WO2004095429A2 - Optical disc and method of protecting same - Google Patents
Optical disc and method of protecting same Download PDFInfo
- Publication number
- WO2004095429A2 WO2004095429A2 PCT/US2004/003629 US2004003629W WO2004095429A2 WO 2004095429 A2 WO2004095429 A2 WO 2004095429A2 US 2004003629 W US2004003629 W US 2004003629W WO 2004095429 A2 WO2004095429 A2 WO 2004095429A2
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- WO
- WIPO (PCT)
- Prior art keywords
- projections
- optical disc
- disc
- optical
- flat surface
- Prior art date
Links
- 230000003287 optical effect Effects 0.000 title claims abstract description 201
- 238000000034 method Methods 0.000 title claims abstract description 7
- 230000003628 erosive effect Effects 0.000 claims 1
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- 239000000356 contaminant Substances 0.000 abstract description 3
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- 238000009826 distribution Methods 0.000 abstract description 3
- 238000007373 indentation Methods 0.000 description 38
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- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 2
- 239000010931 gold Substances 0.000 description 2
- 229910052737 gold Inorganic materials 0.000 description 2
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- 230000001681 protective effect Effects 0.000 description 2
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- 229920001187 thermosetting polymer Polymers 0.000 description 2
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- 239000004923 Acrylic lacquer Substances 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 238000004026 adhesive bonding Methods 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
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Classifications
-
- G—PHYSICS
- G11—INFORMATION STORAGE
- G11B—INFORMATION STORAGE BASED ON RELATIVE MOVEMENT BETWEEN RECORD CARRIER AND TRANSDUCER
- G11B23/00—Record carriers not specific to the method of recording or reproducing; Accessories, e.g. containers, specially adapted for co-operation with the recording or reproducing apparatus ; Intermediate mediums; Apparatus or processes specially adapted for their manufacture
- G11B23/0014—Record carriers not specific to the method of recording or reproducing; Accessories, e.g. containers, specially adapted for co-operation with the recording or reproducing apparatus ; Intermediate mediums; Apparatus or processes specially adapted for their manufacture record carriers not specifically of filamentary or web form
- G11B23/0021—Record carriers not specific to the method of recording or reproducing; Accessories, e.g. containers, specially adapted for co-operation with the recording or reproducing apparatus ; Intermediate mediums; Apparatus or processes specially adapted for their manufacture record carriers not specifically of filamentary or web form discs
-
- G—PHYSICS
- G11—INFORMATION STORAGE
- G11B—INFORMATION STORAGE BASED ON RELATIVE MOVEMENT BETWEEN RECORD CARRIER AND TRANSDUCER
- G11B7/00—Recording or reproducing by optical means, e.g. recording using a thermal beam of optical radiation by modifying optical properties or the physical structure, reproducing using an optical beam at lower power by sensing optical properties; Record carriers therefor
- G11B7/24—Record carriers characterised by shape, structure or physical properties, or by the selection of the material
- G11B7/2407—Tracks or pits; Shape, structure or physical properties thereof
- G11B7/24073—Tracks
- G11B7/24076—Cross sectional shape in the radial direction of a disc, e.g. asymmetrical cross sectional shape
-
- G—PHYSICS
- G11—INFORMATION STORAGE
- G11B—INFORMATION STORAGE BASED ON RELATIVE MOVEMENT BETWEEN RECORD CARRIER AND TRANSDUCER
- G11B23/00—Record carriers not specific to the method of recording or reproducing; Accessories, e.g. containers, specially adapted for co-operation with the recording or reproducing apparatus ; Intermediate mediums; Apparatus or processes specially adapted for their manufacture
- G11B23/0014—Record carriers not specific to the method of recording or reproducing; Accessories, e.g. containers, specially adapted for co-operation with the recording or reproducing apparatus ; Intermediate mediums; Apparatus or processes specially adapted for their manufacture record carriers not specifically of filamentary or web form
- G11B23/0021—Record carriers not specific to the method of recording or reproducing; Accessories, e.g. containers, specially adapted for co-operation with the recording or reproducing apparatus ; Intermediate mediums; Apparatus or processes specially adapted for their manufacture record carriers not specifically of filamentary or web form discs
- G11B23/0028—Details
- G11B23/0035—Details means incorporated in the disc, e.g. hub, to enable its guiding, loading or driving
-
- G—PHYSICS
- G11—INFORMATION STORAGE
- G11B—INFORMATION STORAGE BASED ON RELATIVE MOVEMENT BETWEEN RECORD CARRIER AND TRANSDUCER
- G11B7/00—Recording or reproducing by optical means, e.g. recording using a thermal beam of optical radiation by modifying optical properties or the physical structure, reproducing using an optical beam at lower power by sensing optical properties; Record carriers therefor
- G11B7/24—Record carriers characterised by shape, structure or physical properties, or by the selection of the material
- G11B7/24003—Shapes of record carriers other than disc shape
-
- G—PHYSICS
- G11—INFORMATION STORAGE
- G11B—INFORMATION STORAGE BASED ON RELATIVE MOVEMENT BETWEEN RECORD CARRIER AND TRANSDUCER
- G11B7/00—Recording or reproducing by optical means, e.g. recording using a thermal beam of optical radiation by modifying optical properties or the physical structure, reproducing using an optical beam at lower power by sensing optical properties; Record carriers therefor
- G11B7/24—Record carriers characterised by shape, structure or physical properties, or by the selection of the material
- G11B7/2403—Layers; Shape, structure or physical properties thereof
- G11B7/24047—Substrates
-
- G—PHYSICS
- G11—INFORMATION STORAGE
- G11B—INFORMATION STORAGE BASED ON RELATIVE MOVEMENT BETWEEN RECORD CARRIER AND TRANSDUCER
- G11B7/00—Recording or reproducing by optical means, e.g. recording using a thermal beam of optical radiation by modifying optical properties or the physical structure, reproducing using an optical beam at lower power by sensing optical properties; Record carriers therefor
- G11B7/24—Record carriers characterised by shape, structure or physical properties, or by the selection of the material
- G11B7/24097—Structures for detection, control, recording operation or replay operation; Special shapes or structures for centering or eccentricity prevention; Arrangements for testing, inspecting or evaluating; Containers, cartridges or cassettes
Definitions
- the present invention is directed to an optical disc having protective elements and/or surfaces positioned on a recordable surface of the optical disc.
