WO2009015559A1 - Hydraulic synchronizer - Google Patents

Hydraulic synchronizer Download PDF

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Publication number
WO2009015559A1
WO2009015559A1 PCT/CN2008/001393 CN2008001393W WO2009015559A1 WO 2009015559 A1 WO2009015559 A1 WO 2009015559A1 CN 2008001393 W CN2008001393 W CN 2008001393W WO 2009015559 A1 WO2009015559 A1 WO 2009015559A1
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WO
WIPO (PCT)
Prior art keywords
liquid
output shaft
end cap
tank
input shaft
Prior art date
Application number
PCT/CN2008/001393
Other languages
French (fr)
Chinese (zh)
Inventor
Shizhang Liu
Weifeng Ren
Hongyu Yu
Original Assignee
Shizhang Liu
Weifeng Ren
Hongyu Yu
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Shizhang Liu, Weifeng Ren, Hongyu Yu filed Critical Shizhang Liu
Publication of WO2009015559A1 publication Critical patent/WO2009015559A1/en

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D33/00Rotary fluid couplings or clutches of the hydrokinetic type
    • F16D33/06Rotary fluid couplings or clutches of the hydrokinetic type controlled by changing the amount of liquid in the working circuit
    • F16D33/16Rotary fluid couplings or clutches of the hydrokinetic type controlled by changing the amount of liquid in the working circuit by means arranged externally of the coupling or clutch

Definitions

  • the invention relates to a hydraulic synchronizer belonging to the technical field of hydraulic transmission.
  • it relates to a hydraulic synchronizer for speed regulation of a large power fan, a water pump, a conveyor belt, and the like.
  • a speed-regulating fluid coupling and a liquid-viscous clutch are mainly: a speed-regulating fluid coupling and a liquid-viscous clutch, and a speed-regulating fluid coupling is by adjusting a fluid coupling.
  • the liquid filling amount in the working chamber reaches the purpose of adjusting the output speed.
  • the speed regulating type hydraulic coupling is used for speed regulation and has the following disadvantages: 1.
  • the speed regulating type hydraulic coupling has a 3-5% slip condition. Poor, that is, there is power loss; 2. Speed-adjusting hydraulic coupling transmission requires additional oil supply system, which will increase power loss; 3. The speed-adjusting hydraulic coupling transmission has a sharp drop in power transmission at low speed.
  • the coupling of the low-speed coupling is bulky.
  • the liquid-adhesive clutch adjusts the thickness of the oil film between the friction plates to achieve the purpose of adjusting the output speed.
  • the liquid-viscous clutch is used for speed regulation and has the following disadvantages: 1. An additional oil supply system is required. There will be power loss; 2 complex control system; 3, higher requirements for oil quality, increased use costs; 4, higher processing technology requirements, otherwise it is difficult to achieve design And high production costs.
  • a hydraulic synchronizer with the patent number 200610069877.1, which is provided with an input shaft, an output shaft, first and second tanks, a bucket wheel, a pinion gear, a fusible plug, and a second box.
  • the body is composed of a casing and left and right end covers.
  • the rotating body is provided with a bracket.
  • the bucket wheel is supported on the left end cover and the bracket of the rotating body through the bucket wheel shaft.
  • the pinion cantilever is supported on the bucket wheel shaft, and the pinion gear meshes with the sun gear, and the input shaft and the input shaft
  • the rotating body is connected, and the sun gear is connected with the output shaft.
  • An object of the present invention is to overcome the deficiencies of the prior art described above and to provide a variable speed hydraulic synchronizer having a speed control and a clutch function.
  • the invention can be achieved by the following measures:
  • a hydraulic synchronization device including: a first case, the first case includes a first support base and a second support seat disposed opposite to the first support base; respectively rotatably disposed at the first Support base and second support base An input shaft and an output shaft; a second case, the second case includes a first end cover fixedly coupled to the input shaft extending to the inside of the first support base, and the output shaft and the second support are mounted through the bearing structure a second end cover between the seats, the second end cover is rotatable relative to the second support base and the output shaft, respectively; a supply device, the supply device is for supplying liquid to the second case; the support frame, the support a bracket rotatably mounted on the output shaft and located between the first end cover and the second end cover; a plurality of bucket wheels rotatably mounted between the first end cover and the support frame, wherein Each bucket wheel is fixedly mounted on a respective bucket wheel shaft; a plurality of pinion gears, each of which is fixedly mounted on a bucket wheel shaft extending from
  • the adjusting device includes: a third end cover disposed at an outer side of at least one of the first duct and the second end cap to form between the second end cap and the third end cap Attaching a cavity, the attachment cavity being in communication with the second case; a conduit, the conduit being inserted through the third end cap and the second end cap into the attachment cavity between the second end cap and the third end cap; and performing The actuator acts to change the position at which the inner end of the catheter is inserted into the liquid within the attachment lumen.
  • the adjusting device further includes: a duct casing, the duct casing being disposed in a cylindrical structure penetrating both ends and passing through the third end cover and the second end cap, the duct Removably mounted within the catheter housing.
  • the actuator includes: a motor: a crank mounted on an output shaft of the motor; and a connecting rod whose one end is connected to the crank, and the other end of the connecting rod is connected to the outer end of the duct .
  • the adjusting device further includes: a liquid guiding tube mounted on the conduit and connected to the first tank; a valve device mounted on the liquid guiding tube; and a bypass tube, the bypass One end of the tube is in communication with the catheter at a position on the upstream side of the valve device, and the other end is connected to the second housing.
  • the adjusting device further includes: a second valve device, the second valve device being disposed on a pipe from the supply device to the second casing, by adjusting the first and the At least one of the two wide door devices adjusts the liquid filling amount of the working chamber.
  • the adjusting device includes a rake provided on a side wall of the second tank, and the supply device is a variable frequency pump to adjust the output shaft by adjusting the amount of liquid conveyed by the variable frequency pump Rotating speed.
  • the liquid guiding tube is provided with a filtering device and/or a cooling device.
  • variable speed hydraulic synchronizer the outer end of the conduit inside the conduit casing can be connected with one end of the connecting rod, the other end of the connecting rod is connected with the speed control actuator, and the speed control actuator generally adopts an electric actuator, Adjust the degree of insertion of the catheter into the attached cavity to achieve the purpose of speed regulation and clutching.
  • the outer end of the inner tube of the catheter casing can be connected with the liquid guiding tube, and the other end of the liquid guiding tube is connected with the liquid inlet tube of the tank, and the liquid guiding tube can be provided with filtering and cooling.
  • the outer end of the conduit inside the conduit casing may also be closed.
  • the conduit and the conduit casing are respectively provided with oil outlet holes, and the oil flows back into the tank through the oil outlet hole.
  • the hydraulic synchronizer of the invention has the following technical effects: 1.
  • the rated transmission ratio is 1, and there is almost no power loss, so energy saving; 2.
  • the hydrodynamic synchronizer of the invention has the following technical effects: 1.
  • the control is easy and easy to implement; 2. Since the friction plate is not required to be pressurized under the rated working condition, the energy saving is achieved. 3, manual, electric can be easily operated; 4, the oil quality is not too high, the cost of use; 5, the processing technology is not too high, the production cost is low.
  • Figure 1 is a schematic longitudinal cross-sectional view of a first embodiment of a hydrodynamic synchronizer in accordance with the present invention.
  • Fig. 2 is a cross-sectional view taken along line A-A of Fig. 1.
  • Figure 3 is a schematic diagram of the hydrodynamic synchronizer shown in Figure 1.
  • Fig. 4 is a schematic cross-sectional view taken along line B-B of Fig. 3.
  • Figure 5 is a schematic diagram of a second embodiment of a hydrodynamic synchronizer in accordance with the present invention.
  • Figure 6 is a schematic diagram of a third embodiment of a hydrodynamic synchronizer in accordance with the present invention.
  • a hydraulic synchronizer includes: a closed first case 1 including a first support base 18 and a first disposed opposite to the first support base 18.
  • the second support base 19, the first support base 18 and the second support base 19 may be respectively sealingly mounted to the box body 1, or at least one of them may be integrally formed with the first box body 1;
  • Input shaft 2 and output shaft 14 on first support base 18 and second support base 19, in an exemplary embodiment, input shaft 2 and output shaft 14 are mounted on the same axis; and are disposed on the input shaft 2 and a coupling means between the output shaft 14, which couples the rotation of the input shaft 2 to the output shaft 14, and finally causes the output shaft 14 to rotate in synchronism with the input shaft 2, thereby causing the output shaft 14 to drive the load.
