WO2006078385A2 - A tool having enhanced cooling characteristics and a method for producing a tool having enhanced cooling characteristics - Google Patents
A tool having enhanced cooling characteristics and a method for producing a tool having enhanced cooling characteristics Download PDFInfo
- Publication number
- WO2006078385A2 WO2006078385A2 PCT/US2005/045712 US2005045712W WO2006078385A2 WO 2006078385 A2 WO2006078385 A2 WO 2006078385A2 US 2005045712 W US2005045712 W US 2005045712W WO 2006078385 A2 WO2006078385 A2 WO 2006078385A2
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- tool
- passageway
- thermally conductive
- sectional
- sectional member
- Prior art date
Links
- 238000004519 manufacturing process Methods 0.000 title claims description 17
- 238000001816 cooling Methods 0.000 title abstract description 16
- 238000000034 method Methods 0.000 claims abstract description 30
- 239000004020 conductor Substances 0.000 claims abstract description 24
- 239000000463 material Substances 0.000 claims description 29
- 230000015572 biosynthetic process Effects 0.000 claims description 19
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 12
- 229910052802 copper Inorganic materials 0.000 claims description 12
- 239000010949 copper Substances 0.000 claims description 12
- 230000008878 coupling Effects 0.000 claims description 8
- 238000010168 coupling process Methods 0.000 claims description 8
- 238000005859 coupling reaction Methods 0.000 claims description 8
- 229910000831 Steel Inorganic materials 0.000 claims description 7
- 229910052782 aluminium Inorganic materials 0.000 claims description 7
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 7
- 239000010959 steel Substances 0.000 claims description 7
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 5
- 238000005266 casting Methods 0.000 claims description 5
- 239000004593 Epoxy Substances 0.000 claims description 3
- 229910002804 graphite Inorganic materials 0.000 claims description 3
- 239000010439 graphite Substances 0.000 claims description 3
- 230000006378 damage Effects 0.000 abstract description 5
- 230000003247 decreasing effect Effects 0.000 abstract 1
- 238000003475 lamination Methods 0.000 description 5
- 238000002844 melting Methods 0.000 description 4
- 230000008018 melting Effects 0.000 description 4
- 238000010276 construction Methods 0.000 description 3
- 239000012255 powdered metal Substances 0.000 description 3
- 229910052799 carbon Inorganic materials 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 238000005219 brazing Methods 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000008021 deposition Effects 0.000 description 1
- 230000008595 infiltration Effects 0.000 description 1
- 238000001764 infiltration Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000012768 molten material Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C33/00—Moulds or cores; Details thereof or accessories therefor
- B29C33/38—Moulds or cores; Details thereof or accessories therefor characterised by the material or the manufacturing process
- B29C33/3828—Moulds made of at least two different materials having different thermal conductivities
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D17/00—Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
- B22D17/20—Accessories: Details
- B22D17/22—Dies; Die plates; Die supports; Cooling equipment for dies; Accessories for loosening and ejecting castings from dies
- B22D17/2218—Cooling or heating equipment for dies
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D19/00—Casting in, on, or around objects which form part of the product
- B22D19/06—Casting in, on, or around objects which form part of the product for manufacturing or repairing tools
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
- B23P15/007—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass injection moulding tools
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
- B23P15/24—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass dies
- B23P15/246—Laminated dies
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
- B25B27/00—Hand tools, specially adapted for fitting together or separating parts or objects whether or not involving some deformation, not otherwise provided for
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C33/00—Moulds or cores; Details thereof or accessories therefor
- B29C33/38—Moulds or cores; Details thereof or accessories therefor characterised by the material or the manufacturing process
- B29C33/3842—Manufacturing moulds, e.g. shaping the mould surface by machining
- B29C2033/385—Manufacturing moulds, e.g. shaping the mould surface by machining by laminating a plurality of layers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/72—Heating or cooling
- B29C45/73—Heating or cooling of the mould
- B29C45/7312—Construction of heating or cooling fluid flow channels
- B29C2045/7325—Mould cavity linings for covering fluid channels or provided therewith
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49826—Assembling or joining
- Y10T29/49885—Assembling or joining with coating before or during assembling
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49826—Assembling or joining
- Y10T29/49947—Assembling or joining by applying separate fastener
- Y10T29/49966—Assembling or joining by applying separate fastener with supplemental joining
