WO2006103630A1 - Improved inflatable packers - Google Patents
Improved inflatable packers Download PDFInfo
- Publication number
- WO2006103630A1 WO2006103630A1 PCT/IB2006/050946 IB2006050946W WO2006103630A1 WO 2006103630 A1 WO2006103630 A1 WO 2006103630A1 IB 2006050946 W IB2006050946 W IB 2006050946W WO 2006103630 A1 WO2006103630 A1 WO 2006103630A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- slats
- packer
- slat
- nanofiber
- body member
- Prior art date
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Classifications
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH DRILLING; MINING
- E21B—EARTH DRILLING, e.g. DEEP DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B33/00—Sealing or packing boreholes or wells
- E21B33/10—Sealing or packing boreholes or wells in the borehole
- E21B33/12—Packers; Plugs
- E21B33/1208—Packers; Plugs characterised by the construction of the sealing or packing means
- E21B33/1216—Anti-extrusion means, e.g. means to prevent cold flow of rubber packing
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH DRILLING; MINING
- E21B—EARTH DRILLING, e.g. DEEP DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B33/00—Sealing or packing boreholes or wells
- E21B33/10—Sealing or packing boreholes or wells in the borehole
- E21B33/12—Packers; Plugs
- E21B33/127—Packers; Plugs with inflatable sleeve
- E21B33/1277—Packers; Plugs with inflatable sleeve characterised by the construction or fixation of the sleeve
Definitions
- the present invention generally pertains to downhole oilfield equipment, and more particularly to improved inflatable packers. Description Of The Related Art
- slat type inflatable packers usually have a high pressure rating and a large expansion ratio.
- the slat type inflatable packers are not recommended for open hole applications, especially with a high expansion, because the slats do not have enough flexibility to conform to open hole profiles with potential irregularities.
- the inner tube or bladder of the slat type packer may be extruded through the openings between the slats.
- weave type structures will equip the packer element with enough compliance to conform to the well bore geometry, but they have a low pressure rating and a small expansion ratio.
- the mechanical performance and reliability of inflatable packers depend in part upon the mechanical properties of the materials used.
- the present invention overcomes the deficiencies of the previous packers and constitutes an improved packer.
- this is accomplished by the development of hybrid structures for through-tubing multiple- settable high-expandable inflatable packer elements which utilize unique features of slat type and weave type structures to achieve a much improved performance and compliance of the packer elements in open hole environments as well as cased hole environments.
- improvement in the field of packers may be achieved by development of inflatable packer elements with high expansion ratios, high pressure ratings, high extrusion resistance, and good shape recovery after deflation by the use of materials from the fields of fiber reinforced composites and nanotechnology, including, for example, various fiber reinforced elastomers, polymers, and/or metals, and nanofiber, nanotubes, nanoparticle modified elastomers, polymers and/or metals. Details concerning these types of materials can be found, for example, in WO0106087, U.S. Patent No. 6,102,120, and A. B. Dalton et al., Super-Tough Carbon - Nanotube Fibres, Nature, Vol. 423, 12 June 2003, p.
- Nanotechnology materials exhibit superior properties over traditional materials, including greater strength, flexibility, elongation and compliance to irregular surfaces such as those found in open hole applications.
- An embodiment of the present invention comprises an inflatable packer having an inflatable element having a plurality of slats disposed at its ends and a weave type structure disposed between the plurality of slats.
- Another embodiment of the present invention comprises an inflatable packer having a bladder, a cover comprising a weave type structure, and a plurality of slats disposed between the bladder and the cover.
- Yet another embodiment of the present invention provides an inflatable packer comprising a bladder constructed from a soft rubber, a plurality of slats disposed about the bladder, a weave type structure disposed about the slats and constructed from a soft rubber, and a cover disposed about the weave structure and constructed from a hard rubber.
- Yet another embodiment of the present invention provides an inflatable packer comprising a bladder having at least one of a nanofiber and a nanoparticle modified elastomer, a
- carcass having an end coupling and a plurality of slats disposed about the bladder, and a cover seal having at least one of a fiber, a nanofiber, a nanotube and a nanoparticle modified elastomer.
- Still another embodiment of the present invention provides a slat for use in an inflatable packer comprising a body member having a length, a width and a thickness, and
- a plurality of reinforcement members disposed in the body member and comprising at least one of a wire, a cable, a fiber, a nanofiber, a nanotube, a nanoparticle modified elastomer and a high strength metal.
- Another embodiment of the present invention provides an inflatable packer comprising an end coupling, a main body section, and a transition section therebetween that
- Another embodiment of the present invention provides a packer cup having a body member, a support member, and a plurality of reinforcement members disposed in the body member.