- Optical discs such as, for example, compact discs (CDs), digital videodiscs (DVDs), and other types of optical disks have become the accepted medium for storing and retrieving large amounts of digital inforaiation (data).
- Standard CDs and DVDs have the same physical dimensions (12 cm OD, 1.2 mm thickness), but differ primarily in the amount of data that each can hold.
- a standard CD for example, can store up to about 783 megabytes of audio programming, while DVDs can hold, for example, between about 4.38 gigabytes (single-sided/single-layer DVD) and about 15.9 gigabytes (double-sided/dual-layer DVD) of multimedia programming (photographs, video, audio, etc.).
- optical storage discs include read only memory compact discs (CD-ROMs), recordable compact discs (CD-R), and rewritable compact discs (CD-RW). Though physically similar to audio CDs, CD- ROMs, CD-Rs and CD-RWs can store slightly less data (i.e., less than about 700 megabytes) because a fraction of their respective storage capacities are used by a file system and data associated with enhanced error correction. Optical discs owe their large storage capacity to the way they represent digital data.
- digitized data for example binary data
- digitized data are encoded on the discs as a sequence of microscopic pits separated by smooth areas (lands) that define a continuous track that spirals outward from the center of the disc.
- Adjacent tracks on CDs may be, for example, 1600 nm apart, and the minimum pit length may be 830 nm, for example.
- DVD's acliieve their greater storage capacity, in part, by shrinking the distance between adjacent tracks (740 nm) and by decreasing the minimum pit length (400-440 nm), for example.
- Recordable compact discs and rewritable compact discs employ similar data encoding, except that the "pits" on CD- Rs and CD-RWs are replaced by "dark” spots formed, respectively, on a light- sensitive organic dye layer or light-excitable crystal layer.
- Optical disc readers retrieve data using a laser pickup assembly and a tracking system.
- the laser pickup assembly focuses a laser beam on the spinning optical disc, while the tracking system moves the laser pickup assembly outward from the center of the disc.
- the optical reader adjusts the angular speed of the disc during data retrieval so that pits and lands of a single track stream past the laser beam at constant linear velocity.
- the optical pickup includes a detector (e.g., photodiode array) which detects any light reflected by the optical disc. Laser light hitting a land reflects at a higher intensity than laser light hitting a pit (or dark spot), which scatters the light.
- the optical disc reader translates these temporal changes in detected light intensity into a stream of binary data.
- Optical discs have relatively simple, but ele.gant construction.
- Digital videodiscs for example, are composed of one or more layers of plastic (e.g., optical grade polycarbonate) that may be individually formed by injection molding.
- One surface of each layer may contain the encoded data as a spiral track of microscopic pits and lands, while another surface may be substantially planar.
- DVD manufactures cover the surface containing the pits and lands with a thin metallic layer.
- the plastic layers that will become the outermost layers of the DVD are coated with semi-reflective gold, while the plastic layers that will become the innermost layers are coated with aluminum. The use of gold allows the laser pickup assembly to focus laser light through the outer layers onto the inner layers of the DVD.
- each is coated with acrylic lacquer, pressed together, and cured to form the disc.
- a label is applied onto the non-readable side (i.e., side opposite the polycarbonate layer or layers containing pits and lands).
- Audio CD and CD-ROMs are made in a similar manner, but comprise a single polycarbonate layer laminated to a metallic film and relatively thin acrylic layer. Compared to competing technologies such as magnetic storage media, optical discs are mechanically robust and inexpensive. Despite these advantages, however, optical discs can be improved.