  • the coupling device comprises: a second housing 5 comprising a first end cap fixedly connected to the input shaft 2 extending into the interior of the first support base 18 3. And a second end cover 9 mounted between the output shaft 14 and the second support base 19 by a bearing structure, the second end cover 9 being rotatable relative to the second support base 19 and the output shaft 14, respectively; the support frame 21
  • the support frame 21 is rotatably mounted on the output shaft 14 between the first end cover 3 and the second end cover 9: a plurality of bucket wheels 22, the plurality of bucket wheels 22 are equally spaced through the bucket
  • the axle 4 is rotatably mounted between the first end cap 3 and the support frame 21, wherein each bucket wheel 22 is fixedly mounted on a respective bucket wheel axle 4 and located at the periphery of the input shaft 2, each bucket axle 4 being disposed at On the circle centered on the axis of the input shaft 2; a plurality of pinion gears 7, each fixedly mounted on the bucket wheel shaft 4 extending from the support frame 21, in one embodiment
  • the bull gear 6 includes a flange 8 and a ring gear portion having an engaging tooth on the inner side extending perpendicularly from the end of the flange 8.
  • the ring gear portion of the large gear 6 is located outside the plurality of pinion gears 7 and meshes with each of the pinion gears 6 by gear meshing.
  • the number of the bucket wheel 22 and the pinion 7 may be 2 - 10, preferably 4 - 8, and most preferably 6.
  • each bucket wheel 15 includes two mutually spaced support plates 24 fixedly mounted on the bucket wheel shaft 4, and a plurality of bucket wheel blades 25 mounted between the support plates 24 around the bucket wheel axle 4.
  • the cross section of the bucket wheel blade 25 in the direction perpendicular to the axial direction of the input shaft has an arcuate shape, so that the bucket wheel blade 25 and the two support plates 24 constitute an open container structure capable of accommodating a certain liquid.
  • the specific number of bucket wheel blades can be set as desired, and each bucket wheel blade 25 has a predetermined spacing therebetween.
  • At least one (such as one or two) fusible plugs 20 may be provided on the side wall of the casing 5 between the first end cap 3 and the second end cap 9. .
  • the fusible plug 20 is automatically smashed, thereby discharging the liquid (e.g., oil) 28 in the second tank 5, thereby preventing damage to the second tank 5.
  • a driving device such as an electric motor drives the second casing 5 to rotate through the input shaft 2 while the working fluid 28 such as oil stored in the first casing 1 is to be stored. It is delivered into the second tank 5 by means of a working pump.
  • the second casing 5 has just started to rotate, the flange 8 and the large gear 6 fixedly coupled to the output shaft 14 are not rotated due to the load on the output shaft 14.
  • the pinion gear 7 meshing with the large gear 6 revolves around the bucket wheel shaft 4 in the direction opposite to the rotation direction of the input shaft 2 while revolving around the input shaft 2 as the second casing 5 revolves, and drives the bucket
  • the wheel 22 rotates around the bucket wheel shaft 4 in a direction opposite to the direction of rotation of the input shaft 2.
  • the liquid contained in the second casing 5 forms an annular liquid surface on the cylindrical inner surface of the second casing 5 due to the centrifugal force.
  • the liquid enters the concave bucket wheel blades 25 of the respective bucket wheels 22.
  • the liquid entering the bucket wheel 25 forces the rotation speed of the bucket wheel 22 to decrease due to the centrifugal force, so that the rotational speed of the bucket wheel 22 and the pinion 7 is not synchronized with the rotational speed of the input shaft 2.
  • the pinion gear 7 gradually drives the large gear 6 meshing therewith to rotate, thereby rotating the output shaft 14, thereby driving the load coupled to the output shaft 14 from the stationary state to the moving state, realizing a soft start of the load.
  • an adjustment device for adjusting the liquid level of the liquid 28 in the second tank 5 is provided.
  • the liquid level of the liquid attached to the inner surface of the second casing 5 determines the magnitude of the centrifugal force, and the magnitude of the centrifugal force determines whether the output shaft 14 can be the same as the input shaft 2. ⁇ Rotate. Further, the greater the centrifugal force, the more the output shaft 14 tends to rotate in synchronization with the input shaft 2, and the smaller the slip between the output shaft 14 and the input shaft. Conversely, the greater the slip.
  • the third end cover 10 is further disposed on the outer side of the second end cover 9, and one end of the third end cover 10 is connected to the second end cover 9 by a bolt structure.
  • it is formed integrally with the third end cap 10 to form an attachment cavity 23 between the second end cap 9 and the third end cap 10.
  • the chamber 23 is in communication with the second tank 5 such that the liquid level of the liquid 28 in the second tank 5 is the same as the liquid level of the liquid in the chamber 23.
  • the other end of the third end cap 10 is rotatably coupled to the support base 19 by a bearing structure. Further, a duct housing 13 is provided on the support base 19.
  • the duct casing 13 is provided in a cylindrical structure through which both ends pass, and passes through the third end cover 10 and the second end cover 9 into the attachment chamber 23 between the second end cover 9 and the third end cover 10.
  • a conduit 15 is provided within the catheter housing 13 that is movable along the catheter housing.
  • the outer end of the catheter 15 extends from the catheter housing 13 and is coupled to the actuator 11, while the inner end of the catheter 5 extends into the liquid within the attachment chamber 23.
  • the actuator acts to deepen the inner end of the catheter 15 into the liquid located within the attachment chamber 23 or pull the entire catheter 15 out of the catheter housing 13 to pull the inner end of the catheter 15 to a shallower position in the liquid.
  • the actuator 11 includes a motor 26, a crank 27 mounted on the output shaft of the motor 26, and a connecting rod 12 having one end coupled to the crank 27, the other end of the connecting rod 12 and the conduit 15.
  • the outer ends are connected.
  • the actuator may also be an electromagnetic attraction structure or a rack and pinion structure driven by a servo motor.
  • the outer end or side of the catheter 15 can be connected to a catheter, and the other end of the catheter is connected to the inlet tube of the first tank 1.
  • the rotational speed of the output shaft 14 can be adjusted, and the output shaft can be never rotated, gradually rotated, finally reached and input.
  • the shaft rotates completely synchronously.
  • the liquid guiding tube may be provided with a filtering device and/or a cooling device, and the outer end of the conduit 15 may also be closed.
  • the conduit 15 and the conduit housing 13 are respectively provided with oil outlet holes, and the liquid 28 is discharged. The hole flows back into the first case 1. It will be appreciated that in this configuration, the catheter housing 13 can also be omitted, and the catheter 15 can be inserted directly into the attachment chamber by providing an opening in the second end cap and the third end cap.
  • the invention adds a catheter, a catheter housing, an actuator, a connecting rod, a third end cap, a third end cap and a second end, based on the "hydraulic synchronizer" of the patent number 2006100698771.
  • the cover and the bearing housing form an attachment chamber 23, and the attachment chamber communicates with the second housing and is formed as a working chamber.
  • the conduit 15 is free to move under the driving of the electric actuator.
  • the third end cap 10 can also be disposed on the outside of the first end cap 18.
  • two third end caps 10 may be provided on the outside of the first end cap 3 and the second end cap 9, respectively.
  • a second embodiment of the hydrodynamic synchronizer of the present invention is illustrated.
  • a spout 29 is provided on the side wall of the second casing 5, and is provided in the first casing 1 or outside the first casing 5 for the second casing 5
  • the supply device 30 supplies the liquid 28 therein.
  • the supply device 30 is preferably a variable frequency pump.
  • the opening 29 is always expelling the liquid 28 in the second tank 5, while the variable frequency pump 30 delivers liquid into the second tank 5.
  • the speed of the output shaft 14 can be adjusted by adjusting the amount of liquid delivered by the variable frequency pump.
  • a third embodiment of the hydrodynamic synchronizer of the present invention is shown.
  • the duct is fixedly mounted, and the duct 33 connected to the first tank 1 is mounted on the duct 15.
  • the liquid guiding tube 33 is provided with a switch-regulated or continuously-regulating valve device such as a solenoid valve 32.
  • a bypass pipe 34 is connected to the upstream side of the valve 32 of the liquid conduit 33, and the bypass pipe 34 is connected to the second casing 5.
  • the amount of liquid 28 flowing from the catheter 33 into the second tank 5 can be adjusted by adjusting the temperature of the solenoid valve 32 during operation of the hydrodynamic synchronizer.
  • the degree of opening of the solenoid valve 32 is increased, the amount of liquid delivered by the supply means and the bypass pipe 34 into the second casing 5 is reduced, and the liquid in the second casing 5 is gradually reduced, so that the output shaft 14 can be made.
  • the speed of the speed gradually decreases until it stops rotating. Therefore, by adjusting the twist of the solenoid valve 32, the rotational speed of the output shaft 14 can be adjusted.
  • a solenoid valve 31 may be disposed on the delivery line of the supply device 30 to the second tank 5, and the working chamber may also be changed by changing the degree of twist of at least one of the electromagnetic valve 31 and the solenoid valve 32.
  • the supply device 30 can also be selected as a variable frequency pump.
  • a conduit is disposed in the attachment chamber 23, and a first electromagnetic reversing valve is installed in the catheter of the catheter.
  • the catheter is divided into two paths by the first electromagnetic commutation, one path and the first box.
  • Body 1 is connected, the other is connected to the second case 5 connected.
