate comprises first and second substrates disposed substantially in parallel to one another, 5. The connector assembly of Claim 4, wherein said first and second substrates are disposed in substantially horizontal, fore-and-aft fashion along the longitudinal axis of and within said housing.
6. The connector assembly of Claim 1, further comprising an edge connector, wherein said edge connector is comprised at least in part of a portion of said at least one substrate.
7. The connector assembly of Claim any of the preceding Claims, wherein said housing comprises first and second housing portions which are separable.
8. The connector assembly of Claim 7, wherein said first and second housing portions further define an aperture, said aperture adapted to receive at least a portion of an external device for mating with an edge connector formed at least in part of said substrate.
9. The connector assembly of Claim 1, wherein said modular plug comprises an R.I-45 type plug, and said connector is adapted to pass at least some data at a rate greater than 1Mbps.
26
10. The connector assembly of Clai 1, further comprising at least one LED, said at least one LED being viewable from a front face of said housing and electrically terminated to al least one of said conductive pathways of said al least one substrate.
11. The connector assembly of Claim 1, further comprising a latch actuator disposed substantially proximate to a front face of said housing, said latch actuator being operatively coupled to a latch mechanism adapted to selectively engage a corresponding portion of and external structure to which said connector assembly is mated, the actuation of said actuator allowing at least removal of said connector from said structure.
12. The connector of Claim 11 , wherein said latch actuator is configured for actuation when a modular plug is received within said recess.
13. The connector of Claim 12, wherein said latch mechanism comprises a latch lever having a pivot said latch actuator causing said lever to rotate around said pivot.
14. The connector of Claims 12 or 13, wherein said latch actuator is a metal bail which rotates around a pivot, said pivot disposed substantially proximate to said front tacc. 1 . A connector insert assembly adapted for being received within a connector housing, said insert assembly comprising first and second substrates disposed in substantially parallel and horizontal disposition and at least partly overlapping one another in the horizontal dimension, said first substrate having a plurality of conductors adapted for connecting to a modular plug, said second substrate having an edge connector adapted for connecting to a corresponding connector of an external device.
16. (Cancelled)
17. The connector assembly of Claim 15, wherein said first and second substrates arc disposed in substantially horizontal, fore-and-aft fashion.
18. A method of manufacturing a low-noise connector, comprising; forming an insert assembly having at least one substrate, conductors, and electronic components; casting a housing adapted to receive said insert assembly, said act of casting comprising casting first and second separable portions from metal; disposing said insert assembly within said first portion of said housing; and mating said second portion of said housing to said first portion; wherein said act of mating forms an electronic noise barrier substantially resistant to electronic noise transmission.
19. The method of Claim 18, further comprising forming an edge connector as pan of said at least one substrate, wherein said act of casting also comprises casting said first and second portions so as to form an aperture for said edge connector.
20. A method of performing maintenance on a connector-carrying structure, 5 comprising: actuating a latch actuator disposed proximate to the front face of said connector, said act of actuating causing disengaging of a latch mechanism latching said connector to said structure, said disengaging occurring at a location not immediately proximate to said front face; and o removing said connector from said structure substantially concurrent with said act of actuating by exerting force on said connector in a direction substantially normal to said front face.
21. A low-noise electrical connector, comprising: a metallic housing having a front portion and rear portion, said front portion having at 5 least one modular plug port disposed therein; a plurality of conductive pathways communicating with said at least one port; and a plurality of signal conditioning components disposed within said housing and electrically within at least a portion of said conductive pathways; wherein said rear portion is adapted to be received substantially within an external 0 structure, said structure being configured to further mitigate noise transmission by said connector.
22. The electrical connector ofClaim 21 , wherein substantially all of said signal conditioning components are disposed within the interior volume of said structure when said connector is received therein. 5
28
PCT/US2003/011973 2002-04-16 2003-04-16 Shielded connector assembly and method of manufacturing WO2003090322A1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
AU2003225043A AU2003225043A1 (en) 2002-04-16 2003-04-16 Shielded connector assembly and method of manufacturing

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US37312602P 2002-04-16 2002-04-16
US60/373,126 2002-04-16

Publications (2)

Publication Number Publication Date
WO2003090322A1 WO2003090322A1 (en) 2003-10-30
WO2003090322B1 true WO2003090322B1 (en) 2004-12-16

Family

ID=29250969

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/US2003/011973 WO2003090322A1 (en) 2002-04-16 2003-04-16 Shielded connector assembly and method of manufacturing

Country Status (3)

Country Link
US (1) US6848943B2 (en)
AU (1) AU2003225043A1 (en)
WO (1) WO2003090322A1 (en)

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Also Published As

Publication number Publication date
US6848943B2 (en) 2005-02-01
AU2003225043A1 (en) 2003-11-03
WO2003090322A1 (en) 2003-10-30
US20030228799A1 (en) 2003-12-11

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