- the polycarbonate plastic layer has excellent optical properties and good dimensional stability, the surface may be scratched during handling, which may compromise data stored on the disc.
- the present invention overcomesthe one or more the problems described above. SUMMARY OF THE INVENTION.
- the present invention provides an optical disc having projections or embossments on one or both major surfaces of the disc.
- the projections act as pedestals that elevate the bulk of the optical disc above the flat surface.
- the resulting gap or clearance enables users to grasp and to pickup the optical discs without dragging the discs across the flat surface.
- the clearance helps prevent damage to the optical disc caused by contaminants on the flat surface or by defects in the flat surface.
- the projections are sized to provide adequate clearance between the disc and the flat surface, while minimizing interference between the projections and components of optical disc readers and drives.
- the projections can range in height up to about one mm, i.e., about the thickness of a standard compact disc (CD) or digital videodisc (DVD), but typically the height of the projections is about half the thickness of a standard CD or DVD.
- the projections are ordinarily provided at predefined non-data portions of the optical disc — e.g., in the program lead-out region or between the clamping region and the program lead-in region — so that the projections will not disturb data storage or retrieval.
- the projections can be placed in a disc's data storage (program) area if it lacks encoded digital data.
- the optical disc may also include one or more depressions that are sized and configured to receive projections from another disc, which facilitates stacking of the optical discs.
- the present invention also includes a system and method for protecting an optical disc that is used to store and retrieve digital data.
- the system includes one or more projections or embossments that can be applied to a surface of the optical disc.
- the projections are sized and configured to prevent interference with digital data retrieval and to provide clearance between the surface of the optical disc and a substantially flat surface when the surface of the optical disc is placed on the substantially flat surface.
- the method includes providing one or more projections on at least one surface of the optical disc.
- the projections are sized and configured to prevent interference with digital data retrieval and to provide clearance between the optical disc and the substantially flat surface.
- the projections can be formed during fabrication of the optical disc (i.e., by injection molding) or can be applied to the surface of the optical disc by bonding techniques.
- the present invention further provides one or more projections or projection types having a flat surface at a point of contact to an external surface and/or projections or projection types that may be configured to enhance aerodynamics.
- the projection types also may be configured, for example, to resemble bisected ellipses, spheres, and/or crescents having convex and/or concave edges with a portion removed at a point of contact to the external surface.
- Fig. 1 illustrates a bottom view of an optical disc having projections or embossments for protecting the optical disc surface
- Fig. 2 illustrates an enlarged partial cross section of the optical disc through section line 2 of Fig. 1
- Fig. 3 illustrates an enlarged partial cross section of the optical disc through section line 3 of Fig. 1;
- Fig. 4 illustrates a side view of a stack of two optical discs resting on a flat surface such as a tabletop or desktop
- Fig. 5 illustrates placement of an optical disc having clearance projections or embossments within a section of an optical disc reader or player
- Fig. 6 illustrates a bottom view of an optical disc having projections or embossments that are applied following fabrication of the optical disc
- Fig. 7 illustrates an enlarged partial cross section of the optical disc through section line 7 of Fig. 6;
- Figs. 8a-8e illustrate various embodiments of the optical disk having several projection arrangements
- Figs. 9a-9c illustrate a top, side, and front view of a projection
- Figs. 10a and 10b illustrate an optical disk being loaded into a slot type disc reader
- Fig. 11 illustrates an optical disc located within a disc playing device and further illustrates the relationship between the disc and the laser head;
- Fig. 12 illustrates a side view of an optical disc having a tapered edge
- Fig. 13 illustrates a close-up view of an optical disc having a tapered edge
- Fig. 14 illustrates a portion of the optical disc with projections located on an inner and outer periphery
- Fig. 15 illustrates a close up of an edge of the optical disk having a projection in a preferred orientation to maximize the surface area of the flat portion on the projection;
- Figs. 16a illustrate a side view of stacked discs wherein the projections on the upper disc are in indentation grooves of the lower disc;
- Figs. 16b illustrate a side view of stacked discs wherein the projections on the upper disc are not in indentation grooves of the lower disk;
- Fig. 17 illustrates a close-up view of a projection inside an indentation groove
- Fig. 18 illustrates another close-up view of a projection inside an indentation groove
- Fig. 19 illustrates an embodiment for placing indentation grooves on an inside periphery and outside periphery of the optical disk.
- Fig. 1 shows a bottom view of an optical disc 10 having first type projections 12 and second type projections 14 or embossments that protect the optical disc 10 from damage, for example, scratches, gouges, scuff marks, etc.
- various embodiments of the optical disc 10 are described in terms of a standard audio compact disc (CD), and to a lesser extent, in terms of a digital videodisc (DVD).
- CDs compact disc
- DVD digital videodisc
- the disclosed invention is not limited to audio CDs and to DVDs, but applies generally to any optical disc that is used to store and retrieve digital data, including read only memory compact discs (CD-ROMs, DVD-ROMs, etc.), recordable compact discs (CD-R), rewritable compact discs (CD-RW), and the like.