  • the liquid supply line of the supply device is provided with a second electromagnetic reversing valve, and the liquid supply line is divided into two paths through the second electromagnetic reversing valve, one way is connected with the first box 1 and the other is connected to the second box.
  • Body 5 is connected.
  • the invention is particularly applicable to high power fans, water pumps, conveyor belts and the like.

Abstract

A hydraulic synchronizer, includes a first tank (1), an input shaft (2), an output shaft (14), a second tank (5), a fluid supply device, a support frame (21), and a plurality of bucket wheels (22) which are rotatablely mounted between a first end cover (3) and the support frame (21), with each bucket wheel (22) being fixed to respective bucket wheel shaft (4); a plurality of pinions (7), each of which is fixed to the bucket wheel shaft (4) extending from the support frame (21) respectively; a gear (6) fixed to the output shaft, the rim part of the gear (6) surrounding and meshing with each of the pinions (7); and an adjusting device which isprovided to adjust the liquid level in the second tank (5), thereby the output shaft (14) being accelerated from the stationary state to the state that it rotates commonly with the input shaft (2), by the driving action of the input shaft (2), or the output shaft (14) being decelerated conversely from the later state to the former state, therefore the output shaft being driven flexibly, the speed of which being adjustable, it being connected to and disconnected from the input shaft.

Description

液力同步器 技术领域:  Hydraulic Synthesizer Technical Field:
本发明涉及一种属于液力传动技术领域的液力同步器。 特别是涉及一种解决大功 率风机、 水泵、 传送带等的调速用的液力同步器。 背景技术- 众所周知, 现有用于解决大功率风机、 水泵等的调速节能问题的方法主要有: 调 速型液力偶合器和液粘离合器, 调速型液力偶合器是靠调节液力偶合器工作腔中的充 液量来达到调节输出转速的目的, 调速型液力偶合器用来调速有如下缺点: 1、 调速型 液力偶合器传动额定工况就有 3-5%滑差,即有功率损失; 2、 调速型液力偶合器传动需 要另加供油系统, 会增加功率损失; 3、 调速型液力偶合器传动在低转速下传递动力能 力急剧下降, 因而会使低速时偶合器体积庞大, 液粘离合器是靠调节摩擦片之间的油 膜厚度来达到调节输出转速的目的, 液粘离合器用来调速有如下缺点: 1、 需要另外的 供油系统, 会有功率损失; 2要复杂的控制系统; 3、 对油质有较高的要求, 使用成本 增加; 4、 对加工技术要求较高, 否则很难达到设计要求, 生产成本高。  The invention relates to a hydraulic synchronizer belonging to the technical field of hydraulic transmission. In particular, it relates to a hydraulic synchronizer for speed regulation of a large power fan, a water pump, a conveyor belt, and the like. BACKGROUND OF THE INVENTION As is known, the existing methods for solving the problem of speed regulation and energy saving of high-power fans, water pumps, etc. are mainly: a speed-regulating fluid coupling and a liquid-viscous clutch, and a speed-regulating fluid coupling is by adjusting a fluid coupling. The liquid filling amount in the working chamber reaches the purpose of adjusting the output speed. The speed regulating type hydraulic coupling is used for speed regulation and has the following disadvantages: 1. The speed regulating type hydraulic coupling has a 3-5% slip condition. Poor, that is, there is power loss; 2. Speed-adjusting hydraulic coupling transmission requires additional oil supply system, which will increase power loss; 3. The speed-adjusting hydraulic coupling transmission has a sharp drop in power transmission at low speed. The coupling of the low-speed coupling is bulky. The liquid-adhesive clutch adjusts the thickness of the oil film between the friction plates to achieve the purpose of adjusting the output speed. The liquid-viscous clutch is used for speed regulation and has the following disadvantages: 1. An additional oil supply system is required. There will be power loss; 2 complex control system; 3, higher requirements for oil quality, increased use costs; 4, higher processing technology requirements, otherwise it is difficult to achieve design And high production costs.
本人于 2006年 8月发明了一种专利号为 200610069877.1的液力同步器, 其设有 输入轴、 输出轴、 第一和第二箱体、 斗轮、 小齿轮、 易熔塞, 第二箱体由外壳和左右 端盖组成, 旋转体内设有支架, 斗轮通过斗轮轴支承在旋转体左端盖和支架上, 小齿 轮悬臂支承在斗轮轴上, 小齿轮与太阳轮内啮合, 输入轴与旋转体相连接, 太阳轮与 输出轴相连接, 其不足是箱体油经过油路、 节流装置进入轴承座后, 再进入旋转体内, 以参与工作及调节软起动的时间, 其不足是不能快速进行离合和方便地变速。 需要说 明的是, 专利号为 200610069877.1的内容在本申请中全部参照引用。 发明内容:  In August 2006, I invented a hydraulic synchronizer with the patent number 200610069877.1, which is provided with an input shaft, an output shaft, first and second tanks, a bucket wheel, a pinion gear, a fusible plug, and a second box. The body is composed of a casing and left and right end covers. The rotating body is provided with a bracket. The bucket wheel is supported on the left end cover and the bracket of the rotating body through the bucket wheel shaft. The pinion cantilever is supported on the bucket wheel shaft, and the pinion gear meshes with the sun gear, and the input shaft and the input shaft The rotating body is connected, and the sun gear is connected with the output shaft. The shortage is that the tank oil enters the bearing housing through the oil passage and the throttle device, and then enters the rotating body to participate in the work and adjust the soft start time. Fast clutching and convenient shifting. It is to be noted that the content of the patent number 200610069877.1 is hereby incorporated by reference in its entirety. Summary of the invention:
本发明的目的是克服上述现有技术的不足, 提供一种具有调速和离合功能的调速 型液力同步器。  SUMMARY OF THE INVENTION An object of the present invention is to overcome the deficiencies of the prior art described above and to provide a variable speed hydraulic synchronizer having a speed control and a clutch function.
本发明可以通过如下措施达到:  The invention can be achieved by the following measures:
提供一种液力同步装置, 包括:第一箱体, 所述第一箱体包括第一支撑座和与第一 支撑座相对设置的第二支撑座; 分别可转动地设置在所述第一支撑座和第二支撑座上 的输入轴和输出轴; 第二箱体, 所述第二箱体包括与延伸到第一支撑座内部的输入轴 固定连接的第一端盖、以及通过轴承结构安装在输出轴和第二支撑座之间的第二端盖, 该第二端盖可分别相对于第二支撑座和输出轴旋转; 供给装置, 所述供给装置用于向 第二箱体内供给液体; 支撑架, 所述支撑架可转动地安装在输出轴上并位于第一端盖 和第二端盖之间; 多个斗轮, 所述多个斗轮可转动地安装在第一端盖和支撑架之间, 其中每个斗轮固定地安装在各自的斗轮轴上; 多个小齿轮, 每个小齿轮分别固定安装 在从支撑架伸出的斗轮轴上; 固定地安装在输出轴上的大齿轮, 所述大齿轮的齿圈部 分位于所述多个小齿轮的外部并且通过齿轮啮合方式与每个小齿轮啮合; 以及调节装 置, 所述调节装置用于调节第二箱体内的液体的液位, 以使输出轴在输入轴的驱动下, 从不转动状态逐渐加速旋转直到进入与输入轴同步旋转的状态, 或者从与输入轴同步 旋转的状态逐渐减速直到进入不转动状态, 从而实现输入轴和输出轴逐渐的软驱动、 调速和离合的目的。 A hydraulic synchronization device is provided, including: a first case, the first case includes a first support base and a second support seat disposed opposite to the first support base; respectively rotatably disposed at the first Support base and second support base An input shaft and an output shaft; a second case, the second case includes a first end cover fixedly coupled to the input shaft extending to the inside of the first support base, and the output shaft and the second support are mounted through the bearing structure a second end cover between the seats, the second end cover is rotatable relative to the second support base and the output shaft, respectively; a supply device, the supply device is for supplying liquid to the second case; the support frame, the support a bracket rotatably mounted on the output shaft and located between the first end cover and the second end cover; a plurality of bucket wheels rotatably mounted between the first end cover and the support frame, wherein Each bucket wheel is fixedly mounted on a respective bucket wheel shaft; a plurality of pinion gears, each of which is fixedly mounted on a bucket wheel shaft extending from the support frame; a large gear fixedly mounted on the output shaft, a ring gear portion of the large gear is located outside the plurality of pinion gears and meshes with each pinion gear by gear meshing; and an adjusting device for adjusting a liquid level of the liquid in the second tank body, so that Output shaft at Under the drive of the input shaft, the rotation is gradually accelerated from the non-rotation state until entering the state of synchronous rotation with the input shaft, or gradually decelerating from the state of synchronous rotation with the input shaft until the non-rotation state is entered, thereby gradually softening the input shaft and the output shaft. Drive, speed and clutch purpose.