- Figure 1 is a side view of a specific embodiment of a packer constructed in accordance with the present invention.
- Figure 2 is a side view of another specific embodiment of a packer constructed in accordance with the present invention.
- Figure 3 is a cross-sectional view taken along lines 3-3 of Figure 2.
- Figure 4 is a perspective view of a specific embodiment of a slat for use in a packer constructed in accordance with the present invention.
- Figure 5 is a perspective view of another specific embodiment of a slat for use in a packer constructed in accordance with the present invention.
- Figure 6 is a perspective view of another specific embodiment of a slat for use in a packer constructed in accordance with the present invention.
- Figure 7 is a perspective view of another specific embodiment of a slat for use in a packer constructed in accordance with the present invention.
- Figure 8 is a cross sectional view of another specific embodiment of a packer element constructed in accordance with the present invention, and including a hybrid rubber structure.
- Figure 9 is a perspective view of the end of a packer element constructed in accordance with the present invention.
- Figure 10 illustrates exemplary rotation of the fibers or cords in a weave type packer element when expanding.
- Figure 11 is a side view of a tapered slat constructed in accordance with the present invention, and having longitudinal reinforcements disposed therein.
- Figure 12 is a perspective view of a packer carcass that includes tapered slats of the type shown in Figure 11.
- Figure 13 is a cross-sectional view of a packer element constructed in accordance with the present invention.
- Figure 14 is a cross-sectional view of a packer element constructed in accordance with the present invention.
- Figure 15 is a cross-sectional view of another packer element constructed in accordance with the present invention.
- Figure 16 is a cross-sectional view of another packer element constructed in accordance with the present invention.
- Figure 17 is a side view of a slat constructed in accordance with the present invention.
- Figure 18 is a cross-sectional view of another packer element constructed in accordance with the present invention.
- Figure 19 is a side view of another slat constructed in accordance with the present invention.
- Figure 20 is a side view showing a slat having a triangular cross section constructed in accordance with the present invention.
- Figure 21 is a side view similar to Figure 20 and showing another slat having a triangular cross section constructed in accordance with the present invention.
- Figure 22 is a side view showing a slat having a curved cross section constructed in accordance with the present invention.
- Figure 23 is a side view showing a slat having a key-lock feature constructed in accordance with the present invention.
- Figure 24 is a side view showing a slat having a friction coefficient gradient along its transverse direction constructed in accordance with the present invention.
- Figure 25 is a side view in partial cross section showing a packer cup constructed in accordance with the present invention.
- Figure 26 is a side view in partial cross section showing another packer cup constructed in accordance with the present invention.
- Figure 27 is a side view in partial cross section showing another packer cup constructed in accordance with the present invention.
- Figure 28 is a side view in partial cross section showing another packer cup constructed in accordance with the present invention.
- Figure 1 a schematic of a "hybrid" structure for an inflatable packer element 10 having slat type structures 12 at both ends and a
- weave type structure 14 disposed therebetween. It is well known that an inflatable packer element is more vulnerable to rupture in the inflation stage than afterwards. And it is also known that the most vulnerable place in the element to failure is its transition area. Using slat type structures 12 at these areas will supply an excellent anti-extrusion layer to reduce
- the weave type structure 14 functions to make the element 10 compliant enough to conform to the shape of the wellbore.
- FIG. 2 In another specific embodiment of the present invention, another "hybrid" structure for an inflatable packer element 16 is shown in Figure 2, in which slats may be
- Figure 3 which is a cross-sectional view of the "hybrid" type structure shown in Figure 2.
- the packer element 16 may include a
- the bladder 18 may be constructed from an elastomeric material in the form of a hollow cylinder
- the bladder 18 may be designed to have anisotropic properties in order to control its expansion behavior and/or process.
- the slats 20 preferably serve at least two functions. One function may be to form an anti-extrusion barrier and the other may be to
- the slats 20 can be made from high strength alloys, fiber reinforced materials including fiber-reinforced elastomers, nanofiber and/or nanotube reinforced elastomers, or other advanced materials.
- the slats 20 will preferably have their maximum strength in their length direction, and will be as thin as the design permits to give
- the cover 22 is preferably made of weave type structures, and is preferably constructed from an elastomeric material with embedded reinforcement members 23. These reinforcements 23 may be embedded in certain patterns to facilitate and control its
- the reinforcements 23 can be placed in the packer axial direction to minimize any length changes during inflation and potential rubber tearing problem.
