WO2007049847A1 - Backlight unit capable of easily forming curved and three-dimensional shape - Google Patents
Backlight unit capable of easily forming curved and three-dimensional shape Download PDFInfo
- Publication number
- WO2007049847A1 WO2007049847A1 PCT/KR2006/001700 KR2006001700W WO2007049847A1 WO 2007049847 A1 WO2007049847 A1 WO 2007049847A1 KR 2006001700 W KR2006001700 W KR 2006001700W WO 2007049847 A1 WO2007049847 A1 WO 2007049847A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- light guide
- groove
- backlight unit
- guide panel
- heat radiating
- Prior art date
Links
- 238000009792 diffusion process Methods 0.000 claims abstract description 6
- 230000008878 coupling Effects 0.000 claims description 10
- 238000010168 coupling process Methods 0.000 claims description 10
- 238000005859 coupling reaction Methods 0.000 claims description 10
- 238000007789 sealing Methods 0.000 claims description 6
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 5
- 229910052782 aluminium Inorganic materials 0.000 claims description 5
- 239000000463 material Substances 0.000 claims description 5
- 238000012856 packing Methods 0.000 claims description 5
- 238000012216 screening Methods 0.000 claims description 2
- RIMXLXBUOQMDHV-UHFFFAOYSA-N 1,2-dichloro-4-(2-chlorophenyl)benzene Chemical compound C1=C(Cl)C(Cl)=CC=C1C1=CC=CC=C1Cl RIMXLXBUOQMDHV-UHFFFAOYSA-N 0.000 description 20
- 238000004519 manufacturing process Methods 0.000 description 19
- 238000010276 construction Methods 0.000 description 5
- 238000000034 method Methods 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- 238000005286 illumination Methods 0.000 description 3
- 238000005034 decoration Methods 0.000 description 2
- 239000000945 filler Substances 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 150000003071 polychlorinated biphenyls Chemical class 0.000 description 2
- AJKLKINFZLWHQE-UHFFFAOYSA-N 2,2',3,3',5,5'-hexachlorobiphenyl Chemical compound ClC1=CC(Cl)=C(Cl)C(C=2C(=C(Cl)C=C(Cl)C=2)Cl)=C1 AJKLKINFZLWHQE-UHFFFAOYSA-N 0.000 description 1
- 229920006328 Styrofoam Polymers 0.000 description 1
- -1 acryl Chemical group 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
- 238000007792 addition Methods 0.000 description 1
- 239000002390 adhesive tape Substances 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 230000000295 complement effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 239000011094 fiberboard Substances 0.000 description 1
- 239000004973 liquid crystal related substance Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 229920001296 polysiloxane Polymers 0.000 description 1
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Classifications
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B6/00—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
- G02B6/0001—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings specially adapted for lighting devices or systems
- G02B6/0011—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings specially adapted for lighting devices or systems the light guides being planar or of plate-like form
- G02B6/0013—Means for improving the coupling-in of light from the light source into the light guide
- G02B6/0015—Means for improving the coupling-in of light from the light source into the light guide provided on the surface of the light guide or in the bulk of it
- G02B6/002—Means for improving the coupling-in of light from the light source into the light guide provided on the surface of the light guide or in the bulk of it by shaping at least a portion of the light guide, e.g. with collimating, focussing or diverging surfaces
- G02B6/0021—Means for improving the coupling-in of light from the light source into the light guide provided on the surface of the light guide or in the bulk of it by shaping at least a portion of the light guide, e.g. with collimating, focussing or diverging surfaces for housing at least a part of the light source, e.g. by forming holes or recesses
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B6/00—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
- G02B6/0001—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings specially adapted for lighting devices or systems
- G02B6/0011—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings specially adapted for lighting devices or systems the light guides being planar or of plate-like form
- G02B6/0033—Means for improving the coupling-out of light from the light guide
- G02B6/0035—Means for improving the coupling-out of light from the light guide provided on the surface of the light guide or in the bulk of it
- G02B6/0038—Linear indentations or grooves, e.g. arc-shaped grooves or meandering grooves, extending over the full length or width of the light guide
-
- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
- G02F1/1335—Structural association of cells with optical devices, e.g. polarisers or reflectors
- G02F1/1336—Illuminating devices
- G02F1/133615—Edge-illuminating devices, i.e. illuminating from the side
Definitions
- the present invention relates to a backlight unit capable of easily forming a curved or three-dimensional shape, and more particularly, to a backlight unit, in which a heat radiating plate comprises a thin plate so that a light guide panel has a curved shape, thus easily conforming to a PCB (Printed Circuit Board) even when it is installed to have a curved shape, and which has excellent waterproofness, to protect a luminous means and a circuit even when the backlight unit is installed under water, thus maximizing the lifespan of a lamp.