在上述液力同步器中, 所述调节装置包括: 设置在第一导管和第二端盖中的至少 一个的外侧的第三端盖, 以在第二端盖和第三端盖之间形成附腔, 所述附腔与第二箱 体连通; 导管, 所述导管穿过第三端盖和第二端盖插入位于第二端盖和第三端盖之间 的附腔内; 以及执行器, 所述执行器动作以改变所述导管的内端部插入位于附腔内的 液体中的位置。  In the above fluid synchronizer, the adjusting device includes: a third end cover disposed at an outer side of at least one of the first duct and the second end cap to form between the second end cap and the third end cap Attaching a cavity, the attachment cavity being in communication with the second case; a conduit, the conduit being inserted through the third end cap and the second end cap into the attachment cavity between the second end cap and the third end cap; and performing The actuator acts to change the position at which the inner end of the catheter is inserted into the liquid within the attachment lumen.
在上述液力同步器中, 所述调节装置还包括: 导管壳体, 所述导管壳体被设置成 两端贯通的筒形结构并穿过第三端盖和第二端盖, 所述导管可移动地安装在所述导管 壳体内。  In the above fluid synchronizer, the adjusting device further includes: a duct casing, the duct casing being disposed in a cylindrical structure penetrating both ends and passing through the third end cover and the second end cap, the duct Removably mounted within the catheter housing.
在上述液力同步器中, 所述执行器包括: 电机: 安装在电机的输出轴上的曲柄; 以及其一端与曲柄连接的连杆, 所述连杆的另一端与导管的外端部连接。  In the above fluid synchronizer, the actuator includes: a motor: a crank mounted on an output shaft of the motor; and a connecting rod whose one end is connected to the crank, and the other end of the connecting rod is connected to the outer end of the duct .
在上述液力同步器中, 所述调节装置还包括: 安装在导管上并连接至第一箱体的 导液管; 安装在导液管上的阀门装置; 以及旁路管, 所述旁路管的一端在位于所述阀 门装置的上游侧的位置与所述导液管连通, 另一端连接到第二箱体内。  In the above fluid synchronizer, the adjusting device further includes: a liquid guiding tube mounted on the conduit and connected to the first tank; a valve device mounted on the liquid guiding tube; and a bypass tube, the bypass One end of the tube is in communication with the catheter at a position on the upstream side of the valve device, and the other end is connected to the second housing.
在上述液力同步器中, 所述调节装置还包括: 第二阀门装置, 所述第二阀门装置 设置在从所述供给装置至所述第二箱体的管道上, 通过调节第一和第二阔门装置中的 至少一个, 对工作腔的充液量进行调节。  In the above fluid synchronizer, the adjusting device further includes: a second valve device, the second valve device being disposed on a pipe from the supply device to the second casing, by adjusting the first and the At least one of the two wide door devices adjusts the liquid filling amount of the working chamber.
在上述液力同步器中, 所述调节装置包括设置在第二箱体的侧壁上的幵口, 而且 所述供给装置为变频泵, 以通过调节变频泵输送液体的量来调节输出轴的转速。 在上述液力同步器中, 所述导液管上设有过滤装置和 /或冷却装置。 In the above fluid synchronizer, the adjusting device includes a rake provided on a side wall of the second tank, and the supply device is a variable frequency pump to adjust the output shaft by adjusting the amount of liquid conveyed by the variable frequency pump Rotating speed. In the above fluid synchronizer, the liquid guiding tube is provided with a filtering device and/or a cooling device.
上述调速型液力同步器中, 导管壳体内导管的外端可以与连杆的一端相连接, 连 杆的另一端与控速执行器相连接, 控速执行器一般采用电动执行器, 以调节导管插入 附腔内的程度, 实现调速和离合的目的。  In the above-mentioned variable speed hydraulic synchronizer, the outer end of the conduit inside the conduit casing can be connected with one end of the connecting rod, the other end of the connecting rod is connected with the speed control actuator, and the speed control actuator generally adopts an electric actuator, Adjust the degree of insertion of the catheter into the attached cavity to achieve the purpose of speed regulation and clutching.
上述调速型液力同步器中, 导管壳体内导管的外端可以与导液管相连接, 导液管 另一端与箱体的进液管相连接, 导液管上可以设有过滤、 冷却装置, 导管壳体内导管 的外端也可以是封闭, 导管和导管壳体上分别设有出油孔, 油液经出油孔流回箱体内。  In the above-mentioned variable speed hydraulic synchronizer, the outer end of the inner tube of the catheter casing can be connected with the liquid guiding tube, and the other end of the liquid guiding tube is connected with the liquid inlet tube of the tank, and the liquid guiding tube can be provided with filtering and cooling. The outer end of the conduit inside the conduit casing may also be closed. The conduit and the conduit casing are respectively provided with oil outlet holes, and the oil flows back into the tank through the oil outlet hole.
本发明具有如下优点和有益的效果:  The present invention has the following advantages and beneficial effects:
与现有技术的液力同步器相比, 本发明的液力同步器具有如下技术效果: 1、 额定 传动比为 1, 几乎没有功率损失, 因而节能; 2、 利用自身的旋涡泵实现供油, 节能; 3、 传递动力密度更大; 4、 在低转速情况下, 可以通过加大大齿轮与小齿轮的传动比 来增大动力传递能力。  Compared with the prior art hydraulic synchronizer, the hydraulic synchronizer of the invention has the following technical effects: 1. The rated transmission ratio is 1, and there is almost no power loss, so energy saving; 2. Using its own vortex pump to realize oil supply , energy saving; 3, the transmission power density is greater; 4, in the case of low speed, you can increase the power transmission capacity by increasing the gear ratio of the large gear and pinion.
与现有技术中的液粘离合器相比, 本发明的液力同步器具有如下技术效果: 1、 控 制容易, 易于实现; 2、 由于在额定工况下不需要给磨擦片加压, 因而节能; 3、 手动、 电动均可方便地进行操作; 4、 对油质没有太高的要求, 使用成本底; 5、 对加工技术 没有太高的要求, 生产成本低。 附图说明- 图 1是根据本发明的液力同步器的第一种实施例的纵向剖视示意图。  Compared with the liquid-adhesive clutch in the prior art, the hydrodynamic synchronizer of the invention has the following technical effects: 1. The control is easy and easy to implement; 2. Since the friction plate is not required to be pressurized under the rated working condition, the energy saving is achieved. 3, manual, electric can be easily operated; 4, the oil quality is not too high, the cost of use; 5, the processing technology is not too high, the production cost is low. BRIEF DESCRIPTION OF THE DRAWINGS Figure 1 is a schematic longitudinal cross-sectional view of a first embodiment of a hydrodynamic synchronizer in accordance with the present invention.
图 2是沿图 1的 A-A线的剖视图。  Fig. 2 is a cross-sectional view taken along line A-A of Fig. 1.
图 3是图 1所示液力同步器的原理图。  Figure 3 is a schematic diagram of the hydrodynamic synchronizer shown in Figure 1.
图 4是沿图 3的 B-B线的原理性剖视图。  Fig. 4 is a schematic cross-sectional view taken along line B-B of Fig. 3.
图 5是根据本发明的液力同步器的第二种实施例的原理图。  Figure 5 is a schematic diagram of a second embodiment of a hydrodynamic synchronizer in accordance with the present invention.
图 6是根据本发明的液力同步器的第三种实施例的原理图。  Figure 6 is a schematic diagram of a third embodiment of a hydrodynamic synchronizer in accordance with the present invention.
结合附图并参照本发明的优选实施例, 本领域的技术人员能更好地理解本申请的 进一步的公幵、 目的、优点和方面, 所给出的这些附图和实施例只是为了说明的目的。 具体实施方式  Further disclosures, objects, advantages and aspects of the present invention will become apparent to those skilled in the <RTI purpose. detailed description
下面结合附图详细说明本发明的示例性实施例。 附图中相同的附图标记表示相同 的部件。 如附图 1一 4所示, 根据本发明的液力同步器, 包括: 封闭的第一箱体 1, 第一箱 体 I包括第一支撑座 18和与第一支撑座 18相对设置的第二支撑座 19,第一支撑座 18 和第二支撑座 19可以分别密封安装到箱体 1上,也可以是它们中的至少其中之一与第 一箱体 1一体形成; 通过轴承结构分别设置在第一支撑座 18和第二支撑座 19上的输 入轴 2和输出轴 14, 在一种示例性实施例中, 输入轴 2和输出轴 14安装成位于同一 轴线上; 以及设置在输入轴 2和输出轴 14之间的耦合装置, 该耦合装置将输入轴 2的 旋转逐渐耦合到输出轴 14, 并最终使输出轴 14与输入轴 2同步旋转, 从而使输出轴 14驱动负载。 Exemplary embodiments of the present invention are described in detail below with reference to the accompanying drawings. The same reference numerals in the drawings denote the same parts. As shown in FIG. 1 to 4, a hydraulic synchronizer according to the present invention includes: a closed first case 1 including a first support base 18 and a first disposed opposite to the first support base 18. The second support base 19, the first support base 18 and the second support base 19 may be respectively sealingly mounted to the box body 1, or at least one of them may be integrally formed with the first box body 1; Input shaft 2 and output shaft 14 on first support base 18 and second support base 19, in an exemplary embodiment, input shaft 2 and output shaft 14 are mounted on the same axis; and are disposed on the input shaft 2 and a coupling means between the output shaft 14, which couples the rotation of the input shaft 2 to the output shaft 14, and finally causes the output shaft 14 to rotate in synchronism with the input shaft 2, thereby causing the output shaft 14 to drive the load.
