WO2008051318A2 - Shape memory polymers - Google Patents

Shape memory polymers Download PDF

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Publication number
WO2008051318A2
WO2008051318A2 PCT/US2007/014343 US2007014343W WO2008051318A2 WO 2008051318 A2 WO2008051318 A2 WO 2008051318A2 US 2007014343 W US2007014343 W US 2007014343W WO 2008051318 A2 WO2008051318 A2 WO 2008051318A2
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formula
hydrogen
polymer
unit
polymer according
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PCT/US2007/014343
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French (fr)
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WO2008051318A3 (en
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Mitchell L Anthamatten
Jiahui Li
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University Of Rochester
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Priority to CA002667520A priority Critical patent/CA2667520A1/en
Priority to EP07796277.7A priority patent/EP2084196B1/en
Publication of WO2008051318A2 publication Critical patent/WO2008051318A2/en
Publication of WO2008051318A3 publication Critical patent/WO2008051318A3/en

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    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61LMETHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L31/00Materials for other surgical articles, e.g. stents, stent-grafts, shunts, surgical drapes, guide wires, materials for adhesion prevention, occluding devices, surgical gloves, tissue fixation devices
    • A61L31/14Materials characterised by their function or physical properties, e.g. injectable or lubricating compositions, shape-memory materials, surface modified materials
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61LMETHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L31/00Materials for other surgical articles, e.g. stents, stent-grafts, shunts, surgical drapes, guide wires, materials for adhesion prevention, occluding devices, surgical gloves, tissue fixation devices
    • A61L31/04Macromolecular materials
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C61/00Shaping by liberation of internal stresses; Making preforms having internal stresses; Apparatus therefor
    • B29C61/003Shaping by liberation of internal stresses; Making preforms having internal stresses; Apparatus therefor characterised by the choice of material
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F220/00Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
    • C08F220/02Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
    • C08F220/10Esters
    • C08F220/12Esters of monohydric alcohols or phenols
    • C08F220/16Esters of monohydric alcohols or phenols of phenols or of alcohols containing two or more carbon atoms
    • C08F220/18Esters of monohydric alcohols or phenols of phenols or of alcohols containing two or more carbon atoms with acrylic or methacrylic acids
    • C08F220/1804C4-(meth)acrylate, e.g. butyl (meth)acrylate, isobutyl (meth)acrylate or tert-butyl (meth)acrylate
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F26/00Homopolymers and copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a single or double bond to nitrogen or by a heterocyclic ring containing nitrogen
    • C08F26/02Homopolymers and copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a single or double bond to nitrogen or by a heterocyclic ring containing nitrogen by a single or double bond to nitrogen
    • C08F26/04Diallylamine
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F26/00Homopolymers and copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a single or double bond to nitrogen or by a heterocyclic ring containing nitrogen
    • C08F26/06Homopolymers and copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a single or double bond to nitrogen or by a heterocyclic ring containing nitrogen by a heterocyclic ring containing nitrogen
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F293/00Macromolecular compounds obtained by polymerisation on to a macromolecule having groups capable of inducing the formation of new polymer chains bound exclusively at one or both ends of the starting macromolecule
    • C08F293/005Macromolecular compounds obtained by polymerisation on to a macromolecule having groups capable of inducing the formation of new polymer chains bound exclusively at one or both ends of the starting macromolecule using free radical "living" or "controlled" polymerisation, e.g. using a complexing agent
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L51/00Compositions of graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers
    • C08L51/003Compositions of graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers grafted on to macromolecular compounds obtained by reactions only involving unsaturated carbon-to-carbon bonds
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L53/00Compositions of block copolymers containing at least one sequence of a polymer obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61BDIAGNOSIS; SURGERY; IDENTIFICATION
    • A61B17/00Surgical instruments, devices or methods, e.g. tourniquets
    • A61B17/04Surgical instruments, devices or methods, e.g. tourniquets for suturing wounds; Holders or packages for needles or suture materials
    • A61B17/06Needles ; Sutures; Needle-suture combinations; Holders or packages for needles or suture materials
    • A61B17/06166Sutures
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61BDIAGNOSIS; SURGERY; IDENTIFICATION
    • A61B17/00Surgical instruments, devices or methods, e.g. tourniquets
    • A61B17/12Surgical instruments, devices or methods, e.g. tourniquets for ligaturing or otherwise compressing tubular parts of the body, e.g. blood vessels, umbilical cord
    • A61B17/122Clamps or clips, e.g. for the umbilical cord
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61BDIAGNOSIS; SURGERY; IDENTIFICATION
    • A61B17/00Surgical instruments, devices or methods, e.g. tourniquets
    • A61B2017/00831Material properties
    • A61B2017/00867Material properties shape memory effect
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61BDIAGNOSIS; SURGERY; IDENTIFICATION
    • A61B17/00Surgical instruments, devices or methods, e.g. tourniquets
    • A61B2017/00831Material properties
    • A61B2017/00867Material properties shape memory effect
    • A61B2017/00871Material properties shape memory effect polymeric
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F2210/00Particular material properties of prostheses classified in groups A61F2/00 - A61F2/26 or A61F2/82 or A61F9/00 or A61F11/00 or subgroups thereof
    • A61F2210/0014Particular material properties of prostheses classified in groups A61F2/00 - A61F2/26 or A61F2/82 or A61F9/00 or A61F11/00 or subgroups thereof using shape memory or superelastic materials, e.g. nitinol
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61LMETHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L2400/00Materials characterised by their function or physical properties
    • A61L2400/16Materials with shape-memory or superelastic properties
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F222/00Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a carboxyl radical and containing at least one other carboxyl radical in the molecule; Salts, anhydrides, esters, amides, imides, or nitriles thereof
    • C08F222/10Esters
    • C08F222/1006Esters of polyhydric alcohols or polyhydric phenols
    • C08F222/103Esters of polyhydric alcohols or polyhydric phenols of trialcohols, e.g. trimethylolpropane tri(meth)acrylate
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G2280/00Compositions for creating shape memory

Definitions

  • the present disclosure relates to Shape Memory Polymers (SMP's) that have surprising properties wherein the polymers can be elastically deformed, utilized in the elastically deformed state, and subsequently returned to the original polymorphic shape.
  • SMP's Shape Memory Polymers
  • entropic elasticity When a polymer elastomer is stretched, a restoring force arises because molecular chains are distorted from their most probable and preferable configuration — this phenomenon is known as entropic elasticity.
  • Entropy-based elasticity must be differentiated from the so called “shape-memory effect" defined by the literature.
  • a shape-memory material is one that returns to its original shape only after the application of an external stimulus (Irie, “Shape Memory Materials.” Chapter 9: “Shape Memory Polymers” Otsuka and Wayman eds. Campbridge University Press, 1998).
  • thermo-responsive shape-memory material returns to its "remembered" shape only upon heating past a critical shape-memory temperature T SM - Above T SM such a material can be elastically deformed by subjecting it to external stresses, and then cooling it (while under stress) beneath T SM - In the cooled state, external stresses can be removed and the material retains its deformed shape. Upon subsequent heating above T SM , the material recovers its elastic strain energy and returns to its original shape.
  • SMP's Shape- memory polymers
  • SMP's offer tremendous advantages to the fields of biotechnology and medicine (Lindlein et al., "Shape Memory Polymers” Angew. Chem. Int. Ed. 41, p 2034 (2002)). By exploiting the large-strain recovery of SMP's, surgeons can implant bulky objects into the body through small incisions. Biodegradable SMP's enable the development of degradable sutures and vascular stents. Biological MicroElectroMechanic Systems (Bio-MEMS) can perform intricate gripping, releasing, or even stitching operations. SMP's can also be used in non-biological applications including rewritable storage media, intelligent packaging materials, shapeable tools, and deployable objects for space exploration. SMP's can also be used in the development of recyclable thermosets and materials processing.
  • Solid state elastomers that utilize thermoreversible self-association of functional groups offer a novel way to stabilize mechanically deformed states, and the potential of such materials as shape-memory materials has not previously been studied. Therefore, there is a long felt need in the art for shape memory polymers containing self-associating chemical crosslinkers.
  • the present disclosure meets the aforementioned needs in that it has been surprisingly discovered that incorporation of certain functional groups into polymer backbones affords these polymers the ability to conserve, or mechanically stabilize elastically deformed states of strain in polymeric materials.
  • the present disclosure relates to shape memory polymers having the formula:
  • -[HB] x -[MOD] y -[XL] z - comprising: i) hydrogen bonding units, HB, having at least one hydrogen bond donor moiety and at least one hydrogen bond acceptor moiety; ii) backbone modifier units, MOD; and iii) crosslinking units, XL, that are capable of forming one or more irreversible crosslinks;
  • the index x is from about 0.5 to about 20
  • the index y is from about 75 to about 99.6, and the index z is from about 0.1 to about 5
  • the polymer is characterized by having a shape memory temperature, T SM , such that the polymer can be elastically deformed at the shape memory temperature, and subsequently lowered to a shape memory freezing temperature, T F , and the method of elastic deformation is removed, the polymer will return to its original shape with a rate slower than the rate observed if the method of mechanical elastic deformation were removed at T SM ; provided the shape memory freezing temperature T F is above the
  • Figure 1 is a schematic of how the Shape Memory Polymers disclosed herein re- associate after being elastically strained.
  • Figure 2. is a graph of the isothermal (47 0 C) creep data for the polymer of Example 4 using a 50 mN tensile load (solid line) and the least-squares fit of these data to the nonlinear constitutive model (dotted line).
  • Figure 3 is a diagram showing the mechanical elements of the constitutive model: spring element ( ⁇ ) and Maxwell element (E 2 , ⁇ (T)) in series.
  • Figure 4 depicts the Arrhenius temperature-dependence of fitted viscosities obtained from creep data for the polymers of Examples 4 and 5 measured at various temperatures.
  • Figure 5. depicts the shape-memory response curve of the polymer of Example 4.
  • Figure 6. depicts the percent strain of the polymer of Example 4 at various temperatures over time. DETAILED DESCRIPTION OF THE DISCLOSURE
  • Ranges can be expressed herein as from “about” one particular value, and/or to "about” another particular value. When such a range is expressed, another aspect includes from the one particular value and/or to the other particular value. Similarly, when values are expressed as approximations, by use of the antecedent "about,” it will be understood that the particular value forms another aspect. It will be further understood that the endpoints of each of the ranges are significant both in relation to the other endpoint, and independently of the other endpoint. It is also understood that there are a number of values disclosed herein, and that each value is also herein disclosed as “about” that particular value in addition to the value itself. For example, if the value “10” is disclosed, then “about 10" is also disclosed.
  • each unit between two particular units are also disclosed. For example, if 10 and 15 are disclosed, then 11, 12, 13, and 14 are also disclosed.
  • a weight percent of a component is based on the total weight of the formulation or composition in which the component is included.
  • sufficient amount and “sufficient time” means an amount and time needed to achieve the desired result or results, e.g., dissolve a portion of the polymer.
  • Admixture or “blend” is generally used herein means a physical combination of two or more different components.
  • an admixture, or blend, of polymers is a physical blend or combination of two or more different polymers as opposed to a copolymer that is single polymeric material that is comprised of two or more different monomers.
  • Molecular weight refers generally to the relative average chain length of the bulk polymer. In practice, molecular weight can be estimated or characterized in various ways including gel permeation chromatography (GPC) or capillary viscometry.
  • GPC molecular weights are reported as the weight-average molecular weight (M w ) as opposed to the number-average molecular weight (M n ).
  • Capillary viscometry provides estimates of molecular weight as the Inherent Viscosity determined from a dilute polymer solution using a particular set of concentration, temperature, and solvent conditions.
  • M n number average molecular weight
  • weight average molecular weight (M w ) is defined herein as the mass of a sample of a shape memory polymer divided by the total number of molecules that are present.
  • the present disclosure relates to Shape Memory Polymers (SMP 's) having surprising properties.
  • SMP Shape Memory Polymers
  • the Shape Memory Polymers of the present disclosure have three distinct features and/or advantages: i) the SMP's are transparent to light at all processing temperatures; they have no glassy or crystalline domains that can scatter light; ii) the SMP's exhibit amorphous or rubbery "fixed” states; thereby providing a malleable polymer that functionality can be taken advantage of for permanent as well as temporary uses; and iii) the SMP's can be precisely tuned to have differential recovery rates and recovery temperatures based upon the specific need of the formulator.
  • the Shape memory Polymers of the present disclosure consist of a crosslinked polymer containing reversibly associating side-groups.
  • FIG. 1 A schematic of the polymer architecture is shown in Figure 1.
  • the material When the material is elastically strained, self- complementary side-groups associate to temporarily hold or "pin" the material in its strained state. Since the association of side-groups is a completely reversible process, the material slowly relaxes to its original, equilibrium shape. From an architectural standpoint, the material can be viewed as having covalent crosslinks that are superimposed onto dynamic, non-covalent crosslinks. The material stiffness is determined by the number of covalent crosslinks, and its shape recovery rate is determined by the number of non- covalent crosslinks and the dynamics of associating side-groups.
  • the polymers of the present disclosure have a unique combination of properties due to their constituent units that allow the polymers to be deformed or elastically strained from a first shape or size, then subsequently become temporarily pinned into a second deformed or elastically strained state.
  • the polymers of the present disclosure can be returned to the initial state by one of three ways described herein below.
  • the shape memory polymers are elastically deformed or strained at a particular temperature, the shape memory temperature, T SM> that is particular for each application for which the polymer is used and is unique to each polymeric species.
  • T SM a temperature that provides necessary energy for fast dissociation of existing hydrogen bonds between various units and thereby enables the deformation of the polymer into the desired second shape or configuration.
  • T F shape memory freezing temperature
  • the mechanical load is removed.
  • the hydrogen bonding units begin to form new local hydrogen bonds with other units also capable of forming hydrogen bonds. These newly formed hydrogen bonds now serve to lock or pin the polymer into the deformed or strained configuration.
  • a single hydrogen bond is relatively weak, typically on the order of 5 to 40 kJ/mol.
  • the formulator can adjust both the shape memory temperature, as well as the shape memory freezing temperature.
  • the shape freezing temperature, T F can be well above the glass transition temperature, TQ-
  • the polymers of the present disclosure also exhibit characteristic strain recovery and mechanical creep that are properties of the particular species and can be adjusted by the formulator. If, for example a mechanical load is applied, cumulative hydrogen bond forces stabilize the polymer's mechanical state, resisting creep.
  • the mechanical creep rate depends on temperature and is much faster at higher temperatures. Furthermore, if a mechanical load is removed, cumulative hydrogen bonds stabilize the polymer's strained state, resisting shape recovery. Likewise, the rate of shape recovery depends on temperature and is much faster at higher temperature.
  • the shape memory polymers disclosed herein can be elastically strained by any method that distends the polymer, for example thermally, electrically, and the like.
  • FIG. 2 represents the isothermal mechanical creep data acquired on the polymer described in Example 4 herein below.
  • the measurement temperature was 47 0 C and the mechanical load was 50 mN.
  • the dotted line represents the line derived from the mathematical model derived from the constitutive equation below, whereas the solid line represents a least-square fit to the data using a simple model such as that shown in Figure 3.
  • Ej and E 2 refer to the elastic moduli corresponding to the springs in the model and ⁇ (T) refers to the temperature dependent viscosity that is typically measured isothermally in order to design into the polymer the desired recovery rate at the temperature at which the polymer will be used.
  • Ej describes the polymer's instantaneous response to a stress and E ⁇ and ⁇ (T) taken in series with one another represent a Maxwell element.
  • the constitutive equation for this model is:
  • Equation 1 where ⁇ is applied stress and ⁇ is polymer elongation.
  • a plot Of In( ⁇ ) against inverse temperature is shown in Figure 4 for two of the samples discussed herein.
  • the formulator can determine the relative rate of elongation change, d ⁇ tdt, and therefore the relaxation rate or creep for a particular polymer.
  • Figure 5 depicts an example of the shape-memory response curve for the polymer of Example 4.
  • Shape-memory response curves such as this can be utilized by the formulator to determine the effects that adjustments in the polymer composition will have on relaxation times and other features of the polymer's shape memory response.
  • the solid line in Figure 4 indicates the percent strain of the polymer at a particular temperature.
  • the polymer of Example 4 was first equilibrated at the T SM (66 0 C) for 20 minutes after which a mechanical force of 50 mN was applied. This force resulted in rapid elongation (solid line) of the shape memory polymer. While maintaining the 50 mN applied force, the temperature of the shape memory polymer was then lowered to the T F (5 0 C).
  • Cooling the polymer furthers its elongation to its maximum ( ⁇ m , solid line) that is due to entropy elasticity, and will vary in amount from species to species.
  • the formulator by extrapolating outward the curve of percent strain (level of relaxation) versus time measured isothermally at Tp, will be able to determine how long it will take the shape- memory polymer to return to the original state. This information will allow the formulator to determine the effects on polymer relaxation rates that adjustments in the relative amounts of polymer constituents will have.
  • the polymers of the present disclosure are comprised of three types of units: i) Hydrogen Bonding Units - HB; ii) Backbone Modifying Units — MOD; and iii) Crosslinking Units — XL.
  • the Hydrogen Bonding Units serve to form temporary crosslinks between polymer chains (inter chain hydrogen bonding) or semi-permanent crosslinks between other hydrogen bonding units of the same polymer chain (intra chain hydrogen bonding).
  • These HB units serve to temporarily "pin" the polymers of the present disclosure into an elastically strained state. While HB units do undergo dissociation below Tp, at low temperatures (below Tp) the dissociation rate is slow enough that the polymer remains elongated for relevant application timescales.
  • the formulator by incorporating more or less hydrogen bonding units into the shape memory polymer will be able to control the relaxation rate or creep recovery of the polymer back as it returns to its original form (permanent shape) at a given temperature. For a given temperature, increasing the number of hydrogen bonding units will cause a slower relaxation rate, while decreasing the number of hydrogen bonding units will cause the polymer to have a faster relaxation rate. In addition, the number of crosslinking units and their length will also affect the relaxation rate.
  • One way in which the formulator can cause the polymers to rapidly relax into the original state is to raise the temperature of the material above the shape memory temperature, T S M, or to a temperature above it. Raising the temperature of the polymer above T F will also increase the rate of creep, but at a slower rate than raising the temperature to T S M or above.
  • hydrophilicity in the same manner as the artisan of ordinary skill.
  • hydrogen bond acceptor moiety and “hydrogen bond donor moiety” are defined herein as "moieties that are capable when at least one acceptor moiety is present and at least one donor moiety is present, of forming a hydrogen bond.”
  • the formulator will have great latitude in choosing units that will provide more or less hydrogen bonding, and therefore provide the formulator with a method for varying the properties of the shape memory polymers.
  • the propitious choice of R 4 units, mixtures, or variations in R 4 will allow the formulator profound latitude in creating various arrays of hydrogen bonds.
  • hydrocarbyl stands for any carbon atom-based unit (organic molecule), the units optionally containing one or more organic functional group, including inorganic atom comprising salts, inter alia, carboxylate salts, quaternary ammonium salts.
  • hydrocarbyl Within the broad meaning of the term “hydrocarbyl” are the classes “acyclic hydrocarbyl” and “cyclic hydrocarbyl” and are used to divide hydrocarbyl units into cyclic and non-cyclic classes.
  • cyclic hydrocarbyl units may comprise only carbon atoms in the ring (carbocyclic and aryl rings) or may comprise one or more heteroatoms in the ring (heterocyclic and heteroaryl).
  • carbocyclic and aryl rings the lowest number of carbon atoms in a ring are 3 carbon atoms; cyclopropyl.
  • aryl the lowest number of carbon atoms in a ring are 6 carbon atoms; phenyl.
  • heterocyclic the lowest number of carbon atoms in a ring is 1 carbon atom; diazirinyl.
  • Ethylene oxide comprises 2 carbon atoms and is a C 2 heterocycle.
  • substituted and unsubstituted acyclic hydrocarbyl encompasses 3 categories of units:
  • linear or branched alkyl non-limiting examples of that include, methyl (Ci), ethyl (C2), n-propyl (C 3 ), w ⁇ -propyl (C 3 ), n-butyl (C 4 ), sec-butyl (C 4 ), iso-butyl (C 4 ), tert- butyl (C 4 ), and the like; substituted linear or branched alkyl, non-limiting examples of which includes, hydroxymethyl (Ci), chloromethyl (Ci), trifluoromethyl (Ci), aminomethyl (C]), 1 -chloroethyl (C 2 ), 2-hydroxyethyl (C 2 ), 1 ,2-difluoroethyl (C 2 ), 3-carboxypropyl (C 3 ), and the like.