- a heat radiating plate comprises a thin plate so that a light guide panel has a curved shape, thus easily conforming to a PCB (Printed Circuit Board) even when it is installed to have a curved shape, and which has excellent waterproofness, to protect a luminous means and a circuit even when the backlight unit is installed under water, thus maximizing the lifespan of a lamp.
- PCB Print Circuit Board
- the present invention relates to a backlight unit capable of easily forming a curved or three-dimensional shape, which is constructed so that the front of a light guide panel is neat and tidy, and all components including an electric wire are accommodated within the thickness of the light guide panel, thus being resistant to external interference or impact, being easy to handle, and minimizing the likelihood of damage thereto. Further, the present invention facilitates packaging or installing operation, and enables the manufacturing of various shapes of backlight units, using a flexible PCB.
- a backlight unit used for an LCD (Liquid Crystal Display), advertisement, illumination, floor illumination, a decoration, etc. includes a light guide panel comprising a light transmittable acrylic plate or a transmittable plate made of a mixture of acryl and a light diffusing substance.
- a lamp, which emits light, is mounted on one side of the light guide panel.
- a predetermined pattern of notches, an uneven dot pattern, a printed dot pattern, or a sanded surface is provided on a surface of the light guide panel so as to guide the optical path or light diffusion of the lamp.
- FIG. 1 is a rear view showing the construction of a conventional backlight unit 100
- FIG. 2 is a detailed sectional view taken along line A-A of FIG. 1.
- the backlight unit is constructed as follows. That is, lamps 131 emitting light are provided on one side of a light guide panel 110 which is made of a light transmitting material. A plurality of V-shaped notches 112 is formed on the back surface of the light guide panel 110 in horizontal and vertical directions so as to uniformly diffuse light emitted from the side of the light guide panel 110 toward the front of the light guide panel 110 to which a display film 140 is attached. A reflection sheet 150 made of a PET material may be adhered to the back surface of the light guide panel 110 having the V-shaped notches.
- a heat radiating plate 180 is secured to a PCB 133 having the lamps 131, and a bracket 170 is additionally installed to support the lamps 131, the heat radiating plate 180, etc.
- the backlight unit is mainly to be used in a light transmitting illumination means of an advertising structure to meet corporate demand. However, if the backlight unit is applied to interior decoration items for consumers, such as pictures or photographs, it could create considerable demand.
- the conventional backlight unit 100 was problematic in that the PCB must adhere to the heat radiating plate 180, and the bracket 170 must be separately fastened to the light guide panel using tape, a screw, etc., so that the backlight unit 100 was marketed and sold to consumers in the form of a finished product having a fixed specification, thus it was difficult to custom-make the backlight unit according to individuals' special requirements.
- the prior art had several problems, in terms of the operation of cutting the light guide panel and the bracket 170, the installation of the luminous means, and the assembly of the bracket, so that it was difficult to manufacture the backlight unit at a desired site.
- the usefulness of the backlight unit was low, so that the applicable field of the backlight unit was limited.
- bracket and the heat radiating plate were manufactured through aluminum extrusion, they had considerable thickness of about lmm at least, so the bracket and the heat radiating plate were not easily bent. Thus, when the light guide panel and the PCB were bent in a curved shape, it was impossible to manufacture the backlight unit at a desired site. Further, due to the thickness of the heat radiating plate, a step was formed, in which case when backlight units were loaded or carried in large quantities, fillers must be provided so as to compensate for the difference in thickness, thus inconveniencing a manufacturer. Even when a consumer assembles the backlight unit, the step caused by the thickness difference must be compensated.
- an object of the present invention is to provide a backlight unit, which does not require a bracket installing operation or a PCB adhering operation, thus reducing a manufacturing cost, and in which a heat radiating plate comprises a thin plate, so that it is convenient to make it conform to a light guide panel and a PCB provided in a curved shape, and it is not necessary to compensate for a surface step, and in which the appearance and groove of the backlight unit are formed using a carving tool at a shop, a light source and the heat radiating plate are then mounted on the backlight unit, and thereafter the backlight unit is sealed with tape, thus affording convenience.