在本发明的一种示例性实施例中, 该耦合装置包括: 第二箱体 5, 该第二箱体 5 包括与延伸到第一支撑座 18内部的输入轴 2固定连接的第一端盖 3、 以及通过轴承结 构安装在输出轴 14和第二支撑座 19之间的第二端盖 9, 该第二端盖 9可分别相对于 第二支撑座 19和输出轴 14旋转; 支撑架 21, 所述支撑架 21可转动地安装在输出轴 14上并位于第一端盖 3和第二端盖 9之间: 多个斗轮 22, 所述多个斗轮 22分别等间 距地通过斗轮轴 4可转动地安装在第一端盖 3和支撑架 21之间, 其中每个斗轮 22固 定地安装在各自的斗轮轴 4上并且位于输入轴 2的外围, 每个斗轮轴 4布置在以输入 轴 2的轴线为圆心的圆上; 多个小齿轮 7, 每个小齿轮 7分别固定安装在从支撑架 21 伸出的斗轮轴 4上, 在一种实施例中, 小齿轮和斗轮轴一体形成; 输出装置, 所述输 出装置位于支撑架 21和第二端盖 9之间, 并包括固定地安装在输出轴 14上的大齿轮 6。 大齿轮 6包括法兰 8以及从法兰 8的端部垂直延伸的内侧具有啮合齿的齿圈部分。 大齿轮 6的齿圈部分位于所述多个小齿轮 7的外部并且通过齿轮啮合方式与每个小齿 轮 6啮合。 在本发明中, 斗轮 22和小齿轮 7的数量可以为 2— 10个, 优选为 4一 8个, 最优选为 6。  In an exemplary embodiment of the invention, the coupling device comprises: a second housing 5 comprising a first end cap fixedly connected to the input shaft 2 extending into the interior of the first support base 18 3. And a second end cover 9 mounted between the output shaft 14 and the second support base 19 by a bearing structure, the second end cover 9 being rotatable relative to the second support base 19 and the output shaft 14, respectively; the support frame 21 The support frame 21 is rotatably mounted on the output shaft 14 between the first end cover 3 and the second end cover 9: a plurality of bucket wheels 22, the plurality of bucket wheels 22 are equally spaced through the bucket The axle 4 is rotatably mounted between the first end cap 3 and the support frame 21, wherein each bucket wheel 22 is fixedly mounted on a respective bucket wheel axle 4 and located at the periphery of the input shaft 2, each bucket axle 4 being disposed at On the circle centered on the axis of the input shaft 2; a plurality of pinion gears 7, each fixedly mounted on the bucket wheel shaft 4 extending from the support frame 21, in one embodiment, the pinion gear and the bucket An axle is integrally formed; an output device, the output device position Between the support frame 21 and a second end cap 9, and includes a large gear fixedly mounted on the output shaft 14 6. The bull gear 6 includes a flange 8 and a ring gear portion having an engaging tooth on the inner side extending perpendicularly from the end of the flange 8. The ring gear portion of the large gear 6 is located outside the plurality of pinion gears 7 and meshes with each of the pinion gears 6 by gear meshing. In the present invention, the number of the bucket wheel 22 and the pinion 7 may be 2 - 10, preferably 4 - 8, and most preferably 6.
根据本发明,每个斗轮 15包括固定地安装在斗轮轴 4上的两个相互隔开的支撑板 24、 以及环绕斗轮轴 4安装在支撑板 24之间的多个斗轮叶片 25。 如图 2所示, 斗轮 叶片 25沿垂直于输入轴的轴向方向的方向的截面为弓形形状, 从而使斗轮叶片 25和 两个支撑板 24构成能够容纳一定液体的敞开的容器结构。可根据需要设置斗轮叶片的 具体数量, 并且各斗轮叶片 25之间具有预定的间距。 这样, 当第二箱体 5旋转时, 会 使容纳在第二箱体 5中的液体进入该容器结构中。  According to the present invention, each bucket wheel 15 includes two mutually spaced support plates 24 fixedly mounted on the bucket wheel shaft 4, and a plurality of bucket wheel blades 25 mounted between the support plates 24 around the bucket wheel axle 4. As shown in Fig. 2, the cross section of the bucket wheel blade 25 in the direction perpendicular to the axial direction of the input shaft has an arcuate shape, so that the bucket wheel blade 25 and the two support plates 24 constitute an open container structure capable of accommodating a certain liquid. The specific number of bucket wheel blades can be set as desired, and each bucket wheel blade 25 has a predetermined spacing therebetween. Thus, when the second casing 5 is rotated, the liquid contained in the second casing 5 is allowed to enter the container structure.
在本发明一种示例性实施例中, 可在箱体 5的位于第一端盖 3和第二端盖 9之间 的侧壁上设置至少一个 (比如 1个或 2个) 易熔塞 20。 当第二箱体 5内的压力或温度 高于预定值吋, 易熔塞 20自动打幵, 从而将第二箱体 5内的液体 (例如油) 28放出, 由此防止第二箱体 5损坏。 In an exemplary embodiment of the invention, at least one (such as one or two) fusible plugs 20 may be provided on the side wall of the casing 5 between the first end cap 3 and the second end cap 9. . When the pressure or temperature in the second tank 5 Above the predetermined value, the fusible plug 20 is automatically smashed, thereby discharging the liquid (e.g., oil) 28 in the second tank 5, thereby preventing damage to the second tank 5.
当根据本发明的液力同步器操作时, 诸如电动机之类的驱动装置通过输入轴 2驱 动第二箱体 5旋转,同时将存放在第一箱体 1内的诸如油之类的工作液体 28利用工作 泵输送到第二箱体 5内。 在第二箱体 5刚刚幵始转动时, 由于输出轴 14上载有负荷, 使与输出轴 14固定连接的法兰 8以及大齿轮 6不转动。此时, 与大齿轮 6啮合的小齿 轮 7在随着第二箱体 5环绕输入轴 2进行公转的同时, 还沿与输入轴 2旋转方向相反 的方向环绕斗轮轴 4进行自转,并带动斗轮 22沿与输入轴 2旋转方向相反的方向环绕 斗轮轴 4进行自转。 随着第二箱体 5的继续转动, 容纳在第二箱体 5内的液体由于离 心力的作用而在第二箱体 5的圆柱形内表面上形成圆环状液面。 当液面到达预定高度 时, 液体进入各个斗轮 22的呈凹形的斗轮叶片 25内。 由于离心力的作用, 进入斗轮 叶片 25内的液体由于离心力的作用迫使斗轮 22的旋转逐渐速度下降, 从而使斗轮 22 和小齿轮 7的旋转速度与输入轴 2的旋转速度不同步。 这样, 小齿轮 7逐渐驱动与其 啮合的大齿轮 6旋转, 进而使输出轴 14旋转, 由此驱动与输出轴 14结合的负荷从静 止状态进入运动状态, 实现了负荷的软启动。  When the hydrodynamic synchronizer according to the present invention is operated, a driving device such as an electric motor drives the second casing 5 to rotate through the input shaft 2 while the working fluid 28 such as oil stored in the first casing 1 is to be stored. It is delivered into the second tank 5 by means of a working pump. When the second casing 5 has just started to rotate, the flange 8 and the large gear 6 fixedly coupled to the output shaft 14 are not rotated due to the load on the output shaft 14. At this time, the pinion gear 7 meshing with the large gear 6 revolves around the bucket wheel shaft 4 in the direction opposite to the rotation direction of the input shaft 2 while revolving around the input shaft 2 as the second casing 5 revolves, and drives the bucket The wheel 22 rotates around the bucket wheel shaft 4 in a direction opposite to the direction of rotation of the input shaft 2. As the second casing 5 continues to rotate, the liquid contained in the second casing 5 forms an annular liquid surface on the cylindrical inner surface of the second casing 5 due to the centrifugal force. When the liquid level reaches a predetermined height, the liquid enters the concave bucket wheel blades 25 of the respective bucket wheels 22. Due to the centrifugal force, the liquid entering the bucket wheel 25 forces the rotation speed of the bucket wheel 22 to decrease due to the centrifugal force, so that the rotational speed of the bucket wheel 22 and the pinion 7 is not synchronized with the rotational speed of the input shaft 2. Thus, the pinion gear 7 gradually drives the large gear 6 meshing therewith to rotate, thereby rotating the output shaft 14, thereby driving the load coupled to the output shaft 14 from the stationary state to the moving state, realizing a soft start of the load.