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49826—Assembling or joining
- Y10T29/49947—Assembling or joining by applying separate fastener
- Y10T29/49966—Assembling or joining by applying separate fastener with supplemental joining
- Y10T29/49968—Metal fusion joining
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/4998—Combined manufacture including applying or shaping of fluent material
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/4998—Combined manufacture including applying or shaping of fluent material
- Y10T29/49982—Coating
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/4998—Combined manufacture including applying or shaping of fluent material
- Y10T29/49982—Coating
- Y10T29/49984—Coating and casting
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/4998—Combined manufacture including applying or shaping of fluent material
- Y10T29/49988—Metal casting
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/4998—Combined manufacture including applying or shaping of fluent material
- Y10T29/49993—Filling of opening
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/12—All metal or with adjacent metals
- Y10T428/12493—Composite; i.e., plural, adjacent, spatially distinct metal components [e.g., layers, joint, etc.]
Definitions
- the invention generally relates to a tool having enhanced cooling characteristics and to a method for producing a tool having enhanced cooling characteristics and, more particularly to a tool and a method for producing a tool which desirably produces items/obj ects in a highly efficient manner while concomitantly and substantially reducing the likelihood of stress type damage or destruction of the produced items/obj ects .
- a tool is used to selectively produce an item or obj ect and, as used throughout this description, the term "tool” should be interpreted in the broadest manner possible and should not be limited to an exact configuration or type of configuration or to a certain tool assembly which is adapted to produce only a certain item/obj ect or a certain class of items or obj ects .
- a tool has been produced from a substantially solid block of material (i . e . , by burning, cutting, or otherwise "working" the material in a certain manner) . While the foregoing approach does allow a tool to be selectively produced, this traditional strategy or technique is highly inefficient and costly.
- the foregoing lamination strategy involves the creation of a "soft tool design" (i . e . , the tool is initially designed within a software environment) .
- the soft design is then used to create physical tangible sectional members which are coupled and thereafter cooperatively form the tool .
- Such an approach is highly efficient and dramatically reduces the cost associated with prior tool production strategies and techniques .
- the produced item is damaged by stress caused by the tool production operation (i . e . , often referred to as "molded stress") .
- the "cycle time" or part/obj ect production time is undesirably increased, thereby causing the object/item production or tooling operation to be relatively inefficient .
- a tool is provided and includes a forming surface formed from a first material; an internal cavity containing at least one passageway; and a second material which at least partially circumscribes the at least one passageway.
- a sectional member for use in a laminate type tool includes a frame portion which defines an internal area; and a spoke portion which extends into the internal area, wherein the spoke portion includes an arm which terminates onto the frame portion and an open circular portion which resides within the internal area .
- a method for producing a tool comprising the steps of creating a first sectional member with a first passageway formation portion; creating a second sectional member with a second passageway formation portion; coupling the first sectional member to the second sectional member effective to cause the first passageway formation portion to register with the second passageway formation portion, thereby forming a pre-tool having an internal passageway; and causing thermally conductive material to adhere to at least part of the formed internal passageway, thereby forming a tool from the pre-tool .
- Figure 1 is a perspective view of a tool which is made in accordance with the teachings of, the preferred embodiment of the invention
- Figure 2 is a side view of one of the sectional members which may be used to create the tool which is shown in Figure 1 and which is made in accordance with the teachings of a first embodiment of the invention;
- Figure 3 is a side view of a sectional member which may be used to create the tool which is shown in Figure 1 and which is made in accordance with the teachings of a second embodiment of the invention;
- Figure 4 is a sectional view of a first embodiment of the tool which is generally shown in Figure 1 and which is taken along view line 4-4 ' ;
- Figure 5 is a view which is similar to that which is shown in Figure 4 for the tool which is generally shown in Figure 1, but which is made in accordance with the teachings of a second embodiment of the invention;
- Figure 6 is a view which is similar to that which is shown in Figure 5 but illustrating the tool which is shown in Figure 1 in a preliminary stage of completion.