- cover 22 will preferably be as thick as the design permits to supply enough compliance to conform to possible irregularities in open hole environments.
- the cover 22 will preferably be as thick as the design permits to supply enough compliance to conform to possible irregularities in open hole environments.
- anchors 24 may be partially exposed cables and function to provide more friction between the packer element 10/16 and the wellbore.
- the packer element 10/16 will preferably be provided with a certain degree of flexibility. Because the bladder 18 and cover 22 should have a good compliance to the well bore, the slat design can be quite important to achieve this purpose. In a specific embodiment, the slats 20 can be designed to be very thin in order to reduce its stiffness. In
- the slats 20 may also be made from "flexible" composite materials.
- the reinforcements (see item 25 in Figure 4, discussed below) may be placed in the axial direction to carry the mechanical load, and the matrix can be made from materials with very low flexural modulus that is close to that of the rubbers used to make the bladder 18.
- a slat 20 made from flexible composite materials can have a much lower stiffness than one made from metallic materials.
- the fiber materials used to construct the various components of the elements 10/16 may be carbon fibers, glass fibers, aramid fibers, ceramic fibers, metallic fibers, synthetic fibers, and/or their nanofibers, nanotubes, nanoparticles, and may also include other conventional materials.
- the fiber materials may be embedded in a format of a single fiber or a bundle of fibers (cords).
- the matrices in the slat may be constructed from rubbers, melt processible rubbers, thermoplastics, thermoplastic elastomers, and/or other materials having similar properties.
- the longitudinal stiffness of the slat 20 in this specific embodiment will preferably be a portion of that of a metallic slat.
- FIG. 5 Another specific embodiment of a slat 20 is shown in Figure 5, in which
- first and third sheets 26, 30 may be slats of the type shown in Figure 4 (i.e.,
- the first and third sheets 26, 30 are shown with the second sheet 28 disposed therebetween.
- the second sheet 28 may be provided with its reinforcements 27 in a transverse direction (i.e., generally at right angles to the longitudinal reinforcements 25 in the first and third slats
- This design will provide the slat 20 with an increased strength in the transverse direction.
- FIG. 6 Another specific embodiment of a slat 20 is shown in Figure 6.
- a slat type sheet 28 having reinforcements 25 disposed lengthwise along the
- longitudinal axis of the sheet 28 is disposed between films 26, 30 comprising matrix materials with very low flexural modulus that is close to that of the rubbers used to make the bladder. This design will provide the slat 20 with an increased strength in the transverse direction.
- FIG. 7 Yet another specific embodiment of a slat 20 is shown in Figure 7.
- a slat type sheet 28 having reinforcements 25 disposed lengthwise along the
- longitudinal axis of the sheet 28 is disposed between fibrous mats 26, 30 comprising matrix materials with very low flexural modulus that is close to that of the rubbers used to make the
- the matrix materials of the fibrous mats 26, 30 provide randomly distributed reinforcements. This design will provide the slat 20 with an increased strength in the transverse direction.
- the packer element 32 may
- Soft rubber refers to a rubber that is capable of being highly elongated or sheared.
- Hard rubber refers to a rubber that has high rebound resilience and low compression and tensile set.
- the "hard” rubber is employed in the outer cover 40 to assist in the retraction of its shape after the packer
- a specific embodiment of a packer 33 may include an end coupling 35 and a transition section 37 extending from the end coupling 35 to a main
- transition section 37 where the packer 33 is expanded from its collapsed state to a full expansion can be controlled by a fit-to-purpose design where the fiber angles and/or fiber patterns are arranged so that the maximum radial expansion varies along its length.
- the transition section 37 may include a reinforcement
- the initial fiber angle, ⁇ , in Figure 10b is larger than the angle, ⁇ ',
- Another aspect of the present invention relates to an improved carcass structure for use in inflatable packers, and may be particularly useful in applications where the packer requires a high expansion and high pressure rating.
- this aspect of the present invention may be constructed with tapered slats
- the slats 42 may be provided with reinforcements 44 embedded in a longitudinal direction.
- the slats 42 may also be provided with reinforcements embedded in the transverse
- the tapered slats 42 may be made from composite materials, in which the reinforcements 44 may be fibers, wires, cables, nanotubes, nanofibers, or nanoparticles, and the matrix can be elastomers, thermoplastic elastomers, elastoplastics, or other polymers.
- the composite slats 42 should be flexible enough to conform to an open hole bore profile and yet strong enough to carry the axial load generated by packer pressure.
