WO2009020658A1 - Independently-addressable, self-correcting inking for cantilever arrays - Google Patents
Independently-addressable, self-correcting inking for cantilever arrays Download PDFInfo
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- WO2009020658A1 WO2009020658A1 PCT/US2008/009559 US2008009559W WO2009020658A1 WO 2009020658 A1 WO2009020658 A1 WO 2009020658A1 US 2008009559 W US2008009559 W US 2008009559W WO 2009020658 A1 WO2009020658 A1 WO 2009020658A1
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/0002—Lithographic processes using patterning methods other than those involving the exposure to radiation, e.g. by stamping
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01L—CHEMICAL OR PHYSICAL LABORATORY APPARATUS FOR GENERAL USE
- B01L3/00—Containers or dishes for laboratory use, e.g. laboratory glassware; Droppers
- B01L3/02—Burettes; Pipettes
- B01L3/0241—Drop counters; Drop formers
- B01L3/0244—Drop counters; Drop formers using pins
- B01L3/0255—Drop counters; Drop formers using pins characterized by the form or material of the pin tip
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B82—NANOTECHNOLOGY
- B82Y—SPECIFIC USES OR APPLICATIONS OF NANOSTRUCTURES; MEASUREMENT OR ANALYSIS OF NANOSTRUCTURES; MANUFACTURE OR TREATMENT OF NANOSTRUCTURES
- B82Y10/00—Nanotechnology for information processing, storage or transmission, e.g. quantum computing or single electron logic
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B82—NANOTECHNOLOGY
- B82Y—SPECIFIC USES OR APPLICATIONS OF NANOSTRUCTURES; MEASUREMENT OR ANALYSIS OF NANOSTRUCTURES; MANUFACTURE OR TREATMENT OF NANOSTRUCTURES
- B82Y40/00—Manufacture or treatment of nanostructures
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01L—CHEMICAL OR PHYSICAL LABORATORY APPARATUS FOR GENERAL USE
- B01L2200/00—Solutions for specific problems relating to chemical or physical laboratory apparatus
- B01L2200/12—Specific details about manufacturing devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01L—CHEMICAL OR PHYSICAL LABORATORY APPARATUS FOR GENERAL USE
- B01L2400/00—Moving or stopping fluids
- B01L2400/04—Moving fluids with specific forces or mechanical means
- B01L2400/0475—Moving fluids with specific forces or mechanical means specific mechanical means and fluid pressure
- B01L2400/0484—Cantilevers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
- B41M5/00—Duplicating or marking methods; Sheet materials for use therein
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01Q—SCANNING-PROBE TECHNIQUES OR APPARATUS; APPLICATIONS OF SCANNING-PROBE TECHNIQUES, e.g. SCANNING PROBE MICROSCOPY [SPM]
- G01Q80/00—Applications, other than SPM, of scanning-probe techniques
Definitions
- Embodiments described herein were developed with the following grants: the Air Force Office of Scientific Research grant no. FA 9550-08-1-0124 and National Science Foundation (NSF), grant number EEC-0647560. The federal government has rights in the invention.
- Dip-Pen Nanolithography printing allows one to directly print a wide variety of materials including biomaterials including, for example, DNA, phospholipids and proteins on a surface with high-registry and sub-50 nm resolution.
- biomaterials including, for example, DNA, phospholipids and proteins
- 2D pen arrays comprising as many as 55,000 AFM cantilevers per cm 2 .
- 3D pen arrays comprising as many as 55,000 AFM cantilevers per cm 2 .' 4 ' 5
- facile multiplexing, or the ability to simultaneously generate structures made of different materials still is a challenge in developing a suite of DPN-based nanofabrication tools.
- inconsistent and non-uniform inking from the solutions onto the writing instrument can in some cases hinder advancement of DPN for a particular application.
- inkwells are used to address the different pens in a one-dimensional (ID) cantilever array for simultaneous DPN patterning of multiple inks from a single pen array.
- ID one-dimensional
- This technique allows one to ink a linear pen array with up to 8 different inks in a single step, depending on the number of available inkwells.
- this approach works well for many applications including some research applications where a few inks are being integrated in the context of a linear cantilever comprised of relatively few pens, the method is not directly scalable to 2D arrays consisting of thousands or even millions of pens. For instance, such an inkwell chip containing 55,000 individually addressable ink wells in one cm 2 might need more than 0.5 m 2 just to accommodate the area occupied by the ink reservoirs.
- Such capabilities are desirable because they may allow researchers to, for example: (i) fabricate nanoarrays [6"10] with unprecedented chemical and biochemical complexity; (ii) control materials assembly through the use of affinity templates ⁇ 11 ' l such that each patterned feature controls the placement of different building blocks for making higher-ordered architectures; and (iii) develop an understanding of multivalent interactions between patterned surfaces and proteins, viruses, spores, and cells on a length scale that is biologically meaningful. [13"15] Methods for multiplexing in the context of a DPN experiment thus far have been in general limited due to the challenges associated with addressing and inking each pen of an array with different molecules.
- One embodiment provides a method comprising: providing at least one array of tips; providing at least two patterning compositions different from each other; ink jet printing at least two of the different patterning compositions onto at least some of the tips; and depositing at least some of the ink jet printed patterning compositions onto a substrate surface; wherein the array of tips and the ink jet printing are adapted to prevent substantial cross-contamination of the patterning composition on the tips.
- Another embodiment provides a method comprising: ink jet printing at least one patterning composition onto at least one tip; and depositing the ink jet printed patterning composition onto a substrate surface at a deposition rate; wherein the conditions for ink jet printing are adapted to control the rate of deposition.
- Another embodiment provides a method comprising: ink jet printing at least one patterning composition onto at least one array of tips comprising at least two tips; and depositing the patterning composition from the tips onto a substrate surface to form a plurality of features; wherein the conditions for ink jet printing are adapted to control the variability of deposition rate in the array of tips.
- Another embodiment provides a method comprising: providing a contact printer surface, disposing at least one patterning composition onto the contact printer surface; and depositing at least some of the disposed patterning composition from the contact printer surface to a substrate; wherein the contact printer surface is treated so as to encourage the localization of the patterning composition to a desired location on the surface.
- Another embodiment provides a method comprising: ink jet printing at least one patterning composition onto at least one tip in at least one array, wherein the tip has been treated to encourage localization of the patterning composition on the tip.
- Another embodiment provides device comprising an array of cantilevers, the cantilevers having a tip thereon, wherein the cantilevers and tip are adapted to encourage localization of a deposited ink jet drop onto the tip.
- Another embodiment is a method comprising: providing an ink well, disposing at least one patterning composition onto the ink well surface; and wherein the ink well surface is treated so as to encourage the localization of the patterning composition to a desired location on the surface.
- an approach is provided to inking pen arrays that addresses the multiplexed inking challenge in the context of DPN and related nanolithographies is herein provided.
- the tips of the pens within ID or 2D arrays can be independently addressed with different chemically distinct inks using an inkjet printer.
- a technique to modify the surface of the tips in the pen arrays is described, the technique being directing the droplets of inks to the tips of the cantilevers.
- This method of delivery ink (or "patterning composition”) can provide in some embodiments control over the inking process and can transform DPN into a general nanofabrication tool that uniquely combines high throughput, high resolution, and multiplexing capabilities.
- At least one advantage of at least one embodiment herein is better control over the printing process including better reproducibility, better control over ink printing rates, and avoidance of cross-contamination.
- Figures IA- IB show schemes for (A) addressable inking of pen arrays by inkjet printing and (B) multiplexed Dip-Pen Nanolithography.
- Figures 2A-2B illustrate addressable inking of a ID pen array.
- A Optical image of a ID pen array with alternating pens inked with 1 drop of MHA-ethanol solution (10 mM, 320 pL) and
- B the corresponding gold nanostructures patterned with the inked pen array.
- Figures 3A-3B shows fluorescent images showing individually addressable, multiplexed inking of a ID pen array with phospholipids.
- B Corresponding multiplexed patterns written on a glass slide.
- Figures 4A-4D illustrate addressable inking of 2D pen arrays with phospholipids.
- A Four fluorophore-labeled phospholipids printed on a 2D pen array (90 ⁇ m x 20 ⁇ m spacing).
- B Rhodamine-labeled phospholipid addressed to every other pen in a 2D array (90 x 90 ⁇ m spacing) and
- C, D Corresponding 700 nm linewidth patterns written on a glass slide. Note that the cross-talk problem encountered in (A) is eliminated when the pen-to-pen spacing is increased to 90 ⁇ m x 90 ⁇ m.