  • linear or branched alkenyl non-limiting examples of which include, ethenyl (C 2 ), 3- propenyl (C 3 ), 1-propenyl ⁇ also 2-methylethenyl) (C 3 ), isopropenyl ⁇ also 1- methylethen-2-yl) (C3), buten-4-yl (C4), and the like; substituted linear or branched alkenyl, non-limiting examples of which include, 2-chloroethenyl ⁇ also 2- chlorovinyl) (C 2 ), 4-hydroxybuten-l-yl (C 4 ), 7-hydroxy-7-methyloct-4-en-2-yl (C9), 7-hydroxy-7-methyloct-3,5-dien-2-yl (C 9 ), and the like.
  • linear or branched alkynyl non-limiting examples of which include, ethynyl (C 2 ), prop-2-ynyl ⁇ also propargyl) (C 3 ), propyn-1-yl (C 3 ), and 2-methyl-hex-4-yn-l-yl (C 7 ); substituted linear or branched alkynyl, non- limiting examples of which include, 5-hydroxy-5-methylhex-3-ynyl (C 7 ), 6-hydroxy-6-methylhept-3-yn-2-yl
  • substituted and unsubstituted cyclic hydrocarbyl encompasses 5 categories of units:
  • carbocyclic is defined herein as "encompassing rings comprising from 3 to 20 carbon atoms, wherein the atoms that comprise the rings are limited to carbon atoms, and further each ring can be independently substituted with one or more moieties capable of replacing one or more hydrogen atoms.”
  • substituted and unsubstituted carbocyclic rings that encompass the following categories of units: i) carbocyclic rings having a single substituted or unsubstituted hydrocarbon ring, non-limiting examples of which include, cyclopropyl (C 3 ), 2-methyl- cyclopropyl (C 3 ), cyclopropenyl (C 3 ), cyclobutyl (C 4 ), 2,3-dihydroxycyclobutyl (C 4 ), cyclobutenyl (C 4 ), cyclopentyl (C 5 ), cyclopentenyl (C 5 ), cyclopentadienyl (C 5
  • aryl is defined herein as "units encompassing at least one phenyl or naphthyl ring and wherein there are no heteroaryl or heterocyclic rings fused to the phenyl or naphthyl ring and further each ring can be independently substituted with one or more moieties capable of replacing one or more hydrogen atoms.”
  • substituted and unsubstituted aryl rings that encompass the following categories of units: i) C O or Cio substituted or
  • heterocyclic and/or “heterocycle” are defined herein as "units comprising one or more rings having from 3 to 20 atoms wherein at least one atom in at least one ring is a heteroatom chosen from nitrogen (N), oxygen (O), or sulfur (S), or mixtures of N, O, and S, and wherein further the ring that comprises the heteroatom is also not an aromatic ring.”
  • substituted and unsubstituted heterocyclic rings that encompass the following categories of units: i) heterocyclic units having a single ring containing one or more heteroatoms, non-limiting examples of which include, diazirinyl (Ci), aziridinyl (C 2 ), urazolyl (C 2 ), azetidinyl (C 3 ), pyrazolidinyl (C 3 ), imidazolidinyl (C 3 ), oxazolidinyl (C 3 ), isoxa
  • heterocyclic units having 2 or more rings one of which is a heterocyclic ring, non- limiting examples of which include hexahydro-lH-pyrrolizinyl (C 7 ), 3a,4,5,6,7,7a-hexahydro-l//-benzo[d]imidazolyl (C 7 ), 3a,4,5,6,7,7a-hexahydro-lH- indolyl (Cs), 1 ,2,3,4-tetrahydroquinolinyl (C 9 ), and decahydro-lH- cycloocta[b]pyrrolyl (Cio).
  • heteroaryl is defined herein as "encompassing one or more rings comprising from 5 to 20 atoms wherein at least one atom in at least one ring is a heteroatom chosen from nitrogen (N), oxygen (O), or sulfur (S), or mixtures of N, O, and S, and wherein further at least one of the rings that comprises a heteroatom is an aromatic ring.”
  • substituted and unsubstituted heterocyclic rings that encompass the following categories of units: i) heteroaryl rings containing a single ring, non-limiting examples of which include, 1,2,3,4-tetrazolyl (Ci), [l,2,3]triazolyl (C 2 ), [ 1 ,2,4]triazolyl (C 2 ), triazinyl (C 3 ), thiazolyl (C 3 ), lH-imidazolyl (C 3 ), oxazolyl (C 3 ), furanyl (C 4 ), thi
  • Ci-C ⁇ tethered cyclic hydrocarbyl units (whether carbocyclic units, Ce or Cio aryl units, heterocyclic units, or heteroaryl units) that are connected to another moiety, unit, or core of the molecule by way of a Ci-Ce alkylene unit.
  • tethered cyclic hydrocarbyl units include benzyl Ci-(Ce) having the formula: wherein R a is optionally one or more independently chosen substitutions for hydrogen.
  • aryl units inter alia, (2- hydroxyphenyl)hexyl Ce-(Ce); naphthalen-2-ylmethyl Ci-(Cio), 4-fluorobenzyl Ci- (Ce), 2-(3-hydroxy-phenyl)ethyl C 2 -(C O ), as well as substituted and unsubstituted C 3 -
  • C 1O alkylenecarbocyclic units for example, cyclopropylmethyl Ci-(C 3 ), cyclopentylethyl C 2 -(Cs), cyclohexylmethyl Ci-(Ce);. Included within this category are substituted and unsubstituted Ci-Ci 0 alkylene-heteroaryl units, for example a 2- picolyl Ci-(Ce) unit having the formula:
  • Ci-Ci 2 tethered cyclic hydrocarbyl units include C 1 -C 10 alkyleneheterocyclic units and alkylene-heteroaryl units, non- limiting examples of which include, aziridinylmethyl Ci-(C 2 ) and oxazol- 2-ylmethyl C 1 -(C 3 ).
  • carbocyclic rings are from C 3 to C 20 ; aryl rings are C 6 or C1 0 ; heterocyclic rings are from Ci to C9; and heteroaryl rings are from Ci to C 9 .
  • fused ring units as well as spirocyclic rings, bicyclic rings and the like, that comprise a single heteroatom will be characterized and referred to herein as being encompassed by the cyclic family corresponding to the heteroatom containing ring, although the artisan may have alternative characterizations.
  • 1,2,3,4- tetrahydroquinoline having the formula:
  • heteroaryl unit is, for the purposes of the present disclosure, considered a heteroaryl unit.
  • a fused ring unit contains heteroatoms in both a saturated ring (heterocyclic ring) and an aryl ring (heteroaryl ring)
  • the aryl ring will predominate and determine the type of category to which the ring is assigned herein for the purposes of describing the disclosure.
  • l,2,3,4-tetrahydro-[l,8]naphthyridine having the formula:
  • substituted is used throughout the specification.
  • substituted unit or moiety is a hydrocarbyl unit or moiety, whether acyclic or cyclic, that has one or more hydrogen atoms replaced by a substituent or several substituents as defined herein below.”
  • the units, when substituting for hydrogen atoms are capable of replacing one hydrogen atom, two hydrogen atoms, or three hydrogen atoms of a hydrocarbyl moiety at a time. Li addition, these substituents can replace two hydrogen atoms on two adjacent carbons to form the substituent, new moiety, or unit.
  • a substituted unit that requires a single hydrogen atom replacement includes halogen, hydroxyl, and the like.
  • a two hydrogen atom replacement includes carbonyl, oximino, and the like.
  • a two hydrogen atom replacement from adjacent carbon atoms includes epoxy, and the like.
  • Three hydrogen replacement includes cyano, and the like.
  • substituted is used throughout the present specification to indicate that a hydrocarbyl moiety, inter alia, aromatic ring, alkyl chain; can have one or more of the hydrogen atoms replaced by a substituent. When a moiety is described as "substituted" any number of the hydrogen atoms maybe replaced.
  • 4-hydroxyphenyl is a "substituted aromatic carbocyclic ring (aryl ring)", (N,N-dimethyl-5-amino)octanyl is a " substituted Ce linear alkyl unit, 3-guanidinopropyl is a "substituted C 3 linear alkyl unit,” and 2-carboxypyridinyl is a "substituted heteroaryl unit.”
  • the following are non-limiting examples of units that can substitute for hydrogen atoms on a carbocyclic, aryl, heterocyclic, or heteroaryl unit: i) C 1 -C 4 linear or branched alkyl; for example, methyl (Ci), ethyl (C 2 ), n-propyl
  • each R 30 is independently hydrogen, substituted or unsubstituted C 1 -C 4 linear, branched, or cyclic alkyl; or two R 30 units can be taken together to form a ring comprising 3-7 atoms.
  • substituents that are suitable for replacement of a hydrogen atom are further defined herein below.
  • the Shape Memory Polymers of the present disclosure are formed from the reaction of one or more monomers from each of the following three categories; hydrogen bonding monomers, backbone modifying monomers, and crosslinking monomers.
  • the following three primary categories are defined herein as: i) lightly hydrogen bonded polymers: the initial reaction mixture prior to polymerization comprises from about 0.5 mole percent, mol%, to about 5 mol%, of a hydrogen bonding monomer; ii) moderately hydrogen bonded polymers: the initial reaction mixture prior to polymerization comprises from about 5 mol% to about 10 mol%, of a hydrogen bonding monomer; and iii) heavily hydrogen bonded polymers: the initial reaction mixture prior to polymerization comprises greater than about 10 mol%, of a hydrogen bonding monomer.
  • a first aspect of heavily hydrogen bonded polymers relates to SMP' s having from 10 mol% to 15 mol%, of a hydrogen bonding monomer.
  • Another aspect of heavily hydrogen bonded polymers comprises from 15 mol% to 20 mol%, of a hydrogen bonding monomer.
  • the following four primary categories are defined herein as: i) very lightly crosslinked polymers: the initial reaction mixture prior to polymerization comprises less than about 0.5 mole percent, mol%, of a crosslinking monomer; ii) lightly crosslinked polymers: the initial reaction mixture prior to polymerization comprises from about 0.5 mole percent, mol%, to about 1.5 mol%, of a crosslinking monomer; iii) moderately crosslinked polymers: the initial reaction mixture prior to polymerization comprises from about 1.5 mol% to about 2.5 mol%, of a crosslinking monomer; and iv) heavily crosslinked polymers: the initial reaction mixture prior to polymerization comprises greater than about 2.5 mol%, of a crosslinking monomer.
  • a first aspect of heavily crosslinked polymers relates to SMP's having from 2.5 mol% to 3.5 mol%, of a crosslinking monomer.
  • Another aspect of heavily crosslinked polymers comprises from 3.0 mol% to 5 mol%, of a crosslinking monomer.
  • crosslinking monomer also encompasses monomers having a moiety which after chain formation can serve to form crosslinks between polymer chains or within a polymer chain.
  • the admixture comprises the following amount of each monomer:
  • the shape-memory polymers of the present disclosure comprise hydrogen bonding units, HB, having the formula:
  • each R 1 and R 2 is independently chosen from: i) hydrogen; ⁇ ) Ci-C 6 alkyl; iii) halogen; iv) cyano; and v) phenyl; R 3 is chosen from: i) hydrogen; and ii) Ci-C 6 alkyl.
  • the formulator may chose to use a single HB unit comprising monomer when forming the shape memory polymers of the present disclosure, or as described herein below, a mixture of hydrogen bonding monomers may be used.
  • one category of polymers comprises both R 1 and R 2 equal to hydrogen and R 3 equal to methyl. These HB units can be considered to be derivatives of methacrylic acid.
  • a further category of polymers comprises R 1 , R 2 , and R 3 equal to hydrogen. These HB units can be considered to be derivatives of acrylic acid.
  • Q represents a unit having at least one hydrogen bond donor moiety and at least one hydrogen bond acceptor moiety.
  • Q is further defined as a unit having the formula: [L]-R 4 wherein L is a linking unit having the formula:
  • the hydrogen bonding backbone units are incorporated into the Shape Memory Polymers by way of HB monomers.
  • An example of one category of H-B monomers has the formula:
  • a first category of monomers relates to methacrylate-based monomers having the general formula:
  • Another category of monomers relates to acrylate-based monomers having the general formula:
  • hydrogen bonding donors and acceptors are found in the Z unit, as well as in the R 4 unit.
  • the Q unit having the formula: -w- -Y- -R 4
  • Bond Acceptors comprises hydrogen donors and acceptors in both the R 4 unit, as well as the Z unit.
  • the categories of HB units will be set forth in detail herein below.
  • Y is a unit having one or more units chosen from: ii) -[(CR 5a R 5b )v(CR 5a> R 5b' ) u ] w -; ii) -[(CR 5a R 5b ),O] w ⁇ ; or iii) -[(CR 53 R 51 O 1 O]W(CR 53 R 5 V; wherein each R 5a and R 5b is independently chosen from: i) hydrogen; ii) hydroxyl; or iii) Ci-C 4 alkyl;
  • R 5a and R 5b are each independently C1-C4 alkyl.
  • the index j is 0 or 1. When the index j is 0 the Y unit is absent, however, when j is equal to 1 , the Y unit is present.
  • the indices s, t, u, v, and w are each independent of one another and are defined as follows; the index s is from 0 to 10, the index t is from 2 to 10, the index u is from 1 to 10, the index v is from 1 to 10, the index w is from 1 to 10.
  • the first category of Y units relates to alkylene and alkyl substituted alkylene linking units having the formulae:
  • the first aspect of the first category of Y units relates to Y units that comprise a (C 2 ) alkylene linking unit thereby providing Y units having the formula -CH 2 CH 2 - (ethylene).
  • This unit is defined herein as Y equal to: wherein all R 5a and R 5b units are hydrogen and the index s is equal to 2.
  • Ethylene units can be used to connect any of the W and Z units described herein above. The following are non limiting examples of combinations of W and Z units that can be suitably combined with this first category of Y units (ethylene): i)
  • the second aspect of the first category of Y units relates to C 3 alkylene linking units. There are two iterations of Y units encompassed within the second aspect of the first category of Y units.
  • the first iteration relates to units wherein the index s is equal to 3 and each R 5a and R 5b is equal to hydrogen thereby providing a propylene unit having the formula: -CH 2 CH 2 CH 2 -.
  • a non-limiting example of a Y unit comprising a propylene unit taken together with a W unit and Z unit has the formula:
  • the second iteration of the second aspect of the first category of Y units relates to units having the formula:
  • Non limiting examples of combinations of W and Z units that can be suitably combined with this second iteration of Y units include the following: i) a Y unit wherein the index w is equal to 1 includes:
  • a Y unit wherein the index w is equal to 2 includes:
  • the third aspect of the first category of Y units relates to L linking units having the formula: wherein each R 5a and R 5b is equal to hydrogen and the index s is from 4 to 10.
  • the first iteration of the third aspect of the first category of Y units relates to units wherein the index s is from 4 to 6, the units chosen from: i) -CH 2 CH 2 CH 2 CH 2 -; (butylene) ii) -CH 2 CH 2 CH 2 CH 2 CH 2 -; (pentylene) and iii) -CH 2 CH 2 CH 2 CH 2 CH 2 CH 2 -. (hexylene)
  • the second iteration of the third aspect of the first category of Y units relates to units wherein the index s is from 7 to 10, the units chosen from: i) -CH 2 CH 2 CH 2 CH 2 CH 2 CH 2 CH 2 -; (heptylene) ii) -CH 2 CH 2 CH 2 CH 2 CH 2 CH 2 CH 2 CH 2 -; (octylene) iii) -CH 2 CH 2 CH 2 CH 2 CH 2 CH 2 CH 2 CH 2 CH 2 CH 2 - (nonylene) and iv) -CH 2 CH 2 CH 2 CH 2 CH 2 CH 2 CH 2 CH 2 CH 2 CH 2 -. (decylene)
  • the second category of Y units relates to alkyleneoxyalkylene units having the formula:
  • Y units encompasses (C 2 ) ethyleneoxy units wherein the indices s and t are both equal to 2, each R 5a and R 5b unit is hydrogen, and u is from 1 to 10.
  • Non-limiting examples of ethyleneoxy units in combination with a W and a Z unit include the following: i)
  • a second aspect of the second category of Y units relates to alkyleneoxyalkylene units having the formula: wherein at least one R 5a unit of the Y unit is equal to methyl and the remaining non-methyl
  • R 5a units are hydrogen, while all the R 5b units present are hydrogen.
  • This aspect therefore, encompasses at least one propyleneoxy (C 3 ) unit in the linking unit Y, non-limiting examples which when taken in combination with a W and a Z unit include the following: i)
  • the third category of Y units relates to units wherein at least one R 5a unit in the Y unit is equal to hydroxy, for example, a Y unit taken together with a W and a Z unit having the formula:
  • R 4 is a unit chosen from: i) hydrogen; ii) a substituted carbocyclic ring; iii) a substituted aryl ring; iv) a substituted or unsubstituted heterocyclic ring; or v) a substituted of unsubstituted heteroaryl ring; the substitution is a moiety capable of being a hydrogen bond donor or a hydrogen bond acceptor.
  • carbocyclic and aryl rings do not comprise a hydrogen bond forming unit, they are substituted with one or more units that are capable of forming a hydrogen bond.
  • the first category of R 4 units relates to substituted or unsubstituted heterocyclic and heteroaryl rings.
  • the first aspect of the first category of R 4 units relates to substituted or unsubstituted C 3 or C4 heterocyclic or heteroaryl 5-member rings, non-limiting examples of that are chosen from: i) a pyrrolidinyl ring having the formula;
  • Rings belonging to this first category of R 4 can be substituted rings bonded to the balance of the HB unit via a nitrogen heteroatom, for example
  • the units comprising one or more hydrogen bonding moieties for example, pyrrolidinyl units derived from proline, hydroxyproline, or hydroxypyrrolidine having the formulae:
  • the second aspect of the first category of R 4 units relates to substituted or unsubstituted C 3 , C 4 or C 5 heterocyclic or heteroaryl 6-member rings, non-limiting examples of which are chosen from: i) a morpholinyl ring having the formula: ii) a piperidinyl ring having the formula: iii) a pyridinyl ring having the formula: iv) a piperazinyl ring having the formula: v) a ketopiperazinyl ring having the formula: vii) a dihydropyrazin2-onyl ring having the formula: vii) a pyrazin-2-onyl ring having the formula: viii) dihydropyrimidin-4-onyl having the formula: viii) a uracil ring having the formula: ix) a triazinyl ring having the formula:
  • Hydrogen bonding units that are readily incorporated into the shape-memory polymers of the present disclosure include: i) 6-methylpyrimidin-4-(lH)-on-2-yl having the formula:
  • the 6-member rings can be substituted with one or more units capable of forming a hydrogen bond.
  • the third aspect of the first category of R 4 units relates to substituted or unsubstituted C 4 , C 5 , or C 6 heterocyclic or heteroaryl 9-member fused rings, non-limiting examples of which are chosen from: i) purinyl rings having the formula: iii) amino purinyl rings having the formula:
  • the fused ring heterocyclic and heteroaryl units can be substituted with one or more units capable of forming a hydrogen bond.
  • substitutions that can replace a hydrogen atom on the heterocyclic or heteroaryl rings that comprise the R 4 units of the present disclosure
  • the substitutions are hydrogen bond accepting or hydrogen bond donating units
  • the alkyl units of the present disclosure are also . acceptable substitutions for hydrogen.
  • the presence of alkyl substitutions may stabilize the ring or provide for a more favorable orientation.
  • substituents that are suitable for replacing a hydrogen atom of the R units, the units are chosen from: i) C1-C4 linear or branched alkyl; for example, methyl (Ci), ethyl (C 2 ), n-propyl (C3), j ' so-propyl (C3), n-butyl (C 4 ), iso-butyl (C 4 ), .sec-butyl (C4), and tert- butyl (C 4 ); ii) -NR 6a R 6b ; for example, -NH 2 , -NHCH 3 , -N(CH 3 ) 2 , -NHC 2 H 5 , and -N(C 2 Hs) 2 ; iii) -C(O)OR 7 ; for example, -C(O)OH, -C(O)OCH 3 ; and
  • R 6a , R 6b , R 7 , and R 8 are each independently chosen from hydrogen, methyl, or ethyl.