- the optical disc 10 shown in Fig. 1 is comprised of a pair of substantially parallel first 16 and second 18 surfaces. As shown in Fig. 1, the first 16 and second 18 surfaces have substantially circular and concentric outer 20 and inner 22 peripheries, although generally the optical disc's outer periphery may assume any shape.
- digitized data may be encoded on the optical disc 10 as a sequence of microscopic pits (or dark spots) interrupted by smooth areas (lands) that define a continuous track (or concentric tracks) spiraling outward from the center of the disc 10.
- the encoded data lies within a data storage (program) area 24 that can be accessed by shining laser light through the substantially transparent first (bottom) surface 16.
- the data storage area 24 may be defined between a lead-in area 26 and a lead-out area 28, which are located adjacent to the inner 22 and outer 20 peripheries of the first surface 16, respectively.
- the lead-in and lead outer areas may begin, respectively, at radii 23 mm and 58 mm, and end at radii 25 mm and 60 mm, for example.
- the lead-in area 26 typically contains digital silence (no data) in the main channel plus the optical disc's table of contents in the subcode Q-channel, whereas the lead-out area 28 usually contains no data.
- first type projections 12 and second type projections 14 may be located in predefined non-data regions of the optical disc 10.
- the first type projections 12 may be located on the optical disc's first surface 16 within the lead-out area 28.
- the second type projections 14 may be located on the optical disc's first surface 16 between a clamping region 30 and the lead-in area 26.
- the clamping region 30 generally refers to a portion of the optical disc 10 that contacts a disc drive mechanism during playback or recording (see Fig. 5).
- a ridge 32 encircles the inner periphery 22 of the optical disc 10 and is typically located adjacent to the outer radius of the clamping region 30.
- Each type of projections 12, 14 shown in Fig. 1 may be comprised of four discrete and elongated projections 12, 14, for example, although the number, size, and shape of individual projections can vary among optical discs.
- the types of projections 12, 14 illustrated in Fig. 1 may be evenly distributed within the lead-out area 28 and adjacent to the lead-in area 26, respectively, which helps stabilize the (rotating) optical disc 10 during playback and recording.
- each type of projections 12, 14 may be offset, such that any individual second projection 14 may lie about midway between an angle formed by the center of the optical disc 10 and two adjacent first projections 12. This latter arrangement should provide a more uniform clearance between the optical disc 10 and any flat surface the disc 10 is placed on.
- the projections may be arranged so that the angular displacement between any two
- adjacent projections is about 2 ⁇ /n, where n is the number of projections belonging to
- first type projections 12 and second type projections 14 it is generally desirable to offset the first type projections 12 and second type projections 14 so that the angular displacement between adjacent first 12
- the projections are placed within the lead-out area 28 of the optical disk 10 and maybe arranged so that they are radially aligned with projections placed in or adjacent to the lead-in area 26. Furthermore, the projections placed within the lead-out area 28 of the optical disk 10 maybe arranged so that they are non-radially aligned with projections placed in or adjacent to the lead-in area 26. Additionally, the projections placed within the lead-out area 28 of the optical disk 10 may be arranged so that there is no specified alignment with projections placed in or adjacent to the lead-in area 26.
- the optical disc 10 may include the first type of projections 12, but not the second type of projections 14, or may include the second type of projections 14, but not the first type of projections 12. Any combination of first type projections 12 and second type projections 14, or other projection types, may be used in any of the embodiments described herein.
- the optical disc 10 may have discrete projections that are spaced apart and placed adjacent to the outer edge, where the projections include at least first type projections having a first predetermined configuration including, for example, a height, a shape, a length, a width, etc. Second type projections also maybe provided having configurations that are the same or different from the configurations provided for the first type projections.
- Fig. 8a illustrates the optical disk 10 having a predetermined pattern of first type projection 82 and second type projection 84 that are alternately spaced.
- Fig. 8b illustrates the optical disk 10 having a predetermined pattern of two second type projections 84 between two adjacent first type projections 82.
- Fig. 8c illustrates the optical disk 10 having a predetermined pattern of first type projection 82, second type projection 84, and third type projection 86 configured, for example, as first, second, third, second, first type projections.
- Fig. 8d illustrates the optical disk 10 having a predetermined pattern of first type projection 82, second type projection 84, and third type projection 86 configured, for example, as first, third, second, third, first type projections.
- Fig. 8a illustrates the optical disk 10 having a predetermined pattern of first type projection 82 and second type projection 84 that are alternately spaced.
- Fig. 8b illustrates the optical disk 10 having a predetermined pattern of two second type projections 84 between two
- FIG. 8e illustrates yet another embodiment of the optical disk 10 having sets of adjacent projections (88, 89) with different configurations (e.g., heights or other characteristics).