- Figure 5 provides a scheme for self-correcting inking of an anisotropically functionalized pen.
- the pen is functionalized in such a way that the tip area is hydrophilic (MHA functionalization) and the remaining areas are hydrophobic (ODT functionalization). Ink molecules are preferentially driven to the hydrophilic area due to differences in surface energy.
- Figures 6A-6B show self-correcting inking of anisotropically functionalized pens.
- the anisotropically fictionalized areas dictate where the ink droplet dried.
- the inset shows the anisotropic functionalization of AFM probes, which consists of three steps: 1) coating the back side with a thin layer of 20 nm Au/5 nm Ti and functionalizing with 1H,1H,2H,2H- perfluorodecanethiol, 2) coating the front side of the tip area with gold (10 nm Au/4 nm Ti) using a glass cover slip as a shadow mask, and 3) selectively functionalizing the Au-coated front side of the tip with MHA.
- B Optical micrograph of anisotropically functionalized pens dip-coated with an MHA/ethanol solution. Note that the ink is confined to the hydrophilic tip areas.
- Figures 7A-7B show footprints of inkjet droplets on and near a hydrophobic-hydrophilic boundary.
- B AFM image showing MHA was completely localized to the hydrophilic side.
- Figures 8A-8B illustrates inkjet printing of MHA (saturated solution in acetonitrile) on a custom pen array with different pen-to-pen spacings.
- A An optical microscopy image of an inked pen array.
- B - C Lateral force microscopy images showing that pen 3 (inked) was effective for DPN (ink diffusion rate of 0.015 ⁇ m 2 sec "1 ).
- DPN Pen 4 (uninked control) did not produce patterns. DPN was carried out at a relative humidity of 49%.
- Figure 9 shows pattern uniformity of inkjetted pen arrays.
- Two drops of an MHA-ethanol solution (10 mM, 320 pL/drop) were inkjetted on alternating pens.
- the DPN was carried out at a relative humidity of 40%, and the dwell time per dot is 360 seconds.
- the standard deviation of the gold patterns generated by pens in the same array is 4.4 ⁇ 1.4%, and increases to 4.8 ⁇ 0.7% when comparing three different pen arrays.
- Figures 10A- 1OD provides pattern size variation of pen arrays inked by dip coating.
- A Optical microscopy image of dip-coated pen array.
- B Dark field microscopy image of raised gold features generated by the pen array in "A”.
- C-D Higher magnification of patterns boxed in (B). The standard deviation of dots created by different pens in the same array was at least 9.9%. Both inks (2 mM MHA-ethanol solution and saturated MHA- acetonitrile solution) showed similar standard deviations. In this particular example, DPN was cried out at a relative humidity of 50%, and the dwell time for each dot was 30 seconds. Note that the lines in "C" connecting the dots are present because the pen was not completely removed from contact with the surface.
- Figures 1 IA-I IB show phospholipids printed on a 55,000-pen 2D array with the pattern "NU".
- A Optical image.
- B Fluorescent microscopy images showing the rhodamine labeled DOPC ink making up the "U” pattern.
- the 2D pen array was on a SiO 2 support
- the cantilevers were coated with titanium/gold and annealed to induce bending, following a published protocols.
- the back sides of the cantilevers and SiO 2 support were functionalized with octyltrichlorosilane (OTS, 1 vol% in hexane for 30 minutes), while the front sides were functionalized with 11 -amino- 1-undecanethiol (AUT, 1 mM in ethanol for 20 minutes).
- OTS octyltrichlorosilane
- AUT 11 -amino- 1-undecanethiol
- Figures 12A-12B illustrate (A) DOPC ink droplets caused the cantilevers to stick to the support due to capillary action.
- the optical microscopy image shows that inked tips are in the focal plane of the SiO 2 support.
- This stiction problem was eliminated by functionalizing the back sides of the cantilevers and the SiO 2 support with octadecyltrichlorosilane (OTS).
- OTS octadecyltrichlorosilane
- Figures 13A-13D illustrate anisotropically structured pens fabricated by shadow mask deposition of gold.
- a glass cover slide was used as a mask to expose select areas of the cantilevers for gold deposition.
- DPN printing including instrumentation, materials, and methods, is generally known in the art.
- lithography, microlithography, and nanolithography instruments, pen arrays, active pens, passive pens, inks, patterning compounds, kits, ink delivery, software, and accessories for direct-write printing and patterning can be obtained from Nanolnk, Inc., Chicago, IL.
- Softwares include INKCAD and NSCRIPTOR softwares (Nanolnk, Chicago, IL), providing user interfaces for lithography design and control. E-Chamber can be used for environmental control. Dip Pen NanolithographyTM and DPNTM are trademarks of Nanolnk, Inc.
- Direct write methods including DPN printing and pattern transfer methods, are described in for example Direct-Write Technologies, Sensors, Electronics, and Integrated Power Sources, Pique and Chrisey (Eds) (2002).
- the direct-write nanolithography instruments and methods described herein are particularly of interest for use in preparing bioarrays, nanoarrays, and microarrays based on peptides, proteins, nucleic acids, DNA, RNA, viruses, biomolecules, and the like.
- US Patent No. 6,787,313 for mass fabrication of chips and libraries; 5,443,791 for automated molecular biology laboratory with pipette tips; 5,981,733 for apparatus for the automated synthesis of molecular arrays in pharmaceutical applications.
- Combinatorial arrays can be prepared. See also, for example, US Patent Nos. 7,008,769; 6,573,369; and 6,998,228 to Henderson et al.
- Instruments can be used which provide for patterning from one or more tips disposed on one or more cantilevers, including arrays of tips and cantilevers.
- the instrument can be for example an AFM instrument modified for dip pen nanolithography, or alternatively, a similar instrument adapted directly to do dip pen nanolithography.
- Instrument can be obtained for example from Nanolnk (Skokie, IL) including for example an NSCRIPTORTM.
- the instrument comprises at least one z-axis piezoelectric sensor and at least three z-axis motors, both of which can be controlled and monitored by a software routine that allows a user to input positional information via a user interface.
- a software routine that allows a user to input positional information via a user interface.
- An example of the instruments is described in the US provisional application 60/916,979 filed May 9, 2007 to Amro et al. Instrumentation to execute patterning by transferring materials from tip to substrate surface are known in the art. See for example products from Nanolnk, Inc. (Skokie, IL). See also for example US Patent Nos. 6,827,979; 6,642,129; 6,867,443; 7,008,769; 6,573,369; and 6,998,228.
- the tip can be a nanoscopic tip.
- the tip for example can be a scanning probe microscope tip or an atomic force microscope tip.
- the tip can be a solid tip; or the tip can be a hollow tip or a fountain pen tip.
- the hollow tip can comprise an aperture and can delivery flow paths for delivering patterning compositions to the end of the tip.
- the tip can comprise, for example, an inorganic surface or an organic surface. Tips can be made from hard materials through, for example, microfabrication. Sharpening of tips can be carried out.
- elastomeric tips can be used including those made from siloxane materials.
- the tip can be used as is, although the tip can be cleaned first when used as is.
- the tip can be also surface modified if desired after fabrication. For example, an organic coating can be added to an inorganic tip surface.
- the tip can comprise a tip surface, including an inorganic tip surface, which has not been modified by organic material.
- Tips can be made from materials known in the AFM art, including silicon nitride, silicon, and other hard materials.
- the tip can be disposed on a cantilever, as known in the art, including at an end of a cantilever or near the end of a cantilever.
- the tips can be if desired relatively long tips having for example a length of at least 5 microns, or at least 10 microns.
- the tip can be part of an array of tips, so that a plurality of tips can be provided.
- the tips can move together in a passive mode or can be moved individually in an active or actuated mode.
- the tip in the depositing step, can be passively used, or can be used as an actuated tip.
- the actuation mechanism can be for example thermal or electrostatic or piezoresistive.
- One-dimensional array of tips can be used; or two-dimensional array of tips can be used. In particular, arrays can be used which have large numbers of tips. See for example US Patent Application serial no. 11/690,738 filed March 23, 2007 to Mirkin et al., which is hereby incorporated by reference in its entirety including the Lenhart Small paper (Lenhart et al., Small 3, no. 1, 71- 75 (2007)).
- Instrumentation methods are known in the art to move tips, and tips disposed on cantilevers, in the x, y, and z-directions with respect to the surface.
- Instrumentation can be adapted to allow for heating of tips. See for example US Patent Publication No. 2006/0242740 to Sheehan et al.