  • the second category of R 4 units relates to substituted C 6 aryl (phenyl) and Cio aryl (1-naphthyl and 2-naphthyl) units.
  • the phenyl and naphthyl units that comprise the second category of R 4 units can be substituted with any of the units described herein above.
  • Non- limiting examples of Ce and C 10 substituted aryl units of the present disclosure include: 3- hydroxyphenyl, 4-hydroxyphenyl, 3,5-dihydroxyphenyl, 3-methoxyphenyl, 4- methoxyphenyl, 3,5-dimethoxyphenyl, 3-(dimethylamino)phenyl, 4-
  • the hydrogen bonding units of the present disclosure can be changed to fit the precise needs that are desired by the formulator.
  • the length of the linking unit L can be shortened or lengthened by changing or omitting W, Y, and Z units.
  • This lengthening or shortening of the Y unit will provide the formulator with a method for controlling the tether to which the hydrogen bonding R 4 unit is attached and, therefore, the distance over which hydrogen bonds may be formed inter or intra molecularly.
  • a hydrogen bonding monomer comprising the following general formula: can be prepared over several steps, for example, by first reacting acryloyl chloride with a protected amino alcohol:
  • the backbone modifier units of the present disclosure have the formula:
  • each R 9a , R 9b , and R 10 is independently chosen from: i) hydrogen; or ii) Ci-C 4 alkyl; methyl (Ci), ethyl (C 2 ), n-propyl (C 3 ), is ⁇ -propyl (C 3 ), n-butyl
  • R is a unit chosen from; i) hydrogen; i) Ci-C 4 linear or branched alkyl; for example, methyl (Ci), ethyl (C 2 ), n-propyl
  • a first category of MOD monomers has the formula:
  • R 9a and R 9b are each independently hydrogen or methyl (Ci), R ⁇ 1 i 0 ⁇ is chosen from hydrogen, methyl (Ci) and ethyl (C 2 ); R n is an ester or amide unit.
  • R 9a and R 9b are both hydrogen, R 10 is methyl (Ci), and R 11 is an ester unit having the formula -
  • R 13 is chosen from methyl (Ci), ethyl (C 2 ), n-propyl (C 3 ), n-butyl (C 4 ), n-pentyl (C 5 ), n-hexyl (C 6 ), and n-heptyl (C 7 ); thereby providing a backbone modifier unit having the formula:
  • R and R are both hydrogen, R 10 is methyl (C 1 ), R 11 is an amide unit having the formula -C(O)NR 123 R 12b ; wherein R 12a is hydrogen, thereby providing a backbone modifier unit having the formula:
  • R 12b is C 1 -Ci 0 alkyl, inter alia, methyl (Ci), ethyl (C 2 ), n-propyl (C 3 ), n-butyl (C 4 ), n-pentyl (C 5 ), n-hexyl (C ⁇ ), and n-heptyl (C 7 ).
  • Non-limiting examples of this embodiment include:
  • R 98 , R 9b , and R 10 are each hydrogen and R 1 ' is an ester unit having the formula -C(O)OR 13 ; providing a monomer having the formula:
  • R 13 is chosen from methyl (Ci), ethyl (C 2 ), n-propyl (C3), n-butyl (C-O, n-pentyl (C 5 ), n-hexyl (C ⁇ ), and n-heptyl (C 7 ); thereby providing a backbone modifier unit having the formula:
  • R 9a , R 9b , and R 10 are each hydrogen and, R 1 ' is an amide unit having the formula -C(O)NR 12a R l2b ; wherein
  • R , 12a a is hydrogen, thereby providing a backbone modifier unit having the formula:
  • Ci-Cio alkyl inter alia, methyl (C]), ethyl (C 2 ), n-propyl (C 3 ), n-butyl (C 4 ), n-pentyl (C5), n-hexyl (Ce), and n-heptyl (C 7 ).
  • Non-limiting examples of this embodiment include:
  • the crosslinking units of the present disclosure are units that are capable of forming a crosslink between two chains.
  • the crosslink is formed between two crosslinking units on different chains, or sections of a single chain.
  • crosslinking may occur between a crosslinking unit having a reactive moiety and a functional group of a chain modifier unit.
  • crosslinking units of the present disclosure have the formula:
  • R , 1 1 4*a 8 , R , 1 1 4*b", and R 15 are each independently chosen from: i) hydrogen; and ii) Ci-C 4 alkyl; for example, methyl (Cj), ethyl (C 2 ), n-propyl (C 3 ), ⁇ -propyl (C 3 ), n-butyl (C 4 ), iso-butyl (C 4 ), sec-butyl (C 4 ), and ter/-butyl (C 4 ).
  • R 16 units serve to connect two polymer chains or separate sections of chains.
  • crosslinking units according to the present disclosure wherein two separate polymer chains are crosslinked by a crosslinking unit, the two units once joined, R 16 will have the formula:
  • Each R 17 is independently chosen from i) -(CH 2 ) p C(O)(CH 2 ) q -; ii) -(CH 2 ) p C(O)O(CH 2 ) q -; iii) -(CH 2 )pOC(O)(CH 2 ) q -; iv) - ⁇ CH 2 ) p NH(CH 2 ) q -; v) -CCH 2 ) P C(O)NH(CH 2 ) q -; vi) -(CH 2 ) p NHC(O)(CH 2 ) q -; vii) -(CH 2 ) p NHC(O)NH(CH 2 ) q -; ix) - ⁇ CH 2 ) p O(CH 2 ) q -; the indices p and q have the value from 0 to 10; when p is 0 the -(CH 2 )- is absent; when
  • XL units are derived from monomers that react with HB and MOD units to form a polymer backbone.
  • a monomer that comprises two polymer chain forming units there is a monomer that comprises two polymer chain forming units.
  • the first aspect of the XL monomers relates to units having the formula: wherein each of the double bonds can independently react to form part of a separate polymer chain, R 16 is a unit that serves as a crosslinker.
  • R 16 is a unit that serves as a crosslinker.
  • the formulator is not restricted to selecting only one monomer from each category for preparing the shape memory polymers of the present disclosure.
  • the scheme below depicts two different HB units being incorporated into a shape memory polymer of the present disclosure.
  • any mixture of monomers can be used to formulate the shape memory polymers of the present disclosure.
  • the second category of XL units relates to monomers that comprise a unit that, once the polymer backbone is formed, contains a unit that can react with a reactive species that serves to form the final crosslink between two chains.
  • the XL monomers of the second category have the formula:
  • R 20 is a unit comprising a reactive moiety capable of reaction with a reactive moiety of a J unit precursor, for example, a unit having the general formula: [reactive moiety]
  • the reactive moieties that are suitable for undergoing reaction to form a crosslinked polymer chain include those that are capable of reacting under typical polymerization condition, inter alia, thermal, free radical, photo reaction, and cationic or anionic polymerization.
  • a bis-alcohol linking unit precursor can be reacted with a polymer chain comprising methacrylic acid units to form crosslinks as depicted herein below:
  • a further category of XL cross-linking units relates to photo crosslinking units, for example, units that are capable of forming crosslinks between two polymer chains when exposed to electromagnetic radiation, i.e., UV light.
  • Shape Memory Polymers comprising photo crosslinking units can be cured by exposure to UV radiation. By varying the exposure time and light intensity the formulator can control the amount of crosslinking present.
  • the formulator can, by using this method of crosslinking, have an admixture of non- crosslinked copolymers that is a liquid and crosslink the polymer to form a solid or non- flowable crosslinked shape memory polymer.
  • the formulator can make use of this embodiment by pouring the admixture of linear copolymers into a mold or other shape forming container, applying UV light, and thereby obtain the shape memory polymer in a desire form.
  • a viscous solution of linear copolymers can be drawn out under UV radiation to form long threads or wires of shape memory polymers.
  • An iteration of this embodiment is to draw out the shape memory polymers that can be crosslinked at two different UV wavelengths, wherein one wavelength is more reactive. In this way a partially crosslinked polymer can be drawn out at a first wavelength of UV radiation, formed into a desired configuration, then full crosslinked by UV radiation at a second wavelength.
  • photo crosslinking units is the monomer comprising a coumarin unit, the monomer having the formula:
  • R 14a , R 14b , R 15 , and the index p are defined herein above.
  • the Shape Memory Polymers of the present disclosure are formed by reacting under suitable conditions, three types of monomers; a) from about 0.5 to about 5 mol% of a monomer having the formula:
  • R 20 is a reactive moiety capable of either: a) reacting directly with another R 20 unit of a second polymer chain to form a R 16 crosslinking unit; or b) two R 20 units from two polymer chains are capable of reacting with a molecule that comprises two reactive groups capable of reacting with both R 20 units to form a R 16 crosslinking unit.
  • a first category of polymers relates to reaction of: a) from about 0.5 to about 5 mol% of one or more monomers having the formula:
  • each crosslinking monomer comprises a unit on two separate chains.
  • each crosslinking monomer comprises a unit on two separate chains.
  • the value for the index x (HB unit) is 5, the value for the index y (MOD unit) is 90, and the value for the index z (XL unit) is 5, as prepared by combining 5 mol% of a HB unit, 90 mol% of a MOD unit and 5 mol% of a crosslinking unit.
  • This polymer would be represented by the following formula: -[HB] 5 -[MOD] 9O -[XL] 5 -.
  • a second category of polymers relates to reaction of: a) from about 0.5 to about 5 mol% of one or more monomers having the formula:
  • R 20 comprises a reactive moiety that forms crosslinks after the polymer backbones are formed.
  • R 20 is a reactive moiety that is capable of reacting with an intermediate such that two R 20 units from two separate polymer chains react with the intermediate to form a crosslink between two polymer chains.
  • a first iteration encompasses R units chosen from: i) -C(O)OR 21 ; ii) -NCO; and iii) -N 3 ; wherein R 21 is hydrogen or Ci -C 4 linear or branched alkyl.
  • the R 20 units described herein above have reactive units capable of reacting with a di-functional molecule to form a shape memory polymer according to the present disclosure
  • the di-functional molecule has the formula: R 22 — J— R 22
  • R 22 each is independently chosen from i) ClC(O)(CH 2 ) b -; ii) Cl(CH 2 ) b -; iii) H 2 N(CH 2 ) b -; iv) HOC(O)(CH 2 ) b -; v) HO(CH 2 ) b -; vi) OCN(CH 2 )h-; and vii) N 3 (CH 2 V; the index b is from 1 to 10.
  • a non- limiting example of this aspect includes shape memory polymer precursor chains having a -C(O)OH reactive moiety, for example:
  • the following scheme shows the process for forming shape memory polymers of the present disclosure wherein the crosslinking is done after the polymer backbone is formed.
  • the first step involves forming linear polymer chains, for example, polymer chain formation produces a linear, crosslinkable backbone as depicted below, wherein RM represents a reactive moiety:
  • the polymer After backbone formation, the polymer is reacted with a compound that contains reactive moieties that can be used to crosslink the linear chains and thereby form a shape memory polymer.
  • a reactive moiety is added to a polymer backbone after which the polymer can be crosslinked by photo-cros slinking methods using UV radiation and a photoacid generator.
  • the crosslinking monomer may comprise a reactive unit in such a manner that when after the polymer backbones are formed, the formulator may then crosslink the chains to form the final polymer as depicted in the following scheme:
  • crosslinking may be accomplished by the use of a chemical reagent, or the formulator may take advantage of special reaction conditions that forms the crosslink.
  • the compounds that can react with the R 20 moieties and therefore be used to form the crosslinks are any compounds capable of reaction with the units to form a J unit as defined herein above.
  • Non-limiting examples include: i) R 20 units that are -C(O)OH reacting with di-alcohols having the formulae HO(C ⁇ ) n OH wherein n is from 2 to 20, to form crosslinks having the formulae:
  • Reagents and conditions (a) SOCl 2 , Cu; 100 0 C, 2 hr.
  • Reagents and conditions (c) TEA, CHCl 3 ; 50 0 C, 4 hr.
  • Reagents and conditions (a) DMSO; 130 0 C, 1 min.
  • 6- Methylisocytosine (1.25 g, 10.0 mmol) was dissolved in DMSO (10 mL) at 130 0 C, 2- isocyanatoethyl methacrylate (available from Aldrich Chemical Co.) (1.70 g, 11.0 mmol) was added. In less than 1 min, the mixture was quenched by a water bath. The precipitated white solid was filtered and washed with hexane. Yield ⁇ 70%.
  • Reaction conditions (a): AIBN, NMP; 65 0 C, 12 hr.
  • Azobisisobutylnitrile [AIBN] (1.0 mmol) was added and the reaction mixture injected onto a Petri dish inside a custom built gas-tight, bell-jar apparatus.
  • the temperature of the reaction was controlled at 65 0 C while the reaction apparatus was continuously purged with nitrogen during the course of the reaction. After 12 hours the reaction apparatus is cooled and the resulting shape memory polymer is dried for 48 hours.
  • the recovery rate of the shape memory polymers disclosed herein are not always linear over time or over temperature.
  • the formulator can take advantage of this differential recovery rate.
  • the formulator can utilize an initial slow shape recovery for embodiments wherein the user needs some amount of time to position and/or adjust the position of the distended polymer.
  • an initial quick recovery rate will allow the polymer to function, for example, in controlling the bleeding of an artery, whereas the slower late recovery rate allows the user to finely adjust the position of the polymer or to cut away unused or unnecessary portions.
  • ⁇ sTRAIN Sj — St
  • Si is the initial percent strain
  • S 1 is the percent strain at time t.
  • the initial percent strain, Sj is approximately 22% at 50 minutes and the percent strain at about 120 minutes, S 120. is approximately 17%. Therefore the ASTRA ⁇ M is 5% at 120 minutes. This corresponds to the polymer recovering approximately 23% of its original form in 70 minutes. Therefore, the rate of recovery over this portion of the curve is approximately 0.33%/minute. Considering the balance of the curve from time 120 minutes to about 140 minutes, the recovery rate over this portion of the curve is approximately 3.9%/minute.
  • the formulator can take advantage of this differential rate of recovery. By manipulation of the polymer backbone and number of crosslinking units, the formulator can adjust the recovery rate to suit any particular application.
  • the shape memory polymers of the present disclosure have an overall recovery rate, R REC . of from about 0.001%/minute to about 100%/minute.
  • One embodiment of the polymers disclosed herein have an overall R REC of from about 0.05%/minute to about 20%/minute.
  • the polymers disclosed herein have a R REC of from about 0.1%/minute to about 10%/minute.
  • the polymers disclosed herein have a R REC of from about 0.5%/minute to about 10%/minute.
  • the polymers disclosed herein have a R REC of from about 1%/minute to about 20%/minute.
  • the polymers disclosed herein have a R REC of from about 5%/minute to about 20%/minute.
  • the shape memory polymers can also have overall recovery rates that include variable recovery rates for portions of the recovery cycle, for example a portion of the overall recovery rate that is slower than the overall recovery rate.
  • the recovery rate, R REC over at least 10% of the recovery curve, is from about 0.001%/minute to about 5%/minute.
  • the recovery rate, R REC over at least 10% of the recovery curve, is from about 0.01%/minute to about 1%/minute.
  • the recovery rate, R REC over at least 10% of the recovery curve, is from about 0.1%/minute to about 1%/minute.
  • the shape memory polymers can also have a faster variable recovery rates for portions of the recovery cycle, for example a portion of the overall recovery rate that is faster than the overall recovery rate, hi one embodiment of a faster recovery rate, the recovery rate, R REC , over at least 10% of the recovery curve, is from about 1%/minute to about 100%/minute. In another embodiment of a faster recovery rate, the recovery rate, R REC . over at least 10% of the recovery curve, is from about 5%/minute to about 75%/minute. In yet another embodiment of a faster recovery rate, the recovery rate, R REC , over at least 10% of the recovery curve, is from about 10%/minute to about 50%/minute.
  • shape memory polymers of the present invention can be used to form biocompatible devices.
  • shape memory polymers can be used in forming hearing protection.
  • An ear plug formed from a SMP can be deformed at room temperature to over 100% strain, and it returns to its original shape on the order of several minutes after insertion into the ear thereby closing the ear channel and offering a tight, sound reducing ear plug.
  • SMP 's that have a specific form at body temperature can be elastically deformed at a higher temperature, inserted into the human body, and then returned to their original shape or configuration once equilibrated with the body's temperature.
  • medical uses include stents, sutures, vascular compresses, vascular clips, and the like.

Abstract

The present disclosure relates to Shape Memory Polymers (SMP's) comprising function groups that allow the polymers to be elastically deformed, utilized in the elastically deformed state, and subsequently returned to the original polymorphic shape.

Description

SHAPE MEMORY POLYMERS
CROSS REFERENCE TO RELATED APPLICATIONS
This application claims priority to the U.S. Provisional Application Number 60/854,249, filed October 25, 2006, the disclosure of which application is hereby incorporated in its entirety by this reference.
FIELD OF THE DISCLOSURE
The present disclosure relates to Shape Memory Polymers (SMP's) that have surprising properties wherein the polymers can be elastically deformed, utilized in the elastically deformed state, and subsequently returned to the original polymorphic shape.
BACKGROUND OF THE DISCLOSURE
Most materials behave elastically at low levels of strain. For crystalline solids and amorphous glasses, elasticity occurs up to a strain limit rarely exceeding 1 %. Elastic strain is related to the extent to that atoms are dislodged from their equilibrium positions. However, elasticity in polymers is very different, and polymeric materials can exhibit elastic behavior to several hundred percent strain. Polymeric elastomers are usually high molecular weight molecules, well above. their glass transition temperature TG, and they typically contain a network of chemical or physical crosslinks that act as permanent entanglements and restrict long range (irreversible) slippage of chains. When a polymer elastomer is stretched, a restoring force arises because molecular chains are distorted from their most probable and preferable configuration — this phenomenon is known as entropic elasticity. Several classes of polymers exhibit entropic elasticity, including natural and synthetic rubbers and polyurethanes.
Entropy-based elasticity must be differentiated from the so called "shape-memory effect" defined by the literature. A shape-memory material is one that returns to its original shape only after the application of an external stimulus (Irie, "Shape Memory Materials." Chapter 9: "Shape Memory Polymers" Otsuka and Wayman eds. Campbridge University Press, 1998). For example, a thermo-responsive shape-memory material returns to its "remembered" shape only upon heating past a critical shape-memory temperature TSM- Above TSM such a material can be elastically deformed by subjecting it to external stresses, and then cooling it (while under stress) beneath TSM- In the cooled state, external stresses can be removed and the material retains its deformed shape. Upon subsequent heating above TSM, the material recovers its elastic strain energy and returns to its original shape.
Metallic alloys and ceramics are well-known to exhibit this shape-memory effect. Shape- memory polymers (SMP's) are noted for their ability to recover extremely large strains - up to several hundred percent -that are imposed by mechanical loading. The large-strain recovery observed in SMP's is a manifestation of entropy elasticity.
SMP's offer tremendous advantages to the fields of biotechnology and medicine (Lindlein et al., "Shape Memory Polymers" Angew. Chem. Int. Ed. 41, p 2034 (2002)). By exploiting the large-strain recovery of SMP's, surgeons can implant bulky objects into the body through small incisions. Biodegradable SMP's enable the development of degradable sutures and vascular stents. Biological MicroElectroMechanic Systems (Bio-MEMS) can perform intricate gripping, releasing, or even stitching operations. SMP's can also be used in non-biological applications including rewritable storage media, intelligent packaging materials, shapeable tools, and deployable objects for space exploration. SMP's can also be used in the development of recyclable thermosets and materials processing.
Solid state elastomers that utilize thermoreversible self-association of functional groups offer a novel way to stabilize mechanically deformed states, and the potential of such materials as shape-memory materials has not previously been studied. Therefore, there is a long felt need in the art for shape memory polymers containing self-associating chemical crosslinkers.
SUMMARY OF THE DISCLOSURE
The present disclosure meets the aforementioned needs in that it has been surprisingly discovered that incorporation of certain functional groups into polymer backbones affords these polymers the ability to conserve, or mechanically stabilize elastically deformed states of strain in polymeric materials.