- the invention contemplates the optical disc with projection patterns formed from three or more types of projections having different configurations. Furthermore, the invention contemplates that the number of projections adjacent to the outer edge of the disk, including first type projections and second type projections, for example, are greater than the number of projections on the inner periphery, and that the inner periphery may or may not include more than one type of projections.
- a height of the first type projections may be chosen to maximize protection of the disc surface, while the spacing of the first type projections may be chosen to minimize interference during loading of the optical disk into a slot load CD player or the like, as illustrated in Figs. 10a and 10b.
- a height of the second type proj ections may be chosen in relation to the height and spacing of the first type projections.
- the height of projections on the inner periphery and the height of projections on the outer periphery may be essentially equal to reduce warping when the optical disk is exposed to heat, wherein the equivalent height prevents pressure between the concentric projections from causing the disk surface to contact a support surface that would cause scratching of the disk surface.
- one or more projections or projection types may be provided with a flat surface at a point of contact to an external surface and/or projections or projection types may be configured to enhance aerodynamics.
- the projection types may be configured, for example, to resemble bisected ellipses, spheres, and or crescents having convex and/or concave edges with a portion removed at a point of contact to the external surface.
- the projections or projection types may be configured, for example, to have approximately the bottom one-fifth of the projection shape removed to create a substantially flat surface that aids in weight displacement, preserves a streamlined shape, and provides other benefits (e.g., provides a flat surface when stacking disks).
- the optical disc may employ projections having any desirable shape, including, for example, spherical sections, spheroidal sections, tetrahedrons, ellipses, crescents, quadrahedrons, pentahedrons, hexahedrons, etc.
- the optical disc may include elongated projections 12 on the outer periphery where a direction of elongation (e.g., a major axis) may be oriented approximately perpendicular to the radius of the optical disk 10.
- the direction of elongation may be oriented tangential to the outer edge of the optical disk 10.
- This orientation provides, for example, increased aerodynamic properties and/or enables the size of the projections to be maximized within the lead out zone without interfering with data acquisition.
- the lead out zone typically includes critical information required for proper functioning of the optical drive and therefore the projections may not be permitted to overlap portions of the lead out zone. For example, in a typical situation, information is positioned in the lead out zone on four tenths of a millimeter of track width to accommodate the closeout storage needs. Ixi less frequent situations, information is positioned in the lead out zone on up to six tenths of a millimeter of track to accommodate the closeout storage needs.
- Fig. 15 provides an exemplary embodiment illustrating an optical disk 10 having projections 12 oriented with a direction of elongation (e.g., a major axis) oriented tangential to the outer edge of the optical disk 10.
- the larger the projection size the larger the flat surface may be on the projection to minimize wear and tear on the projection. This is commonly referred to as the sandpaper effect, wherein the projections may be gradually worn away so that they become shorter in height.
- the shortened height in turn lessens the protection to the disk surface.
- a larger projection may be initially provided, but the projection size should not be too large to interfere with loading of the optical disc in a disc reader, for example, slot load drives.
- the optical disc may additionally or alternatively include one or more continuous projections that circumscribe the inner periphery 22 of the optical disc, similar to the ridge 32 located adjacent to the clamping region 30. The continuous projections may be substantially larger than the ridge 32.
- the optical disk may include projections and also have a clear protective coating placed over all or part of the discs first and/or second surfaces.
- the projections or embossments may also be located in areas that are usually reserved for data storage.
- projections may be located within the data storage area 24 adjacent to the lead-out area 28, as long as the particular optical disc contains no data in that area. This will often be the case when the amount of stored data is less than the optical disc's data storage capacity since CDs and single- layer DVDs encode data in a track that spirals outward from the lead-in 26 area.
- the outer edge of optical disc 10 may be modified to include a tapered edge 1200 with the diameter at the bottom of the disc being less than the diameter at the top of the disk, as illustrated in Fig. 12, or vice versa.
- This tapered edge combined with the large projections, may further facilitate the ease with which the disc may be lifted off a surface.
- a portion of the tapered edge may include a reinforcing concentric lip to strengthen the edge of the disc.
- an upper portion 1302 of the tapered edge 1200 may include a concentric lip configured to smoothen the upper portion 1302 of the tapered edge 1200 to prevent a handler from being injured from an otherwise sharp edge.
- the projections may be applied or formed on both the first 16 and second 18 surfaces of the optical disc 10. Since data is read through its first (bottom) surface 16, the optical disc 10 illustrated in Fig. 1 may have no projections located on its second (top) surface 18. However, with double-sided DVDs or the like, data may be read through substantially transparent bottom and top surfaces. Moreover, even if data is only accessed through the bottom surface, minor scratches on the top (label) surface of audio CDs, CD-ROMs, CD-Rs, and CD-RWs, or the like, may compromise data integrity since the acrylic layer that protects the metallized reflective layer is much thinner than the polycarbonate layer.