- substrates can be used which present surfaces for deposition.
- Substrates can be those used to prepare microarrays in the art.
- Substrates can be polymeric, glass, ceramic, composite, metal, semiconductor, oxides, silicon, and the like.
- the substrate can be monolithic, one piece, or can comprise layers disposed on each other.
- the substrate can comprise an inorganic or an organic surface coating.
- a monolayer, including self- assembled monolayer, coating can be used.
- the surface can be functionalized with organic functional groups or organic material.
- the substrate can comprise an inorganic material surface modified with an organic material.
- substrates need not be limited to inorganic materials.
- a substrate can be a biomolecule.
- the substrate surface can be adapted to covalently bond to or chemisorb to one or more components of the patterning composition.
- the substrate surface can be an electrophilic surface.
- the substrate surface can be adapted to be reactive with functional groups in the patterning species. For example, amino groups in a protein can react with succinimide. Or a thiol group or compound can chemisorb to gold.
- aldehyde- modified substrate can also be used as a reactive support for the immobilization of amine- modified or amine-containing biomolecules via imine formation.
- the substrate and patterning can be adapted to minimize or avoid quenching of the fluorescence.
- Substrates can be pre-patterned as needed to provide boundaries for and designate spaces for the deposition zones.
- the tip and the substrate surface can be moved with respect to each other so that deposition of the patterning composition occurs and material is transferred from the tip to the surface to form a deposit.
- a meniscus may be present to facilitate deposition.
- the tip is in position so that deposition can be controlled as desired.
- heat can be used to facilitate deposition. Tips and cantilevers supporting tips can be heated, or the environment around the deposition area can be heated.
- An environmental chamber can be used to control humidity, temperature, atmospheric gases, and other parameters.
- the deposition can be carried out at a relative humidity sufficient, e.g., sufficiently high, to allow the deposition to occur. In some cases, higher relative humidity may activate or speed up deposition.
- the deposition can be carried out at a relative humidity of for example at least 30%, or at least 50%, or at least 70%.
- the deposition temperature can be above this temperature, e.g., 1O 0 C or more above the gel-liquid crystal transition temperature.
- the deposition step can be carried out by contacting the tip with the surface, wherein the tip is held stationary in the xy plane with respect to the surface. Spots or dots can be made, or lines can be made. Alternatively, the deposition step can be carried out by contacting the tip with the surface, wherein the tip is not held stationary in the xy plane with respect to the surface, but rather the tip is moving.
- the contact time during the spotting/depositing can vary between for example 7 and 10 seconds, resulting in features of, for example, about 10 run to about one micron, or about 100 nm to about 10 microns, or about 15 nm to about 10 microns, or about 25 nm to about one micron, or about 200 to about 500 nm in diameter or line width.
- AFM probes that can be used can have a spring constant k ranging from for example about 0.3 to about 2 N/m 2 .
- AFM instrumentation a variety of modes for use can be used including for example contact mode, noncontact mode, or tapping mode or intermittent contact mode.
- AFM tips may be immediately coated by directly dipping the tips into the gel-ink, by inkwells, or by placing a drop of the gel-ink on a solid substrate and lowering the tips into the gel by an AFM or other controlled mechanics.
- the sticky, viscous nature of the agarose gel-ink can allo for minimal to none tip
- One or two dimensional arrays of tips can be used, and can be adapted to be inked with ink jet printing.
- the arrays can comprise no cantilevers or a plurality of cantilevers, upon which the tips are disposed.
- the cantilevers have at least a support on one end, and a tip on the other.
- the two-dimensional array can be a series of rows and columns, providing length and width, preferably substantially perpendicular to each other.
- the arrays can comprise a first dimension and a second dimension.
- the two-dimensional array can be a series of one dimensional arrays disposed next to each other to build the second dimension.
- the two dimensions can be perpendicular.
- the cantilevers can comprise a free end and a bound end.
- the cantilevers can comprise tips at or near the free end, distal from the bound end.
- the cantilevers of one row can point in the same direction as the cantilevers on the next row, or the cantilevers of one row can point in the opposite direction as the cantilevers on the next row.
- the two-dimensional arrays can be fabricated into a larger instrumental device by combining two parts, each part having a surface which is patterned in two dimensions and adapted to be mated with each other in the two dimensions.
- One part can comprise a support structure, without cantilevers, whereas the other part can comprise the cantilevers.
- the array is characterized by a cantilever yield of at least 75%, or at least 80%, or at least 90%, or at least 95%, or more preferably, at least about 98%, or more preferably at least 99%.
- cantilevers at the ends of rows may be neglected which are damaged by processing of edges compared to internal cantilevers. For example, the central 75% can be measured.
- the fabrication will be better done in the middle rather than the edge as edge effects are known in wafer fabrication.
- Defect density can increase in some cases as one moves from the center to the edge, or in other cases as one moves from edge to center.
- the array can be adapted to prevent substantial contact of non-tip components of the array when the tips are brought into contact with a substantially planar surface.
- the cantilever arms should not contact the surface and can be accordingly adapted such as by, for example, bending.
- the tips can be adapted for this as well including, for example, long or tall tips. Factors which can be useful to achieve this result include use of long or tall tips, bending of the cantilever arms, tip leveling, row leveling, and leveling of the cantilevers in all dimensions. One or more combination of factors can be used.
- the cantilever tips can be longer than usual in the art.
- the tips can have an apex height relative to the cantilever of at least four microns on average, and if desired, the tips can have an apex height relative to the cantilever of at least seven microns on average.
- the term "apex" need not be defined narrowly to refer to only the very end of the tip; rather it can be referred to a portion of the tip spanning from the very end to a certain distance downward. For example, it can be from the very end to 1%, 5%, 10%, or even 20%, of axial length from the end to the bottom of the tip.
- tip apex height can be at least 10 microns, or at least 15 microns, or at least 20 microns. No particular upper limit exists and technology known in the art and improving can be used. This long length can help ensure that only tips are contacting the surface. Apex height can be taken as an average of many tip apex heights, and in general, apex height is engineered not to vary substantially from tip to tip.
- average measurements can be used. Average measurements can be obtained by methods known in the art including for example review of representative images or micrographs. The entire array does not need to be measured as that can be impractical.
- Tipless cantilevers can be used in some embodiments, although not a preferred embodiment.
- the cantilevers can be bent including bent towards the surface to be patterned. Methods known in the art can be used to induce bending.
- the cantilevers can be bent at an angle away from the base and the support.
- the cantilevers can comprise multiple layers adapted for bending of cantilevers.
- differential thermal expansion or cantilever bimorph can be used to bend the cantilevers.
- Cantilever bending can be induced by using at least two different materials. Alternatively, the same materials can be used but with different stresses to provide cantilever bending.
- Another method is depositing on the cantilever comprising one material a second layer of the same material but with an intrinsic stress gradient.
- the surface of the cantilever can be oxidized.
- the cantilevers can be bent at an angle for example of at least 5° from their base, or at least 10° from their base, or at an angle of at least 15° from their base. Methods known in the art can be used to measure this including the methods demonstrated in the working examples. Average value for angle can be used.
- the cantilevers can be bent on average about 10 microns to about 50 microns, or about 15 microns to about 40 microns. This distance of bending can be measured by methods known in the art including the methods demonstrated in the working examples. Average distance can be used.
- the bending can result in greater tolerance to substrate roughness and morphology and tip misalignment within the array so that for example a misalignment of about ⁇ 20 microns or less or about ⁇ 10 microns or less can be compensated.
- the cantilevers can comprise multiple layers such as two principle layers and optional adhesion layers and can be for example bimorph cantilevers.
- the cantilevers can be coated with metal or metal oxide on the tip side of the cantilever.
- the metal is not particularly limited as long as the metal or metal oxide is useful in helping to bend the cantilevers with heat.
- the metal can be a noble metal such as gold.
- the array can be adapted so that the cantilevers are both bent toward the surface and also comprise tips which are longer than normal compared to tips used merely for imaging.
- the tips can be fabricated and sharpened before use and can have an average radius of curvature of, for example, less than 100 nm.
- the average radius of curvature can be, for example, 10 nm to 100 nm, or 20 nm to 100 nm, or 30 nm to 90 nm.
- the shape of the tip can be varied including for example pyramidal, conical, wedge, and boxed.
- the tips can be hollow tips or contain an aperture including hollow tips and aperture tips formed through microfabrication with microfiuidic channels passing to end of tip. Fluid materials can be stored at the end of the tips or flow through the tips.