The present disclosure relates to shape memory polymers having the formula:
-[HB]x-[MOD]y-[XL]z- comprising: i) hydrogen bonding units, HB, having at least one hydrogen bond donor moiety and at least one hydrogen bond acceptor moiety; ii) backbone modifier units, MOD; and iii) crosslinking units, XL, that are capable of forming one or more irreversible crosslinks; the index x is from about 0.5 to about 20, the index y is from about 75 to about 99.6, and the index z is from about 0.1 to about 5; wherein the polymer is characterized by having a shape memory temperature, TSM, such that the polymer can be elastically deformed at the shape memory temperature, and subsequently lowered to a shape memory freezing temperature, TF, and the method of elastic deformation is removed, the polymer will return to its original shape with a rate slower than the rate observed if the method of mechanical elastic deformation were removed at TSM; provided the shape memory freezing temperature TF is above the glass transition, TG, of the polymer, and provided the polymer is in the amorphous state at TF.
These and other objects, features and advantages will become apparent to those of ordinary skill in the art from a reading of the following detailed description and the appended claims. All percentages, ratios and proportions herein are by weight, unless otherwise specified. All temperatures are in degrees Celsius (° C) unless otherwise specified. All documents cited are in relevant part, incorporated herein by reference.
BRIEF DESCRIPTION OF THE FIGURES
Figure 1. is a schematic of how the Shape Memory Polymers disclosed herein re- associate after being elastically strained.
Figure 2. is a graph of the isothermal (47 0C) creep data for the polymer of Example 4 using a 50 mN tensile load (solid line) and the least-squares fit of these data to the nonlinear constitutive model (dotted line).
Figure 3. is a diagram showing the mechanical elements of the constitutive model: spring element (β{) and Maxwell element (E2, η(T)) in series.
Figure 4. depicts the Arrhenius temperature-dependence of fitted viscosities obtained from creep data for the polymers of Examples 4 and 5 measured at various temperatures.
Figure 5. depicts the shape-memory response curve of the polymer of Example 4. Figure 6. depicts the percent strain of the polymer of Example 4 at various temperatures over time. DETAILED DESCRIPTION OF THE DISCLOSURE
Throughout this specification, unless the context requires otherwise, the word "comprise," or variations such as "comprises" or "comprising," will be understood to imply the inclusion of a stated integer or step or group of integers or steps but not the exclusion of any other integer or step or group of integers or steps. It must be noted that, as used in the specification and the appended claims, the singular forms "a," "an" and "the" include plural referents unless the context clearly dictates otherwise. "Optional" or "optionally" means that the subsequently described event or circumstance can or cannot occur, and that the description includes instances where the event or circumstance occurs and instances where it does not.
Ranges can be expressed herein as from "about" one particular value, and/or to "about" another particular value. When such a range is expressed, another aspect includes from the one particular value and/or to the other particular value. Similarly, when values are expressed as approximations, by use of the antecedent "about," it will be understood that the particular value forms another aspect. It will be further understood that the endpoints of each of the ranges are significant both in relation to the other endpoint, and independently of the other endpoint. It is also understood that there are a number of values disclosed herein, and that each value is also herein disclosed as "about" that particular value in addition to the value itself. For example, if the value "10" is disclosed, then "about 10" is also disclosed. It is also understood that when a value is disclosed that "less than or equal to" the value, "greater than or equal to the value," and possible ranges between values are also disclosed, as appropriately understood by the skilled artisan. For example, if the value "10" is disclosed, then "less than or equal to 10" as well as "greater than or equal to 10" is also disclosed. It is also understood that throughout the application data are provided in a number of different formats and that these data represent endpoints and starting points and ranges for any combination of the data points. For example, if a particular data point "10" and a particular data point "15" are disclosed, it is understood that greater than, greater than or equal to, less than, less than or equal to, and equal to 10 and 15 are considered disclosed as well as between 10 and 15. It is also understood that each unit between two particular units are also disclosed. For example, if 10 and 15 are disclosed, then 11, 12, 13, and 14 are also disclosed. A weight percent of a component, unless specifically stated to the contrary, is based on the total weight of the formulation or composition in which the component is included. By "sufficient amount" and "sufficient time" means an amount and time needed to achieve the desired result or results, e.g., dissolve a portion of the polymer.
"Admixture" or "blend" is generally used herein means a physical combination of two or more different components. In the case of polymers, an admixture, or blend, of polymers is a physical blend or combination of two or more different polymers as opposed to a copolymer that is single polymeric material that is comprised of two or more different monomers. "Molecular weight" as used herein, unless otherwise specified, refers generally to the relative average chain length of the bulk polymer. In practice, molecular weight can be estimated or characterized in various ways including gel permeation chromatography (GPC) or capillary viscometry. GPC molecular weights are reported as the weight-average molecular weight (Mw) as opposed to the number-average molecular weight (Mn). Capillary viscometry provides estimates of molecular weight as the Inherent Viscosity determined from a dilute polymer solution using a particular set of concentration, temperature, and solvent conditions.
The term "number average molecular weight" (Mn) is defined herein as the mass of all polymer molecules divided by the number of molecules that are present..
The term "weight average molecular weight" (Mw) is defined herein as the mass of a sample of a shape memory polymer divided by the total number of molecules that are present.
The present disclosure relates to Shape Memory Polymers (SMP 's) having surprising properties. The Shape Memory Polymers of the present disclosure have three distinct features and/or advantages: i) the SMP's are transparent to light at all processing temperatures; they have no glassy or crystalline domains that can scatter light; ii) the SMP's exhibit amorphous or rubbery "fixed" states; thereby providing a malleable polymer that functionality can be taken advantage of for permanent as well as temporary uses; and iii) the SMP's can be precisely tuned to have differential recovery rates and recovery temperatures based upon the specific need of the formulator. The Shape memory Polymers of the present disclosure consist of a crosslinked polymer containing reversibly associating side-groups. A schematic of the polymer architecture is shown in Figure 1. When the material is elastically strained, self- complementary side-groups associate to temporarily hold or "pin" the material in its strained state. Since the association of side-groups is a completely reversible process, the material slowly relaxes to its original, equilibrium shape. From an architectural standpoint, the material can be viewed as having covalent crosslinks that are superimposed onto dynamic, non-covalent crosslinks. The material stiffness is determined by the number of covalent crosslinks, and its shape recovery rate is determined by the number of non- covalent crosslinks and the dynamics of associating side-groups. The polymers of the present disclosure have a unique combination of properties due to their constituent units that allow the polymers to be deformed or elastically strained from a first shape or size, then subsequently become temporarily pinned into a second deformed or elastically strained state. The hydrogen bonds formed by the Hydrogen Bonding Units described herein below, serve to lock or pin the polymers into the second state. The polymers of the present disclosure can be returned to the initial state by one of three ways described herein below.
Typically the shape memory polymers are elastically deformed or strained at a particular temperature, the shape memory temperature, TSM> that is particular for each application for which the polymer is used and is unique to each polymeric species. First the polymer is raised to a temperature, TSM, that provides necessary energy for fast dissociation of existing hydrogen bonds between various units and thereby enables the deformation of the polymer into the desired second shape or configuration. Then the polymer is elastically strained by an applied mechanical force and subsequently cooled to a temperature that is referred to herein as the shape memory freezing temperature, TF, that is also unique to each species of polymer and can be manipulated by the formulator, usually by selection of the type and number of hydrogen bonding units in the polymer. After cooling to the shape memory freezing temperature, the mechanical load is removed. During cooling and before the mechanical elastically straining force is removed, the hydrogen bonding units begin to form new local hydrogen bonds with other units also capable of forming hydrogen bonds. These newly formed hydrogen bonds now serve to lock or pin the polymer into the deformed or strained configuration.
A single hydrogen bond is relatively weak, typically on the order of 5 to 40 kJ/mol. By increasing or decreasing the number of hydrogen bonding units, and, therefore, the number of possible hydrogen bonds capable of being formed within a molecule, the formulator can adjust both the shape memory temperature, as well as the shape memory freezing temperature. However, since one of the advantages of the present polymers is their light transparency and amorphous state, the shape freezing temperature, TF, can be well above the glass transition temperature, TQ- The polymers of the present disclosure also exhibit characteristic strain recovery and mechanical creep that are properties of the particular species and can be adjusted by the formulator. If, for example a mechanical load is applied, cumulative hydrogen bond forces stabilize the polymer's mechanical state, resisting creep. The mechanical creep rate depends on temperature and is much faster at higher temperatures. Furthermore, if a mechanical load is removed, cumulative hydrogen bonds stabilize the polymer's strained state, resisting shape recovery. Likewise, the rate of shape recovery depends on temperature and is much faster at higher temperature. However, the shape memory polymers disclosed herein can be elastically strained by any method that distends the polymer, for example thermally, electrically, and the like.
Mechanical creep behavior and shape recovery can be studied using a thermogravimetric analysis apparatus. Figure 2 represents the isothermal mechanical creep data acquired on the polymer described in Example 4 herein below. The measurement temperature was 47 0C and the mechanical load was 50 mN. The dotted line represents the line derived from the mathematical model derived from the constitutive equation below, whereas the solid line represents a least-square fit to the data using a simple model such as that shown in Figure 3. In Figure 1, Ej and E 2 refer to the elastic moduli corresponding to the springs in the model and η(T) refers to the temperature dependent viscosity that is typically measured isothermally in order to design into the polymer the desired recovery rate at the temperature at which the polymer will be used. Ej describes the polymer's instantaneous response to a stress and E^ and η(T) taken in series with one another represent a Maxwell element. The constitutive equation for this model is:
(E, + E2)G + ηiT)-^- = E1E2^ + Ex KO^
Equation 1 where σ is applied stress and γ is polymer elongation. For a creep experiment, the initial condition is γ = 0 and the boundary condition is specified by the applied load, i.e. σ is constant.
Non-linear least square regression fits to Equation 1 using isothermal creep data, such as those shown in Figure 2, result in values for Ei, Ei, and η. A plot Of In(^) against inverse temperature is shown in Figure 4 for two of the samples discussed herein. By utilizing data such as those found in Figure 4, the formulator can determine the relative rate of elongation change, dγtdt, and therefore the relaxation rate or creep for a particular polymer.
Figure 5 depicts an example of the shape-memory response curve for the polymer of Example 4. Shape-memory response curves such as this can be utilized by the formulator to determine the effects that adjustments in the polymer composition will have on relaxation times and other features of the polymer's shape memory response. For example, the solid line in Figure 4 indicates the percent strain of the polymer at a particular temperature. As the data indicate, the polymer of Example 4 was first equilibrated at the TSM (66 0C) for 20 minutes after which a mechanical force of 50 mN was applied. This force resulted in rapid elongation (solid line) of the shape memory polymer. While maintaining the 50 mN applied force, the temperature of the shape memory polymer was then lowered to the TF (5 0C). Cooling the polymer furthers its elongation to its maximum (εm, solid line) that is due to entropy elasticity, and will vary in amount from species to species. Once the polymer is equilibrated at the Tp temperature, the mechanical force is removed and the polymer begins to creep back to its original state at a relaxation rate depicted by the section of the curve immediately following εu. This rate of deformation is slow but can be accelerated by increasing temperature. As can be seen in Figure 4, there is a sharp inflection in the curve at the point wherein the temperature of the polymer is raised above the Tp. The formulator, by extrapolating outward the curve of percent strain (level of relaxation) versus time measured isothermally at Tp, will be able to determine how long it will take the shape- memory polymer to return to the original state. This information will allow the formulator to determine the effects on polymer relaxation rates that adjustments in the relative amounts of polymer constituents will have.
The polymers of the present disclosure are comprised of three types of units: i) Hydrogen Bonding Units - HB; ii) Backbone Modifying Units — MOD; and iii) Crosslinking Units — XL.
Each of these units fulfills a function that affects the properties of the final polymer. The Hydrogen Bonding Units serve to form temporary crosslinks between polymer chains (inter chain hydrogen bonding) or semi-permanent crosslinks between other hydrogen bonding units of the same polymer chain (intra chain hydrogen bonding). These HB units serve to temporarily "pin" the polymers of the present disclosure into an elastically strained state. While HB units do undergo dissociation below Tp, at low temperatures (below Tp) the dissociation rate is slow enough that the polymer remains elongated for relevant application timescales. The formulator, by incorporating more or less hydrogen bonding units into the shape memory polymer will be able to control the relaxation rate or creep recovery of the polymer back as it returns to its original form (permanent shape) at a given temperature. For a given temperature, increasing the number of hydrogen bonding units will cause a slower relaxation rate, while decreasing the number of hydrogen bonding units will cause the polymer to have a faster relaxation rate. In addition, the number of crosslinking units and their length will also affect the relaxation rate.
One way in which the formulator can cause the polymers to rapidly relax into the original state is to raise the temperature of the material above the shape memory temperature, TSM, or to a temperature above it. Raising the temperature of the polymer above TF will also increase the rate of creep, but at a slower rate than raising the temperature to TSM or above.
The present disclosure utilizes the term "hydrogen bond" in the same manner as the artisan of ordinary skill. The terms "hydrogen bond acceptor moiety" and "hydrogen bond donor moiety" are defined herein as "moieties that are capable when at least one acceptor moiety is present and at least one donor moiety is present, of forming a hydrogen bond."
The following are non-limiting examples of the hydrogen bonding formed by the units that comprise the shape memory polymers of the present disclosure: i) an example of two similar units that are capable of forming two hydrogen bonds between the units.
Figure imgf000010_0001
ii) an example of two different units that are capable of forming three hydrogen bonds between the units.
Figure imgf000010_0002
iii) an example of a hydrogen bonding unit wherein hydrogen bonds are formed between Z units (donors) and R4 units (acceptors) that are further described herein below. Those of ordinary skill in the art will also recognize the presence of a potential intra moiety hydrogen bond (arrow) that can help farther determine the orientation of the Z and R4 units relative to one another by further assisting in holding the hydrogen bonding units in alignment.
Figure imgf000011_0001
It will be understood by the artisan of ordinary skill, that other refinements and changes to the Q units defined herein below via modification of R4, W, Y, and Z, that are also further defined herein below, will provide variation in the degree of hydrogen bonding. As shown below, substitution of the ring N-H units will be another means for the formulator to adjust the alignment of hydrogen bonding units in the Q units of the present disclosure, for example, the units having the formula:
Figure imgf000011_0002
As will be seen further herein below in the description of the present disclosure, the formulator will have great latitude in choosing units that will provide more or less hydrogen bonding, and therefore provide the formulator with a method for varying the properties of the shape memory polymers. The propitious choice of R4 units, mixtures, or variations in R4 will allow the formulator profound latitude in creating various arrays of hydrogen bonds.
The following chemical hierarchy is used throughout the specification to describe and enable the scope of the present disclosure and to particularly point out and distinctly claim the units that comprise the compounds of the present disclosure, however, unless otherwise specifically defined, the terms used herein are the same as those of the artisan of ordinary skill. The term "hydrocarbyl" stands for any carbon atom-based unit (organic molecule), the units optionally containing one or more organic functional group, including inorganic atom comprising salts, inter alia, carboxylate salts, quaternary ammonium salts. Within the broad meaning of the term "hydrocarbyl" are the classes "acyclic hydrocarbyl" and "cyclic hydrocarbyl" and are used to divide hydrocarbyl units into cyclic and non-cyclic classes. As it relates to the following definitions, "cyclic hydrocarbyl" units may comprise only carbon atoms in the ring (carbocyclic and aryl rings) or may comprise one or more heteroatoms in the ring (heterocyclic and heteroaryl). For "carbocyclic" rings the lowest number of carbon atoms in a ring are 3 carbon atoms; cyclopropyl. For "aryl" rings the lowest number of carbon atoms in a ring are 6 carbon atoms; phenyl. For "heterocyclic" rings the lowest number of carbon atoms in a ring is 1 carbon atom; diazirinyl. Ethylene oxide comprises 2 carbon atoms and is a C2 heterocycle. For "heteroaryl" rings the lowest number of carbon atoms in a ring is 1 carbon atom; 1,2,3,4-tetrazolyl. The following is a non-limiting description of the terms "acyclic hydrocarbyl" and "cyclic hydrocarbyl" as used herein. A. Substituted and unsubstituted acyclic hydrocarbyl:
For the purposes of the present disclosure the term "substituted and unsubstituted acyclic hydrocarbyl" encompasses 3 categories of units:
1) linear or branched alkyl, non-limiting examples of that include, methyl (Ci), ethyl (C2), n-propyl (C3), wø-propyl (C3), n-butyl (C4), sec-butyl (C4), iso-butyl (C4), tert- butyl (C4), and the like; substituted linear or branched alkyl, non-limiting examples of which includes, hydroxymethyl (Ci), chloromethyl (Ci), trifluoromethyl (Ci), aminomethyl (C]), 1 -chloroethyl (C2), 2-hydroxyethyl (C2), 1 ,2-difluoroethyl (C2), 3-carboxypropyl (C3), and the like.
2) linear or branched alkenyl, non-limiting examples of which include, ethenyl (C2), 3- propenyl (C3), 1-propenyl {also 2-methylethenyl) (C3), isopropenyl {also 1- methylethen-2-yl) (C3), buten-4-yl (C4), and the like; substituted linear or branched alkenyl, non-limiting examples of which include, 2-chloroethenyl {also 2- chlorovinyl) (C2), 4-hydroxybuten-l-yl (C4), 7-hydroxy-7-methyloct-4-en-2-yl (C9), 7-hydroxy-7-methyloct-3,5-dien-2-yl (C9), and the like. 3) linear or branched alkynyl, non-limiting examples of which include, ethynyl (C2), prop-2-ynyl {also propargyl) (C3), propyn-1-yl (C3), and 2-methyl-hex-4-yn-l-yl (C7); substituted linear or branched alkynyl, non- limiting examples of which include, 5-hydroxy-5-methylhex-3-ynyl (C7), 6-hydroxy-6-methylhept-3-yn-2-yl
(C8), 5-hydroxy-5-ethylhept-3-ynyl (C9), and the like. B. Substituted and unsubstituted cyclic hydrocarbyl:
For the purposes of the present disclosure the term "substituted and unsubstituted cyclic hydrocarbyl" encompasses 5 categories of units:
1) The term "carbocyclic" is defined herein as "encompassing rings comprising from 3 to 20 carbon atoms, wherein the atoms that comprise the rings are limited to carbon atoms, and further each ring can be independently substituted with one or more moieties capable of replacing one or more hydrogen atoms." The following are non- limiting examples of "substituted and unsubstituted carbocyclic rings" that encompass the following categories of units: i) carbocyclic rings having a single substituted or unsubstituted hydrocarbon ring, non-limiting examples of which include, cyclopropyl (C3), 2-methyl- cyclopropyl (C3), cyclopropenyl (C3), cyclobutyl (C4), 2,3-dihydroxycyclobutyl (C4), cyclobutenyl (C4), cyclopentyl (C5), cyclopentenyl (C5), cyclopentadienyl (C5), cyclohexyl (Ce), cyclohexenyl (Ce), cycloheptyl (C7), cyclooctanyl (Cg), decalinyl (C10), 2,5-dimethylcyclopentyl (C5), 3,5-dichlorocyclohexyl (C6), 4- hydroxycyclohexyl (C6), and 3,3,5-trimethylcyclohex-l-yl (Ce)- ii) carbocyclic rings having two or more substituted or unsubstituted fused hydrocarbon rings, non-limiting examples of which include, octahydropentalenyl (C8), octahydro-lH-indenyl (C9), 3a,4,5,6,7,7a-hexahydro-3H-inden-4-yl (C9), decahydroazulenyl (C10). iii) carbocyclic rings that are substituted or unsubstituted bicyclic hydrocarbon rings, non-limiting examples of which include, bicyclo-[2.1.1]hexanyl, bicyclo[2.2.1]heptanyl, bicyclo[3.1.1]heptanyl, l,3-dimethyl[2.2.1]heptan-2-yl, bicyclo[2.2.2]octanyl, and bicyclo[3.3.3]undecanyl, 2) The term "aryl" is defined herein as "units encompassing at least one phenyl or naphthyl ring and wherein there are no heteroaryl or heterocyclic rings fused to the phenyl or naphthyl ring and further each ring can be independently substituted with one or more moieties capable of replacing one or more hydrogen atoms." The following are non-limiting examples of "substituted and unsubstituted aryl rings" that encompass the following categories of units: i) CO or Cio substituted or unsubstituted aryl rings; phenyl and naphthyl rings whether substituted or unsubstituted, non-limiting examples of which include, phenyl (C6), naphthylen-1-yl (Cio), naphthylen-2-yl (Cio), 4-fluorophenyl (C6), 2- hydroxyphenyl (C6), 3-methylphenyl (Ce), 2-amino-4-fluorophenyl (Ce), 2-(N7N- diethylamino)phenyl (C6), 2-cyanophenyl (C^), 2,6-di-ter/-butylphenyl (C6), 3- methoxyphenyl (C^), 8-hydroxynaphthylen-2-yl (Ci o), 4,5-dimethoxynaphthylen-l- yl (Cio), and 6-cyano-naphthylen-l-yl (Cio). ii) Ce or Cio aryl rings fused with 1 or 2 saturated rings non-limiting examples of which include, bicyclo[4.2.0]octa-l,3,5-trienyl (Cg), and indanyl (C9).