- Another object of the present invention is to provide a backlight unit, which is easily custom-made at a desired site according to consumers' special requirements, thus easily and rapidly satisfying individuals' demands as well as companies' demands, thus extending the applicable range to a backlight unit for individual use, therefore maximizing the accessibility to consumers, and creating vast demands.
- a further object of the present invention is to provide a backlight unit, capable of easily forming a curved shape or a three-dimensional shape through vacuum forming.
- the present invention provides a backlight unit comprising a light guide panel which includes a light guide plate having on one surface or both surfaces thereof a plurality of notches, an uneven dot pattern, a printed dot pattern or a sanded surface, or a light diffusion plate; a luminous means which includes a lamp mounted on a PCB to emit light to the light guide panel; a groove formed along an edge of the light guide panel so that the luminous means is installed in the light guide panel; and a thin heat radiating plate fixed on a back surface of the PCB along the groove.
- the present invention provides a backlight unit, which does not require a bracket installing operation or a PCB adhering operation, thus reducing manufacturing costs of the backlight unit.
- the present invention provides a backlight unit, in which a heat radiating plate comprises a thin plate, so that it is convenient to deal with the case where a light guide panel or a PCB is installed in a curved shape, and it is not necessary to compensate for a surface step.
- the present invention provides a backlight unit, which is easily custom- made at a desired site according to consumers' special requirements, thus easily and rapidly satisfying individuals' demands as well as companies' demands, thus extending the applicable range to a backlight unit for individual use, therefore maximizing the accessibility to consumers, and creating vast demands.
- the present invention provides a backlight unit, in which an entrance of a groove receiving a luminous means is provided on only one place, and the groove is sealed with tape, thus affording excellent waterproofness, therefore protecting the luminous means and a circuit even if the backlight unit is installed under water. Thereby, the life-span of lamps is maximized.
- the present invention provides a backlight unit, in which components installed in a groove, for example, a PCB, are not exposed to the front surface of a light guide panel, thus providing a neat and tidy display screen, and in which all components including an electric wire are embedded within the thickness of the light guide panel, thus being resistant to external interference or impact, being easy to handle, minimizing damage, and allowing the packing or installing operation to be conveniently performed.
- a backlight unit in which components installed in a groove, for example, a PCB, are not exposed to the front surface of a light guide panel, thus providing a neat and tidy display screen, and in which all components including an electric wire are embedded within the thickness of the light guide panel, thus being resistant to external interference or impact, being easy to handle, minimizing damage, and allowing the packing or installing operation to be conveniently performed.
- the present invention provides a backlight unit, in which a light guide panel becomes slim, thus increasing flexibility and achieving lightness, therefore being easy to bend and install to be suitable for a curved structure, and being easy to handle.
- the present invention allows various three-dimensional backlight units to be manufactured using a flexible PCB, thus remarkably extending the applicable range of the backlight unit.
- FIG. 1 is a rear view showing the construction of a general light guide panel
- FIG. 2 is a detailed sectional view taken along line A-A of FIG. 1 ;
- FIG. 3 is an exploded perspective view showing a backlight unit, according to the first embodiment of the present invention.
- FIG. 4 is a perspective view showing the assembled state of the backlight unit of
- FIG. 3
- FIG. 5 is a detailed sectional view showing important parts of the backlight unit shown in FIG. 4;
- FIGS. 6 to 12 are views corresponding to FIG. 5, showing the modifications of the first embodiment
- FIG. 13 is a view showing the construction of the backlight unit, according to the first embodiment of the present invention.
- FIG. 14 is a view illustrating the process of manufacturing the backlight unit, according to the first embodiment of the present invention.