- the tip geometry can be varied and can be for example a solid tip or a hollow tip.
- WO 2005/115630 PCT/US2005/014899
- Henderson et al. describes tip geometries for depositing materials onto surfaces which can be used herein.
- the two dimensional array can be characterized by a tip spacing in each of the two dimensions (e.g., length dimension and width dimension). Tip spacing can be taken, for example, from the method of manufacturing the tip arrays or directly observed from the manufactured array. Tip spacing can be engineered to provide high density of tips and cantilevers. For example, tip density can be at least 10,000 per square inch, or at least 40,000 per square inch, or at least 70,000 per square inch, or at least 100,000 per square inch, or at least 250,000 per square inch, or at least 340,000 per square inch, or at least 500,000 per square inch.
- the array can be characterized by a tip spacing of less than 300 microns in a first dimension of the two dimensional array and less than 300 microns in a second dimension of the two dimensional array.
- the tip spacing can be, for example, less than about 200 microns in one dimension and less than about 100 microns, or less than about 50 microns, in another dimension.
- the tip spacing can be for example less than 100 microns in one dimension and a less than 25 microns in a second direction.
- the array can be characterized by a tip spacing of 100 microns or less in at least one dimension of the two dimensional array.
- tip spacing can be about 70 microns to about 110 microns, such as 90 microns, in one dimension, and about 20 microns to about 100 microns, such as 90 microns, in the second dimension.
- tip spacing There is no particular lower limit on tip spacing as fabrication methods will allow more dense tip spacing over time.
- the tip spacing is controlled to prevent undesirable ink spreading and cross-contamination of different ink.
- Examples of lower limits include 1 micron, or 5 microns, or 10 microns so for example tip spacings can be one micron to 300 microns, or one micron to 100 micron.
- the number of cantilevers on the two dimensional array is not particularly limited but can be at least about three, at least about five, at least about 250, or at least about 1,000, or at least about 10,000, or at least about 50,000, or at least about 55,000, or at least about 100,000, or about 25,000 to about 75,000.
- the number can be increased to the amount allowed for a particular instrument and space constraints for patterning.
- a suitable balance can be achieved for a particular application weighing for example factors such as ease of fabrication, quality, and the particular density needs.
- each of the tips can be characterized by a distance D spanning the tip end to the support, and the tip array is characterized by an average distance D' of the tip end to the support, and for at least 90 % of the tips, D is within 50 microns of D'. In another embodiment, for at least 90 % of the tips, D is within 10 microns of D'.
- the distance between the tip ends and the support can be for example about 10 microns to about 50 microns. This distance can comprise for example the additive combination of base row height, the distance of bending, and the tip height.
- Cantilever force constant is not particularly limited.
- the cantilevers can have an average force constant of about 0.001 N/m to about 10 N/m, or alternatively, an average force constant of about 0.05 N/m to about 1 N/m, or alternatively an average force constant of about 0.1 N/m to about 1 N/m, or about 0.1 N/m to about 0.6 N/m.
- the cantilevers can be engineered so they are not adapted for feedback including force feedback.
- at least one cantilever can be adapted for feedback including force feedback.
- substantially all of the cantilevers can be adapted for feedback including force feedback. For example, over 90%, or over 95%, or over 99% of the cantilevers can be adapted for feedback including force feedback.
- the cantilevers can be made from materials used in AFM probes including for example silicon, polycrystalline silicon, silicon nitride, or silicon rich nitride.
- the cantilevers can have a length, width, and height or thickness.
- the length can be for example about 10 microns to about 80 microns, or about 25 microns to about 65 microns.
- the width can be for example 5 microns to about 25 microns, or about 10 microns to about 20 microns.
- Thickness can be for example about 100 nm to about 700 nm, or about 250 nm to about 550 nm.
- Tipless cantilevers can be used in the arrays, the methods of making arrays, and the methods of using arrays.
- Arrays can be passive or active arrays adapted for passive pen or active pen use, respectively.
- Control of each tip can be carried out by piezoelectric, capactive, electrostatic, or thermoelectric actuation, for example.
- the arrays can be adapted for integration of tip coating and ink delivery.
- microfluidics can be used to control inking and coating of the tips. Tips can be dipped into devices or ink can be delivered directly through internal regions of the tip for hollow tip embodiments.
- the cantilevers can be bonded to the support structure via gold thermocompression bonding. Important factors can be an inherent force independence of the lithographic process based on cantilever tip deposition and use of low k flexible cantilevers including silicon nitride cantilevers. PATTERNING COMPOSITION
- Patterning compositions can be formulated and adapted for transfer and deposition from the tip to a substrate surface, and also adapted for ink jet printing.
- the compositions can comprise two or more components including one or more polysaccharides, one or more patterning species, and one or more chemical additives.
- the patterning composition can be formulated to exclude components and amounts of components that would interfere with the deposition process, wherein the patterning composition comprises the ingredients needed to carry out a successful result. Patterning compositions can be dried, partially or fully, on the tip before the deposition step.
- the patterning composition can be in the form of an ink. It can comprise one or more patterning species.
- the patterning species can be molecular or particulate or colloid. It can be synthetic or natural. It can be polymeric, oligomeric, or non-polymeric. It can be a small molecule. Biomolecular applications are particular of note.
- the patterning species can be a biomolecule (wherein water is not a biomolecule).
- the patterning species can be a biopolymer.
- the patterning species can comprise polymerized or repeating units of nucleic acid or amino acid units. Patterning species can be for example oligonucleotides, DNA, RNA, protein, peptide, sugar, carbohydrate, and the like.
- the patterning species can be used such that it is not adapted synthetically for interaction with a substrate surface.
- it can be a natural species such as for example a natural protein.
- the patterning species can be used such that it is adapted synthetically for interaction with a substrate surface.
- an end group can be functionalized to bond to the surface. This can be represented by, for example, R-X or R-(X) n wherein R is a patterning species that has been functionalized with group X, and n is the number of groups X, which can be for example 1-10, or 1-5, or 1-3.
- Non-biological compounds which can serve as patterning species include for example particulate materials, nanostructured materials, organic compounds, inorganic compounds, polymers, synthetic polymers, compounds which chemisorb to metals (e.g., gold) such as thiols and sulfides, and the like.
- the patterning composition can comprise one or more lipids, and lipids are generally known in the art. See for example, Bohinski, Modern Concepts in Biochemistry, 4 th Ed., Chapter 8, "Lipids and Biomembranes.”
- lipids can be simple lipids, compound lipids, or derived lipids.
- Simple lipids can be for example acylglycerols or waxes.
- Compound lipids can be for example phsphoacylglycerols, sphingomyelins, cerebrosides, or gangliosides.
- Derived lipids can be for example steroids, carotenoids, or lipid vitamins.
- Lipids can be used which are natural or synthetic.
- the lipid can be able to form liposomes in aqueous solution, either on its own or in combination with other lipids.
- Lipids can be compounds comprising long hydrocarbon chains which can result in them being insoluble in water but soluble in nonpolar organic solvents.
- lipids include fats, oils, steroid and waxes.
- Glycerides are one type of lipids which are formed from glycerol and fatty acids.
- Glycerol comprises three hydroxyl groups which upon esterification with one, two or three fatty acids forms monoglycerides, diglycerides and triglycerides respectively. If one of the fatty acids is replaced with a sugar or a phosphate the resulting compound is a glycolipid or a phospholipid respectively.
- the fatty acids can be unsaturated, saturated, monounsaturated or polyunsaturated. Examples of unsaturated fatty acids includes, oleic, linoleic, linolenic and arachidonic acid. Examples of saturated fatty acids includes, myristic, palmitic and stearic acids.
- the fatty acids may adopt a cis or trans configuration.
- the length of the fatty acid chain may vary.
- the fatty acid hydrocarbon chain may comprise more than 3 carbon atoms, between 3 - 18 atoms or between 12 — 20 carbon atoms.
- the chain may or may not be branched.
- the lipid compound comprises a phosphate group.
- the lipid compound comprises a sugar group.
- the lipid compound comprises one, two or three fatty acids.
- the lipid compound comprises at least one fatty acid which is saturated, monounsaturated or polyunsaturated.
- the lipid can comprise two fatty acids. At least one fatty acid can be monounsaturated.
- Both fatty acids can be monounsaturated.
- the fatty acid may be cis or trans.
- at least one fatty acid comprises at least 3 carbon atoms.
- at least one fatty acid comprises between 3 and 18 carbon atoms, including all integers in between.
- at least one fatty acid comprises between 12 and 20 carbon atoms including all integers in between.