3) The terms "heterocyclic" and/or "heterocycle" are defined herein as "units comprising one or more rings having from 3 to 20 atoms wherein at least one atom in at least one ring is a heteroatom chosen from nitrogen (N), oxygen (O), or sulfur (S), or mixtures of N, O, and S, and wherein further the ring that comprises the heteroatom is also not an aromatic ring." The following are non-limiting examples of "substituted and unsubstituted heterocyclic rings" that encompass the following categories of units: i) heterocyclic units having a single ring containing one or more heteroatoms, non-limiting examples of which include, diazirinyl (Ci), aziridinyl (C2), urazolyl (C2), azetidinyl (C3), pyrazolidinyl (C3), imidazolidinyl (C3), oxazolidinyl (C3), isoxazolinyl (C3), isoxazolyl (C3), thiazolidinyl (C3), isothiazolyl (C3), isothiazolinyl (C3), oxathiazolidinonyl (C3), oxazolidinonyl (C3), hydantoinyl (C3), tetrahydrofuranyl (C4), pyrrolidinyl (C4), morpholinyl (C4), piperazinyl (C4), piperidinyl (C4), dihydropyranyl (C5), tetrahydropyranyl (C5), piperidin-2-onyl (valerolactam) (C5), 2,3,4,5-tetrahydro-lH-azepinyl (C6), 2,3-dihydro-l//-indole
(Cg), and 1,2,3,4-tetrahydro-quinoline (C9). ii) heterocyclic units having 2 or more rings one of which is a heterocyclic ring, non- limiting examples of which include hexahydro-lH-pyrrolizinyl (C7), 3a,4,5,6,7,7a-hexahydro-l//-benzo[d]imidazolyl (C7), 3a,4,5,6,7,7a-hexahydro-lH- indolyl (Cs), 1 ,2,3,4-tetrahydroquinolinyl (C9), and decahydro-lH- cycloocta[b]pyrrolyl (Cio).
4) The term "heteroaryl" is defined herein as "encompassing one or more rings comprising from 5 to 20 atoms wherein at least one atom in at least one ring is a heteroatom chosen from nitrogen (N), oxygen (O), or sulfur (S), or mixtures of N, O, and S, and wherein further at least one of the rings that comprises a heteroatom is an aromatic ring." The following are non-limiting examples of "substituted and unsubstituted heterocyclic rings" that encompass the following categories of units: i) heteroaryl rings containing a single ring, non-limiting examples of which include, 1,2,3,4-tetrazolyl (Ci), [l,2,3]triazolyl (C2), [ 1 ,2,4]triazolyl (C2), triazinyl (C3), thiazolyl (C3), lH-imidazolyl (C3), oxazolyl (C3), furanyl (C4), thiopheneyl (C4), pyrimidinyl (C4), 2-phenylpyrimidinyl (C4), pyridinyl (C5), 3-methylpyridinyl (C5), and 4-dimethylaminopyridinyl (C5) ii) heteroaryl rings containing 2 or more fused rings one of which is a heteroaryl ring, non-limiting examples of which include: 7H-purinyl (C5), 9H-purinyl (C5), 6- amino-9H-purinyl (C5), 5H-pyrrolo[3,2-ύT|pyrimidinyl (Ce), 7H-pyrrolo[2,3- ΛT] pyrimidinyl (Ce), pyrido[2,3-</]pyrimidinyl (C7), 2-phenylbenzo[d]thiazolyl (C7), lH-indolyl (C8), 4,5,6,7-tetrahydro-l-H-indolyl (C8), quinoxalinyl (C8), 5- methylquinoxalinyl (Cg), quinazolinyl (Ce), quinolinyl (C9), 8-hydroxy-quinolinyl (C9), and isoquinolinyl (C9).
5) Ci-Cδ tethered cyclic hydrocarbyl units (whether carbocyclic units, Ce or Cio aryl units, heterocyclic units, or heteroaryl units) that are connected to another moiety, unit, or core of the molecule by way of a Ci-Ce alkylene unit. Non-limiting examples of tethered cyclic hydrocarbyl units include benzyl Ci-(Ce) having the formula:
Figure imgf000015_0001
wherein Ra is optionally one or more independently chosen substitutions for hydrogen. Further examples include other aryl units, inter alia, (2- hydroxyphenyl)hexyl Ce-(Ce); naphthalen-2-ylmethyl Ci-(Cio), 4-fluorobenzyl Ci- (Ce), 2-(3-hydroxy-phenyl)ethyl C2-(CO), as well as substituted and unsubstituted C3-
C1O alkylenecarbocyclic units, for example, cyclopropylmethyl Ci-(C3), cyclopentylethyl C2-(Cs), cyclohexylmethyl Ci-(Ce);. Included within this category are substituted and unsubstituted Ci-Ci0 alkylene-heteroaryl units, for example a 2- picolyl Ci-(Ce) unit having the formula:
Figure imgf000015_0002
wherein Ra is the same as defined above. In addition, Ci-Ci2 tethered cyclic hydrocarbyl units include C1-C10 alkyleneheterocyclic units and alkylene-heteroaryl units, non- limiting examples of which include, aziridinylmethyl Ci-(C2) and oxazol- 2-ylmethyl C1-(C3). For the purposes of the present disclosure carbocyclic rings are from C3 to C20; aryl rings are C6 or C10; heterocyclic rings are from Ci to C9; and heteroaryl rings are from Ci to C9.
For the purposes of the present disclosure, and to provide consistency in defining the present disclosure, fused ring units, as well as spirocyclic rings, bicyclic rings and the like, that comprise a single heteroatom will be characterized and referred to herein as being encompassed by the cyclic family corresponding to the heteroatom containing ring, although the artisan may have alternative characterizations. For example, 1,2,3,4- tetrahydroquinoline having the formula:
Figure imgf000016_0001
is, for the purposes of the present disclosure, considered a heterocyclic unit. 6,7-Dihydro-
5H-cyclopentapyrimidine having the formula:
Figure imgf000016_0002
is, for the purposes of the present disclosure, considered a heteroaryl unit. When a fused ring unit contains heteroatoms in both a saturated ring (heterocyclic ring) and an aryl ring (heteroaryl ring), the aryl ring will predominate and determine the type of category to which the ring is assigned herein for the purposes of describing the disclosure. For example, l,2,3,4-tetrahydro-[l,8]naphthyridine having the formula:
Figure imgf000016_0003
is, for the purposes of the present disclosure, considered a heteroaryl unit.
The term "substituted" is used throughout the specification. The term "substituted" is applied to the units described herein as "substituted unit or moiety is a hydrocarbyl unit or moiety, whether acyclic or cyclic, that has one or more hydrogen atoms replaced by a substituent or several substituents as defined herein below." The units, when substituting for hydrogen atoms are capable of replacing one hydrogen atom, two hydrogen atoms, or three hydrogen atoms of a hydrocarbyl moiety at a time. Li addition, these substituents can replace two hydrogen atoms on two adjacent carbons to form the substituent, new moiety, or unit. For example, a substituted unit that requires a single hydrogen atom replacement includes halogen, hydroxyl, and the like. A two hydrogen atom replacement includes carbonyl, oximino, and the like. A two hydrogen atom replacement from adjacent carbon atoms includes epoxy, and the like. Three hydrogen replacement includes cyano, and the like. The term substituted is used throughout the present specification to indicate that a hydrocarbyl moiety, inter alia, aromatic ring, alkyl chain; can have one or more of the hydrogen atoms replaced by a substituent. When a moiety is described as "substituted" any number of the hydrogen atoms maybe replaced. For example, 4-hydroxyphenyl is a "substituted aromatic carbocyclic ring (aryl ring)", (N,N-dimethyl-5-amino)octanyl is a " substituted Ce linear alkyl unit, 3-guanidinopropyl is a "substituted C3 linear alkyl unit," and 2-carboxypyridinyl is a "substituted heteroaryl unit." The following are non-limiting examples of units that can substitute for hydrogen atoms on a carbocyclic, aryl, heterocyclic, or heteroaryl unit: i) C1-C4 linear or branched alkyl; for example, methyl (Ci), ethyl (C2), n-propyl
(C3), isø-propyl (C3), n-butyl (C4), wo-butyl (C4), sec-butyl (C4), and tert- butyl (C4); ii) -OR30; for example, -OH, -OCH3, -OCH2CH3, -OCH2CH2CH3; iii) -C(O)R30; for example, -COCH3, -COCH2CH3, -COCH2CH2CH3; iv) -C(O)OR30; for example, -CO2CH3, -CO2CH2CH3, -CO2CH2CH2CH3; v) -C(O)N(R30)2; for example, -CONH2, -CONHCH3, -CON(CH3)2; vi) -N(R30)2; for example, -NH2, -NHCH3, -N(CH3)2, -NH(CH2CH3); vii) halogen: -F, -Cl, -Br, and -I; viii) -CH1nXn; wherein X is halogen, m is from O to 2, m + n =3; for example,
-CH2F, -CHF2, -CF3, -CCl3, or -CBr3; and ix) -SO2R30; for example, -SO2H; -SO2CH3; -SO2C6H5 wherein each R30 is independently hydrogen, substituted or unsubstituted C1-C4 linear, branched, or cyclic alkyl; or two R30 units can be taken together to form a ring comprising 3-7 atoms. However, substituents that are suitable for replacement of a hydrogen atom are further defined herein below.
SHAPE MEMORY POLYMERS
The Shape Memory Polymers of the present disclosure are formed from the reaction of one or more monomers from each of the following three categories; hydrogen bonding monomers, backbone modifying monomers, and crosslinking monomers.
As it relates to the amount of hydrogen bonding units present in the polymers of the present disclosure, the following three primary categories are defined herein as: i) lightly hydrogen bonded polymers: the initial reaction mixture prior to polymerization comprises from about 0.5 mole percent, mol%, to about 5 mol%, of a hydrogen bonding monomer; ii) moderately hydrogen bonded polymers: the initial reaction mixture prior to polymerization comprises from about 5 mol% to about 10 mol%, of a hydrogen bonding monomer; and iii) heavily hydrogen bonded polymers: the initial reaction mixture prior to polymerization comprises greater than about 10 mol%, of a hydrogen bonding monomer. A first aspect of heavily hydrogen bonded polymers relates to SMP' s having from 10 mol% to 15 mol%, of a hydrogen bonding monomer. Another aspect of heavily hydrogen bonded polymers comprises from 15 mol% to 20 mol%, of a hydrogen bonding monomer. As it relates to the amount of crosslinking units present in the polymers of the present disclosure, the following four primary categories are defined herein as: i) very lightly crosslinked polymers: the initial reaction mixture prior to polymerization comprises less than about 0.5 mole percent, mol%, of a crosslinking monomer; ii) lightly crosslinked polymers: the initial reaction mixture prior to polymerization comprises from about 0.5 mole percent, mol%, to about 1.5 mol%, of a crosslinking monomer; iii) moderately crosslinked polymers: the initial reaction mixture prior to polymerization comprises from about 1.5 mol% to about 2.5 mol%, of a crosslinking monomer; and iv) heavily crosslinked polymers: the initial reaction mixture prior to polymerization comprises greater than about 2.5 mol%, of a crosslinking monomer. A first aspect of heavily crosslinked polymers relates to SMP's having from 2.5 mol% to 3.5 mol%, of a crosslinking monomer. Another aspect of heavily crosslinked polymers comprises from 3.0 mol% to 5 mol%, of a crosslinking monomer. As is disclosed further herein below, crosslinking monomer also encompasses monomers having a moiety which after chain formation can serve to form crosslinks between polymer chains or within a polymer chain.
Mole percent, mol%, according to the present disclosure is calculated as in the example that follows. The three monomers: i) a HB monomer having the formula:
Figure imgf000019_0001
ϋ) a MOD monomer having the formula:
Figure imgf000019_0002
iii) a XL monomer having the formula:
Figure imgf000019_0003
are admixed together prior to initiation of the polymerization reaction. The monomers have the following molecular weights respectively; HB = 279.3 g/mol, MOD = 142.2 g/mol, and XL = 338.4 g/mol. The admixture comprises the following amount of each monomer:
Figure imgf000019_0005
The resulting polymer from this admixture is a heavily crosslinked polymer as defined herein. Hydrogen Bonding Units, HB
The shape-memory polymers of the present disclosure comprise hydrogen bonding units, HB, having the formula:
Figure imgf000019_0004
wherein each R1 and R2 is independently chosen from: i) hydrogen; ϋ) Ci-C6 alkyl; iii) halogen; iv) cyano; and v) phenyl; R3 is chosen from: i) hydrogen; and ii) Ci-C6 alkyl.
The formulator may chose to use a single HB unit comprising monomer when forming the shape memory polymers of the present disclosure, or as described herein below, a mixture of hydrogen bonding monomers may be used. As it relates to the shape memory polymers of the present disclosure, one category of polymers comprises both R1 and R2 equal to hydrogen and R3 equal to methyl. These HB units can be considered to be derivatives of methacrylic acid. A further category of polymers comprises R1, R2, and R3 equal to hydrogen. These HB units can be considered to be derivatives of acrylic acid. Q represents a unit having at least one hydrogen bond donor moiety and at least one hydrogen bond acceptor moiety. Q is further defined as a unit having the formula: [L]-R4 wherein L is a linking unit having the formula:
— [W]- [Y]j— [Z]k When the index i is equal to 1, the linking unit L is present, however, if the index i is equal ttoo 00,, tthhee lliinnkkiinngg uunniitt LL iiss aabbsseenntt aanndd RR44 iiss bonded directly to the polymer backbone providing a HB unit having the formula:
Figure imgf000020_0001
The expanded definition of Q, wherein the indices h, i, j, and k are each equal to 1, has the formula:
Figure imgf000020_0002
The hydrogen bonding backbone units are incorporated into the Shape Memory Polymers by way of HB monomers. An example of one category of H-B monomers has the formula:
Figure imgf000021_0001
which when fully expanded has the formula:
Figure imgf000021_0002
A first category of monomers relates to methacrylate-based monomers having the general formula:
Figure imgf000021_0003
that are conveniently derived from methacrylic acid.
Another category of monomers relates to acrylate-based monomers having the general formula:
Figure imgf000021_0004
that are conveniently derived from acrylic acid. As it relates to the position of the units that form the hydrogen bonds in the Q unit, it is not necessary that a hydrogen bonding acceptor or hydrogen bonding donor be present in any particular position, unit, or moiety; this is left to the prerogative of the formulator to increase and/or decrease the degree of potential hydrogen bond formation.
For example, in the first Category of HB units according to the present disclosure, hydrogen bonding donors and acceptors are found in the Z unit, as well as in the R4 unit. For example, the Q unit having the formula: -w- -Y- -R4
Bond Donors
Bond Acceptors
Figure imgf000022_0001
comprises hydrogen donors and acceptors in both the R4 unit, as well as the Z unit. The categories of HB units will be set forth in detail herein below.
The units W and Z are each independently chosen from: i) -C(Oy-; ii) -C(O)O-; iii) -OC(O)-; iv) -NH-; v) -C(O)NH-; vi) -NHC(O)-; vii) -NHC(O)NH-; viii) -NHC(=NH)NH-; and ix) -O-; wherein the indices h and k are independently equal to O or 1. When the index h is O the W unit is absent, however, when h is equal tol the W unit is present. Likewise, when the index k is equal to 0 the Z unit is absent, however, when k is equal tol the Z unit is present.
Y is a unit having one or more units chosen from:
Figure imgf000022_0002
ii) -[(CR5aR5b)v(CR5a>R5b')u]w-; ii) -[(CR5aR5b),O]w^; or iii) -[(CR53R51O1O]W(CR53R5V; wherein each R5a and R5b is independently chosen from: i) hydrogen; ii) hydroxyl; or iii) Ci-C4 alkyl;
R5a and R5b are each independently C1-C4 alkyl. The index j is 0 or 1. When the index j is 0 the Y unit is absent, however, when j is equal to 1 , the Y unit is present. The indices s, t, u, v, and w are each independent of one another and are defined as follows; the index s is from 0 to 10, the index t is from 2 to 10, the index u is from 1 to 10, the index v is from 1 to 10, the index w is from 1 to 10. The first category of Y units relates to alkylene and alkyl substituted alkylene linking units having the formulae:
-(CR50RV or -[(CR5aR5b)v(CR5a>R5b>)u]w- that provide for linking units comprising the same alkylene units or mixtures of different alkylene units. The first aspect of the first category of Y units relates to Y units that comprise a (C2) alkylene linking unit thereby providing Y units having the formula -CH2CH2- (ethylene). This unit is defined herein as Y equal to:
Figure imgf000023_0001
wherein all R5a and R5b units are hydrogen and the index s is equal to 2. Ethylene units can be used to connect any of the W and Z units described herein above. The following are non limiting examples of combinations of W and Z units that can be suitably combined with this first category of Y units (ethylene): i)
ϋ)
iii)
iv)
Figure imgf000023_0002
v)
Figure imgf000024_0001
The second aspect of the first category of Y units relates to C3 alkylene linking units. There are two iterations of Y units encompassed within the second aspect of the first category of Y units. The first iteration relates to units wherein the index s is equal to 3 and each R5a and R5b is equal to hydrogen thereby providing a propylene unit having the formula: -CH2CH2CH2-.
A non-limiting example of a Y unit comprising a propylene unit taken together with a W unit and Z unit has the formula:
Figure imgf000024_0002
The second iteration of the second aspect of the first category of Y units relates to units having the formula:
-[(CR^R^MCR^ R5*' )J w— wherein the index v is equal to 1, the index u is equal to 1, and w can have the value from 1 to 10; R5a and Ra are each equal to hydrogen, R5a is methyl and R5b is hydrogen thereby providing the following two wo-propylene units having the formulae:
-CH(CH3)CH2- and -CH2CH(CH3)-.
