WO2006138273A3 - Method of making a gypsum slurry with modifiers and dispersants - Google Patents

Method of making a gypsum slurry with modifiers and dispersants Download PDF

Info

Publication number
WO2006138273A3
WO2006138273A3 PCT/US2006/022932 US2006022932W WO2006138273A3 WO 2006138273 A3 WO2006138273 A3 WO 2006138273A3 US 2006022932 W US2006022932 W US 2006022932W WO 2006138273 A3 WO2006138273 A3 WO 2006138273A3
Authority
WO
WIPO (PCT)
Prior art keywords
slurry
stucco
modifier
dispersant
making
Prior art date
Application number
PCT/US2006/022932
Other languages
French (fr)
Other versions
WO2006138273A2 (en
Inventor
Qingxia Liu
David R Blackburn
Michael P Shake
Brian Randall
John W Wilson
Dennis M Lettkeman
Original Assignee
United States Gypsum Co
Qingxia Liu
David R Blackburn
Michael P Shake
Brian Randall
John W Wilson
Dennis M Lettkeman
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from US11/152,323 external-priority patent/US20060280899A1/en
Priority to MX2007015966A priority Critical patent/MX2007015966A/en
Priority to BRPI0612107-1A priority patent/BRPI0612107A2/en
Priority to NZ563199A priority patent/NZ563199A/en
Priority to CA002609584A priority patent/CA2609584A1/en
Priority to AU2006259581A priority patent/AU2006259581B2/en
Application filed by United States Gypsum Co, Qingxia Liu, David R Blackburn, Michael P Shake, Brian Randall, John W Wilson, Dennis M Lettkeman filed Critical United States Gypsum Co
Priority to EP06772998A priority patent/EP1890980A4/en
Priority to JP2008517004A priority patent/JP2008543616A/en
Publication of WO2006138273A2 publication Critical patent/WO2006138273A2/en
Publication of WO2006138273A3 publication Critical patent/WO2006138273A3/en
Priority to IL187212A priority patent/IL187212A0/en
Priority to NO20075839A priority patent/NO20075839L/en

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/14Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/14Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements
    • C04B28/145Calcium sulfate hemi-hydrate with a specific crystal form
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/00474Uses not provided for elsewhere in C04B2111/00
    • C04B2111/00612Uses not provided for elsewhere in C04B2111/00 as one or more layers of a layered structure
    • C04B2111/0062Gypsum-paper board like materials
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/60Flooring materials

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Inorganic Chemistry (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)
  • Colloid Chemistry (AREA)

Abstract

In a method of making a gypsum slurry, a polycarboxylate dispersant, a modifier and a hydraulic material comprising stucco are selected for use in the slurry. These components are then combined with water to form a slurry, where the modifier is added to the slurry prior to formation of a slurry phase by the water, the stucco and the dispersant. The modifier has been shown to be less effective when added after the dispersant and stucco have been contacted in an aqueous slurry. In a preferred embodiment, an amount of stucco is obtained and the modifier and dispersant are selected. A predissolved solution of a dispersant and modifier is prepared in water to form a solution prior to the addition of the stucco. After mixing the solution, the stucco is added to form the slurry. Optionally, the slurry is then shaped into a product and allowed to set.
PCT/US2006/022932 2005-06-14 2006-06-13 Method of making a gypsum slurry with modifiers and dispersants WO2006138273A2 (en)

Priority Applications (9)

Application Number Priority Date Filing Date Title
JP2008517004A JP2008543616A (en) 2005-06-14 2006-06-13 Method for producing gypsum slurry having regulator and dispersant
BRPI0612107-1A BRPI0612107A2 (en) 2005-06-14 2006-06-13 Method for preparing a plaster paste with modifiers and dispersants
NZ563199A NZ563199A (en) 2005-06-14 2006-06-13 Method of making a gypsum slurry with modifiers and dispersants
CA002609584A CA2609584A1 (en) 2005-06-14 2006-06-13 Method of making a gypsum slurry with modifiers and dispersants
AU2006259581A AU2006259581B2 (en) 2005-06-14 2006-06-13 Method of making a gypsum slurry with modifiers and dispersants
MX2007015966A MX2007015966A (en) 2005-06-14 2006-06-13 Method of making a gypsum slurry with modifiers and dispersants.
EP06772998A EP1890980A4 (en) 2005-06-14 2006-06-13 Method of making a gypsum slurry with modifiers and dispersants
IL187212A IL187212A0 (en) 2005-06-14 2007-11-07 Method of making a gypsum slurry with modifiers and dispersants
NO20075839A NO20075839L (en) 2005-06-14 2007-11-14 Process for preparing a gypsum slurry with modifiers and dispersants