- Lipid can be a phospholipid or a phospholipid derivative.
- the lipid can exhibit a gel-liquid crystal transition temperature.
- the molecular weight of the lipid can be for example 250 to about 2,000, or about 500 to about 1,500, or about 500 to about 1,000.
- Non limiting examples include phophacholine, phosphoglycerol, phosphatidic acid, phosphoserine, PEG phospholipid, and the like.
- the lipid can serve as a carrier.
- the lipid is 1, 2-dioleoyl-sn-glycero-3pphosphocholine ("DOPC").
- DOPC 1, 2-dioleoyl-sn-glycero-3pphosphocholine
- Other examples include POPC and DMPC. See for example Lenhart et al., Small, 2007, 3, no. 1, 71-75 for lipids which can be patterned.
- each of the dye-labeled lipids was diluted (1 wt%) in a carrier lipid, l,2-Dioleoyl-sn-Glycero-3-Phosphocholine (DOPC).
- DOPC l,2-Dioleoyl-sn-Glycero-3-Phosphocholine
- the use of DOPC as a carrier for multiplexed DPN can be important for several reasons. First, it allows one to make the transport properties of different dye-labeled lipid inks uniform. Second, it is possible to incorporate up to ⁇ 25 wt% of certain functional lipids (such as biotinylated or nickel chelating lipids) with DOPC. Third, being a major structural and functional component of biological membranes, phospholipids are well studied and compatible with many biological molecules. tl8]
- the patterning composition can comprise proteinaceous material and proteins and peptides.
- Proteinaceous materials include for example antibodies, enzymes, and the like.
- the nanoarrays can be prepared comprising various kinds of chemical structures comprising peptide bonds. These include peptides, proteins, oligopeptides, and polypeptides, be they simple or complex.
- the peptide unit can be in combination with non-peptide units.
- the protein or peptide can contain a single polypeptide chain or multiple polypeptide chains. Higher molecular weight peptides are preferred in general although lower molecular weight peptides including oligopeptides can be used.
- the number of peptide bonds in the peptide can be, for example, at least three, ten or less, at least 100, about 100 to about 300, or at least 500.
- Proteins are particularly preferred.
- the protein can be simple or conjugated.
- conjugated proteins include, but are not limited to, nucleoproteins, lipoproteins, phosphoproteins, metalloproteins and glycoproteins.
- Proteins can be functional when they coexist in a complex with other proteins, polypeptides or peptides.
- the protein can be a virus, which can be complexes of proteins and nucleic acids, be they of the DNA or RNA types.
- the protein can be a shell to larger structures such as spheres or rod structures.
- Proteins can be globular or fibrous in conformation.
- the latter are generally tough materials that are typically insoluble in water. They can comprise a polypeptide chain or chains arranged in parallel as in, for example, a fiber. Examples include collagen and elastin.
- Globular proteins are polypeptides that are tightly folded into spherical or globular shapes and are mostly soluble in aqueous systems. Many enzymes, for example, are globular proteins, as are antibodies, some hormones and transport proteins, such as serum albumin and hemoglobin.
- Proteins can be used which have both fibrous and globular properties, like myosin and fibrinogen, which are tough, rod-like structures but are soluble.
- the proteins can possess more than one polypeptide chain, and can be oligomeric proteins, their individual components being called protomers.
- the oligomeric proteins usually contain an even number of polypeptide chains, not normally covalently linked to one another. Hemoglobin is an example of an oligomeric protein.
- Types of proteins that can be incorporated include, but are not limited to, enzymes, storage proteins, transport proteins, contractile proteins, protective proteins, toxins, hormones, and structural proteins.
- enzymes include, but are not limited to ribonucleases, cytochrome c, lysozymes, proteases, kinases, polymerases, exonucleases, and endonucleases. Enzymes and their binding mechanisms are disclosed, for example, in Enzyme Structure and Mechanism, 2 nd Ed, by Alan Fersht, 1977, including in Chapter 15 the following enzyme types: dehydrogenases, proteases, ribonucleases, staphyloccal nucleases, lysozymes, carbonic anhydrases, and triosephosphate isomerase.
- Examples of storage proteins include, but are not limited to ovalbumin, casein, ferritin, gliadin, and zein.
- transport proteins include, but are not limited to hemoglobin, hemocyanin, myoglobin, serum albumin, ⁇ l -lipoprotein, iron-binding globulin, and ceruloplasmin.
- contractile proteins include, but are not limited to myosin, actin, dynein.
- protective proteins include, but are not limited to antibodies, complement proteins, fibrinogen, and thrombin.
- toxins include, but are not limited to, Clostridium botulinum toxin, diptheria toxin, cholera toxin proteins, Alexa Fluor 594 modified cholera toxin proteins, snake venoms, and ricin.
- hormones include, but are not limited to, insulin, adrenocorticotrophic hormone and insulin-like growth hormone, and growth hormone.
- structural proteins include, but are not limited to, viral-coat proteins, glycoproteins, membrane-structure proteins, ⁇ -keratin, sclerotin, fibroin, collagen, elastin, and mucoproteins.
- Proteins that can be used are prepared by recombinant methods.
- proteins examples include immunoglobulins, IgG (rabbit, human, mouse, and the like), Protein A/G, fibrinogen, fibronectin, lysozymes, streptavidin, avdin, ferritin, lectin (Con. A), and BSA. Rabbit IgG and rabbit anti-IgG, bound in sandwhich configuration to IgG are useful examples.
- Spliceosomes and ribozomes and the like can be used.
- a wide variety of proteins are known to those of skill in the art and can be used. See, for instance, Chapter 3, "Proteins and their Biological Functions: A Survey,” at pages 55-66 of BIOCHEMISTRY by A. L. Lehninger, 1970, which is incorporated herein by reference.
- Proteins can include cholera toxin subunit B and trypsin inhibitor.
- nucleic acids can be synthetically made, modified to include, for example, functional groups tailored for chemisorption or covalent bonding to the substrate, as well as naturally occurring. It can be of low, medium, or high molecular weight, oligomeric or polymeric. It can be single-, double-, or even triple-stranded.
- the nucleic acid can be based on deoxyribonucleic acid (DNA), ribonucleic acid (RNA), or combinations thereof.
- DNA deoxyribonucleic acid
- RNA ribonucleic acid
- the structure of nucleic acids is generally described in, for example, Calladine and Drew, Understanding DNA, The Molecule and How it Works, 2 nd Ed, 1997.
- nucleic acid that can be patterned include, for example, DNA, RNA, PNA, CNA, RNA, HNA, p-RNA, oligonucleotides, oligonucleotides of DNA, oligonucleotides of RNA, primers, A-DNA, B-DNA, Z-DNA, polynucleotides of DNA, polynucleotides of RNA, T-junctions of nucleic acids, domains of non-nucleic acid polymer- nucleic acid block copolymers, and combinations thereof.
- nucleic acids include, for example, viral RNA or DNA, a gene associated with a disease, bacterial DNA, fungal DNA, nucleic acid from a biological source, nucleic acid which is a product of a polymerase chain reaction amplification, nucleic acid contacted with nanoparticles, and nucleic acid double-stranded and hybridized with the oligonucleotides on the nanoparticles resulting in the production of a triple-stranded complex.
- the nucleic acid can be any of a group of organic substances found in cells and viruses that play a central role in the storage and replication of hereditary information and in the expression of this information through protein synthesis.
- Purines, pyrimidines, carbohydrates, and phosphoric acid generally characterize the fundamental organic substances of a nucleic acid.
- Purines and pyrimidines are nucleotides, a nucleoside in which the primary hydroxy group of either 2-deoxy-D-ribose or of D-ribose is esterified by orthophosphoric acid.
- a nucleoside is a compound in which a purine or pyrimidine base is bound via a N-atom to C-I replacing the hydroxy group of either 2-deoxy-D-ribose or of D- ribose, but without any phosphate groups.
- the common nucleosides in biological systems are adenosine, guanosine, cytidine, and uridine (which contain ribose) and deoxyadenosine, deoxyguanosine, deoxycytidine and thymidine (which contain deoxyribose).
- a purine base may be an adenine nucleotide or a guanine nucleotide.
- a pyrimidine base may be thymine nucleotide, a cytosine nucleotide, or a uracil nucleotide.
- the sequence of a nucleic acid may be random or specific so as to encode a desired amino acid structure.
- a group of three nucleotides may comprise a codon.
- One codon comprises an amino acid.
- the coding region of a nucleic acid comprises codons.