随着第二箱体 5的继续转动, 进入各个斗轮 22的呈凹形的斗轮叶片 25内的液体 28继续增多, 离心力增大, 该离心力迫使斗轮 22和小齿轮 7不再环绕斗轮轴 4旋转。 此时, 小齿轮 7驱动与其啮合的大齿轮 6与输入轴 2同步旋转, 进而使输入轴 2和输 出轴】 4同步旋转, 由此实现了输入轴 2对输出轴 14的完全驱动。 可以理解, 在完全 驱动的情况下, 液体的离心力矩通过齿轮机构的作用和负荷的阻力矩平衡。  As the second casing 5 continues to rotate, the liquid 28 entering the concave bucket wheel blades 25 of the respective bucket wheels 22 continues to increase, and the centrifugal force increases, which forces the bucket wheel 22 and the pinion gear 7 to no longer wrap around the bucket. The axle 4 rotates. At this time, the pinion 7 drives the large gear 6 meshed therewith to rotate synchronously with the input shaft 2, thereby causing the input shaft 2 and the output shaft 4 to rotate synchronously, thereby achieving complete driving of the input shaft 2 to the output shaft 14. It can be understood that in the case of full drive, the centrifugal torque of the liquid is balanced by the action of the gear mechanism and the drag torque of the load.
根据本发明, 设有用于调节第二箱体 5内的液体 28的液位的调节装置。 从上面的 描述可以看出, 旋转时, 贴合在第二箱体 5的内表面上的液体的液位决定了离心力的 大小, 而离心力的大小决定了输出轴 14是否能够与输入轴 2同歩旋转。 进一步地, 离 心力越大, 输出轴 14越趋于与输入轴 2同步旋转, 输出轴 14与输入轴之间的滑差越 小。 反之, 滑差越大。  According to the invention, an adjustment device for adjusting the liquid level of the liquid 28 in the second tank 5 is provided. As can be seen from the above description, when rotating, the liquid level of the liquid attached to the inner surface of the second casing 5 determines the magnitude of the centrifugal force, and the magnitude of the centrifugal force determines whether the output shaft 14 can be the same as the input shaft 2.歩 Rotate. Further, the greater the centrifugal force, the more the output shaft 14 tends to rotate in synchronization with the input shaft 2, and the smaller the slip between the output shaft 14 and the input shaft. Conversely, the greater the slip.
在本发明的一种示例性实施例中, 进一步包括位于第二端盖 9的外侧的第三端盖 10, 该第三端盖 10的一端与第二端盖 9通过螺栓结构连接在一起, 或者与第三端盖 10 形成为一体, 以在第二端盖 9和第三端盖 10之间形成附腔 23。 该附腔 23与第二箱体 5连 通, 以使第二箱体 5内的液体 28的液位与附腔 23内的液体的液位相同。第三端盖 10的另 一端与支撑座 19通过轴承结构可转动地连接。 进一步地, 在支撑座 19上设有导管壳体 13。 导管壳体 13被设置成两端贯通的筒形 结构, 并穿过第三端盖 10和第二端盖 9进入位于第二端盖 9和第三端盖 10之间的附腔 23 内。 导管壳体 13内装有可沿导管壳体移动的导管 15。 作为,一种实施例, 导管 15的外端 部从导管壳体 13伸出与执行器 11连接, 而导管 5的内端部延伸到位于附腔 23内的液体 中。 执行器动作以将导管 15的内端进一步深入位于附腔 23内的液体中, 或者将整个导 管 15拉出导管壳体 13以将导管 15的内端拉向液体中更浅的位置。 In an exemplary embodiment of the present invention, the third end cover 10 is further disposed on the outer side of the second end cover 9, and one end of the third end cover 10 is connected to the second end cover 9 by a bolt structure. Alternatively, it is formed integrally with the third end cap 10 to form an attachment cavity 23 between the second end cap 9 and the third end cap 10. The chamber 23 is in communication with the second tank 5 such that the liquid level of the liquid 28 in the second tank 5 is the same as the liquid level of the liquid in the chamber 23. The other end of the third end cap 10 is rotatably coupled to the support base 19 by a bearing structure. Further, a duct housing 13 is provided on the support base 19. The duct casing 13 is provided in a cylindrical structure through which both ends pass, and passes through the third end cover 10 and the second end cover 9 into the attachment chamber 23 between the second end cover 9 and the third end cover 10. A conduit 15 is provided within the catheter housing 13 that is movable along the catheter housing. As an embodiment, the outer end of the catheter 15 extends from the catheter housing 13 and is coupled to the actuator 11, while the inner end of the catheter 5 extends into the liquid within the attachment chamber 23. The actuator acts to deepen the inner end of the catheter 15 into the liquid located within the attachment chamber 23 or pull the entire catheter 15 out of the catheter housing 13 to pull the inner end of the catheter 15 to a shallower position in the liquid.
在一种示例性实施例中, 执行器 11包括电机 26、 安装在电机 26的输出轴上的曲柄 27、 以及其一端与曲柄 27连接的连杆 12, 连杆 12的另一端与导管 15的外端部连接。 采 用这种结构, 可通过控制电机 26的转动方向和转动角度而控制导管 15的内端进入液体 中的深度。 在另一种实施例中, 执行器也可以是电磁吸合结构或者由伺服电机驱动的 齿轮齿条结构。 导管 15的外端部或侧部可以与导液管相连接, 导液管另一端与第一箱 体 1的进油管相连接。随着导管 15的内端部插入附腔中的液体内, 部分液体将会由于离 心力的作用而流入到导管 15内, 并通过导液管流入第一箱体 1内。 可以理解, 导管 15 的内端部插入液体 28内的深度越深, 从导管 15排出的液体 28越多, 存留在第二箱体 5 中的液体越少, 能够进入斗轮叶片 25中的液体越少, 斗轮 25的自转速度增加, 输出轴 14的转速降低。 当斗轮叶片 25内没有液体 28存在时, 斗轮 22将完全随输出轴 2同步旋转 并自转, 而输出轴 14停止转动, 从而实现输入轴 2和输出轴 14之间的软脱离。 因此, 在 此实施例中, 通过利用执行器调节导管 15的内端部进入液体中的深度, 可以调节输出 轴 14的转速, 并能够使输出轴从不转动、 到逐渐转动、 最终达到与输入轴完全同步转 动。  In an exemplary embodiment, the actuator 11 includes a motor 26, a crank 27 mounted on the output shaft of the motor 26, and a connecting rod 12 having one end coupled to the crank 27, the other end of the connecting rod 12 and the conduit 15. The outer ends are connected. With this configuration, the depth of the inner end of the duct 15 into the liquid can be controlled by controlling the rotational direction and the rotational angle of the motor 26. In another embodiment, the actuator may also be an electromagnetic attraction structure or a rack and pinion structure driven by a servo motor. The outer end or side of the catheter 15 can be connected to a catheter, and the other end of the catheter is connected to the inlet tube of the first tank 1. As the inner end of the catheter 15 is inserted into the liquid in the cavities, part of the liquid will flow into the catheter 15 due to the centrifugal force and flow into the first casing 1 through the catheter. It can be understood that the deeper the inner end of the duct 15 is inserted into the liquid 28, the more liquid 28 is discharged from the duct 15, and the less liquid remaining in the second tank 5, the liquid that can enter the bucket wheel 25. The less the rotation speed of the bucket wheel 25 is increased, the lower the rotation speed of the output shaft 14 is. When no liquid 28 is present in the bucket wheel 25, the bucket wheel 22 will rotate synchronously with the output shaft 2 and rotate, and the output shaft 14 will stop rotating, thereby achieving a soft disengagement between the input shaft 2 and the output shaft 14. Therefore, in this embodiment, by adjusting the depth of the inner end portion of the duct 15 into the liquid by the actuator, the rotational speed of the output shaft 14 can be adjusted, and the output shaft can be never rotated, gradually rotated, finally reached and input. The shaft rotates completely synchronously.
进一步地, 导液管上可以设有过滤装置和 /或冷却装置,导管 15的外端也可以是封 闭,.导管 15和导管壳体 1 3上分别设有出油孔, 液体 28经出油孔流回第一箱体 1内。 可以 理解, 在这种结构中, 也可以省略导管壳体 13, 而通过设 S在第二端盖和第三端盖上 的开口, 直接将导管 15插入到附腔中。 Further, the liquid guiding tube may be provided with a filtering device and/or a cooling device, and the outer end of the conduit 15 may also be closed. The conduit 15 and the conduit housing 13 are respectively provided with oil outlet holes, and the liquid 28 is discharged. The hole flows back into the first case 1. It will be appreciated that in this configuration, the catheter housing 13 can also be omitted, and the catheter 15 can be inserted directly into the attachment chamber by providing an opening in the second end cap and the third end cap.