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
US11/152,323 US20060280899A1 (en) 2005-06-14 2005-06-14 Method of making a gypsum slurry with modifiers and dispersants
US11/152,323 2005-06-14
US11/450,086 US7572329B2 (en) 2005-06-14 2006-06-09 Method of making a gypsum slurry with modifiers and dispersants
US11/450,086 2006-06-09

Publications (2)

Publication Number Publication Date
WO2006138273A2 WO2006138273A2 (en) 2006-12-28
WO2006138273A3 true WO2006138273A3 (en) 2007-09-27

Family

ID=37571042

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/US2006/022932 WO2006138273A2 (en) 2005-06-14 2006-06-13 Method of making a gypsum slurry with modifiers and dispersants

Country Status (7)

Country Link
EP (1) EP1890980A4 (en)
KR (1) KR20080034128A (en)
AR (1) AR053629A1 (en)
AU (1) AU2006259581B2 (en)
CA (1) CA2609584A1 (en)
NO (1) NO20075839L (en)
WO (1) WO2006138273A2 (en)

Families Citing this family (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US9802866B2 (en) 2005-06-09 2017-10-31 United States Gypsum Company Light weight gypsum board
US11338548B2 (en) 2005-06-09 2022-05-24 United States Gypsum Company Light weight gypsum board
US9840066B2 (en) 2005-06-09 2017-12-12 United States Gypsum Company Light weight gypsum board
US11306028B2 (en) 2005-06-09 2022-04-19 United States Gypsum Company Light weight gypsum board
US7731794B2 (en) 2005-06-09 2010-06-08 United States Gypsum Company High starch light weight gypsum wallboard
USRE44070E1 (en) 2005-06-09 2013-03-12 United States Gypsum Company Composite light weight gypsum wallboard
US7875114B2 (en) * 2005-06-14 2011-01-25 United States Gypsum Company Foamed slurry and building panel made therefrom
US8088218B2 (en) * 2005-06-14 2012-01-03 United States Gypsum Company Foamed slurry and building panel made therefrom
US8303159B2 (en) * 2008-09-05 2012-11-06 United States Gypsum Company Efficient wet starch preparation system for gypsum board production
US10309771B2 (en) 2015-06-11 2019-06-04 United States Gypsum Company System and method for determining facer surface smoothness
CN108698929A (en) 2016-02-19 2018-10-23 埃特克斯建筑性能国际联合股份公司 Plasterboard
US20170326840A1 (en) 2016-05-13 2017-11-16 United States Gypsum Company Method for preparing mat-faced board
CN109734833B (en) * 2018-12-27 2021-09-10 武汉优城科技有限公司 Short-side-chain anti-mud polycarboxylate superplasticizer and preparation method thereof

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6527850B2 (en) * 2001-04-11 2003-03-04 Arco Chemical Technology L.P. Use of comb-branched copolymers in gypsum compositions
US20050045069A1 (en) * 2003-08-25 2005-03-03 Icestone, Llc Method for producing materials from recycled glass and cement compositions

Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
AU7748187A (en) * 1986-08-28 1988-03-03 Winroc Holdings Ltd. High strength, fire-resistant gypsum composition
US6437027B1 (en) * 1998-11-30 2002-08-20 Taiheiyo Cement Corporation Process for producing dispersant for powdery hydraulic composition
WO2001045932A1 (en) * 1999-12-23 2001-06-28 Luongo Joseph S Strengthened, light weight construction board and method and apparatus for making the same
US20030084980A1 (en) * 2001-11-06 2003-05-08 Seufert James F Lightweight gypsum wallboard and method of making same
US6902797B2 (en) * 2002-11-12 2005-06-07 Innovative Construction And Building Materials Gypsum-based composite materials reinforced by cellulose ethers

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6527850B2 (en) * 2001-04-11 2003-03-04 Arco Chemical Technology L.P. Use of comb-branched copolymers in gypsum compositions
US20050045069A1 (en) * 2003-08-25 2005-03-03 Icestone, Llc Method for producing materials from recycled glass and cement compositions

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
See also references of EP1890980A4 *

Also Published As

Publication number Publication date
WO2006138273A2 (en) 2006-12-28
KR20080034128A (en) 2008-04-18
NO20075839L (en) 2008-02-26
AR053629A1 (en) 2007-05-09
EP1890980A4 (en) 2010-11-24
AU2006259581A1 (en) 2006-12-28
AU2006259581B2 (en) 2011-08-11
EP1890980A2 (en) 2008-02-27
CA2609584A1 (en) 2006-12-28

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