- the optical disc 10 illustrated in Fig. 1 has first 34 and second 36 depressions
- Fig. 2 and Fig. 3 illustrate enlarged partial cross sections of the optical disc 10 through section line 2 and section line 3, respectively, wherein the depressions 34, 36 are located adjacent to the projections 12, 14 and facilitate stacking of optical discs.
- the height of projections 12, 14 are greater than the depth of the depressions 34, 36 so that a gap or clearance may be formed between adjacent optical discs when stacked.
- the height of ridge 32 illustrated in Fig. 3 may be made substantially less than the height of the projections 14.
- Fig. 4 illustrates a side view of a stack 38 of two optical discs 10 resting on a flat surface 40 such as a tabletop or desktop, for example.
- the optical discs 10 may have depressions 34, 36 such as those shown in Fig. 2 and Fig. 3.
- the projections 12, 14 and depressions 34, 36 stabilize the stack 38 of optical discs 10 and minimize the relative movement of adjacent optical discs 10 that may damage their surfaces 16, 18.
- the height of each of the projections 12, 14 illustrated in Fig. 1 does not vary significantly among projections 12, 14 so that a gap or clearance 42 between the first surface 16 of the optical disc 10 and the flat surface 40 of the tabletop is substantially uniform.
- the ideal length of the indentation grooves is determined to be “L” (18 degrees).
- an ideal symmetry of indentations on a first disc may be calculated to accommodate the first type projections from a second disc stacked on top of the first disk, while enabling the second type projections on the second disk to contact the surface of the first disc directly below.
- the second type projections assist in supporting the weight of discs stacked above the disc.
- a third type projection located at a radius less than the start of the data zone may be provided in alignment with corresponding indentation grooves on an adjacent disc.
- a location of the center points of the indentation grooves may be determined based on whether the projections are provided on only the outer periphery of the optical disc or whether the projections are provided on both the outer and inner peripheries of the optical disc. If a second series of grooves are configured to receive projections on the inner periphery, the groove segments will be centered directly below the projections they are configured to accommodate. As a result, if the projections on the inner periphery are aligned on a same radial axis as the projections on the outer periphery, then corresponding indentation grooves may also be centered on a same radial axis.
- the corresponding indentation grooves may also be centered on the same radial axis. If the projections on the inner periphery are aligned on a radial axis that bisects the space between the grooves located on the outer periphery, the corresponding indentation grooves must also be centered on the same radial axis.
- the structural integrity of the optical disc may be preserved more readily using discrete indentation grooves.
- the indentation grooves may be designed having a depth of at least the difference between the heights of the first type projections and second type projections, which vary, for example, from 0.1 mm to 0.4 mm, which is typically one twelfth to one third of the thickness of the 1.2 mm thick optical disc.
- the continuous groove at a depth equal to one-quarter of the thickness of the optical disc would substantially weaken the structural integrity.
- a continuous indentation groove may weaken the disc substrate and allow undesirable flexing, for example.
- a resulting gap between the discs may include at least two heights.
- a passive safety-gap may be formed equal in height to the first type projections less the depth of the indentation groove.
- this statement is true only if the height of the second type projections are equal to or less than "X", which is the height of the first type projections less the depth of the indentation groove.
- the discrete indentation grooves will lessen the amount of damage sustained by either disc, compared to a disc manufactured with a continuous indentation groove. This is due to a limited range of angular motion in the optical disk having the discrete indentation grooves. For example, if the discrete indentation grooves are spaced 18 degrees apart, then only 18 degrees of angular surface would be exposed to the potential hazard before the resulting gap would increase to the full height of the largest type projections.
- the indentation grooves may be made substantially longer in length than the corresponding projection to ensure that the user does not need to rotate the disc more than "D" in order to align the projections and the indentation grooves.
- Figs. 16a and 16b illustrate the passive safety-gap and the active safety-gap.
- the discrete indentation grooves may be provided, for example, with ramped ends or the like.
- the first type projections will rise up out of the ramped indentation groove upon the discs being rotated in opposite directions.
- This enables a disk handler to select any optical disc in a stack and rotate the desired optical disc until the passive safety-gap enlarges to an active safety-gap.
- the passive safety-gap enlarges to an active safety-gap.
- the enlarged active safety-gap allows the user to more easily lift the tapered concentric lip of the upper disc.
- the depth of grooves "Y" are ideally equal to the difference in height between the primary projections set "Z" and the secondary projections set "X”.
- the heights of individual projections 12, 14 are comparable to the thickness of the optical disc 10 (i.e., about one mm).
- the projections are sized to provide adequate clearance between the optical disc 10 and the flat surface 40, while minimizing interference between the projections 12, 14 and components of optical disc readers and drives.
- this corresponds to projection heights less than the thickness of the optical disc, and more typically, to projection heights about half the thickness of standard CDs or DVDs, for example.
- Fig. 5 illustrates the placement of an optical disc 10' having clearance projections or embossments within a portion of an optical disc reader 46 (player).