Non limiting examples of combinations of W and Z units that can be suitably combined with this second iteration of Y units include the following: i) a Y unit wherein the index w is equal to 1 includes:
Figure imgf000024_0003
ii) a Y unit wherein the index w is equal to 2 includes:
Figure imgf000024_0004
The third aspect of the first category of Y units relates to L linking units having the formula:
Figure imgf000024_0005
wherein each R5a and R5b is equal to hydrogen and the index s is from 4 to 10. The first iteration of the third aspect of the first category of Y units relates to units wherein the index s is from 4 to 6, the units chosen from: i) -CH2CH2CH2CH2-; (butylene) ii) -CH2CH2CH2CH2CH2-; (pentylene) and iii) -CH2CH2CH2CH2CH2CH2-. (hexylene)
The second iteration of the third aspect of the first category of Y units relates to units wherein the index s is from 7 to 10, the units chosen from: i) -CH2CH2CH2CH2CH2CH2CH2-; (heptylene) ii) -CH2CH2CH2CH2CH2CH2CH2CH2-; (octylene) iii) -CH2CH2CH2CH2CH2CH2CH2CH2CH2- (nonylene) and iv) -CH2CH2CH2CH2CH2CH2CH2CH2CH2CH2-. (decylene)
The second category of Y units relates to alkyleneoxyalkylene units having the formula:
-[(CR52R51OtO]11(CR53R5V; wherein the first aspect of the second category of Y units encompasses (C2) ethyleneoxy units wherein the indices s and t are both equal to 2, each R5a and R5b unit is hydrogen, and u is from 1 to 10. Non-limiting examples of ethyleneoxy units in combination with a W and a Z unit include the following: i)
ϋ)
in)
iv)
Figure imgf000025_0001
A second aspect of the second category of Y units relates to alkyleneoxyalkylene units having the formula:
Figure imgf000026_0001
wherein at least one R5a unit of the Y unit is equal to methyl and the remaining non-methyl
R5a units are hydrogen, while all the R5b units present are hydrogen. This aspect, therefore, encompasses at least one propyleneoxy (C3) unit in the linking unit Y, non-limiting examples which when taken in combination with a W and a Z unit include the following: i)
ϋ)
Figure imgf000026_0002
The third category of Y units relates to units wherein at least one R5a unit in the Y unit is equal to hydroxy, for example, a Y unit taken together with a W and a Z unit having the formula:
Figure imgf000026_0003
The artisan of ordinary skill will understand that units comprising a hydroxyl can be incorporated into Y units in various ways known in the art. As a non-limiting example, the two step process:
^/OH
Figure imgf000026_0004
HO' ^" ^- ^OH is one method that the artisan can use to prepare a unit containing a hydroxyl unit and that can then be linked to compatible W and Z units. R4 is a unit chosen from: i) hydrogen; ii) a substituted carbocyclic ring; iii) a substituted aryl ring; iv) a substituted or unsubstituted heterocyclic ring; or v) a substituted of unsubstituted heteroaryl ring; the substitution is a moiety capable of being a hydrogen bond donor or a hydrogen bond acceptor. Because carbocyclic and aryl rings do not comprise a hydrogen bond forming unit, they are substituted with one or more units that are capable of forming a hydrogen bond. The first category of R4 units relates to substituted or unsubstituted heterocyclic and heteroaryl rings.
The first aspect of the first category of R4 units relates to substituted or unsubstituted C3 or C4 heterocyclic or heteroaryl 5-member rings, non-limiting examples of that are chosen from: i) a pyrrolidinyl ring having the formula;
Figure imgf000027_0001
ii) a pyrrolyl ring having the formula:
Figure imgf000027_0002
iii) a 4,5-dihydroimidazolyl ring having the formula:
Figure imgf000027_0003
iv) an imidazolyl ring having the formula:
H H
Hj or Q
v) a pyrrolidinonyl ring having the formula:
Figure imgf000027_0004
vi) an imidazolidinonyl ring having the formula:
Figure imgf000028_0001
vii) an imidazol-2-only ring having the formula:
Figure imgf000028_0002
viii) an oxazolyl ring having the formula:
Figure imgf000028_0003
ix) a fiiranly ring having the formula:
*ΛJ or O
Rings belonging to this first category of R4 can be substituted rings bonded to the balance of the HB unit via a nitrogen heteroatom, for example
Figure imgf000028_0004
the units comprising one or more hydrogen bonding moieties, for example, pyrrolidinyl units derived from proline, hydroxyproline, or hydroxypyrrolidine having the formulae:
Figure imgf000028_0005
Other rings belonging to this category can be similarly substituted, for example,
Figure imgf000028_0006
The second aspect of the first category of R4 units relates to substituted or unsubstituted C3, C4 or C5 heterocyclic or heteroaryl 6-member rings, non-limiting examples of which are chosen from: i) a morpholinyl ring having the formula:
Figure imgf000029_0001
ii) a piperidinyl ring having the formula:
Figure imgf000029_0002
iii) a pyridinyl ring having the formula:
Figure imgf000029_0003
iv) a piperazinyl ring having the formula:
Figure imgf000029_0004
v) a ketopiperazinyl ring having the formula:
Figure imgf000029_0005
vii) a dihydropyrazin2-onyl ring having the formula:
Figure imgf000029_0006
vii) a pyrazin-2-onyl ring having the formula:
Figure imgf000029_0007
viii) dihydropyrimidin-4-onyl having the formula:
Figure imgf000029_0008
viii) a uracil ring having the formula:
Figure imgf000030_0001
ix) a triazinyl ring having the formula:
N^N
Hydrogen bonding units that are readily incorporated into the shape-memory polymers of the present disclosure include: i) 6-methylpyrimidin-4-(lH)-on-2-yl having the formula:
Figure imgf000030_0002
ii) 6-methylpyrimidin-4-(3H)-on-2-yl having the formula:
Figure imgf000030_0003
iii) 6-aminopyrimidin-4-(lH)-on-2-yl having the formula:
Figure imgf000030_0004
iv) 6-aminopyrimidin-4-(3H)-on-2-yl having the formula:
Figure imgf000030_0005
As is the case with the 5-member heterocyclic and heteroaryl rings, the 6-member rings can be substituted with one or more units capable of forming a hydrogen bond.
The third aspect of the first category of R4 units relates to substituted or unsubstituted C4, C5, or C6 heterocyclic or heteroaryl 9-member fused rings, non-limiting examples of which are chosen from: i) purinyl rings having the formula:
Figure imgf000031_0001
iii) amino purinyl rings having the formula:
iii) aminopurinonyl rings having the formula:
Figure imgf000031_0003
iv) pyπOlo[3,2-d]pyrimidinyl rings having the formula:
Figure imgf000031_0004
As is the case with the 5-member and 6-member heterocyclic and heteroaryl rings, the fused ring heterocyclic and heteroaryl units can be substituted with one or more units capable of forming a hydrogen bond.
As it relates to the substitutions that can replace a hydrogen atom on the heterocyclic or heteroaryl rings that comprise the R4 units of the present disclosure, the following is a non-limiting description. Typically the substitutions are hydrogen bond accepting or hydrogen bond donating units, however, the alkyl units of the present disclosure are also . acceptable substitutions for hydrogen. Without being limited by theory, the presence of alkyl substitutions may stabilize the ring or provide for a more favorable orientation. Ih addition to the substitutes for hydrogen defined herein above, the following are further non- limiting examples of substituents that are suitable for replacing a hydrogen atom of the R units, the units are chosen from: i) C1-C4 linear or branched alkyl; for example, methyl (Ci), ethyl (C2), n-propyl (C3), j'so-propyl (C3), n-butyl (C4), iso-butyl (C4), .sec-butyl (C4), and tert- butyl (C4); ii) -NR6aR6b; for example, -NH2, -NHCH3, -N(CH3)2, -NHC2H5, and -N(C2Hs)2; iii) -C(O)OR7; for example, -C(O)OH, -C(O)OCH3; and -C(O)OC2H5; iv) -C(O)R7; for example, -C(O)CH3; and -C(O)C2H5; v) -C(O)NR6aR6b; for example, -C(O)NH2, -C(O)NHCH3, -C(O)N(CH3)2,
-C(O)NHC2H5, and -C(O)(C2Hs)2; vi) -NR8C(O)NR6aR6b; for example, -NHC(O)NH2, -NHC(O)NHCH3,
-NHC(O)N(CH3)2, -NHC(O)NHC2H5, and -NHC(O)(C2H5)2; vii -NR8C(O)R7; for example, -NHC(O)CH3, and -NHC(O)C2H5; and viii) -NR8C(=NR8)NR6aR6b; for example, -NHC(=NH)NH2,
-NHC(^NH)NHCH3, -NHC(=NH)N(CH3)2, -NHC(=NH)NHC2H5, and -NHC(=NH)(C2H5)2; wherein R6a, R6b, R7, and R8 are each independently chosen from hydrogen, methyl, or ethyl.
The second category of R4 units relates to substituted C6 aryl (phenyl) and Cio aryl (1-naphthyl and 2-naphthyl) units. The phenyl and naphthyl units that comprise the second category of R4 units can be substituted with any of the units described herein above. Non- limiting examples of Ce and C 10 substituted aryl units of the present disclosure include: 3- hydroxyphenyl, 4-hydroxyphenyl, 3,5-dihydroxyphenyl, 3-methoxyphenyl, 4- methoxyphenyl, 3,5-dimethoxyphenyl, 3-(dimethylamino)phenyl, 4-
(dimethylamino)phenyl, 3-(acetyl)phenyl, 4-(acetyl)phenyl, 3-hydroxy-4-acetylphenyl, and the like.
The hydrogen bonding units of the present disclosure can be changed to fit the precise needs that are desired by the formulator. In addition to the selection of W and Z units, as well as R4 units, the length of the linking unit L can be shortened or lengthened by changing or omitting W, Y, and Z units. This lengthening or shortening of the Y unit will provide the formulator with a method for controlling the tether to which the hydrogen bonding R4 unit is attached and, therefore, the distance over which hydrogen bonds may be formed inter or intra molecularly. For example, beginning with acryloyl chloride a hydrogen bonding monomer comprising the following general formula:
Figure imgf000033_0001
can be prepared over several steps, for example, by first reacting acryloyl chloride with a protected amino alcohol:
+ HO — (CRSaR5b)j— NHBoc —
Figure imgf000033_0002
Figure imgf000033_0003
and thereby, a simple varying of the number Of-(CR53R51*)- units in the amino alcohol, will provide a method for modifying the length of the tether to fit the needs of the formulator. This intermediate can then be reacted with hydrogen bonding moieties to form hydrogen bonding, HB, monomers. For example, joining the intermediate formed above with a -Z-R4 precursor unit:
Figure imgf000033_0004
results in a hydrogen bonding monomer wherein the Y tether can be adjusted by the choice of initial reagents, as well as the R4 and Z unit, to fit the variable needs of the formulator.
Another advantage of the present disclosure that the formulator can take into account when preparing the shape memory polymers of the present disclosure, is the differential rate at which hydrogen bonding units will "find" each other. For example, the more complex the hydrogen bonding unit, the long the time necessary for the units to locate a like hydrogen bonding unit once the elastically strained state is achieved. These more complex hydrogen bonding units will provide polymers having a slower relaxation time, but in addition, will also be provided a longer period of time when the polymer is initially elastically strained, wherein the formulator can make secondary adjustments to the shape memory polymer while the hydrogen bond ordering is occurring. Backbone Modifier Units, Mod
The backbone modifier units of the present disclosure have the formula:
Figure imgf000034_0001
wherein each R9a, R9b, and R10 is independently chosen from: i) hydrogen; or ii) Ci-C4 alkyl; methyl (Ci), ethyl (C2), n-propyl (C3), isø-propyl (C3), n-butyl
(C4), iso-butyl (C4), .sec-butyl (C4), and /erf-butyl (C4). R is a unit chosen from; i) hydrogen; i) Ci-C4 linear or branched alkyl; for example, methyl (Ci), ethyl (C2), n-propyl
(C3), /so-propyl (C3), n-butyl (C4), iso-butyl (C4), sec-butyl (C4), and tert- butyl (C4); ii) -NR12aR12b; for example, -NH2, -NHCH3, -N(CH3)2, -NHC2H5,
N(C2Hs)2, -NHC3H7, -N(C3H7),, -N(CH3)(C2H5), -N(CH3)(C3H7), and - N(C2H5)(C3H7); iii) -C(O)OR13; for example, a) -C(O)OH; b) -C(O)OCH3; c) -C(O)OCH2CH3; d) -C(O)OCH2CH2CH3; e) -C(O)OCH(CH3)2; f) -C(O)OCH2CH2CH2CH3; g) -C(O)OCH2CH2CH2CH2CH3; and h) -C(O)OCH2CH2CH2CH2CH2CH3; iv) -C(O)R13; for example, a) -C(O)CH3; b) -C(O)CH2CH3; c) -C(O)CH2CH2CH3; d) -C(O)CH(CH3)2; e) -C(O)CH2CH2CH2CH3; f) -C(O)CH2CH2CH2CH2CH3; and V) -C(O)NR12aR12b; for example, -C(O)NH2, -C(O)NHCH3, -C(O)N(CH3)2, - C(O)NHC2H5, and -C(O)NH(C2Hs)2; wherein R12a, R12b, and R13 are each independently hydrogen or Ci-Cio alkyl.
As in the case of hydrogen bonding units, backbone modifier units are incorporated into the Shape Memory Polymer of the present disclosure by way of MOD monomers. A first category of MOD monomers has the formula:
Figure imgf000035_0001
wherein R9a and R9b are each independently hydrogen or methyl (Ci), R ■ 1i0υ is chosen from hydrogen, methyl (Ci) and ethyl (C2); Rn is an ester or amide unit.
In a first aspect of the first category of backbone modifier units R9a and R9b are both hydrogen, R10 is methyl (Ci), and R11 is an ester unit having the formula -
C(O)OR13; providing a monomer having the formula:
Figure imgf000035_0002
wherein R13 is chosen from methyl (Ci), ethyl (C2), n-propyl (C3), n-butyl (C4), n-pentyl (C5), n-hexyl (C6), and n-heptyl (C7); thereby providing a backbone modifier unit having the formula:
Figure imgf000035_0003
Non-limiting examples of this embodiment include:
Figure imgf000036_0001
In a second aspect of the first category of backbone modifier units R and R are both hydrogen, R10 is methyl (C1), R11 is an amide unit having the formula -C(O)NR123R12b; wherein R12a is hydrogen, thereby providing a backbone modifier unit having the formula:
Figure imgf000036_0002
R12b is C1-Ci0 alkyl, inter alia, methyl (Ci), ethyl (C2), n-propyl (C3), n-butyl (C4), n-pentyl (C5), n-hexyl (Cβ), and n-heptyl (C7). Non-limiting examples of this embodiment include:
Figure imgf000036_0003
In a third aspect of the first category of backbone modifier units R98, R9b, and R10 are each hydrogen and R1 ' is an ester unit having the formula -C(O)OR13; providing a monomer having the formula:
Figure imgf000037_0001
wherein R13 is chosen from methyl (Ci), ethyl (C2), n-propyl (C3), n-butyl (C-O, n-pentyl (C5), n-hexyl (Cβ), and n-heptyl (C7); thereby providing a backbone modifier unit having the formula:
Figure imgf000037_0002
Non-limiting examples of this embodiment include:
Figure imgf000037_0003
In a fourth aspect of the first category of backbone modifier units R9a, R9b, and R10 are each hydrogen and, R1 ' is an amide unit having the formula -C(O)NR12aRl2b; wherein
R , 12aa is hydrogen, thereby providing a backbone modifier unit having the formula:
Figure imgf000037_0004
R . 1"2b0 i s Ci-Cio alkyl, inter alia, methyl (C]), ethyl (C2), n-propyl (C3), n-butyl (C4), n-pentyl (C5), n-hexyl (Ce), and n-heptyl (C7). Non-limiting examples of this embodiment include:
Figure imgf000038_0001
Crosslinking Units, XL
The crosslinking units of the present disclosure are units that are capable of forming a crosslink between two chains. In the first category of crosslinking units, the crosslink is formed between two crosslinking units on different chains, or sections of a single chain. In a second category, crosslinking may occur between a crosslinking unit having a reactive moiety and a functional group of a chain modifier unit.
The crosslinking units of the present disclosure have the formula:
Figure imgf000038_0002
wherein R , 114*a8, R , 114*b", and R15 are each independently chosen from: i) hydrogen; and ii) Ci-C4 alkyl; for example, methyl (Cj), ethyl (C2), n-propyl (C3), ύσ-propyl (C3), n-butyl (C4), iso-butyl (C4), sec-butyl (C4), and ter/-butyl (C4).
R16 units serve to connect two polymer chains or separate sections of chains. In all the aspects of crosslinking units according to the present disclosure wherein two separate polymer chains are crosslinked by a crosslinking unit, the two units once joined, R16 will have the formula:
-R1^-J-R17 .
Each R17 is independently chosen from i) -(CH2)pC(O)(CH2)q-; ii) -(CH2)pC(O)O(CH2)q-; iii) -(CH2)pOC(O)(CH2)q-; iv) -<CH2)pNH(CH2)q-; v) -CCH2)PC(O)NH(CH2)q-; vi) -(CH2)pNHC(O)(CH2)q-; vii) -(CH2)pNHC(O)NH(CH2)q-;
Figure imgf000039_0001
ix) -<CH2)pO(CH2)q-; the indices p and q have the value from 0 to 10; when p is 0 the -(CH2)- is absent; when q is 0 the -(CH2)- is absent; J is a unit having the formula:
Figure imgf000039_0002
wherein R18 and R19 are each independently: i) hydrogen; ii) Ci-Cio alkyl; or iii) a unit capable of forming a crosslink to a third XL unit, the unit chosen from: a) -<CH2)rC(O)H; b) -(CH2),C(O)OH; c) -(CH2)POC(O)H; d) -(CH2)rNH2; e) -<CH2)PC(O)NH2;
Figure imgf000039_0003
g) -(CH2XNHC(O)NH2; h) -(CH2)rNHC(=NH)NH2; i) -(CH2)rC(=CH2)CH3; j) -(CH2)rOH; and wherein the index r has the value from 0 to 10; when r is 0 the -(CH2)- is absent.
As with the HB and MOD units of the present disclosure, XL units are derived from monomers that react with HB and MOD units to form a polymer backbone. In a first category of XL units, there is a monomer that comprises two polymer chain forming units. The first aspect of the XL monomers relates to units having the formula:
Figure imgf000040_0001
wherein each of the double bonds can independently react to form part of a separate polymer chain, R16 is a unit that serves as a crosslinker. When the definition of R16 is expanded, XL monomers of the first aspect of the first category have the formula:
Figure imgf000040_0002
The following is a non-limiting example of a generic scheme that depicts the crosslinking of a XL unit according to the first category of crosslinking units. In this generic example both R17 units are -C(O)O- units and J is a unit not capable of independently participating in polymer backbone formation. The generic crosslinking unit having the formula:
Figure imgf000040_0003
is reacted with a generic HB monomer and a generic MOD monomer to form a non-limiting example of a resultant generic polymer according to the scheme herein below.
Figure imgf000040_0004
As discussed herein above, the formulator is not restricted to selecting only one monomer from each category for preparing the shape memory polymers of the present disclosure. For example, the scheme below depicts two different HB units being incorporated into a shape memory polymer of the present disclosure.
Figure imgf000041_0001
Likewise, any mixture of monomers can be used to formulate the shape memory polymers of the present disclosure.
The second category of XL units relates to monomers that comprise a unit that, once the polymer backbone is formed, contains a unit that can react with a reactive species that serves to form the final crosslink between two chains.
The XL monomers of the second category have the formula:
Figure imgf000041_0002
wherein R20 is a unit comprising a reactive moiety capable of reaction with a reactive moiety of a J unit precursor, for example, a unit having the general formula: [reactive moiety]
Figure imgf000042_0001
The reactive moieties that are suitable for undergoing reaction to form a crosslinked polymer chain include those that are capable of reacting under typical polymerization condition, inter alia, thermal, free radical, photo reaction, and cationic or anionic polymerization.
The artisan of ordinary skill will realize the reactive moieties of the polymer chain will in many instances be different from the reactive moiety that comprises the J unit precursor. As a non-limiting example, a bis-alcohol linking unit precursor can be reacted with a polymer chain comprising methacrylic acid units to form crosslinks as depicted herein below:
Figure imgf000042_0002
+
Figure imgf000042_0004
Figure imgf000042_0003
A further category of XL cross-linking units relates to photo crosslinking units, for example, units that are capable of forming crosslinks between two polymer chains when exposed to electromagnetic radiation, i.e., UV light.. Shape Memory Polymers comprising photo crosslinking units can be cured by exposure to UV radiation. By varying the exposure time and light intensity the formulator can control the amount of crosslinking present.
The formulator can, by using this method of crosslinking, have an admixture of non- crosslinked copolymers that is a liquid and crosslink the polymer to form a solid or non- flowable crosslinked shape memory polymer. The formulator can make use of this embodiment by pouring the admixture of linear copolymers into a mold or other shape forming container, applying UV light, and thereby obtain the shape memory polymer in a desire form. Or in an alternative, a viscous solution of linear copolymers can be drawn out under UV radiation to form long threads or wires of shape memory polymers. An iteration of this embodiment is to draw out the shape memory polymers that can be crosslinked at two different UV wavelengths, wherein one wavelength is more reactive. In this way a partially crosslinked polymer can be drawn out at a first wavelength of UV radiation, formed into a desired configuration, then full crosslinked by UV radiation at a second wavelength.
One non-limiting example of photo crosslinking units is the monomer comprising a coumarin unit, the monomer having the formula:
Figure imgf000043_0001
wherein R14a, R14b, R15, and the index p are defined herein above.