- the tapered slats 42 may be manufactured together with an end coupling 46 to form a single-piece packer carcass
- the coupling 46 may be used to attach other components of an inflatable packer element and to transfer the load to other load carrying components, as described elsewhere
- the reinforcements 44 in the slats 42 may be continuously extended into the end coupling 46, thereby facilitating load transfer from the slats 42 to the
- the end coupling 46 may be made from high strength composite materials using the same reinforcements 44 as the slats 42.
- the slats 42 may be different from the material used in the slats 42 because its flexibility is not required. However, its manufacturing is preferably close to or the same as the slats 42.
- coupling 46 may be of different shapes to effectively transfer the load from the end coupling 46 to other load carrying components in the packer.
- the present invention relates to the mechanical properties of the materials used to make the packer, which will impact the mechanical performance of the packer. It is believed that nanotechnology supplies some materials with superior properties over traditional materials. For example, it has been discovered that nanofiber and/or nanoparticle modified elastomers will provide inflatable packers with the components of high strength and high elongation.
- the present invention may include an inflatable packer element that has a high expansion ratio, high pressure rating, high extrusion resistance, and good shape recovery after deflation that is
- nanofiber and/or nanoparticle modified elastomers and/or metals achieved by using nanofiber and/or nanoparticle modified elastomers and/or metals.
- this aspect of the present invention is directed to an inflatable packer element that employs fiber, nanofiber, and/or nanoparticle modified elastomers for the bladder, anti-extrusion layer, carcass, and/or cover seal.
- the nanofibers and/or nanoparticles in the elastomeric bladder may be placed such that the bladder has a high elasticity, elongation, and tear resistance; the fibers, nanofibers, and/or nanoparticles in the elastomeric carcass, elastomeric slats, or metallic slats, may be placed such that the carcass has a high elasticity and tensile strength along its axial direction; and the fibers, nanofibers, and/or nanoparticles in the elastomeric cover may be placed such that the elastomeric cover seal has a high elongation, resilience, and tear and wear resistance.
- the placements of fibers, nanofibers, and/or nanoparticles may also be designed such that the packer shape after inflation can be controlled to optimize its mechanical performance and facilitate retraction after deflation to allow repeated usage of the packer element.
- the thickness and width of the slats of the carcass may vary within the same one or from one to another to optimize the deployment and mechanical performance of the packer.
- fiber and/or nanofiber weaves may be
- the individual thickness of the bladder, anti- extrusion layer, carcass, and cover seal can be designed for different downhole environments.
- an inflatable packer element 50 may include a bladder 52, a carcass 54 and a cover seal 56.
- a specific embodiment of an inflatable packer element 50 may include a bladder 52, a carcass 54 and a cover seal 56.
- the bladder 52 may be constructed from a nanofiber and/or nanoparticle modified elastomeric material; the carcass 54 may be constructed from a fiber, nanofiber,
- cover seal 56 may be constructed from a fiber, nanofiber, nanotube, and/or nanoparticle modified elastomeric material.
- FIG. 14 Another specific embodiment of a packer element is shown in Figure 14.
- the bladder 52 or inner rubber tube
- the carcass 54 and the outer rubber
- the sleeve 56 are made from the same material. However, the carcass 54 is reinforced with cords, wires, fibers, nanofibers, nanotubes, and/or nanoparticles.
- the packer element 58 may include a bladder 60, an anti-extrusion layer
- carcass 64 may be constructed from a fiber, nanofiber, and/or nanoparticle modified
- cover seal 66 may be constructed from a fiber, nanofiber, and/or nanoparticle modified elastomeric material.
- packer element 68 may include a bladder 70, a plurality of slats 72, and a cover
- the bladder 70 may be constructed from a nanofiber and/or nanoparticle modified elastomeric material; the slats 72 may be constructed from fiber, nanofiber, and/or nanoparticle modified elastomeric materials, or from high strength metallic materials; and the cover seal 74 may be constructed from a fiber, nanofiber, and/or nanoparticle modified elastomeric material.
- packer element 76 may include a bladder 78, an anti-extrusion layer 80, a
- the bladder 78 may be constructed from nanofiber and/or nanoparticle modified elastomeric materials; the anti- extrusion layer 80 may be constructed from a woven fiber and/or nanofiber material; the slats
- 82 may be constructed from fiber, nanofiber and/or nanoparticle modified elastomeric materials or from high strength metallic materials, such as the slats 72 shown in Figure 17;
- the present invention may include a slat 86 having a width that may vary along its length. In this manner, the degree of overlap between adjoining slats may be maximized after inflation of the packer.
- the slats may be provided with a triangular cross
- Figure 23 illustrates an exemplary embodiment in which the deployment of the slats 87 is controlled.