- the optical disc 10' shown in Fig. 5 includes sets of projections 12' located on both first 16 and second 18 surfaces along the outer periphery 20 of the disc 10'.
- the dual sided optical disc 10' includes, for example, a predetermined pattern of first type projections and second type projections on the first side of the optical disc 10'.
- the first type projections and second type projections may be alternately spaced along the optical disc 10' to provide radial symmetry and enable even mass distribution. This reduces the probability of causing the optical disc to become lopsided during rotation, which may result in accelerated wear and tear of the optical read write drives.
- the configuration may include two second type projections between two first type projections, where a height of the first type projections is chosen to maximize protection of disc surface and the spacing of the first type projections is chosen to minimize interference during loading into a CD player, for example.
- the height of the second type projections is chosen in relation to height and spacing of the first type projections.
- the first type projections may have a flat surface at the contact point with the external surface and the second type projections may or may not to have a flat surface at the contact point with the external surface, but may be configured to enhance aerodynamics.
- a predetermined pattern of projections on a second (i.e., opposite) side of the optical disc 10' may be configured such that the projections are approximately aligned with the second type projection, for example, on the first side of the optical disc 10 ' .
- predetermined patterns of projections on a second (i.e., opposite) side of the optical disc 10' may be configured such that the projections may or may not be aligned with the second type projections on the first side of the optical disc 10'.
- the height of the projections on the second side is chosen to maximize the protection of the disc surface 18 and to minimize interference during loading into CD player, for example.
- the projections on the second side 18 of the optical disc 10' may or may not to have a flat surface at the contact point with an external surface and may be configured to enhance aerodynamics.
- the projections on the first side of the optical disc 10' may align with projections on the second side of the optical disc 10'.
- the projections on the first side of the optical disc may or may not align with the projections on the second side of the optical disc 10'.
- the sum total of the optical disc thickness which includes the height of first type projections on the first side of the optical disc 10' combined with the height of projections on the second side of the optical disc 10', must remain compatible with the opening of slot load drives.
- the optical disc reader 46 includes an optical disc drive 48 comprised of a motor 50 for rotating the optical disc 10' about an axis 52 containing its center, a platen 54, and a cylindrical spindle 56 that is sized to accommodate the inner periphery (not shown) of the optical disc 10'.
- the disc drive 48 also includes spring- loaded tabs 58 that force the optical disc 10'against the platen 54 at the clamping region 30, thereby securing the optical disc 10' during playback.
- the optical disc reader 46 also includes a disc cradle 60 and housing 62, which are shown in cross- section for clarity. As illustrated in Fig. 5, the projections 12' are sized to prevent interference with the components of optical disc reader 46, including the optical disc drive 48, the disc cradle 60 and the optical reader housing 62.
- Fig. 11 illustrates an alternative embodiment of the optical disc 10 situated in the optical disc reader with projections 12 and 14 placed near the outer edge and inner edge of the optical disc, wherein the projections are spaced from the inner most edge of the lead-out area to prevent collision with the laser head 69.
- the projections on the outer periphery and the projections on the inner periphery of the optical disc are located a minimum distance apart without interfering with data areas. This helps to minimize the chance that applying pressure to the disc at a point between an inner and outer projection will enable the disc to contact a surface on which the disc is located.
- the projections on the outer periphery and the projections on the inner periphery of the optical disc are located a minimum distance apart without interfering with data areas, while minimizing a potential for interference with the laser head 69.
- the projections 12, 12', 14 illustrated in the various figures may be provided on the optical disc in various ways.
- the projections 12, 12', 14 may be formed during the fabrication of the optical disc 10, 10' using, for example, injection molding, thermoset/thermoplastic liquid polymer, decals, and/or self-adhesion stock, and the like.
- the projections 12, 12', 14 or embossments may be applied to an optical disc 10, 10' following its fabrication by displacing original material from the optical disc using, for example, hot stamping, and the like.
- some additional material may be added to the optical disc after fabrication using, for example, adhesive bonding, thermal welding, friction bonding, and or interference bonding, and the like.
- the projections 12, 12', 14 may be applied as thermosetting or thermoplastic liquid polymers that solidify through chemical cross-linking or cooling. In other embodiments, the projections 12, 12', 14 can be applied as decals or similar self-adhesive stock material. When applied after fabrication of the optical disc 10, 10', the projections 12, 12', 14 may be supplied in kits that can be applied by users of optical discs.
- Fig. 6 is a bottom view of an optical disc 10" having projections 12" or embossments that are applied following fabrication of the optical disc 10". The projections 12" are held in place by an interference fit or friction bonding. Like the projections 12' shown in Fig.
- the projections 12" are located within the lead-out area 28 of the optical disc 10", but extend slightly outward from disc's outer periphery 20. As shown in Fig. 7, which is an enlarged partial cross section of the optical disc 10" through section line 7, the projections 12" are located on both the first 16 and second 18 surfaces of optical disc 10".