The Shape Memory Polymers of the present disclosure are formed by reacting under suitable conditions, three types of monomers; a) from about 0.5 to about 5 mol% of a monomer having the formula:
Figure imgf000043_0002
b) from about 90 to about 99 mol% of a monomer having the formula:
Figure imgf000043_0003
c) i) from about 0.5 to about 5 mol% of a monomer having the formula:
Figure imgf000043_0004
ii) from about 0.5 to about 5 mol% of a monomer having the formula:
Figure imgf000043_0005
wherein R20 is a reactive moiety capable of either: a) reacting directly with another R20 unit of a second polymer chain to form a R16 crosslinking unit; or b) two R20 units from two polymer chains are capable of reacting with a molecule that comprises two reactive groups capable of reacting with both R20 units to form a R16 crosslinking unit.
A first category of polymers relates to reaction of: a) from about 0.5 to about 5 mol% of one or more monomers having the formula:
Figure imgf000044_0001
b) from about 90 to about 99 mol% of one or more monomers having the formula:
Figure imgf000044_0002
c) from about 0.5 to about 5 mol% of one or more monomers having the formula:
Figure imgf000044_0003
wherein each crosslinking monomer comprises a unit on two separate chains. For example the generic monomer represented by the formula:
Figure imgf000044_0004
wherein the value for the index x (HB unit) is 5, the value for the index y (MOD unit) is 90, and the value for the index z (XL unit) is 5, as prepared by combining 5 mol% of a HB unit, 90 mol% of a MOD unit and 5 mol% of a crosslinking unit. This polymer would be represented by the following formula: -[HB]5-[MOD]9O-[XL]5-.
A second category of polymers relates to reaction of: a) from about 0.5 to about 5 mol% of one or more monomers having the formula:
Figure imgf000045_0001
b) from about 90 to about 99 mol% of one or more monomers having the formula:
Figure imgf000045_0002
c) from about 0.5 to about 5 mol% of one or more monomers having the formula:
Figure imgf000045_0003
to form shape-memory polymer precursors in the form of linear polymeric chains that are then subsequently crosslinked, wherein R20 comprises a reactive moiety that forms crosslinks after the polymer backbones are formed.
R20 is a reactive moiety that is capable of reacting with an intermediate such that two R20 units from two separate polymer chains react with the intermediate to form a crosslink between two polymer chains. A first iteration encompasses R units chosen from: i) -C(O)OR21; ii) -NCO; and iii) -N3; wherein R21 is hydrogen or Ci -C4 linear or branched alkyl.
In addition, the R20 units described herein above have reactive units capable of reacting with a di-functional molecule to form a shape memory polymer according to the present disclosure, the di-functional molecule has the formula: R22— J— R22
R22 each is independently chosen from i) ClC(O)(CH2)b-; ii) Cl(CH2)b-; iii) H2N(CH2)b-; iv) HOC(O)(CH2)b-; v) HO(CH2)b-; vi) OCN(CH2)h-; and vii) N3(CH2V; the index b is from 1 to 10.
A non- limiting example of this aspect includes shape memory polymer precursor chains having a -C(O)OH reactive moiety, for example:
Figure imgf000046_0001
are treated with 1,8-dihydroxyoctane to form a shape memory polymer:
Figure imgf000046_0002
The following scheme shows the process for forming shape memory polymers of the present disclosure wherein the crosslinking is done after the polymer backbone is formed.
The first step involves forming linear polymer chains, for example, polymer chain formation produces a linear, crosslinkable backbone as depicted below, wherein RM represents a reactive moiety:
Figure imgf000047_0001
After backbone formation, the polymer is reacted with a compound that contains reactive moieties that can be used to crosslink the linear chains and thereby form a shape memory polymer.
Figure imgf000047_0002
The following is a non-limiting generic example wherein a reactive moiety is added to a polymer backbone after which the polymer can be crosslinked by photo-cros slinking methods using UV radiation and a photoacid generator.
Figure imgf000047_0003
In a third category, the crosslinking monomer may comprise a reactive unit in such a manner that when after the polymer backbones are formed, the formulator may then crosslink the chains to form the final polymer as depicted in the following scheme:
Figure imgf000048_0001
wherein the crosslinking may be accomplished by the use of a chemical reagent, or the formulator may take advantage of special reaction conditions that forms the crosslink.
The compounds that can react with the R20 moieties and therefore be used to form the crosslinks, are any compounds capable of reaction with the units to form a J unit as defined herein above.
Non-limiting examples include: i) R20 units that are -C(O)OH reacting with di-alcohols having the formulae HO(C^)nOH wherein n is from 2 to 20, to form crosslinks having the formulae:
-C(O)O(CH2)nOC(O)-; ii) R20 units that are -C(O)OH reacting with di-amines having the formulae H2N(CH2)J1NH^ wherein n is from 2 to 20, to form crosslinks having the formulae:
-C(O)NH(CH2)nNHC(O)-; and iii) R20 units that are -NCO reacting with di-amines having the formulae H2N(CH2)HNH2 wherein n is from 2 to 20, to form crosslinks having the formulae:
-NHC(O)NH(CH2)nNHC(O)NH-.
PREPARATION OF POLYMERS
Schemes I - III and Examples 1 - 3 herein below provide examples of the preparation of a hydrogen bonding unit, HB, monomers according to the present disclosure.
Scheme I
Figure imgf000048_0002
1 Reagents and conditions: (a) thionyl chloride, CH2Cl2;
Figure imgf000049_0001
Reagents and conditions: (b) TEA, toluene;
EXAMPLE 1
3-Oxo-3-(pyridin-2-ylamino)propyl acrylate (2)
Preparation of S-chloro-S-oxopropyl acrylate (1): 2-Carboxyethyl acrylate (1 eq.) is dissolved in CH2CI2 and the solution is cooled in an ice bath. Thionyl chloride (1 eq.) is added dropwise and the mixture is allowed to warm to room temperature and stir for 4 hours. The solvent is removed under reduced pressure and the desired product is isolated by vacuum distillation.
Preparation of 3-oxo-3-(pyridin-2-ylamino)propyl acrylate (2): 3-Chloro-3- oxopropyl acrylate, 1, (1 eq.), 2-aminopyridine (1 eq.) and triethylamine (3 eq.) are dissolved in toluene at 0 0C. A few crystals of hydroquinone is added to inhibit any polymerization side reactions. The solution is allowed to stir approximately 18 hours at a temperature from about 0 0C to room temperature. The solvent is removed under reduced pressure and the crude material purified over silica. For a more detailed account of this procedure See M. A. Diab, A.Z. El-Sonbati, A.A. El-Sanabori, F.I. Taha, Polymer Degrad. Stab. 1989, 24, 51, included herein by reference.
Scheme II
3
Reagents and conditions: (a) SOCl2, Cu; 1000C, 2 hr.
Figure imgf000050_0001
4
Reagents and conditions: (b) carbonyldiimidazole, DMSO; 60 °C, 2 hr.
Figure imgf000050_0002
3 4 5
Reagents and conditions: (c) TEA, CHCl3; 50 0C, 4 hr.
EXAMPLE 2 2-[3-(6-Methyl-4-oxo-l,4-dihydropyridin-2-yl)ureido]ethyl methacrylate (5)
Preparation of 2-amino methacrylate (3): A mixture of ethanolamiπe hydrochloride (1 eq.), thionyl chloride (1 eq.) and a catalytic amount of Cu powder are heated together to 1000C. Over the next 2 hours methylacrylolyl chloride (2 eq.) is added after which the mixture is cooled to approximately 60 0C and ethyl acetate is added. Crystals may begin to form as the solution cools. The crude product is recrystallized from ethyl acetate/isopropanol to afford the desired product. For a more detailed account of this procedure See J. M. Geurts, C. M. Gottgens, M. A. I. Van Graefschepe, et al., J. of Applied Polymer Science, 2001, 80, 1401 included herein by reference.
Preparation of Λ/-(6-methyl-4-oxo- 1 ,4-dihydropyrimidin-2-yl)- 1 H-imidazole- 1 - carboxamide (4): A mixture of 6-methylisocytosine (1 eq.) and carbonyldiimidazole (1.5 eq.) were combined in dimethylsulfoxide (DMSO) and the solution was stirred at 60 0C for 2 hours. The mixture was cooled to about room temperature and acetone added after which the desired product precipitated as a white powder that was collected by filtration. The procedure of A. T. Cate, P. Y.W. Dankers, H. Kooijman, A. L. Spek, R. P. Sijbesma, and E.W. Meijer, J. of Am. Chem. Soc, 2003, 125, 6860 was followed for this step. The product can be used without further purification. Preparation of 2-[3-(6-methyl-4-oxo-l,4-dihydropyridin-2-yl)ureido]ethyl methacrylate (5): To a solution of 2-amino methacrylate hydrochloride, 3, (1 eq.) and triethylamine (1 eq.) in chloroform (30 mL) is added N-(6-methyl-4-oxo-l,4- dihydropyrimidin-2-yl)-lH-imidazole-l-carboxamide, 4, (1 eq.). The reaction mixture is stirred for 4 hours at 50 0C and the solvent is removed under reduced pressure. The residue is purified over silica, and the product was obtained by precipitation in methanol. For a more detailed description See A. T. Cate, P. Y.W. Dankers, H. Kooijman, A. L. Spek, R. P. Sijbesma, and E. W. Meijer, J. of Am. Chem. Soc, 2003, 125, 6860 include herein by reference.
Scheme III
Figure imgf000051_0001
6
Reagents and conditions: (a) DMSO; 1300C, 1 min.
EXAMPLE 3 l-(4-Methyl-3-oxopeny-4-enyl)-3-(6-methyl-4-oxo- l,4-dihydropyridin-2-yl)urea [UPy-EA] (6)
Preparation of 1 -(4-Methyl-3-oxopeny-4-enyl)-3-(6-methyl-4-oxo-l,4- dihydropyridin-2-yl)urea [UPy-EA] (6): The procedure of K. Yamauchi; J. R. Lizotte; T. E. Long. Macromolecules 2003, 36, 1083-1088, included herein by reference, was followed for the preparation of the title compound, that is summarized herein below. 6- Methylisocytosine (1.25 g, 10.0 mmol) was dissolved in DMSO (10 mL) at 130 0C, 2- isocyanatoethyl methacrylate (available from Aldrich Chemical Co.) (1.70 g, 11.0 mmol) was added. In less than 1 min, the mixture was quenched by a water bath. The precipitated white solid was filtered and washed with hexane. Yield ~ 70%.
The following Scheme IV and Example 4 illustrate the preparation of a shape memory polymer according to the present disclosure. Scheme IV
Figure imgf000052_0001
Reaction conditions (a): AIBN, NMP; 650C, 12 hr.
EXAMPLE 4 [Butyl acrylate]96.5[trimethylolpropane trimethacrylate]i.5[UPy-EA]2.o
Preparation of [Butyl acrylate]96.5[trimethylolpropane trimethacrylate] Ks[UPy-E A]2O (7): To a reaction vessel was charged butyl acrylate (96.5 mol%), trimethylol-propane trimethacrylate (1.5 mol%), and l-(4-Methyl-3-oxopeny-4-enyl)-3-(6-methyl-4-oxo-l,4- dihydropyridin-2-yl)urea, 7, (2.0 mol%) were combined with 7V-methyl-pyrrolidinone (50% by wt.) at room temperature. Nitrogen gas was bubbled through the reaction mixture for 30 minutes. Azobisisobutylnitrile [AIBN] (1.0 mmol) was added and the reaction mixture injected onto a Petri dish inside a custom built gas-tight, bell-jar apparatus. The temperature of the reaction was controlled at 65 0C while the reaction apparatus was continuously purged with nitrogen during the course of the reaction. After 12 hours the reaction apparatus is cooled and the resulting shape memory polymer is dried for 48 hours. The following is an example of another iteration of the polymer outlined in Scheme IV.
EXAMPLE 5 [Butyl acrylate]97.5[trimethylolpropane trimethacrylate]i.5[UPy-EA] i.o
Preparation of [Butyl acrylate]96.5[trimethylolpropane trimethacrylate]i.5[UPy-EA]2.o (7): To a reaction vessel was charged butyl acrylate (97.5 mol%), trimethylol-propane trimethacrylate (1.5 mol%), and l-(4-Methyl-3-oxopeny-4-enyl)-3-(6-methyl-4-oxo-l,4- dihydropyridin-2-yl)urea, 7, (1.0 mol%) were combined with JV-methyl-pyrrolidinone (50% by wt.) at room temperature. Nitrogen gas was bubbled through the reaction mixture for 30 minutes. Azobisisobutylnitrile [AIBN] (1.0 mmol) was added and the reaction mixture injected onto a Petri dish inside a custom built gas-tight, bell-jar apparatus. The temperature of the reaction was controlled at 65 0C while the reaction apparatus was continuously purged with nitrogen during the course of the reaction. After 12 hours the reaction apparatus is cooled and the resulting shape memory polymer is dried for 48 hours.
The following are non-limiting examples of shape memory polymers according to the present disclosure.
Figure imgf000053_0001
Figure imgf000054_0001
Figure imgf000055_0001
Figure imgf000056_0001
Thermal-mechanical analysis experiments were conducted on the Shape Memory Polymer of Example 4. Experimental data showing typical shape memory responses are shown in Figure 5. On the left, the solid line indicates percent strain. The sample is initially deformed (approximately 22 % strain) at 60 0C using a 50 mN (10 kPa) load.
While under load, the temperature (dotted line) is reduced to approximately 5 0C, and then the load (dotted line) is removed. The sample is "pinned" in its temporary shape, but slowly recovers. The rate of recovery is accelerated by increasing temperature. Polymers without associating side-groups behave as nearly ideal elastomers. The number of associating side groups present in the polymer influences the time-temperature dependence of shape recovery. To further illustrate this fact, the creep compliance of this polymer is in Figure 6. The sample is isothermally loaded with a 50 mN load at various temperatures. The data can be collapsed onto a master curve using an appropriate shift factor. These data demonstrate an elastomeric network that is functionalized with a reversibly associating side-group whereby the material has no crystallinity and is well above its glass transition. The architecture of the presently disclosed polymers enables precise fine-tuning of physical properties.
When the disclosed polymers are elastically deformed at a shape memory temperature TSM and subsequently lowered to a shape memory temperature, TF, and the method by which the polymer is elastically deformation is removed, the polymer returns to its original shape at a recovery rate, RREC. that is inversely related to the difference in the temperature, ΔTDEF, wherein ΔTDEF = TSM - TF.
The recovery rate of the shape memory polymers disclosed herein are not always linear over time or over temperature. The formulator can take advantage of this differential recovery rate. In one instance, the formulator can utilize an initial slow shape recovery for embodiments wherein the user needs some amount of time to position and/or adjust the position of the distended polymer. Likewise, in another embodiment, an initial quick recovery rate will allow the polymer to function, for example, in controlling the bleeding of an artery, whereas the slower late recovery rate allows the user to finely adjust the position of the polymer or to cut away unused or unnecessary portions.
The percent strain recovery, ΔREC, at any point along the recovery curve is defined herein as:
ΔsTRAIN = Sj — St wherein Si is the initial percent strain and S1 is the percent strain at time t. Using the solid line curve in Figure 5, the initial percent strain, Sj, is approximately 22% at 50 minutes and the percent strain at about 120 minutes, S 120. is approximately 17%. Therefore the ASTRAΠM is 5% at 120 minutes. This corresponds to the polymer recovering approximately 23% of its original form in 70 minutes. Therefore, the rate of recovery over this portion of the curve is approximately 0.33%/minute. Considering the balance of the curve from time 120 minutes to about 140 minutes, the recovery rate over this portion of the curve is approximately 3.9%/minute. The formulator can take advantage of this differential rate of recovery. By manipulation of the polymer backbone and number of crosslinking units, the formulator can adjust the recovery rate to suit any particular application.
The shape memory polymers of the present disclosure have an overall recovery rate, RREC. of from about 0.001%/minute to about 100%/minute. One embodiment of the polymers disclosed herein have an overall RREC of from about 0.05%/minute to about 20%/minute. In another embodiment, the polymers disclosed herein have a RREC of from about 0.1%/minute to about 10%/minute. In a further embodiment, the polymers disclosed herein have a RREC of from about 0.5%/minute to about 10%/minute. In still another embodiment, the polymers disclosed herein have a RREC of from about 1%/minute to about 20%/minute. In yet another embodiment, the polymers disclosed herein have a RREC of from about 5%/minute to about 20%/minute.
The shape memory polymers can also have overall recovery rates that include variable recovery rates for portions of the recovery cycle, for example a portion of the overall recovery rate that is slower than the overall recovery rate. In one embodiment of a slower recovery rate, the recovery rate, RREC, over at least 10% of the recovery curve, is from about 0.001%/minute to about 5%/minute. In another embodiment of a slower recovery rate, the recovery rate, RREC, over at least 10% of the recovery curve, is from about 0.01%/minute to about 1%/minute. In yet another embodiment of a slower recovery rate, the recovery rate, RREC, over at least 10% of the recovery curve, is from about 0.1%/minute to about 1%/minute.
The shape memory polymers can also have a faster variable recovery rates for portions of the recovery cycle, for example a portion of the overall recovery rate that is faster than the overall recovery rate, hi one embodiment of a faster recovery rate, the recovery rate, RREC, over at least 10% of the recovery curve, is from about 1%/minute to about 100%/minute. In another embodiment of a faster recovery rate, the recovery rate, RREC. over at least 10% of the recovery curve, is from about 5%/minute to about 75%/minute. In yet another embodiment of a faster recovery rate, the recovery rate, RREC, over at least 10% of the recovery curve, is from about 10%/minute to about 50%/minute.
The shape memory polymers of the present invention can be used to form biocompatible devices. For example, shape memory polymers can be used in forming hearing protection. An ear plug formed from a SMP can be deformed at room temperature to over 100% strain, and it returns to its original shape on the order of several minutes after insertion into the ear thereby closing the ear channel and offering a tight, sound reducing ear plug.
Because the human body has a relatively constant temperature, SMP 's that have a specific form at body temperature can be elastically deformed at a higher temperature, inserted into the human body, and then returned to their original shape or configuration once equilibrated with the body's temperature. Non-limiting examples of medical uses include stents, sutures, vascular compresses, vascular clips, and the like.
While particular embodiments of the present invention have been illustrated and described, it would be obvious to those skilled in the art that various other changes and modifications can be made without departing from the spirit and scope of the invention. It is therefore intended to cover in the appended claims all such changes and modifications that are within the scope of this invention.

Claims

WHAT IS CLAIMED IS:
1. A polymer having the formula:
-[HB]x-[MOD]y-[XL]z- comprising: i) hydrogen bonding units, HB, having at least one hydrogen bond donor moiety and at least one hydrogen bond acceptor moiety; ii) backbone modifier units, MOD; and iii) crosslinking units, XL, that are capable of forming one or more crosslinks; the indices x, y, and z represent the mole fraction of each unit, the index x is from about 0.1 to about 20, the index y is from about 75 to about 99.8, and the index z is from about 0.1 to about 5; wherein the polymer is characterized by having a shape memory temperature, TSM, such that the polymer can be elastically deformed at the shape memory temperature, and subsequently lowered to a shape memory freezing temperature, Tp, and the method of elastic deformation is removed, the polymer will return to its original shape with a rate slower than the rate observed if the method of mechanical elastic deformation were removed at TSM; provided the shape memory freezing temperature Tp is above the glass transition, TG, of the polymer, and provided the polymer is in the amorphous state at Tp.
2. A polymer according to Claim 1, wherein when the polymer is elastically deformed at a shape memory temperature TSM and subsequently lowered to a shape memory temperature, TF, and the method by which the polymer is elastically deformation is removed, the polymer returns to its original shape at an overall recovery rate, RREC, and wherein further the recovery rate is inversely related to the difference in the temperature, ΔTDEF, wherein ΔTDEF = TSM — Tp.
