WO2009108524A3 - Method of manufacturing a dual interface separable insulated connector with overmolded faraday cage - Google Patents

Method of manufacturing a dual interface separable insulated connector with overmolded faraday cage Download PDF

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Publication number
WO2009108524A3
WO2009108524A3 PCT/US2009/034187 US2009034187W WO2009108524A3 WO 2009108524 A3 WO2009108524 A3 WO 2009108524A3 US 2009034187 W US2009034187 W US 2009034187W WO 2009108524 A3 WO2009108524 A3 WO 2009108524A3
Authority
WO
WIPO (PCT)
Prior art keywords
faraday cage
manufacturing
insulated connector
separable insulated
dual interface
Prior art date
Application number
PCT/US2009/034187
Other languages
French (fr)
Other versions
WO2009108524A2 (en
Inventor
David Charles Hughes
Mark Clifford Kadow
Michael John Gebhard, Sr.
Original Assignee
Cooper Technologies Company
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Cooper Technologies Company filed Critical Cooper Technologies Company
Priority to MX2010009118A priority Critical patent/MX2010009118A/en
Priority to CA2716386A priority patent/CA2716386A1/en
Priority to EP09714039A priority patent/EP2250713A2/en
Priority to AU2009217492A priority patent/AU2009217492A1/en
Priority to CN2009801139926A priority patent/CN102017334A/en
Priority to BRPI0908863A priority patent/BRPI0908863A2/en
Publication of WO2009108524A2 publication Critical patent/WO2009108524A2/en
Publication of WO2009108524A3 publication Critical patent/WO2009108524A3/en

Links

Classifications

    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R31/00—Coupling parts supported only by co-operation with counterpart
    • H01R31/08—Short-circuiting members for bridging contacts in a counterpart
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/20—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for assembling or disassembling contact members with insulating base, case or sleeve
    • H01R43/24—Assembling by moulding on contact members
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R11/00—Individual connecting elements providing two or more spaced connecting locations for conductive members which are, or may be, thereby interconnected, e.g. end pieces for wires or cables supported by the wire or cable and having means for facilitating electrical connection to some other wire, terminal, or conductive member, blocks of binding posts
    • H01R11/11—End pieces or tapping pieces for wires, supported by the wire and for facilitating electrical connection to some other wire, terminal or conductive member
    • H01R11/18—End pieces terminating in a probe
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/46—Bases; Cases
    • H01R13/53—Bases or cases for heavy duty; Bases or cases for high voltage with means for preventing corona or arcing
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00—Metal working
    • Y10T29/49—Method of mechanical manufacture
    • Y10T29/49002—Electrical device making
    • Y10T29/49117—Conductor or circuit manufacturing
    • Y10T29/49204—Contact or terminal manufacturing
    • Y10T29/49208—Contact or terminal manufacturing by assembling plural parts
    • Y10T29/4921—Contact or terminal manufacturing by assembling plural parts with bonding
    • Y10T29/49211—Contact or terminal manufacturing by assembling plural parts with bonding of fused material
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00—Metal working
    • Y10T29/49—Method of mechanical manufacture
    • Y10T29/49002—Electrical device making
    • Y10T29/49117—Conductor or circuit manufacturing
    • Y10T29/49204—Contact or terminal manufacturing
    • Y10T29/49208—Contact or terminal manufacturing by assembling plural parts
    • Y10T29/49217—Contact or terminal manufacturing by assembling plural parts by elastic joining
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00—Metal working
    • Y10T29/49—Method of mechanical manufacture
    • Y10T29/49002—Electrical device making
    • Y10T29/49117—Conductor or circuit manufacturing
    • Y10T29/49204—Contact or terminal manufacturing
    • Y10T29/49208—Contact or terminal manufacturing by assembling plural parts
    • Y10T29/4922—Contact or terminal manufacturing by assembling plural parts with molding of insulation