- Each projection 12" is made of a resilient material and contains a slot 64, which is slightly smaller than the thickness of the optical disc 10". To install, individual projections 12" are clipped onto the outer periphery 20 of the optical disc 10" and are held in place by friction between the walls 66 of the slot 64 and the surfaces 16, 18 of the optical disc 10".
Abstract
Description
Claims
Priority Applications (5)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
MXPA05010421A MXPA05010421A (en) | 2003-03-31 | 2004-02-10 | Optical disc and method of protecting same. |
EP04709819A EP1609142A2 (en) | 2003-03-31 | 2004-02-10 | Optical disc and method of protecting same |
AU2004232247A AU2004232247A1 (en) | 2003-03-31 | 2004-02-10 | Optical disc and method of protecting same |
CA002520773A CA2520773A1 (en) | 2003-03-31 | 2004-02-10 | Optical disc and method of protecting same |
JP2006508694A JP2006522429A (en) | 2003-03-31 | 2004-02-10 | Optical disk and protection method thereof |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US10/401,868 US6842409B2 (en) | 2001-02-21 | 2003-03-31 | Optical disc and method of protecting same |
US10/401,868 | 2003-03-31 |
Publications (2)
Publication Number | Publication Date |
---|---|
WO2004095429A2 true WO2004095429A2 (en) | 2004-11-04 |
WO2004095429A3 WO2004095429A3 (en) | 2005-03-10 |
Family
ID=33309446
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/US2004/003629 WO2004095429A2 (en) | 2003-03-31 | 2004-02-10 | Optical disc and method of protecting same |
Country Status (9)
Country | Link |
---|---|
US (3) | US6842409B2 (en) |
EP (1) | EP1609142A2 (en) |
JP (1) | JP2006522429A (en) |
KR (1) | KR20060032952A (en) |
CN (1) | CN1820310A (en) |
AU (1) | AU2004232247A1 (en) |
CA (1) | CA2520773A1 (en) |
MX (1) | MXPA05010421A (en) |
WO (1) | WO2004095429A2 (en) |
Families Citing this family (8)
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---|---|---|---|---|
US6842409B2 (en) * | 2001-02-21 | 2005-01-11 | Scratch-Less Disc Industries, Llc | Optical disc and method of protecting same |
TW572327U (en) * | 2002-05-22 | 2004-01-11 | Daxon Technology Inc | An anti-adherent disc |
JP3961466B2 (en) * | 2002-09-05 | 2007-08-22 | 松下電器産業株式会社 | Optical information recording medium, method for manufacturing the same, and method for holding optical information recording medium |
DE10351166A1 (en) * | 2003-11-03 | 2005-06-16 | Stefan Schreiber | Hybrid optical disc with modified CD layer |
JP2007265515A (en) * | 2006-03-28 | 2007-10-11 | Canon Inc | Optical recording medium and its manufacturing method |
US20080115157A1 (en) * | 2006-11-15 | 2008-05-15 | Al Fetouhi | Optical Medium Structure |
US8561093B2 (en) * | 2009-02-26 | 2013-10-15 | Imation Corp. | Stacking techniques for thin optical data storage media |
CN102568541A (en) * | 2010-12-31 | 2012-07-11 | 鸿富锦精密工业(深圳)有限公司 | Electronic device |
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-
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- 2004-02-10 WO PCT/US2004/003629 patent/WO2004095429A2/en not_active Application Discontinuation
- 2004-02-10 AU AU2004232247A patent/AU2004232247A1/en not_active Abandoned
- 2004-02-10 EP EP04709819A patent/EP1609142A2/en not_active Withdrawn
- 2004-02-10 KR KR1020057018651A patent/KR20060032952A/en not_active Application Discontinuation
- 2004-02-10 JP JP2006508694A patent/JP2006522429A/en active Pending
- 2004-02-10 CN CNA2004800134104A patent/CN1820310A/en active Pending
- 2004-02-10 CA CA002520773A patent/CA2520773A1/en not_active Abandoned
- 2004-12-07 US US11/005,059 patent/US7102985B2/en not_active Expired - Fee Related
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2005
- 2005-01-07 US US11/031,975 patent/US7417941B2/en not_active Expired - Fee Related
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Also Published As
Publication number | Publication date |
---|---|
EP1609142A2 (en) | 2005-12-28 |
US20030218966A1 (en) | 2003-11-27 |
KR20060032952A (en) | 2006-04-18 |
US20050243704A1 (en) | 2005-11-03 |
MXPA05010421A (en) | 2005-12-14 |
AU2004232247A1 (en) | 2004-11-04 |
CA2520773A1 (en) | 2004-11-04 |
US7102985B2 (en) | 2006-09-05 |
US20050094543A1 (en) | 2005-05-05 |
US6842409B2 (en) | 2005-01-11 |
WO2004095429A3 (en) | 2005-03-10 |
JP2006522429A (en) | 2006-09-28 |
US7417941B2 (en) | 2008-08-26 |
CN1820310A (en) | 2006-08-16 |
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