综上所述, 本发明在专利号为 2006100698771的"液力同步器"的基础上, 增加了 导管、 导管壳体、 执行器、 连杆、 第三端盖, 第三端盖与第二端盖和轴承座形成一个 附腔 23, 附腔与第二箱体相连通并形成为工作腔, 导管 15在电动执行器驱动下自由移 动, 当导管 15伸入附腔 23时, 由于工作腔中的液体的离心力和第一箱体 1内液体的离心 力间的压力差, 使得液体可以快速通过导管 15排到箱体内, 因而可以快速地排空工作 腔内的油液, 从而使动力脱开; 当导管 15被拉出工作腔液体液面时, 向第二箱体 5内不 断地供油, 又可以使输入轴 2和输出轴 14之间的动力传动快速接合起来。 当导管 15在上 述中间位置移动地时, 可以实现调速的功能。 In summary, the invention adds a catheter, a catheter housing, an actuator, a connecting rod, a third end cap, a third end cap and a second end, based on the "hydraulic synchronizer" of the patent number 2006100698771. The cover and the bearing housing form an attachment chamber 23, and the attachment chamber communicates with the second housing and is formed as a working chamber. The conduit 15 is free to move under the driving of the electric actuator. When the conduit 15 extends into the attachment chamber 23, due to the working chamber The pressure difference between the centrifugal force of the liquid and the centrifugal force of the liquid in the first tank 1 allows the liquid to be quickly discharged through the conduit 15 into the tank, so that the oil in the working chamber can be quickly evacuated, thereby disengaging the power; When the conduit 15 is pulled out of the liquid level of the working chamber, it is not in the second tank 5 The oil supply is disconnected, and the power transmission between the input shaft 2 and the output shaft 14 can be quickly joined. When the duct 15 is moved in the above intermediate position, the speed control function can be realized.
在另一种实施例中, 第三端盖 10也可以设置在第一端盖 18的外侧。 可供选择地, 可以分别在第一端盖 3和第二端盖 9的外侧设置两个第三端盖 10。  In another embodiment, the third end cap 10 can also be disposed on the outside of the first end cap 18. Alternatively, two third end caps 10 may be provided on the outside of the first end cap 3 and the second end cap 9, respectively.
参见图 5, 示出了本发明的液力同步器的第二种实施例。 代替第一种实施例中的 导管结构, 在第二箱体 5的侧壁上设置幵口 29, 在第一箱体 1内或者第一箱体 5的外部设 置用于向第二箱体 5中供给液体 28的供给装置 30。 该供给装置 30优选为变频泵。 这样, 在液力同步器的操作过程中, 开口 29总是在排出第二箱体 5内的液体 28, 同时, 变频泵 30向第二箱体 5内输送液体。 如果由变频泵向第二箱体 5内输送的液体的量大于通过开 口 29从第二箱体 5排出的液体的量, 则第二箱体 5内的液体逐渐增多, 从而可以使输入 轴 2逐渐驱动输出轴 14, 直到二者同步旋转。 如果由变频泵向第二箱体 5内输送的液体 的量少于通过幵口 29从第二箱体 5排出的液体的量, 则第二箱体 5内的液体逐渐减少, 从而可以使输出轴 14的转速逐渐降低, 直到停止转动。 因此, 通过调节变频泵输送液 体的量, 可以调节输出轴 14的转速。  Referring to Figure 5, a second embodiment of the hydrodynamic synchronizer of the present invention is illustrated. Instead of the duct structure in the first embodiment, a spout 29 is provided on the side wall of the second casing 5, and is provided in the first casing 1 or outside the first casing 5 for the second casing 5 The supply device 30 supplies the liquid 28 therein. The supply device 30 is preferably a variable frequency pump. Thus, during operation of the hydrodynamic synchronizer, the opening 29 is always expelling the liquid 28 in the second tank 5, while the variable frequency pump 30 delivers liquid into the second tank 5. If the amount of liquid delivered from the variable frequency pump to the second tank 5 is greater than the amount of liquid discharged from the second tank 5 through the opening 29, the liquid in the second tank 5 is gradually increased, so that the input shaft 2 can be made The output shaft 14 is gradually driven until the two rotate synchronously. If the amount of liquid delivered from the lead pump to the second tank 5 is less than the amount of liquid discharged from the second tank 5 through the port 29, the liquid in the second tank 5 is gradually reduced, so that the output can be made The rotational speed of the shaft 14 is gradually lowered until the rotation is stopped. Therefore, the speed of the output shaft 14 can be adjusted by adjusting the amount of liquid delivered by the variable frequency pump.
参见图 6, 示出了本发明的液力同步器的第三种实施例。 在第三实施例中, 在第 一实施例的导管结构的基础上, 导管固定安装, 在导管 15上安装连接至第一箱体 1的导 液管 33。 导液管 33上设有诸如电磁阀 32之类的开关调节式或者连续调节式阀门装置。 在导液管 33的阀门 32的上游侧连接旁路管 34, 该旁路管 34连接到第二箱体 5内。 这样, 在液力同步器的操作过程中, 通过调节电磁阀 32的幵度可调节从导液管 33流入第二箱 体 5的液体 28的量。 如果由供给装置和旁路管 34向第二箱体 5内输送的液体的量增加, 则第二箱体 5内的液体逐渐增多, 从而可以使输入轴 2逐渐驱动输出轴 14, 直到二者同 歩旋转。如果电磁阀 32开启程度增大, 则由供给装置和旁路管 34向第二箱体 5内输送的 液体的量减少,则第二箱体 5内的液体逐渐减少,从而可以使输出轴 14的转速逐渐降低, 直到停止转动。 因此, 通过调节电磁阀 32的幵度大小, 可以调节输出轴 14的转速。 可选地, 也可在供给装置 30的至第二箱体 5的输送管路上设置电磁阀 31, 通过改 变电磁阀门 31和电磁阀 32中的至少一个的幵度大小,也可改变工作腔的液体 28的液面。 进一步地, 该供给装置 30也可以选择为变频泵。  Referring to Figure 6, a third embodiment of the hydrodynamic synchronizer of the present invention is shown. In the third embodiment, on the basis of the duct structure of the first embodiment, the duct is fixedly mounted, and the duct 33 connected to the first tank 1 is mounted on the duct 15. The liquid guiding tube 33 is provided with a switch-regulated or continuously-regulating valve device such as a solenoid valve 32. A bypass pipe 34 is connected to the upstream side of the valve 32 of the liquid conduit 33, and the bypass pipe 34 is connected to the second casing 5. Thus, the amount of liquid 28 flowing from the catheter 33 into the second tank 5 can be adjusted by adjusting the temperature of the solenoid valve 32 during operation of the hydrodynamic synchronizer. If the amount of liquid delivered by the supply means and the bypass pipe 34 into the second casing 5 is increased, the liquid in the second casing 5 is gradually increased, so that the input shaft 2 can be gradually driven to the output shaft 14, until both Rotate at the same time. If the degree of opening of the solenoid valve 32 is increased, the amount of liquid delivered by the supply means and the bypass pipe 34 into the second casing 5 is reduced, and the liquid in the second casing 5 is gradually reduced, so that the output shaft 14 can be made. The speed of the speed gradually decreases until it stops rotating. Therefore, by adjusting the twist of the solenoid valve 32, the rotational speed of the output shaft 14 can be adjusted. Alternatively, a solenoid valve 31 may be disposed on the delivery line of the supply device 30 to the second tank 5, and the working chamber may also be changed by changing the degree of twist of at least one of the electromagnetic valve 31 and the solenoid valve 32. The liquid level of the liquid 28. Further, the supply device 30 can also be selected as a variable frequency pump.
在进一歩的实施例中, 在附腔 23中设置导管, 该导管的导液管中安装第一电磁换 向阀, 导液管经第一电磁换向阔分成两路, 一路与第一箱体 1连通, 另一路与第二箱体 5连通。 另一方面, 供给装置的供液管路上设有第二电磁换向阀, 供液管路经第二电磁 换向阀分成两路, 一路与第一箱体 1连通, 另一路与第二箱体 5连通。 采用这种结构, 可以根据来自于负载的反馈信号和实际的需要, 通过控制电磁换向阀实现如下操作过 程: In a further embodiment, a conduit is disposed in the attachment chamber 23, and a first electromagnetic reversing valve is installed in the catheter of the catheter. The catheter is divided into two paths by the first electromagnetic commutation, one path and the first box. Body 1 is connected, the other is connected to the second case 5 connected. On the other hand, the liquid supply line of the supply device is provided with a second electromagnetic reversing valve, and the liquid supply line is divided into two paths through the second electromagnetic reversing valve, one way is connected with the first box 1 and the other is connected to the second box. Body 5 is connected. With this structure, the following operation can be realized by controlling the electromagnetic reversing valve according to the feedback signal from the load and the actual needs:
当导管中的工作液体从导液管经电磁换向阀回第一箱体 1, 而供给装置的供液管 路经第一电磁换向阀流到第一箱体 1时, 第二箱体 5中的液体减少, 输出轴 14的输出速 度降低; 当导管中的工作液体从导液管经第一电磁换向阀流到第二箱体 5, 而供给装置 的供液管路经第二电磁换向阀流到第一箱体 1时, 第二箱体 5中的液体不变, 输出速度 不变; 当导管中的工作液体从导液管经第一电磁换向阀回第二箱体 5, 而供给装置的供 液管路经第二电磁换向阀流到第二箱体 5时, 第二箱体 5中的液体增加, 输出轴的输出 速度增加。 从而实现了多输出轴的调速过程。  When the working liquid in the conduit returns from the liquid guiding tube to the first tank 1 via the electromagnetic reversing valve, and the liquid supply line of the supply device flows to the first tank 1 through the first electromagnetic reversing valve, the second tank The liquid in 5 is reduced, and the output speed of the output shaft 14 is lowered; when the working liquid in the conduit flows from the liquid guiding tube through the first electromagnetic switching valve to the second tank 5, and the supply line of the supply device passes through the second When the electromagnetic reversing valve flows to the first tank 1, the liquid in the second tank 5 does not change, and the output speed does not change; when the working liquid in the duct passes from the liquid guiding tube to the second box through the first electromagnetic reversing valve When the liquid supply line of the supply device flows to the second tank 5 via the second electromagnetic reversing valve, the liquid in the second tank 5 increases, and the output speed of the output shaft increases. Thereby, the speed regulation process of the multiple output shaft is realized.