- FIG. 15 is a view illustrating the process of manufacturing a curved-type backlight unit, according to the first embodiment of the present invention
- FlG. 16 is a view showing the backlight unit in use, according to the first embodiment of the present invention
- FlG. 17 is an exploded perspective view of the backlight unit, according to the first embodiment of the present invention, with some components omitted
- FlG. 18 is a perspective view showing the backlight unit of FlG. 10 in an assembled state
- [37] FlG. 19 is a detailed sectional view of the backlight unit FlG. 18, with some components omitted
- FIG. 20 is a rear view showing a light guide panel of a backlight unit, according to the second embodiment of the present invention
- FIG. 21 is a rear view showing a light guide panel of a backlight unit, according to the third embodiment of the present invention
- FlG. 22 is a rear view showing a light guide panel of a backlight unit, according to the fourth embodiment of the present invention
- FlG. 23 is a rear view showing a backlight unit, according to the fifth embodiment of the present invention
- FlG. 24 is a partial exploded perspective view of a backlight unit, according to the sixth embodiment of the present invention
- FlG. 25 is a view showing the construction of a backlight unit, according to the seventh embodiment of the present invention.
- FlG. 26 is a partial cutaway perspective view showing the construction of a backlight unit, according to the eighth embodiment of the present invention.
- FlG. 27 is a sectional view of a backlight unit, according to the ninth embodiment of the present invention, with some components omitted;
- FlG. 28 is a sectional view of a backlight unit, according to the tenth embodiment of the present invention, with some components omitted.
- FlG. 3 is an exploded perspective view showing a backlight unit, according to the first embodiment of the present invention
- FlG. 4 is a perspective view showing the backlight unit of FlG. 3 in an assembled state
- FlG. 5 is a detailed sectional view showing important parts of the backlight unit shown in FlG. 4.
- a light guide panel 10 of the invention comprises a light guide plate having on one surface or both surfaces thereof a plurality of V-shaped notches 11, an uneven dot pattern, a printed dot pattern or a sanded surface, or a light diffusion plate.
- Guide slots 31a may be formed on a PCB 33 at a predetermined interval (see FlG.
- the PCB 33 has the shape of a strip which is thin and long, and is cut to a desired size to be connected to an electric wire.
- a thin heat radiating plate 50 includes at least one groove fitting part 51 and one exposed part 52.
- the groove fitting part 51 which is fitted into a groove 13 of the light guide panel 10 and includes a PCB contact part, is formed on one or more surfaces of the thin heat radiating plate 50.
- the exposed part 52 which is exposed to the outer surface of the light guide panel 10, is formed on one surface of the thin heat radiating plate 50, or two or three surfaces of the thin heat radiating plate 50 which is bent and extends to a predetermined position.
- the thin heat radiating plate 50 may be variously formed, as long as each of the groove fitting part 51 which is in contact with the PCB 33 and is installed in the groove 13 and the exposed part 52 which extends from the groove fitting part 51 to be exposed to the outside is provided on at least one surface of the thin heat radiating plate 50.
- each of the groove fitting part 51 and the exposed part 52 is formed on two or more surfaces so as to maximize the heat absorbing area and the heat emitting area.
- the thin heat radiating plate 50 comprise a thin aluminum plate.
- the thin heat radiating plate 50 that is, the thin aluminum plate
- the thin heat radiating plate 50 is formed to have a thickness from 0.2mm to 0.4mm, the thin heat radiating plate 50 is easily bent, and a step protruding from the surface of the light guide panel is very small, so that it is not necessary to compensate for the step.
- a step 15a may be formed at a portion extending from the groove 13 to an end of the light guide panel 10 on the outer surface thereof.
- the step 15a has a thickness corresponding to that of the thin heat radiating plate 50. That is, while the groove 13 is formed, part of the light guide panel 10 is cut by the thickness of the thin heat radiating plate 50. Thereby, the entire surface of the light guide panel 10 is formed to be flat.
- a luminous means 30 and the thin heat radiating plate 50 may not be provided on one side of the light guide panel, but may be provided on two opposite sides, three sides, or on all surfaces.
- FlG. 14 is a view illustrating the process of manufacturing the backlight unit 1, according to the present invention.
- a raw light guide panel 10 comprising a light guide plate having the V-shaped notches 11 or dots, or a light diffusion plate is cut to a desired size, according to the ordered specification, at step SIl.
- the groove 13 is formed at a position adjacent to an end of the light guide panel 10, so that the luminous means is installed in the groove 13, at step S12.
- the size of the groove 13 is determined so that LED (Light Emitting
- Diode lamps 31 mounted on the PCB 33 and the thin heat radiating plate 50 are tightly fitted into the groove 13 and are not undesirably moved.