- the tool 10 is a laminate type tool which is built by the sequential coupling of several sectional members, such as sectional members 12 , 14.
- the formed tool 10 includes a forming surface 16 which may be selectively used to form or create an obj ect .
- a more detailed description of the laminate tool construction technique or strategy may be found within The ⁇ 742 Patent .
- any sort of lamination strategy may be used to selectively create the tool 10 and that nothing in this description is meant to limit the various inventions to a particular type of laminate tool creation strategy.
- sectional member 12 which may be substantially similar to sectional member 14 and the various other sectional members used to create the tool 10 , according to . the teachings of a first non-limiting embodiment of the invention.
- sectional member 12 includes a generally flat frame portion 20 which, in one non-limiting embodiment of the invention, generally forms a rectangular shape .
- the frame portion 20 defines an internal area 23 and includes a spoke portion 22 which has a stem or arm portion 25 which terminates onto or into (or emanates from) the frame portion 20 and which extends from the frame portion 20 into the defined internal area 23.
- the stem portion 25 also terminates within or onto (or forms ) a generally open and generally circular portion 27.
- the generally circular portion 27 includes an orifice 29 and the generally circular portion 27 resides within the generally defined internal area 23.
- the spoke portion 22 is integrally formed with the frame portion 20 and the generally circular portion 27 is integrally formed with the stem portion 25.
- each sectional member such as sectional members 12 , 14
- each sectional member 12, 14 may be formed from a substantially identical material, such as a carbon based or stainless type steel or aluminum, and each sectional member 12, 14 may be selectively bonded or coupled in order to thereafter cooperatively form the tool 10.
- the ⁇ 742 Patent described one such non-limiting coupling arrangement .
- each sectional member such as sectional members 12 , 14 , have their respective orifices 29 (i . e . , their respective "passageway formation portions") aligned or registered with the respective orifices 29 or passageway formation portions of the sectional members to which they are adj acently and abuttingly coupled to or engaged to .
- an internal passageway such as passageway 50 , may be selectively formed within the selectively created tool 10 by the selective coupling of the various sectional members, such as sectional members 12 , 14 , which cooperatively form the tool 10.
- the orifices 29 may of any desired shape and size, and that the respective portions 22 may also be of any substantially identical shape and size .
- the sectional members such as sectional members 12 , 14 , may have registered orifices 29, thereby allowing the formed internal passageway to traverse only a portion of the tool 10.
- each or some of the selectively coupled sectional member such as sectional members 12 , 14 , may have multiple portions 22 , which may be used in the foregoing manner to selectively create multiple internal passageways within the formed tool 10. That is, each orifice 29 of each portion 22 may be used to create a unique single internal passageway, such as passageway 50, within the formed tool 10, by being selectively and respectively aligned with at , least one other unique orifice 29 of at least one other sectional member.
- each selectively formed internal passageway extends through one or both of the end sectional members, such as sectional member 14 (i . e . , an "end" type sectional member, such as sectional member 14 , means or refers to a sectional member which is only coupled to a single sectional member) .
- a first sectional member such as sectional member 12
- a second sectional member such as sectional member 14
- its respective frame 20 be aligned with and coupled to the respective frame 20 of the second sectional member .
- the formed internal passageways such as internal passageway 50
- the formed internal passageways may be accessed and selectively receive and discharge water (or some other medium) which is effective to selectively cool the tool, thereby reducing overall production cycle time and substantially reducing the likelihood of stress related damage to the produced part or tangible item.