3. A polymer according to Claim 2, wherein the overall RREC is from about 0.001%/minute to about 100%/minute.
4. A polymer according to Claim 3, wherein the overall RREC is from about 0.05%/minute to about 20%/minute.
5. A polymer according to Claim 4, wherein the overall RREC is from about 0.1 %/minute to about 10%/minute.
6. A polymer according to Claim 5, wherein the overall RREC is from about 0.5%/minute to about 10%/minute.
7. A polymer according to Claim 6, wherein the overall RREC is from about 1 %/minute to about 20%/minute.
8. A polymer according to Claim 7, wherein the overall RREC is from about 5%/minute to about 20%/minute.
9. A polymer according to Claim 2, wherein the overall recovery rate includes a variable recovery rate over at least 10% of the recovery rate that is from about 0.001 %/minute to about 5%/minute.
10. A polymer according to Claim 9, wherein the variable recovery rate is from about 0.01 %/minute to about 1 %/minute.
11. A polymer according to Claim 10, wherein the variable recovery rate is from about 0.1 %/minute to about 1 %/minute.
12. A polymer according to Claim 2, wherein the overall recovery rate includes a variable recovery rate over at least 10% of the recovery rate that is from about 1 %/minute to about 100%/minute.
13. A polymer according to Claim 12, wherein the overall recovery rate includes a variable recovery rate over at least 10% of the recovery rate that is from about 5%/minute to about 75%/minute.
14. A polymer according to Claim 13, wherein the overall recovery rate includes a variable recovery rate over at least 10% of the recovery rate that is from about 10%/minute to about 50%/minute.
15. A polymer according to Claim 1, wherein the HB unit has the formula:
wherein each R1 and R2 is independently chosen from: i) hydrogen; ii) Ci-C6 alkyl; iii) halogen; iv) cyano; and v) phenyl;
R3 is chosen from: i) hydrogen; and ii) Ci-Ce alkyl; and
Q is a unit having at least one hydrogen bond donor moiety or at least one hydrogen bond acceptor moiety; the index m is from 1 to 4.
16. A polymer according to Claim 15, wherein Q has the formula: [L]-R4 wherein when the index i is equal to 1, the linking group L is present, when the index i is equal to 0 the linking unit is absent; L is a linking unit having the formula:
LWJh L* Jj
W and Z are each independently chosen from: i) -C(O)-; ϋ) -C(O)O-; iii) -OC(O)-; iv) -NH-; v) -C(O)NH-; vi) -NHC(O)-; vii) -NHC(O)NH-; viii) -NHC(=NH)NH-; and ix) -O-; the indices h and k are independently equal to 0 or 1 ; when h is 0 the W unit is absent, when h is 1 the W unit is present; when k is 0 the W unit is absent, when k is 1 the W unit is present;
Y is a unit having one or more units chosen from:
Figure imgf000062_0001
iii) -[(CR5aR5b)tO]w(CR5aR5b)s-; each R5a and R51* is independently chosen from: i) hydrogen; or ii) Ci-C4 alkyl;
R5a and R5b are each independently C1-C4 alkyl; the index j is 0 or 1 ; when j is equal to 0 the Y unit is absent, when j is equal to 1 the Y unit is present; the index s is from 0 to 10, the index t is from 2 to 10, the index u is from 1 to 10, the index v is from 1 to 10, the index w is from 1 to 10;
R4 is a unit chosen from: i) hydrogen; ii) a substituted carbocyclic ring; iii) a substituted aryl ring; iv) a substituted or unsubstituted heterocyclic ring; or v) a substituted of unsubstituted heteroaryl ring; the substitution is a moiety capable of being a hydrogen bond donor or a hydrogen bond acceptor.
17. A polymer according to Claim 16, wherein R4 is a substituted or unsubstituted C3 or C4 heterocyclic or heteroaryl ring chosen from: i) a pyrrolidinyl ring having the formula;
Figure imgf000062_0002
ii) a pyrrolyl ring having the formula:
Figure imgf000063_0001
iii) a 4,5-dihydroimidazolyl ring having the formula:
Figure imgf000063_0002
iv) an imidazolyl ring having the formula:
Figure imgf000063_0003
v) a pyrrolidinonyl ring having the formula:
Figure imgf000063_0004
vi) an imidazolidinonyl ring having the formula:
Figure imgf000063_0005
vii) an imidazol-2-only ring having the formula:
^-NH ; viii) an oxazolyl ring having the formula:
Figure imgf000063_0006
ix) a furanly ring having the formula:
Figure imgf000063_0007
18. A polymer according to Claim 16, wherein R4 is a substituted or unsubstituted C3, C4, or C5 heterocyclic or heteroaryl ring chosen from: i) a morpholinyl ring having the formula:
Figure imgf000064_0001
ii) a piperidinyl ring having the formula:
Figure imgf000064_0002
iii) a pyridinyl ring having the formula:
Figure imgf000064_0003
iv) a piperazinyl ring having the formula:
Figure imgf000064_0004
v) a ketopiperazinyl ring having the formula:
Figure imgf000064_0005
vi) a dihydropyrazin2-onyl ring having the formula:
Figure imgf000064_0006
vii) a pyrazin2-o enyl ring hav -ingt the formula-:
Figure imgf000064_0007
viii) dihydropyrimidin-4-onyl having the formula:
Figure imgf000064_0008
ix) a uracil ring having the formula:
Figure imgf000065_0001
x) a triazinyl ring having the formula:
N^*N
19. A polymer according to Claim 16, wherein R4 is a substituted or unsubstituted Cs or Ce heterocyclic or heteroaryl ring chosen from: i) purinyl rings having the formula:
Figure imgf000065_0002
iv) amino ptirinyl ri -ngs having the form -ula: -
Figure imgf000065_0003
iii) aminopurinonyl rings having the formula:
Figure imgf000065_0004
iv) pyrrolo[3,2-d]pyrimidinyl rings having the formula:
Figure imgf000065_0005
20. A polymer according to Claim 1 wherein the R4 unit is a Ca, C4 or C5 heterocyclic or heteroaryl ring substituted with one or more units chosen from: i) C1-C4 linear or branched alkyl; ϋ) -NR63R615; iii) -C(O)OR7; iv) -C(O)R7; v) -C(O)NR6aR6b;
Vi) -NR8C(O)NR6aR6b; vii -NR8C(O)R7; and viii) -NR8C(=NR8)NR6aR6b;
R6a, R6b, R7, and R8 are each independently chosen from hydrogen, methyl or ethyl.
21. A polymer according to Claim 1, wherein R4 has the formula: i)
»)
iii)
iv)
Figure imgf000066_0001
22. A polymer according to Claim 1, wherein Y has the formula:
-<CR5aR5b)s- each R5a is independently chosen from hydrogen or methyl, R5b is hydrogen, the index s is from 2 to 6.
23. A polymer according to Claim 22, wherein Y is a unit chosen from: i) -CH2CH2-; ii) -CH2CH2CH2-; iii) -CH(CH3)CH2-; iv) -CH2CH(CH3)-; v) -CH2CH2CH2CH2-; vi) -CH2CH2CH2CH2CH2-; and vii) -CH2CH2CH2CH2CH2CH2-.
24. A polymer according to Claim 23, wherein Y is -CH2CH2- (ethylene).
25. A polymer according to Claim 1, wherein Y has the formula:
-[(CR5aR5b)2O]w(CR5aR5b)2- R5a and R5b are each independently hydrogen or methyl; the index w is from 1 to 4.
26. A polymer according to Claim 25, wherein Y has the formula:
Figure imgf000067_0001
27. A polymer according to Claim 1, wherein Y has the formula:
-[(CR5aR5b)2O]w(CR5aR5b)2- wherein R5a is hydrogen or methyl provided at least one R5a unit is methyl; R5b is hydrogen; the index w is from 1 to 4.
28. A polymer according to Claim 1, wherein linking unit L has the formula chosen from: i) ϋ)
iii)
Figure imgf000068_0001
29. A polymer according to Claim 1, wherein the MOD unit has the formula:
Figure imgf000068_0002
wherein each R9a, R9b, and R10 are independently chosen from: i) hydrogen; or ii) Ci-C4 alkyl; R11 is a unit chosen from; i) hydrogen; i) C 1-C4 linear or branched alkyl; ii) -NR12aR12b; iii) -C(O)OR13; iv) -C(O)R13; and v) -C(O)NR12aR12b; wherein Rl2a, R12b, and R13 are each independently hydrogen or C1-C10 alkyl.
30. A polymer according to Claim 29, wherein R9a and R9b are both hydrogen.
31. A polymer according to Claim 29, wherein R10 is hydrogen or methyl.
32. A polymer according to Claim 29, wherein R1 ' has the formula -C(O)OR13.
33. A polymer according to Claim 32, wherein R13 is chosen from methyl, ethyl, n- propyl, n-butyl, n-pentyl, and n-hexyl.
34. A polymer according to claim 1 , wherein the XL unit has the formula:
Figure imgf000069_0001
wherein the index n is from 1 to 4;
R14a, R14b, and R15 are each independently chosen from: ii) hydrogen; and ii) Ci-C4 alkyl;
R16 has the formula:
R1 -J-R1' each R17 is independently chosen from i) -(CH2)pC(O)(CH2)q-; ii) -{CH2)pC(O)O(CH2)q-; iii) -(CH2)pOC(O)(CH2)q-; iv) -(CH2)PNH(CH2)C1-; v) -(CH2)PC(O)NH(CH2V-; vi) -(CH2)pNHC(O)(CH2)q-; vii) -<CH2)pNHC(O)NH(CH2)q-; viii) -(CH2)pNHC(=NH)NH(CH2)q-; and ix) -(CH2)pO(CH2)q-; the indices p and q have the value from 0 to 10; when p is 0 the -(CH2)- units are absent; when q is 0 the -(CH2)- units are absent; J is a unit having the formula:
Figure imgf000069_0002
wherein each R 9 is each independently chosen from: i) hydrogen; ii) Ci-Cio alkyl; or iii) a unit capable of reacting with a HB monomer having the formula:
Figure imgf000070_0001
; or MOD monomer having the formula:
.
Figure imgf000070_0002
the R unit having the formula:
Figure imgf000070_0003
wherein R1, R2, R3, R9", R9b, R10, R14a, R14b, R15 and R16 are the same as defined herein above.
35. A polymer according to Claim 34, wherein the XL unit has the formula:
Figure imgf000070_0004
wherein each R . 15 i s independently hydrogen or methyl;
R • 1160 has the formula:
Figure imgf000070_0005
R .19 i -s hydrogen, methyl, or ethyl; each value for the index q is independently from 1 to 4.
36. A polymer according to Claim 35, wherein each R15 is methyl, R19 is ethyl, and each index q is equal to 1.
37. A polymer according to Claim 1, wherein the LX unit when linking two polymer chains has the formula:
Figure imgf000071_0001
R19 is hydrogen, methyl, ethyl, or a unit capable of forming a crosslink to another polymer chain.
38. A polymer according to Claim 37, wherein the LX unit has the formula:
Figure imgf000071_0002
39. A polymer according to Claim 1, having the formula:
Figure imgf000071_0003
wherein the polymer comprises the following ratio: x is from 0.5 to 5 : y is from 90 to 99 : z is from 0.5 to 5, such that the sum of x + y
+ z = 100.
40. A polymer according to Claim 39, wherein R1, R2, R3, R9a, R9b, R11, R14a, R14b, and R15 are each independently hydrogen or methyl.
41. A polymer according to Claim 40, wherein R 11, τ R»2z, τ R, 9a , R τ>9b , R τ-» 114a , and j R τ» 1144bD are hydrogen and R3, R1 ', and R15 are methyl.
42. A polymer according to Claim 39, wherein Q has the formula:
Figure imgf000072_0001
W is chosen from -C(O)O- or -C(O)NH-;
Y is chosen from -(CH2)S- or -[(CH2)tO]w(CH2)s-; the index s is 2 or 3, the index t is 2 or 3; the index w is from 1 to 4;
Z is chosen from: i) -C(O)-; ϋ) -C(O)O-; iii) -NH-; iv) -C(O)NH-; v) -NHC(O)-; or
Vi) -NHC(O)NH-; and
R4 is chosen from:
Figure imgf000072_0002
43. A polymer according to Claim 39, wherein R1 ' is chosen from: a) -C(O)OH; b) -C(O)OCH3; c) -C(O)OCH2CH3; d) -C(O)OCH2CH2CH3; e) -C(O)OCH(CHs)2; f) -C(O)OCH2CH2CH2CH3; g) -C(O)OCH2CH2CH2CH2CH3; and h) -C(O)OCH2CH2CH2CH2CH2CH3.
44. A polymer according to Claim 43, wherein R1 ' is -C(O)OCH2CH2CH2CH3.
45. A polymer according to Claim 39, wherein R16 has the formula:
Figure imgf000073_0001
wherein R15 is hydrogen or methyl, each R19 is each independently chosen from: i) hydrogen; ii) Ci-Cio alkyl; or iii) a unit capable of reacting with a HB monomer having the formula:
Figure imgf000073_0002
or MOD monomer having the formula:
Figure imgf000073_0003
the R19 unit having the formula:
Figure imgf000073_0004
wherein R1, R2, R3, R9a, R9b, R10, R14\ R14b, R15 and R16 are the same as defined herein above.
46. A polymer according to Claim 45, wherein R16 has the formula:
Figure imgf000074_0001
wherein R19 is C1-C4 alkyl, and each of the indices q is equal to 1 or 2.
47. A polymer according to Claim 39, having the formula:
Figure imgf000074_0002
wherein R13 is Ci-Ce alkyl, R19 is hydrogen, methyl, ethyl, or a unit capable of reacting with a HB monomer having the formula:
Figure imgf000074_0003
or MOD monomer having the formula:
.
Figure imgf000074_0004
the R19 unit capable of reacting has the formula:
Figure imgf000075_0001
48. A shape memory polymer precursor having the formula:
Figure imgf000075_0002
wherein the polymer comprises the following ratio: x is from 0.5 to 5 : y is from 90 to 99 : z is from 0.5 to 5, such that the sum of x + y
+ z = 100;
R20 is a reactive unit capable of reacting with a di-functional molecule to form a shape memory polymer according to Claim 1 ; the di-functional molecule has the formula:
R22— J— R22
R22 each is independently chosen from i) ClC(O)(CH2K-; ii) Cl(CH2)b-; iii) H2N(CH2),,-; iv) HOC(O)(CH2)b-; v) HO(CH2)b-; vi) OCN(CH2)b-; and vii) N3(CH2),,-; the index b is from 1 to 10; J is a unit having the formula:
Figure imgf000075_0003
wherein each R19 is each independently chosen from: i) hydrogen; and ii) Ci-C4 alkyl.
49. A polymer precursor according to Claim 48, wherein R1 , R2, R3, R9a, R9b, Ru, R14a, R14b, and R15 are each independently hydrogen or methyl.
50. A polymer precursor according to Claim 48, wherein R1, R2, R9a, R9b, R14a, and
R , 114*b0 are hydrogen and RJ, R , 1"1, and R ► 1'53 are methyl.
51. A polymer precursor according to Claim 48, wherein Q has the formula:
Figure imgf000076_0001
W is chosen from -C(O)O- or -C(O)NH-; Y is chosen from -(CH2)S- or -[(CH2),O]w(CH2)s-; the index s is 2 or 3, the index t is 2 or 3; the index w is from 1 to 4; Z is chosen from: i) -C(O)-; ϋ) -C(O)O-; iii) -NH-; iv) -C(O)NH-; . v) -NHC(O)-; or
Vi) -NHC(O)NH-; and
R4 is chosen from:
Figure imgf000076_0002
Figure imgf000077_0001
52. A polymer precursor according to Claim 48, wherein R1 ' is chosen from: a) -C(O)OH; b) -C(O)OCH3; c) -C(O)OCH2CH3; d) -C(O)OCH2CH2CH3; e) -C(O)OCH(CH3)2; f) -C(O)OCH2CH2CH2CH3; g) -C(O)OCH2CH2CH2CH2CH3; and h) -C(O)OCH2CH2CH2CH2CH2CH3.
53. A polymer precursor according to Claim 52, wherein R1 1 is - C(O)OCH2CH2CH2CH3.
54. A polymer precursor according to Claim 48, wherein R20 is a reactive moiety chosen from: i) -C(O)OR21; ii) -NCO; and iii) -N3;
R22 is hydrogen or C]-C4 linear or branched alkyl.
55. A polymer precursor according to Claim 48, wherein the di-functional molecule is chosen from: i) HO(CH2)nOH;
Figure imgf000077_0002
iii) OCN(CH2)nNCO; wherein the index n is from 2 to 10.
56. A polymer according to Claim 1, having the formula:
Figure imgf000078_0001
wherein R16 is a unit capable of photo crosslinking with another R16 unit; the polymer comprises the following ratio: x is from 0.5 to 5 : y is from 90 to 99 : z is from 0.5 to 5, such that the sum of x + y
+ z = 100.
57. A polymer according to Claim 1, wherein the XL unit has the formula:
Figure imgf000078_0002
wherein the index n is from 1 to 4;
R14a, R14b, and R15 are each independently chosen from: iii) hydrogen; and ii) Ci-C4 alkyl;
R16 comprises a photo reactive moiety, RM, capable of reacting with another photo reactive moiety in the presence of UV light to form a crosslink.
58. The polymer according to Claim 57, wherein XL is formed from a monomer having the formula:
Figure imgf000078_0003
the index p is from 1 to 10.
59. The polymer according to Claim 58, wherein the XL monomer has the formula:
Figure imgf000079_0001
60. A shape memory polymer precursor having the formula:
Q
-[C(R1XR2)]- C- -CR9aR9b — CR1 [C(RI4a)(R14b)] — CR1 R3 R 11 D R 20 wherein the polymer comprises the following ratio: x is from 0.5 to 5 : y is from 90 to 99 : z is from 0.5 to 5, such that the sum of x + y
+ z = 100;
R20 is a reactive unit capable of reacting with another R20 unit in the presence of
UV light to form a crosslinking unit.
61. A polymer precursor according to Claim 60, wherein R20 has the formula:
Figure imgf000079_0002
the index p is from 1 to 10.
62. A polymer formed by reacting: a) from about 0.5 to about 5 mol% of a monomer having the formula:
Figure imgf000079_0003
b) from about 90 to about 99 mol% of a monomer having the formula:
Figure imgf000079_0004
and c) from about 0.5 to about 5 mol% of a monomer having the formula:
Figure imgf000080_0001
wherein: each R1 and R2 is independently chosen from: i) hydrogen; ii) Ci-C6 alkyl; iii) halogen; iv) cyano; and v) phenyl;
R3 is chosen from: i) hydrogen; and ii) Ci-C6 alkyl; and
Q is a unit having at least one hydrogen bond donor moiety or at least one hydrogen bond acceptor moiety; the index m is from 1 to 4; each R93, R9b, and R10 are independently chosen from: i) hydrogen; or ii) Ci-C4 alkyl;
R11 is a unit chosen from; i) hydrogen; i) Ci -C4 linear or branched alkyl; ii) -NR12aR12b; iii) -C(O)OR13; iv) -C(O)R13; and v) -C(O)NR12aR12b; wherein R12a, R12b, and R13 are each independently hydrogen or Ci-Cio alkyl;
R14\ RI4b, and R15 are each independently chosen from: iv) hydrogen; and ii) Ci-C4 alkyl;
R16 has the formula: -R1^-J-R17 each R17 is independently chosen from i) -(CH2)PC(O)(CH2),,-; ii) -(CH2)pC(O)O(CH2)q-; iii) -(CH2)pOC(O)(CH2)q-; iv) -<CH2)pNH(CH2)q-; v) -(CH2)pC(O)NH(CH2)q-; vi) -(CH2)pNHC(O)(CH2)q-; vii) -(CH2)pNHC(O)NH(CH2)q-;
Figure imgf000081_0001
ix) -(CH2)pO(CH2)q-; the indices p and q have the value from O to 10; when p is 0 the -(CH2)- units are absent; when q is 0 the -(CH2)- units are absent;
J is a unit having the formula:
Figure imgf000081_0002
wherein each R19 is each independently chosen from: i) hydrogen; or ii) Ci-Cio alkyl.
63. A medical device comprising one or more polymers according to Claim 1.
64. The medical device of Claim 63, chosen from stents, sutures, vascular compresses, and vascular clips.
65. A hearing safety device comprising one or more polymers according to Claim 1.
66. The hearing safety device of Claim 65, wherein the device is an ear plug.
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CA2667520A1 (en) 2008-05-02
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US7935131B2 (en) 2011-05-03
EP2084196B1 (en) 2014-01-22
US20080177303A1 (en) 2008-07-24

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