- the PCB 33 on which the LED lamps 31 are continuously mounted at a predetermined interval is cut to a length corresponding to the groove 13 at step S21, and is connected to an electric wire 35 at step S22.
- the electric wire 35 is provided with a contact jack 35a.
- the thin heat radiating plate 50 which is formed to be long in a lengthwise direction and is made of aluminum, is cut to a length corresponding to that of the PCB 33 at step S31.
- the bracket installing operation and the PCB adhering operation are not required.
- a groove forming machine, a saw, scissors, and other simple tools are prepared at a manufacturing site, such as a retail location, and the backlight unit can be easily manufactured at such a location to be suitable for the ordered specification.
- the present invention is capable of easily satisfying the varying requirements of individuals as well as companies requiring many products having the same specification, through custom-made manufacture performed at any location.
- the thin heat radiating plate 50 is formed to be thin. Thus, as shown in FIG. 1
- V-shaped notches 53 are cut in the thin heat radiating plate 50, thus allowing the thin heat radiating plate 50 to be freely bent. In this way, a contact surface of the thin heat radiating plate 50 contacting the PCB may be formed.
- the backlight unit 1 of the invention When the backlight unit 1 of the invention is inserted into a frame 3, with a picture or a display film 25 being placed on the front surface of the backlight unit, as shown in FlG. 16, light of the LED lamps, transmitted through the light guide panel at predetermined intervals, illuminates a picture or a photograph from behind. Thereby, the backlight unit 1 of the invention can be utilized as a decorative item for producing a distinctive atmosphere.
- an entrance 13a is formed on only one end of the groove 13 of the light guide panel 10 to communicate with the exterior, and a closure end 13b is provided on the other end of the groove 13, so that the entrance 13a is placed on one place.
- a coupling groove 13e is formed between PCB mounting parts 13c which are provided on opposite sides, so that the electric wire 35 is inserted into the coupling groove 13e.
- a white film 21 for screening and reflecting is provided on a surface of the groove 13, which faces the front of the light guide panel 10.
- the thin heat radiating plate 50 is installed to extend from the PCB 33 to the back surface 10b of the light guide panel 10.
- the entrance 13a is provided on an end of a bent part 13d which is bent from the PCB mounting part 13c.
- the bent part 13d may be bent from the PCB mounting part
- the groove 13 is formed on the back surface of the light guide panel 10, and the luminous means 30 is installed in the groove 13. Afterwards, the thin heat radiating plate 50 and a reflection sheet 12 are sequentially assembled. Next, the thin heat radiating plate 50 is coupled to the reflection sheet 12 via a reflection tape 61, or is coupled to the light guide panel 10. Further, a sealing packing 63 is provided on the entrance 13a.
- the groove 13 is preferably formed in a "U" shape along the circumference of the light guide panel 10.
- the PCBs 33 equipped with the LED lamps 31 are mounted on the corresponding PCB mounting parts 13c, and the electric wire 35 is inserted into the coupling groove 13e which couples the PCB mounting parts 13c to each other. It is preferable that the coupling groove 13e be narrower and shallower than each PCB mounting part 13c.
- the coupling groove 13e couples the PCB mounting parts 13c to each other.
- the coupling groove 13e and the PCB mounting parts 13c are formed along the circumference of the light guide panel 10.
- the PCB 33 installed in the groove 13 comprises a flexible PCB 33' which is easily bent.
- the flexible PCB has excellent bendability and assem- blability, so that it is suitable for a three-dimensional arrangement.
- the thin heat radiating plate 50 used together with the flexible PCB 33' has a plurality of notches 53 to correspond to the shape of the groove 13.
- the notches 53 may be alternately formed on the side of the thin heat radiating plate
- the thin heat radiating plate 50 contacting the flexible PCB 33' and the opposite side.
- the thin heat radiating plate 50 having the notches 53 formed in this way may be mounted on the light guide panel 10 regardless whether it is bent in any shape.
- a white adhesive tape called a 'side tape', which is generally used to prevent the loss of light.
- a reflection sheet 23 is attached to the back surface of the light guide panel 10.
- the outer portion of the light guide panel 10 is generally machined on the plane using a carving tool.
- the groove 13 in which the luminous means 30 is installed is simultaneously machined to be in the same plane (see, FIGS. 15 and 16).
- the PCB 33 on which the LED lamps 31 are mounted at predetermined intervals, is fitted into the groove 13 of the light guide panel formed as such, and the thin heat radiating plate 50 is installed.