- cooling provided by these selectively formed cooling passageways, such as passageway 50 , may be dramatically enhanced by the introduction of thermally conductive material within the cavity 70 and/or purposefully placed in contact relationship with the various operatively contained cooling passageways , such as passageway 50.
- each sectional member such as sectional members 12 , 14
- each sectional member may have a substantially identical pair of spoke portions 22 which are deployed into a respectively formed defined area 23 and which respectively include substantially identical generally circular portions 27 , each having a respective and unique passageway formation portion or orifice 29.
- the pair of spoke portions 22 do not have to be substantially identical and that greater numbers of spoke portions 22 may be utilized, within or upon a sectional member, such as sectional member 12, 14 , in other non-limiting embodiments of the invention .
- each respectively and adjacently positioned pair of generally circular portions 27 of each sectional member, such as sectional members 12 , 14 are coupled by coupling member 73 , to further structurally strengthen the sectional members , such as sectional members 12 , 14.
- each portion 22 is integrally formed with the frame portion 20 to which they respectively emanate from or terminate into .
- each passageway formation portion 29 of a sectional member may be selectively and respectively registered with other unique passageway formation portions 29, in the foregoing manner, to selectively produce multiple passageways of various lengths within the cavity 70.
- the created tool 10 may selectively have enhanced cooling characteristics by the selective placement of thermally conductive material within the internal cavity 70 in . the following manner.
- a first pair of sectional members such as sectional members 12 , 14
- abuttingly engaged i . e .
- their respective frames 20 are aligned and coupled
- Powdered metal 110 is then placed within the overplayed, aligned, and previously registered defined interior areas 23 and the pair of abuttingly engaged sectional members, such as sectional members 12, 14 , are bonded (i . e.
- first two coupled sectional members form a M pre-tool" assembly (i . e. , a tool which is "under construction") , unless the tool 10 really is only comprised of this single pair of sectional members, such as sectional members 12, 14. In the latter case, the combined sectional members cooperatively form the final tool 10.
- the pre-tool is selectively "grown” in a "sectional member by sectional member” manner, the passageway, such as passageway 50 is extended within the internal tool cavity 70 , and the internal cavity 70 may be substantially filled with this material 103 and/or material 101 , thereby resulting in a substantially “solid” tool 10 with a copper/braze "structure” which abuttingly engages and at least partially circumscribes the formed passageways, such as passageway 50.
- each coupled sectional member such as sectional members 12 , 14
- the respective stems 25 of each coupled sectional member are broken in order to prevent interruption to the material 101 and/or 103 which may substantially fill the internal cavity 70.
- the foregoing process may be especially applied or utilized when the sectional members , such as sectional member ' s 12 , 14 , are formed from a "high temperature" material, such as carbon based steel or stainless steel .
- sectional members such as sectional members 12 , 14
- a relatively low temperature material such as aluminum
- thermally conductive material 160 may be inserted into the internally cavity 70, through one of the "end sectional members", such as sectional member 14. That is, as best shown in Figure 6, the lamination sectional members , such as sectional members 12 , 14 , are readily adapted to selectively ⁇ grow" the tool 10 while concomitantly providing a very accessible cavity 70 which may be used for the deposition of thermally conductive material .
- the cavity 70 can be castably (e . g. , by a casting process) filled with copper, aluminum, or any desired thermally conductive material which has a melting temperature which is below the melting temperature of the material used to construct the sectional members, such as sectional members 12, 14 , which are used to form the tool 10.
- the thermally conductive materials which are utilized within the cavity 70 may alternatively comprise thermally conductive epoxy, graphite, a combination of epoxy and graphite, or some other composite material .
- the heat from the casting ⁇ process may be used to substantially and concurrently bond or braze the sectional members, such as sectional members 12, 14 , thereby reducing the overall energy requirements of the tool formation process .
- the thermally conductive material may be cast on each surface 101 of each member 22 included within cavity 70. Additionally, Applicant has found that liquid cooper material will naturally fill gaps . Hence, cooper or a braze type paste may be pre-applied between each pair of adj acently abutting and engaged sectional members, such as members 12 , 14 (e . g .