- the nucleic acid can exist freely or can be bound to peptides or proteins to form nucleoproteins in discreet bundles or structured forms such as, for example, chromosomes.
- a nucleic acid also can exist in single-stranded or double-stranded forms.
- a nucleic acid may also be linear, circular, or supercoiled.
- Nucleic acid may be isolated directly from a cell or organelle.
- a plasmid or cloning vector are also examples of nucleic acids.
- the nucleic acid can be made up of nucleotides, each containing a carbohydrate sugar (deoxyribose), a phosphate group, and mixtures of nitrogenous purine- and pyrimidine- bases.
- the sugar may be of a cyclic or acyclic form.
- DNA comprises only thymine and cytosine pyrimidines and no uracil.
- DNA may be isolated from a cell as genomic, nuclear, or mitochondrial DNA, or made synthetically (i.e., by chemical processes).
- a gene present in a cell typically comprises genomic DNA made up of exonic and intronic stretches of DNA.
- the exonic stretches comprises nucleotides that comprise codons that encode amino acids, whereas the intronic stretches of DNA comprise nucleotides that likely do not comprise codons that encode amino acids.
- the nucleotide sequence of purines and pyrimidines determine the sequences of amino acids in the polypeptide chain of the protein specified by that gene.
- DNA may also be isolated as complementary or copy DNA (cDNA) synthesized from an RNA template by the action of RNA-dependent DNA polymerase.
- cDNA complementary or copy DNA
- the cDNA can be about 100-800mer strands from PCR amplification. If the RNA template has been processed to remove introns, the cDNA will not be identical to the gene from which the RNA was transcribed.
- cDNA may comprise a stretch of nucleotides that are largely exonic in nature. When in double-stranded form, the two DNA strands form a double helix. In this helix, each nucleotide in one strand is hydrogen bonded to a specific nucleotide on the other strand.
- adenine bonds with thymine and guanine bonds with cytosine The ability of nucleotides present in each strand to bind to each other determines that the strands will be complementary, e.g., that for every adenine on one strand there will be a thymine on the other strand.
- RNA can be generally similar to DNA, but contains the sugar ribose instead of deoxyribose and the base uracil instead of thymine.
- RNA can be single-stranded or double- stranded and is transcribed from a cell's DNA.
- An RNA molecule may form a hairpin loop or other double-stranded structures.
- RNA may be template RNA, messenger RNA (mRNA), total RNA, or transfer RNA (tRNA). polysome.
- RNA-DNA hybrid molecules can be deposited according to the present invention.
- protein-nucleic acids, or "peptide nucleic acids" (“PNA”) also may be used.
- nucleic acids can be labelled and used as probes.
- nucleic acid probes can be used to detect, by hybridization, another nucleic acid. The hybridization can be visualized or detected if the label is, for example, a fluorescent, radioactive, or enzymatic label.
- a nucleic acid of the present invention also can be labelled, or modified so as to comprise a detectable entity, like a fluorescent marker or tag, a gold particle, streptavidin, digoxigenin, a magnetic bead, or other markers known to the skilled artisan. See, for example, U.S. Patent No. 4,626,501 ("Labeled DNA”) to Austin, which is hereby incorporated by reference in its entirety.
- Nucleotides and nucleic acids also can be modified so that it is protected against nucleic acid degradation.
- a nucleic acid may be encapsulated within a liposome.
- a thiol group may be incorporated into a polynucleotide, such as into an RNA or DNA molecule, by replacing the phosphorous group of the nucleotide.
- a thiol can prevent cleavage of the DNA at that site and, thus, improve the stability of the nucleic acid molecule.
- U.S. Patent No. 5,965,721 to Cook et al.. is also incorporated by reference in its entirety, disclosing oligonucleotides, which can be patterned and can have improved nuclease resistance and improved cellular uptake.
- a modified nucleic acid formulation may have an increased half-life and/or be retained in plasma for longer periods of time than non-modified nucleic acids.
- a formulation of nucleic acid and polyethylene glycol may also increase the half-life of the nucleic acid in vivo, as could any known slow- release nucleic acid formulation.
- modifying a nucleic acid may increase the effectiveness of the nucleic acid in vivo and/or its bioavailability.
- the size of a nucleic acid can range considerably, from the size of a few nucleotides, to an oligonucleotide, or probe, to a polynucleotide, gene, chromosome fragment to entire chromosomes and genomes.
- a single- or double-stranded nucleic acid may be at least 10-, 20-, 30-, 40-, 50-, 60-, 70-, 80-, 90, or 100-nucleotides or base pairs (bp) in length.
- a nucleic acid may be at least 0.2 kb, 0.3 kb, 0.4 kb, 0.5 kb, 0.6 kb, 0.7 kb, 0.8 kb, 0.9 kb, or 1.0 kb in size.
- a nucleic acid for use in the present invention can be at least 1 kb, 2 kb, 3 kb, 4 kb, 5 kb, 6 kb, 7 kb, 8 kb, 9 kb, or 10 kb or larger in size.
- One preferred size range is 1-2 kb.
- the nucleic acid can be a chain of varying length of nucleotides and are typically called polynucleotides or oligonucleotides.
- An oligonucleotide is an oligomer generally resulting from a linear sequences of nucleotides.
- the oligonucleotide can comprise, for example, about 2 to about 100, about 2 to about 20, about 10 to about 90, or about 15 to about 35 nucleotides. In oligonucleotide arrays, about 25-mer oligonucleotides can be used. Another particular range is about 60- to about 80-mers, which are relatively long oligonucleotides.
- Microarray methods including selection of nucleic acid, probing, labeling, and detection, are described in U.S. Patent Nos. 6,379,932 and 6,410,231 (Incyte Genomics) and can be used. These patents are incorporated by reference in their entirety. Although these references mention dip pen nanolithographic methods, they do not suggest how or provide guidance on how dip pen nanolithographic methods can be used to make improved nanoarrays as described herein.
- a compound comprising a single nucleotide can also be used as ink. Mixtures of nucleic acids can be used, and different spots on an array can comprise different nucleic acids.
- a nucleic acid for deposition may be formulated or mixed with other elements prior to, or after direct write deposition onto a substrate surface.
- an "ink" of the present invention may comprise other chemicals, compounds, or compositions for deposition onto a substrate surface in addition to a desired nucleic acid sample.
- Solvent and salt can be used to apply the nucleic acid to the tips.
- Surfactants can also be used. For instance, proteins, polypeptides, and peptides may be deposited along with a desired nucleic acid onto a substrate surface.
- Nucleic acid arrays and the types of nucleic acids used therein, are described for example in A Primer of Genome Science, G. Gibson and S. Muse, 2002, Chapters 3-4 (pages 123-181), which is hereby incorporated by reference.
- This reference describes both cDNA microarrays and oligonucleotide arrays, labeling, hybridization, and statistical analysis.
- cDNA arrays can be used for monitoring the relative levels of expression of thousands of genes simultaneously.
- PCR-amplified cDNA fragments (ESTs) can be spotted and probed against fluorescently or radioactively labeled cDNA. The intensity of the signal observed can be assumed to be in proportion to the amount of transcript present in the RNA population being studied.
- Oligonucleotides are also described in the working examples hereinbelow including labeled oligonucleotides and fluorolabeled oligonucleotides.
- InkJet printing is generally known in the art.
- a description of ink jet printing can be found in for example Madou, Fundamentals of Microfabrication, Chapter 3, CRC Press LLC (2002).
- Direct write methods, including ink jet printing are described in for example Direct- Write Technologies, Sensors, Electronics, and Integrated Power Sources, Pique and Chrisey (Eds) (2002) including chapter 7 including continuous mode ink jet printing and demand mode (including drop-on-demand) ink jet printing.
- the ink dispensing system may be comprised in whole or in part of one or more micromechanical MEMS devices, incorporating nozzles, fluidic channels, pumps, and if required control electronics.
- Ink jet printing can be used to deposit a patterning composition onto a tip. It can be used with one or more nozzles.
- the nozzle can have any diameter, depending upon the type of patterning composition to be used. The diameter can also be for example between 50 microns and 200 microns.
- the nozzle is a remote piezoelectric-controlled nozzle, which has a diameter of about 85 microns.
- Multiplexing is generally known in the art.
- an illustration of the multiplexing scheme is provided in Figure 1 A-IB.
- Multiplexed inking of one or two dimensional arrays with patterning compositions can be possible.
- deposition can be carried out with simultaneously depositing at least two different ink compositions.
- the patterning composition can be of any type of ink.