本发明特别适用于大功率风机、 水泵、 输送带等。  The invention is particularly applicable to high power fans, water pumps, conveyor belts and the like.
尽管对本发明的典型实施例进行了说明, 但是显然普通技术人员可以理解, 在不 背离本发明的精神和原理的情况下可以进行改变, 其范围在权利要求书以及其等同物 中进行了限定。  While the invention has been described with respect to the embodiments of the present invention, it is understood that the scope of the invention is defined by the claims and the equivalents thereof.

Claims

1、 一种液力同步装置, 包括: 1. A hydraulic synchronizing device comprising:
第一箱体,所述第一箱体包括第一支撑座和与第一支撑座相对设置的第二支撑座; 分别可转动地设置在所述第一支撑座和第二支撑座上的输入轴和输出轴; 第二箱体, 所述第二箱体包括与延伸到第一支撑座内部的输入轴固定连接的第一 端盖、 以及通过轴承结构安装在输出轴和第二支撑座之间的第二端盖, 该第二端盖可 分别相对于第二支撑座和输出轴旋转;  a first case, the first case includes a first support base and a second support seat disposed opposite the first support base; and inputs respectively rotatably disposed on the first support base and the second support base a second housing, the second housing includes a first end cover fixedly coupled to the input shaft extending into the interior of the first support base, and mounted to the output shaft and the second support seat by a bearing structure a second end cover, the second end cover is rotatable relative to the second support base and the output shaft, respectively;
供给装置, 所述供给装置用于向第二箱体内供给液体:  a supply device for supplying liquid to the second tank:
支撑架, 所述支撑架可转动地安装在输出轴上并位于第一端盖和第二端盖之间; 多个斗轮, 所述多个斗轮可转动地安装在第一端盖和支撑架之间, 其中每个斗轮 固定地安装在各自的斗轮轴上;  a support frame rotatably mounted on the output shaft and located between the first end cover and the second end cover; a plurality of bucket wheels, the plurality of bucket wheels being rotatably mounted on the first end cover and Between the support frames, wherein each of the bucket wheels is fixedly mounted on a respective bucket wheel shaft;
多个小齿轮, 每个小齿轮分别固定安装在从支撑架伸出的斗轮轴上,;  a plurality of pinion gears, each of which is fixedly mounted on a bucket wheel shaft extending from the support frame;
固定地安装在输出轴上的大齿轮, 所述大齿轮的齿圈部分位于所述多个小齿轮的 外部并且通过齿轮啮合方式与每个小齿轮啮合; 以及调节装置, 所述调节装置用于调 节第二箱体内的液体的液位, 以使输出轴在输入轴的驱动下, 从不转动状态逐渐加速 旋转直到进入与输入轴同步旋转的状态, 或者从与输入轴同步旋转的状态逐渐减速直 到进入不转动状态。  a large gear fixedly mounted on the output shaft, the ring gear portion of the large gear is located outside the plurality of pinion gears and meshed with each pinion gear by gear meshing; and an adjusting device for the adjusting device Adjusting the liquid level of the liquid in the second tank so that the output shaft is driven by the input shaft to gradually accelerate from the non-rotating state until it enters the state of synchronous rotation with the input shaft, or gradually decelerates from the state of synchronous rotation with the input shaft. Until it enters the non-rotating state.
2、 根据权利要求 1所述的液力同步器, 其中所述调节装置包括:  2. The fluid synchronizer of claim 1 wherein said adjusting means comprises:
设置在第一导管和第二端盖中的至少一个的外恻的第三端盖, 以在第二端盖和第 三端盖之间形成附腔, 所述附腔与第二箱体连通;  a third end cap disposed at an outer rim of at least one of the first conduit and the second end cap to form an attachment cavity between the second end cap and the third end cap, the attachment cavity being in communication with the second enclosure ;
导管, 所述导管穿过第三端盖和第二端盖插入位于第二端盖和第三端盖之间的附 腔内; 以及  a catheter inserted through the third end cap and the second end cap into the cavity between the second end cap and the third end cap;
执行器,所述执行器动作以改变所述导管的内端部插入位于附腔内的液体中的位 置。  An actuator that acts to change the position of the inner end of the catheter inserted into the liquid within the attachment lumen.
3、 根据权利要求 2所述的液力同步器, 其中所述调节装置还包括- 导管壳体, 所述导管壳体被设置成两端贯通的筒形结构并穿过第三端盖和第二端 盖, 所述导管可移动地安装在所述导管壳体内。  3. The fluid synchronizer according to claim 2, wherein said adjusting device further comprises: a duct housing, said duct housing being provided with a cylindrical structure penetrating both ends and passing through the third end cap and A two end cap, the catheter being movably mounted within the catheter housing.
4、 根据权利要求 2或 3所述的液力同步器, 其中所述执行器包括:  4. The fluid synchronizer according to claim 2 or 3, wherein the actuator comprises:
电机; 安装在电机的输出轴上的曲柄; 以及 Motor a crank mounted on the output shaft of the motor;
其一端与曲柄连接的连杆, 所述连杆的另一端与导管的外端部连接。  A connecting rod having one end connected to the crank, and the other end of the connecting rod is connected to the outer end of the duct.
5、 根据权利要求 2或 3所述的液力同步器, 其中所述调节装置还包括: 安装在导管上并连接至第一箱体的导液管;  5. The fluid synchronizer according to claim 2 or 3, wherein the adjusting device further comprises: a liquid guiding tube mounted on the catheter and connected to the first tank;
安装在导液管上的第一阀门装置; 以及  a first valve device mounted on the catheter;
旁路管, )¾述旁路管的一端在位于所述第一阔门装置的上游侧的位置与所述导液 管连通, 另一端连接到第二箱体内。  The bypass pipe, the one end of the bypass pipe, communicates with the liquid conduit at a position on the upstream side of the first wide door device, and the other end is connected to the second casing.
6、根据权利要求 5所述的液力同步器,其中所述调节装置还包括:第二阀门装置, 所述第二阔门装置设置在从所述供给装置至所述第二箱体的管道上。  6. The fluid synchronizer of claim 5, wherein said adjusting device further comprises: a second valve device, said second wide door device being disposed in a conduit from said supply device to said second housing on.
7、根据权利要求 1所述的液力同步器, 其中所述调节装置包括设置在第二箱体的 侧壁上的开口, 而且所述供给装置为变频泵, 以通过调节变频泵输送液体的量来调节 输出轴的转速。  7. The fluid synchronizer according to claim 1, wherein said adjusting means comprises an opening provided on a side wall of the second casing, and said supply means is a variable frequency pump for conveying the liquid by adjusting the variable frequency pump The amount is used to adjust the speed of the output shaft.
8、 根据权利要求 5所述的液力同步器, 其中所述导液管上设有过滤装置和 /或冷 却装置。  8. The fluid synchronizer according to claim 5, wherein the liquid guiding tube is provided with a filtering device and/or a cooling device.
PCT/CN2008/001393 2007-07-31 2008-07-30 Hydraulic synchronizer WO2009015559A1 (en)

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CNU2007200261168U CN201065928Y (en) 2007-07-31 2007-07-31 Speed-regulating type hydraulic synchronizer
CN200720026116.8 2007-07-31

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* Cited by examiner, † Cited by third party
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CN201065928Y (en) * 2007-07-31 2008-05-28 刘时章 Speed-regulating type hydraulic synchronizer
CN102606709B (en) * 2012-04-01 2014-08-20 威海凌云流体传动科技有限公司 Hydraulic double-speed synchronizer
CN103115129B (en) * 2013-02-27 2016-03-30 郑州机械研究所 High-power gear speeder

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