- the pre-applied copper or braze paste flows between the adj acently coupled sectional members, such as sectional members 12 , 14 , to fill any gaps which may exist between these selectively coupled ' sectional members (e . g. , between the respectively abutting frame portions 20 ) .
- the thermally conductive material increases the overall cooling efficiency of the water (or other medium) which traverses the formed passageways , sueh as passageway 50, by efficiently transporting heat type energy to the contained medium from the tool 10.
- Such enhanced cooling reduces cycle time and greatly reduces the likelihood of stress type damage to the formed part or object .
- casting ⁇ > around" the passageways, such as passageway 50, e . g.
Abstract
Description
Claims
Priority Applications (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2007551264A JP2008526523A (en) | 2005-01-18 | 2005-12-16 | Tool with improved cooling characteristics and method for manufacturing a tool with improved cooling characteristics |
CA002595187A CA2595187A1 (en) | 2005-01-18 | 2005-12-16 | A tool having enhanced cooling characteristics and a method for producing a tool having enhanced cooling characteristics |
EP05854432A EP1838468A4 (en) | 2005-01-18 | 2005-12-16 | A tool having enhanced cooling characteristics and a method for producing a tool having enhanced cooling characteristics |
MX2007008705A MX2007008705A (en) | 2005-01-18 | 2005-12-16 | A tool having enhanced cooling characteristics and a method for producing a tool having enhanced cooling characteristics. |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US11/037,615 US7278197B2 (en) | 2005-01-18 | 2005-01-18 | Method for producing a tool |
US11/037,615 | 2005-01-18 |
Publications (2)
Publication Number | Publication Date |
---|---|
WO2006078385A2 true WO2006078385A2 (en) | 2006-07-27 |
WO2006078385A3 WO2006078385A3 (en) | 2007-05-24 |
Family
ID=36683059
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/US2005/045712 WO2006078385A2 (en) | 2005-01-18 | 2005-12-16 | A tool having enhanced cooling characteristics and a method for producing a tool having enhanced cooling characteristics |
Country Status (6)
Country | Link |
---|---|
US (1) | US7278197B2 (en) |
EP (1) | EP1838468A4 (en) |
JP (1) | JP2008526523A (en) |
KR (1) | KR20070110836A (en) |
CA (1) | CA2595187A1 (en) |
WO (1) | WO2006078385A2 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US8108982B2 (en) | 2005-01-18 | 2012-02-07 | Floodcooling Technologies, L.L.C. | Compound mold tooling for controlled heat transfer |
Families Citing this family (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR2845492B1 (en) * | 2002-10-07 | 2004-11-26 | Cirtes Src | MECHANICAL PART WITH AT LEAST ONE FLUID TRANSPORT CIRCUIT AND METHOD FOR DESIGNING SAME |
US20070102837A1 (en) * | 2005-09-23 | 2007-05-10 | Mark Manuel | Tool having desired thermal management properties and a method for producing a tool having desired thermal management properties |
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- 2005-12-16 JP JP2007551264A patent/JP2008526523A/en active Pending
- 2005-12-16 CA CA002595187A patent/CA2595187A1/en not_active Abandoned
- 2005-12-16 EP EP05854432A patent/EP1838468A4/en not_active Withdrawn
- 2005-12-16 KR KR1020077016520A patent/KR20070110836A/en not_active Application Discontinuation
- 2005-12-16 WO PCT/US2005/045712 patent/WO2006078385A2/en active Application Filing
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Also Published As
Publication number | Publication date |
---|---|
US7278197B2 (en) | 2007-10-09 |
JP2008526523A (en) | 2008-07-24 |
CA2595187A1 (en) | 2006-07-27 |
EP1838468A4 (en) | 2009-10-28 |
US20060157877A1 (en) | 2006-07-20 |
KR20070110836A (en) | 2007-11-20 |
EP1838468A2 (en) | 2007-10-03 |
WO2006078385A3 (en) | 2007-05-24 |
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