- it can comprise various types of lipids, such as multiple fluorophore -labeled phospholipids.
- the array can include many pens, as described earlier.
- a 2D array can comprise 55,000 pens.
- the tips can be coated with a thin film of metal, such as gold.
- the tip can be further functionalized with different inorganic or organic compounds.
- the tips are functionalized with 1 -mercaptoundecanol
- the remaining portion of the pen including a portion of the tip and/or the cantilever and/or a portion of the support, comprising silicon nitride and silicon/SiO 2
- the support comprising silicon nitride and silicon/SiO 2
- OTS 1- octadecyltrichlorosilane
- a plurality of inks can be deposited from the tips simultaneously onto a substrate.
- the inks can be the same or different from one another.
- the inks can be physically or chemically distinct.
- the pens can be spaced apart with any suitable distance.
- the pens can be spaced less than about 250 microns apart, such as less than about 150 microns or such as less than about 100 microns, apart.
- the spacing can be for example less than about 200 microns x 200 microns, such as less than about 100 microns x 100 microns, such as 90 microns x 90 microns.
- the spacing need not be a square.
- the spacing can be 100 microns x 80 microns or 50 microns x 200 microns.
- the inking process in prior art methods involves pens soaking in an ink solution for a few seconds, after which they are blown dry with N 2 . ⁇ 1 ' 23 ⁇ 25 ' .
- this process can introduce variability due to inhomogeneous solvent drying, which can depend on the duration and angle of nitrogen (N 2 ) blowing, as well as the manner of soaking.
- this difficulty during inking is overcome by using ink jet printing an ink solution onto each individual tip, or "independently addressing" each tip.
- the ink solution can for example be a saturated solution of MHA in acetonitrile. An illustration is provided in Figure 8A-8B.
- the ink solution can comprise hydrophobic molecules such as lipids or ODT.
- inkjet printing is a method that allows one to overcome the irreproducibility problems associated with inking from a solution.
- the ink being deposited onto the surface do not spread and touch either, thereby avoiding cross-contamination.
- An illustration of pattern uniformity can be found in Figure 9.
- the patterning ink composition being deposited onto a tip surface from the nozzle can be in any geometries, depending at least in part on the geometry of the nozzle used.
- the droplets can be fairly spherical or tear shape.
- the droplet size can be adapted for successful inkjet printing without cross-contamination.
- Each droplet can have a diameter of for example between about 10 and about 200 microns.
- the array of tips and the inkjet printing can be adapted to prevent substantial cross- contamination of the patterning composition on the tips. Total prevention can be also achieved. This can be particularly important for high density tip arrays including for example embodiments wherein the tips are present with a tip density of at least 100 per square cm, or at least 500 per square cm, or at least 1,000 per square cm, or even at least 55,000 per square cm.
- the array of tips can be adapted by controlling the spacing of the tips.
- the array of tips can be also adapted by the geometry of the tips positioned next to each other in different ways and positions. Two dimensional arrays of tips can be adapted by adjusting the row-to-row spacing as well as spacing within a row.
- the array is a two- dimensional array and is characterized by tip-to-tip spacing of less than about 90 microns along a row of tips in one dimension and of less than about 90 microns between the rows of tips in another dimension.
- the ink jet printing can be adapted by for example controlling the registration of the ink jet printer with respect to the array.
- the amount of the patterning composition which is printed onto the tips can be controlled.
- the amount of the cross-contamination can be less than about 5% by weight, or less than about 1% by weight, or negligible beyond measurement.
- Analytical methods known in the art can be used to measure cross-contamination including for example microscopy or fluorescent methods.
- the ink can be measured for cross-contamination while on the tip before deposition or after deposition. If a pen is not coated by ink, and the pen does not write, this is further evidence for lack of cross-contamination.
- the tips can be coated by ink jet printing so that the tip is uniformly coated, and that multiple tips can be uniformly coated.
- the conditions for ink jet printing can be adapted to control the rate of deposition.
- the amount of patterning composition can be adapted which is ink jet printed onto the tip.
- the number of drops can be adapted.
- the concentration of the patterning composition can be adapted.
- the ink jet printing and depositing can be carried out to produce a direct relationship between the amount of patterning composition on the tip and the transport rate.
- the conditions for ink jet printing can be adapted to control the variability of deposition rate in the array of tips.
- the patterning composition which is ink jet printed on the tips can be disposed on the tips in substantially same amount, and deposited from the tips at substantially the same diffusion rates.
- the patterning compositions on the tips can have a standard variation in the diffusion rates less than about 10%, or less than 5%.
- the size of patterned features can have a standard variation of less than about 10%, or less than 5%.
- the shelf life of the tips can be measured.
- the shelf-life can be at least 14 days or at least 30 days or at least 60 days.
- a self-correcting inking strategy can be developed to allow the directed drying of the ink droplet based on chemical wetting and surface modification protocols [12> 26> 27] (see Figure 5).
- One embodiment is to functionalize the pen anisotropically so that the tip, such as a pyramidal tip, is more hydrophilic than the remaining area (or the tip can be more hydrophobic).
- the anisotropic functionalization can facilitate localization of an ink droplet on the tip due to differences in surface energy.
- a boundary line can be formed separating the at least two regions of different hydrophilicity.
- the array of tips can be disposed on cantilevers, and the tips and cantilevers can be surface adapted to encourage localization of the ink composition in a particular tip area.
- the tips can be coated to encourage localization of the patterning composition on the tip. This is an alternative to tips which comprise a surface which has not been modified by an organic material.
- the inkjet printing can comprise ejecting at least one droplet to be disposed on the entire surface of the tip, followed by contraction of the droplet by drying to localize on the tip.
- the tip need not be the more hydrophilic component; for example, the tip can be functionalized to be more hydrophobic than the remaining area, such as the cantilever. Further, the entire tip can be functionalized to have a different hydrophilicity compared to the cantilever. For instance, in embodiments where no cantilevers are used in the array, only the portion of the tip close to the apex needs to be functionalized to have a different hydrophilicity from the rest of the tip.
- the functionalization of the tip is as described in a previous section.
- the tips of an array can be selectively coated with a thin layer of metal such as for example gold using a mask such as a cover slip as a shadow mask (see Figure 13).
- This approach can allow one to locally functionalize the tip area with a patterning composition comprising for example MHA through for example alkanethiol-gold chemistry 111] ( Figure 6).
- a patterning composition comprising for example MHA through for example alkanethiol-gold chemistry 111] ( Figure 6).
- the gold deposition step can be integrated into the mold-and-transfer pen microfabrication process, [4 ' 28J this anisotropic functionalization strategy can be conveniently applied to both individual AFM cantilevers and pen arrays.
- 141 Using this approach and an inkjet printer to deliver, for example, 320 pL droplets onto individual pens within the array, such structures can be selectively addressed without contaminating neighboring pens, or "cross-contamination" (Figure 6A).
- the droplets can be of any relevant volume, adapted to make the process work for a particular application. For example, it can be less than 1000 pL or greater than 1000 pL. It can be less than 750 pL, such as
- the functionalized area is less than 2% of the total footprint area for an MHA/ethanol droplet drying on a MHA- functionalized gold substrate.
- This experiment does not show the selective ink localization from the cantilever arm to the tip.
- the ink can move from the hydrophobic cantilever arm to the hydrophilic tip.
- the liquid film breaks up at the hydrophobic-hydrophilic boundary, thereby confining the ink to the tip area ( Figure 6B).
- a control experiment shows that the ink dries randomly on native silicon nitride cantilevers.
- the tip can be treated by methods known in the art which include lithographic and patterning steps.
- the backside of a cantilever can be functionalized as known in the art.
- the phospholipids ink droplets can be found to be better confined to the tips by functionalizing the gold-coated pens with a hydrophobic molecule, ODT; the droplet footprints decreased about 50% compared to those on hydrophilic MHA-functionalized surfaces.
- Another embodiment provides a device comprising an array of cantilevers, the cantilevers having a tip thereon, wherein the cantilevers and tip are adapted to encourage localization of a deposited ink jet drop onto the tip. Localization can be encouraged with use of a hydrophilic-hydrophobic boundary.
- Localization can be also applied to other structures such as for example ink wells or structures like tips like posts as described in US Patent No. 7,034,854.
- Contact printing methods are known in the art, including soft lithography and direct writing arts, including for example DPN printing with tips and microcontact printing with stamps.
- contact printing the ink flows or is otherwise deposited from a contact printer surface to a substrate surface, whether by serial or parallel processes.