- slats 87 has one or more notches (or grooves) 87a and one or more keys (or protrusions) 87b.
- the notches 87a and keys 87b of the adjoining slats 87 interact to control the amount of
- Figure 24 illustrates another exemplary embodiment in which the
- the adjoining slats 89 are constructed such that they have a friction coefficient gradient whereby the friction coefficient increases along the slats 89 transverse direction. As shown in
- slats 89 are eventually restricted from further movement by the frictional resistance between the adjoining slats 89.
- Packer cups are generally used to straddle a zone in a wellbore and divert treating fluid into the formation behind the casing. Packer cups are used because they are simple and a straddle tool that uses cup type elements does not require complex mechanisms or moving parts. Packer cups have slight nominal interference into the casing in which they are used. This interference is what creates a seal against the inner diameter of the casing and forces fluid to flow into a formation that is straddled by two or more packer cups. Packer cups must seal against extreme differential pressure. As such, packer cups have historically been constructed from strong and tear resistant rubber materials.
- a packer cup should be flexible in order to run into a well without becoming stuck and should also be strong and durable so that high differential pressure can be held without extrusion or rupture.
- a typical elastomer is less flexible when steps are taken to improve its tensile strength.
- a more cross-linked nitrile rubber may have higher durometer hardness and tensile strength, but it is more likely to experience high friction forces and be damaged when the rubber must flex around an obstruction in a well bore.
- a material that possesses the flexibility of a soft nitrile rubber but has the tear strength and tensile strength of a much harder rubber would both
- Each of Figures 25-28 illustrate a packer cup 88 constructed in accordance with the present invention.
- Each packer cup 88 includes a body member 90 and a support
- the support members 92 in the packer cups 88 shown in Figures 25-27 are wires, and the support member 92 in the packer cup 88 in Figure
- the body members 90 may be constructed from rubber or other suitable materials, and are reinforced with reinforcement members 96, such as nanotubes or extremely small, high strength tubes that may be molded into the rubber or other body material. By incorporating reinforcement members 96 into the body member 90, tear strength of the rubber is improved and extrusion of the rubber when under high pressure is minimized.
Abstract
Description
Claims
Priority Applications (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
MX2007011825A MX2007011825A (en) | 2005-03-30 | 2006-03-28 | Improved inflatable packers. |
EP06727763A EP1866517A1 (en) | 2005-03-30 | 2006-03-28 | Improved inflatable packers |
EA200702113A EA012170B1 (en) | 2005-03-30 | 2006-03-28 | Improved inflatable packers |
CA002601718A CA2601718A1 (en) | 2005-03-30 | 2006-03-28 | Improved inflatable packers |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US11/093,390 | 2005-03-30 | ||
US11/093,390 US7331581B2 (en) | 2005-03-30 | 2005-03-30 | Inflatable packers |
Publications (2)
Publication Number | Publication Date |
---|---|
WO2006103630A1 true WO2006103630A1 (en) | 2006-10-05 |
WO2006103630A8 WO2006103630A8 (en) | 2008-10-23 |
Family
ID=36716903
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/IB2006/050946 WO2006103630A1 (en) | 2005-03-30 | 2006-03-28 | Improved inflatable packers |
Country Status (7)
Country | Link |
---|---|
US (1) | US7331581B2 (en) |
EP (1) | EP1866517A1 (en) |
CN (1) | CN101171400A (en) |
CA (1) | CA2601718A1 (en) |
EA (1) | EA012170B1 (en) |
MX (1) | MX2007011825A (en) |
WO (1) | WO2006103630A1 (en) |
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GB2443724A (en) * | 2006-11-29 | 2008-05-14 | Schlumberger Holdings | Swellable elastomric element including a nanosensor |
WO2008065559A1 (en) * | 2006-11-28 | 2008-06-05 | Schlumberger Canada Limited | Improved inflatable packers |
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GB2483856A (en) * | 2010-09-21 | 2012-03-28 | Caledyne Ltd | Inflatable packer |
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Also Published As
Publication number | Publication date |
---|---|
WO2006103630A8 (en) | 2008-10-23 |
EA012170B1 (en) | 2009-08-28 |
EP1866517A1 (en) | 2007-12-19 |
CA2601718A1 (en) | 2006-10-05 |
US7331581B2 (en) | 2008-02-19 |
MX2007011825A (en) | 2007-11-22 |
US20060219400A1 (en) | 2006-10-05 |
EA200702113A1 (en) | 2008-02-28 |
CN101171400A (en) | 2008-04-30 |
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