- the sealing packing 63 threaded in the electric wire 35 is provided on the entrance 13a of the groove 13. Subsequently, the circumference of the exposed part of the thin heat radiating plate 50, the edge of the light guide panel 10, and the groove 13 including the coupling groove 13e which is open yet are covered with the reflection tape 61, thus simultaneously performing a waterproof sealing operation and securing the thin heat radiating plate 50. Thereby, the manufacture of the backlight unit is completed.
- the entrance 13a serving as the exterior passage of the groove 13 is formed at only one place, and the waterproof sealing operation and the operation of securing the luminous means 30 and the thin heat radiating plate 50 are performed using the reflection tape 61.
- the present invention provides excellent waterproofness and affords ease of manufacture.
- the groove 13 in which the PCB is installed is sealed with tape at the back surface 10b of the light guide panel, and the sealing packing 63 is provided at or silicone is input to the entrance 13a, which is the only passage communicating with the exterior, thus completely preventing water from entering.
- the backlight unit is installed under water, it does not cause any problem because it is waterproof . Therefore, the life-span of the luminous means is maximized and the applicable range of the backlight unit is increased.
- the electric wire 35 is not exposed to the outside but is installed in the coupling groove 13e to be sealed therein. That is, all components are housed and embedded within the thickness of the light guide panel 10, so that components other than the plate do not protrude to the outside and do not sag.
- the backlight unit is resistant to external interference and impact, and is easy to handle. Further, the possibility of damage to the backlight unit is minimized, and it is convenient to install and load the backlight unit.
- the most important advantage of the present invention is to freely manufacture the backlight unit having the curved shape or the three-dimensional shape, using the flexible PCB 33', without the frame used in the prior art.
- the light guide panel may be manufactured to have any shape using a thermal deformation forming process.
- the light guide panel may be manufactured to be suitable for the cover of a cockpit of a helicopter, a lower end of which varies in height and curvature.
- the flexible PCB 33' which is freely bent and the thin heat radiating plate 50 having the notches 53 are installed in the curved groove 13, so that it is possible to manufacture various three-dimensional backlight units.
- the thin heat radiating plate 50 can be installed throughout a wide range to cover the back surface 10b of the light guide panel 10, so that the heat emitting operation of the luminous means 30 is efficiently carried out.
- the operation of securing the thin heat radiating plate 50 to the light guide panel 10 is implemented using the reflection tape 61. Thus, it is easy to manufacture the backlight unit.
- the 10 includes a slim panel 10c which is thinner than the depth of the groove 13, and an adding piece 1Od which is partially provided to form the groove 13. [91] In this case, the adding piece 1Od combines with the slim panel 10c, thus providing the thickness for forming the groove 13.
- the adding piece 1Od is made of a material which may adhere to the slim panel 10c.
- the adding piece 1Od is added to complement the insufficient thickness of the slim panel 10c, thus forming a groove 13 having sufficient depth for installation of the PCB 33.
- the adding piece 1Od having a narrow width is attached to the part for mounting the luminous means, which is provided in the slim panel 10c.
- the adding piece 1Od adheres to the back of the groove forming part of the slim panel 10c, and a reflection sheet 81 is provided on part of the outer surface of the adding piece 1Od to prevent the leakage of light.
- a compensation panel [94] According to another embodiment of the present invention, a compensation panel
- the compensation panel 70 may be made of a porous shock absorbing material, such as Styrofoam, or MDF (Medium Density Fiberboard).
- a porous shock absorbing material such as Styrofoam, or MDF (Medium Density Fiberboard).
- the slim panel 10c may have a step 15a which extends from the groove 13 to an end of the slim panel 10c and has a depth corresponding to the thickness of the thin heat radiating plate 50.
- the thin heat radiating plate 50 includes a part which is provided in the groove 13 while contacting the PCB 33.
- the thin heat radiating plate 50 is bent from the PCB contact part and extends to surround the outer portions of the slim panel 10c and the adding piece 1Od. That is, the thin heat radiating plate 50 is preferably formed throughout a larger area so as to maximize a heat absorbing area and a heat emitting area.
- the groove 13 is preferably formed on the side of the slim panel 10c. However, the groove 13 may be formed on the side of the adding piece 1Od.