- the self-correcting method needs not be used only with ink-jet printing ink compositions as described.
- the independently addressed tip can be used without self-correcting method.
- self-corrected functionalized tips need not be used only for lithography where the tips are independently addressed.
- the deposition method to transfer the ink from the tips onto a substrate needs not be of a particular type.
- the deposition method can be DPN or micro contact printing.
- the contact printer surface can comprise an aperture. Or it can comprise an elongated beam comprising an aperture.
- 16-mercaptohexadecanoic acid (MHA, 90%), 1 -octadecanethiol (ODT, 98%), and ethanol (200 proof, HPLC grade) were purchased from Sigma-Aldrich.
- Ti (99.7%) and Au (99.99%) wires were purchased from Alfa Aesar, Ward Hill. All phospholipids were purchased from Avanti Polar Lipids, Inc.
- Inkjet Printing was carried out using a drop-on-demand micro- dispensing system (PiezorrayTM, Perkin Elmer, Inc., Waltham, MA) with an 85- ⁇ m piezoelectric-controlled nozzle that dispenses 320 pL droplets.
- the droplet formation was controlled by adjusting the voltage and pulse width dispensing conditions (70 V, 40 ⁇ sec), which could be monitored in real time using a CCD camera.
- the system was enclosed in an environmental chamber, and the X-Y positional accuracy was 25 ⁇ m.
- Ink solutions included MHA in ethanol (0.5 - 10 mM), DOPC phospholipids in water (multilamellar vesicles at 10 g/L with 1 wt% fluorophore-labeled lipids), and saturated MHA-acetonitrile solutions.
- DPN experiments were performed with an NScriptorTM (Nanolnk, Inc., Skokie, IL) or an AFM (CP-III, Veeco/Thermomicroscopes, Sunnyvale, CA) equipped with a 100- ⁇ m scanner and closed-loop scan control. All DPN patterning experiments were carried out under controlled environments ( ⁇ 40-75% relative humidity, 20- 24°C). Polycrystalline Au films were prepared by thermal evaporation of 5-10 run of Ti on SiO x followed by 25 nm of Au at a rate of 1 A/s and a base pressure of ⁇ 5 x 10 " Torr.
- InkJet printing was demonstrated to allow one to address each pen independently within an array.
- the inkjet printer can directly deliver pico- to nano- liter volumes of ink to each pen.
- the droplet diameters range from 40 to 100 ⁇ m, but increase to several hundred microns when they hit the substrate.
- This inking protocol allows for the delivery of a large number of chemically distinct inks to each or several pens within a ID or 2D pen array.
- an MHA/ethanol solution (10 mM, -320 pL droplets) was studied, as shown in Figure 2A.
- This ink-coated pen array was then used in a DPN experiment to generate a 4x4 array of 1.5 ⁇ m diameter MHA features on a gold thin film substrate. Subsequent etching of the exposed gold left raised features that could be easily characterized by optical microscopy; see Figure 2B. Note that only the four inked cantilevers produced patterns. This experiment demonstrates that cantilevers spaced 150 ⁇ m apart were addressed without cross-contamination. It was also found that delivering the same amount of MHA ink to different pens within an array using inkjet printing yields pattern features similar in size.
- Pattern sizes were measured by in situ lateral force microscopy (LFM) of the MHA patterns, by examining the aforementioned raised gold structures via optical microscopy, and also by atomic force microscopy (AFM).
- LFM in situ lateral force microscopy
- AFM atomic force microscopy
- the standard deviation of feature sizes generated by four different pens within the same array is 4.4 ⁇ 1.4% and increased only slightly among different pen arrays, to 4.8 ⁇ 0.7%.
- This size variation was very small compared to dip-coated pen arrays, whose ink diffusion rates can vary by more than 10% from pen to pen (standard deviation) and are arbitrary from array to array.
- the inked pen arrays had a shelf life of at least one month and can generate high quality features down to 100 nm with less than a 10% feature size variation.
- alternating cantilevers within a 7-pen array each with different fluorophore-labeled phospholipids were inked by programming a single inkjet nozzle to go through cycles of aspiration, dispensing (inking), and cleaning for each of the four inks (Figure 3A).
- the inked pen array was subsequently used to pattern four different inks in arrays of squares. Each square was 10 ⁇ m and made of 300 nm parallel line features.
- the pen spacing was 150 ⁇ m, but using this technique and a mechanical stage, one can move pens in and out of the normal AFM field of view (90 ⁇ m x 90 ⁇ m), allowing one to construct structures made of different materials in one field of view ( Figure 3B).
- This pattern demonstrates that inkjet printing has enabled multiplexed DPN with multiple inks.
- fluorophore- labeled phospholipids were printed on one quadrant of a 55,000-pen 2D array in the pattern of "NU" ( Figure 4 A and Figure 11).
- the inked pen array was subsequently used for DPN patterning. Due to the 20 ⁇ m spacing between the adjacent pens of this 2D array, each inkjet droplet covered 5-7 pens rather than one. Moreover, the inking was not perfectly uniform due to the spreading of droplets once they hit the substrate. Both of these issues can be addressed by increasing the pen-to-pen spacing in the array. Indeed, as proof of concept, single pen addressability was achieved by using a 2D pen array with 90 ⁇ m x 90 ⁇ m pen-to- pen spacing ( Figures 4B-D). Note that the phospholipid ink droplets were better confined to the tips by functionalizing the gold-coated pens with a hydrophobic molecule, ODT; the droplet footprints decreased -50% compared to those on hydrophilic MHA-functionalized surfaces.
- the ink droplet was localized within the MHA-functionalized tip area, an area which is less than 2% of the total footprint area for an MHA/ethanol droplet drying on a MHA-functionalized gold substrate.
- This experiment does not show the selective ink localization from the cantilever arm to the tip.
- a 0.2 ⁇ L droplet of 2 mM MHA/ethanol solution was deposited on the cantilever and tip areas of a 7-pen array ( Figure 6B, five pens shown).
- Optical microscopy showed that as the droplet dried, the ink moved from the hydrophobic cantilever arm to the hydrophilic tip. The liquid film broke up at the hydrophobic- hydrophilic boundary, thereby confining the ink to the tip area ( Figure 6B).
- a control experiment showed that the ink dried randomly on native Si x N y cantilevers.
- a gold-on-silicon substrate 25 nm gold/5 nm Ti/SiO x /Si
- the second gold area was functionalized with MHA.
- MHA functionalized with MHA.
- An array of 10 mM MHA/ethanol ink droplets were deposited directly on and near the boundary, with varying droplet-boundary distances. For the droplets that were within 230 ⁇ m of the boundary but on the ODT side, the ink droplets all moved to the MHA side of the substrate ( Figure 7). Therefore, one does not have to perfectly address the tips of an array to get uniform tip inking because the ink on the cantilever arm moves to the tip.
- Drying of a 0.2 microliter droplet of 0.2 mM MHA-ethanol solution on an anisotropically functionalized seven pen array was captured by movie at a speed of 1 frame per second with each frame taken at five second intervals.
Abstract
Description
Claims
Priority Applications (4)
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AU2008284284A AU2008284284A1 (en) | 2007-08-08 | 2008-08-08 | Independently-addressable, self-correcting inking for cantilever arrays |
JP2010519992A JP2010536033A (en) | 2007-08-08 | 2008-08-08 | Independently addressable self-correcting inking method for cantilever arrays |
EP08795169A EP2185975A1 (en) | 2007-08-08 | 2008-08-08 | Independently-addressable, self-correcting inking for cantilever arrays |
CA2690723A CA2690723A1 (en) | 2007-08-08 | 2008-08-08 | Independently-addressable, self-correcting inking for cantilever arrays |
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US95473207P | 2007-08-08 | 2007-08-08 | |
US60/954,732 | 2007-08-08 | ||
US4763008P | 2008-04-24 | 2008-04-24 | |
US61/047,630 | 2008-04-24 | ||
US5502808P | 2008-05-21 | 2008-05-21 | |
US61/055,028 | 2008-05-21 |
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EP (1) | EP2185975A1 (en) |
JP (1) | JP2010536033A (en) |
KR (1) | KR20100056453A (en) |
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JP2010536033A (en) | 2010-11-25 |
CA2690723A1 (en) | 2009-02-12 |
AU2008284284A1 (en) | 2009-02-12 |
EP2185975A1 (en) | 2010-05-19 |
US20090133169A1 (en) | 2009-05-21 |
KR20100056453A (en) | 2010-05-27 |
US7954166B2 (en) | 2011-05-31 |
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