WO2007024505A8 - Synthesized hybrid rock composition, method, and article formed by the method - Google Patents

Synthesized hybrid rock composition, method, and article formed by the method

Info

Publication number
WO2007024505A8
WO2007024505A8 PCT/US2006/031324 US2006031324W WO2007024505A8 WO 2007024505 A8 WO2007024505 A8 WO 2007024505A8 US 2006031324 W US2006031324 W US 2006031324W WO 2007024505 A8 WO2007024505 A8 WO 2007024505A8
Authority
WO
WIPO (PCT)
Prior art keywords
rock
manufacture
materials
articles
article formed
Prior art date
Application number
PCT/US2006/031324
Other languages
French (fr)
Other versions
WO2007024505A3 (en
WO2007024505A2 (en
Inventor
Ross Guenther
James L Wood
Carl E Frahme
Ian I Chang
Robert D Villwock
Original Assignee
Ceramext Llc
Ross Guenther
James L Wood
Carl E Frahme
Ian I Chang
Robert D Villwock
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Ceramext Llc, Ross Guenther, James L Wood, Carl E Frahme, Ian I Chang, Robert D Villwock filed Critical Ceramext Llc
Priority to EP06801221A priority Critical patent/EP1917220A4/en
Priority to MX2008002511A priority patent/MX2008002511A/en
Priority to CA2611749A priority patent/CA2611749C/en
Priority to CN200680026944XA priority patent/CN101228096B/en
Priority to BRPI0614705-4A priority patent/BRPI0614705A2/en
Priority to AU2006283780A priority patent/AU2006283780B2/en
Publication of WO2007024505A2 publication Critical patent/WO2007024505A2/en
Publication of WO2007024505A3 publication Critical patent/WO2007024505A3/en
Publication of WO2007024505A8 publication Critical patent/WO2007024505A8/en

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    • C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/02—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
    • C04B28/021—Ash cements, e.g. fly ash cements ; Cements based on incineration residues, e.g. alkali-activated slags from waste incineration ; Kiln dust cements
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B09—DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
    • B09B—DISPOSAL OF SOLID WASTE
    • B09B3/00—Destroying solid waste or transforming solid waste into something useful or harmless
    • B09B3/20—Agglomeration, binding or encapsulation of solid waste
    • B09B3/25—Agglomeration, binding or encapsulation of solid waste using mineral binders or matrix
    • B09B3/29—Agglomeration, binding or encapsulation of solid waste using mineral binders or matrix involving a melting or softening step
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B1/00—Producing shaped prefabricated articles from the material
    • B28B1/54—Producing shaped prefabricated articles from the material specially adapted for producing articles from molten material, e.g. slag refractory ceramic materials
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/03—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
    • B29C48/06—Rod-shaped
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25—Component parts, details or accessories; Auxiliary operations
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    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
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    • B29C48/80—Thermal treatment of the extrusion moulding material or of preformed parts or layers, e.g. by heating or cooling at the plasticising zone, e.g. by heating cylinders
    • B29C48/83—Heating or cooling the cylinders
    • B29C48/832—Heating
    • B—PERFORMING OPERATIONS; TRANSPORTING
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    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
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    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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    • B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25—Component parts, details or accessories; Auxiliary operations
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    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
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    • Y02P40/00—Technologies relating to the processing of minerals
    • Y02P40/60—Production of ceramic materials or ceramic elements, e.g. substitution of clay or shale by alternative raw materials, e.g. ashes
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00—Technologies for solid waste management
    • Y02W30/50—Reuse, recycling or recovery technologies
    • Y02W30/91—Use of waste materials as fillers for mortars or concrete

Abstract

The invention relates to synthetic hybrid rock compositions, articles of manufacture and related processes employing mineral waste starting materials such as mine tailings, mine development rock, ash, slag, quarry fines, and slimes, to produce valuable articles of manufacture and products, which are characterized by superior physical and structural characteristics, including low porosity, low absorption, increased strength and durability, and retained plasticity. The resulting materials are compositionally and chemically distinct from conventional synthetic rock materials as demonstrated by scanning electron microprobe analysis, and are useful in a wide variety of applications, particularly with respect to commercial and residential construction.
PCT/US2006/031324 2005-08-25 2006-08-09 Synthesized hybrid rock composition, method, and article formed by the method WO2007024505A2 (en)

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EP06801221A EP1917220A4 (en) 2005-08-25 2006-08-09 Synthesized hybrid rock composition, method, and article formed by the method
MX2008002511A MX2008002511A (en) 2005-08-25 2006-08-09 Synthesized hybrid rock composition, method, and article formed by the method.
CA2611749A CA2611749C (en) 2005-08-25 2006-08-09 Synthesized hybrid rock composition, method, and article formed by the method
CN200680026944XA CN101228096B (en) 2005-08-25 2006-08-09 Synthesized hybrid rock composition, method, and article formed by the method
BRPI0614705-4A BRPI0614705A2 (en) 2005-08-25 2006-08-09 composition, hybrid rock, process for converting waste material into a hybrid rock, and, hybrid rock apparatus
AU2006283780A AU2006283780B2 (en) 2005-08-25 2006-08-09 Synthesized hybrid rock composition, method, and article formed by the method

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US11/213,218 2005-08-25
US11/213,218 US7704907B2 (en) 2005-08-25 2005-08-25 Synthesized hybrid rock composition, method, and article formed by the method

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WO2007024505A3 WO2007024505A3 (en) 2007-12-13
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CN109433181A (en) * 2018-11-20 2019-03-08 湖南环达环保有限公司 A kind of strip desulfurizing agent and preparation method thereof

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