- the light guide panel comprises the relatively thin slim panel 10c, the light guide panel is smoothly bent.
- the backlight unit is mounted on a curved surface, such as a cylindrical structure, it is easy to make it comply with the curve surface, so that it is very convenient and easy to install the backlight unit at a desired spot.
Abstract
Description
Claims
Priority Applications (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
BRPI0616785-3A BRPI0616785A2 (en) | 2005-10-26 | 2006-05-04 | taillight unit |
CA2626448A CA2626448C (en) | 2005-10-26 | 2006-05-04 | Backlight unit capable of easily forming curved and three-dimensional shape |
AU2006307005A AU2006307005B2 (en) | 2005-10-26 | 2006-05-04 | Backlight unit capable of easily forming curved and three-dimensional shape |
IL190886A IL190886A0 (en) | 2005-10-26 | 2008-04-15 | Backlight unit capable of easily forming curved and three-dimensional shape |
Applications Claiming Priority (6)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
KR10-2005-0101018 | 2005-10-26 | ||
KR1020050101018A KR100552589B1 (en) | 2005-10-26 | 2005-10-26 | A extemporizable backlight unit |
KR1020050126542A KR100557738B1 (en) | 2005-12-21 | 2005-12-21 | A slim-type backlight unit |
KR10-2005-0126542 | 2005-12-21 | ||
KR10-2006-0001562 | 2006-01-06 | ||
KR1020060001562A KR100557741B1 (en) | 2006-01-06 | 2006-01-06 | A backlight unit easy waterproof and making three-dimensional plastic |
Publications (2)
Publication Number | Publication Date |
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WO2007049847A1 true WO2007049847A1 (en) | 2007-05-03 |
WO2007049847A8 WO2007049847A8 (en) | 2007-07-26 |
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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PCT/KR2006/001700 WO2007049847A1 (en) | 2005-10-26 | 2006-05-04 | Backlight unit capable of easily forming curved and three-dimensional shape |
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US (1) | US7473022B2 (en) |
EP (1) | EP1780584B1 (en) |
JP (1) | JP4427528B2 (en) |
AT (1) | ATE436040T1 (en) |
AU (1) | AU2006307005B2 (en) |
BR (1) | BRPI0616785A2 (en) |
CA (1) | CA2626448C (en) |
DE (1) | DE602006007653D1 (en) |
DK (1) | DK1780584T3 (en) |
ES (1) | ES2329496T3 (en) |
IL (1) | IL190886A0 (en) |
PL (1) | PL1780584T3 (en) |
PT (1) | PT1780584E (en) |
SI (1) | SI1780584T1 (en) |
TW (1) | TWI312899B (en) |
WO (1) | WO2007049847A1 (en) |
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- 2006-05-09 ES ES06009505T patent/ES2329496T3/en active Active
- 2006-05-09 DE DE602006007653T patent/DE602006007653D1/en active Active
- 2006-05-09 EP EP06009505A patent/EP1780584B1/en active Active
- 2006-05-09 DK DK06009505T patent/DK1780584T3/en active
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- 2006-05-09 SI SI200630418T patent/SI1780584T1/en unknown
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Also Published As
Publication number | Publication date |
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DK1780584T3 (en) | 2009-11-09 |
SI1780584T1 (en) | 2009-12-31 |
PL1780584T3 (en) | 2009-12-31 |
CA2626448A1 (en) | 2007-05-03 |
CA2626448C (en) | 2010-11-30 |
JP2007123243A (en) | 2007-05-17 |
PT1780584E (en) | 2009-09-28 |
ES2329496T3 (en) | 2009-11-26 |
DE602006007653D1 (en) | 2009-08-20 |
EP1780584B1 (en) | 2009-07-08 |
WO2007049847A8 (en) | 2007-07-26 |
AU2006307005B2 (en) | 2010-08-12 |
ATE436040T1 (en) | 2009-07-15 |
BRPI0616785A2 (en) | 2012-04-17 |
JP4427528B2 (en) | 2010-03-10 |
US7473022B2 (en) | 2009-01-06 |
IL190886A0 (en) | 2008-11-03 |
AU2006307005A1 (en) | 2007-05-03 |
EP1780584A1 (en) | 2007-05-02 |
TWI312899B (en) | 2009-08-01 |
TW200717127A (en) | 2007-05-01 |
US20070091639A1 (en) | 2007-04-26 |
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