Abstract

A dual interface separable insulated connector comprising a faraday cage molded over a bus bar for use in an electric power system and a method of manufacturing the same are provided. The faraday cage can be disposed within a semi-conductive shell. The configuration of the separable insulated connector can provide for easier bonding between the faraday cage and insulating material. Additionally, the configuration can eliminate or reduce the need to coat the bus bar with an adhesive agent and to smooth the metal bus bar to remove burrs, other irregularities, and sharp corners from the bar. Manufacturing the dual interface separable insulated connector can include molding a semi-conductive rubber faraday cage over a conductive bus bar, inserting the faraday cage into a shell, and injecting insulating material between the faraday cage and shell.
PCT/US2009/034187 2008-02-25 2009-02-16 Method of manufacturing a dual interface separable insulated connector with overmolded faraday cage WO2009108524A2 (en)

Priority Applications (6)

Application Number Priority Date Filing Date Title
MX2010009118A MX2010009118A (en) 2008-02-25 2009-02-16 Method of manufacturing a dual interface separable insulated connector with overmolded faraday cage.
CA2716386A CA2716386A1 (en) 2008-02-25 2009-02-16 Method of manufacturing a dual interface separable insulated connector with overmolded faraday cage
EP09714039A EP2250713A2 (en) 2008-02-25 2009-02-16 Method of manufacturing a dual interface separable insulated connector with overmolded faraday cage
AU2009217492A AU2009217492A1 (en) 2008-02-25 2009-02-16 Method of manufacturing a dual interface separable insulated connector with overmolded faraday cage
CN2009801139926A CN102017334A (en) 2008-02-25 2009-02-16 Method of manufacturing a dual interface separable insulated connector with overmolded faraday cage
BRPI0908863A BRPI0908863A2 (en) 2008-02-25 2009-02-16 method of manufacturing a separable double-interface insulated connector with a molded faraday cage

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US12/072,193 2008-02-25
US12/072,193 US8056226B2 (en) 2008-02-25 2008-02-25 Method of manufacturing a dual interface separable insulated connector with overmolded faraday cage

Publications (2)

Publication Number Publication Date
WO2009108524A2 WO2009108524A2 (en) 2009-09-03
WO2009108524A3 true WO2009108524A3 (en) 2010-01-07

Family

ID=40996903

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/US2009/034187 WO2009108524A2 (en) 2008-02-25 2009-02-16 Method of manufacturing a dual interface separable insulated connector with overmolded faraday cage

Country Status (9)

Country Link
US (2) US8056226B2 (en)
EP (1) EP2250713A2 (en)
CN (1) CN102017334A (en)
AU (1) AU2009217492A1 (en)
BR (1) BRPI0908863A2 (en)
CA (1) CA2716386A1 (en)
MX (1) MX2010009118A (en)
TW (1) TW200950237A (en)
WO (1) WO2009108524A2 (en)

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US7666012B2 (en) 2007-03-20 2010-02-23 Cooper Technologies Company Separable loadbreak connector for making or breaking an energized connection in a power distribution network
US7661979B2 (en) 2007-06-01 2010-02-16 Cooper Technologies Company Jacket sleeve with grippable tabs for a cable connector
US7905735B2 (en) 2008-02-25 2011-03-15 Cooper Technologies Company Push-then-pull operation of a separable connector system
US8056226B2 (en) * 2008-02-25 2011-11-15 Cooper Technologies Company Method of manufacturing a dual interface separable insulated connector with overmolded faraday cage
US7950940B2 (en) 2008-02-25 2011-05-31 Cooper Technologies Company Separable connector with reduced surface contact
US8109776B2 (en) 2008-02-27 2012-02-07 Cooper Technologies Company Two-material separable insulated connector
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US9350103B2 (en) 2012-07-19 2016-05-24 Thomas & Betts International, Llc Electrical connector having grounding mechanism
US9337553B2 (en) * 2013-10-30 2016-05-10 Thomas & Betts International Llc Grounding rod for sacrificial appendage
US9762004B2 (en) * 2014-03-24 2017-09-12 Rocal Corporation Shielded battery receptacle
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US10186799B2 (en) * 2017-02-21 2019-01-22 The Boeing Company Electrical connectors having field shaping rings
US10490915B2 (en) * 2017-06-07 2019-11-26 Mitas Electronics, Llc Gaussian chamber cable direct connector
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US8528205B2 (en) 2013-09-10
US20090211089A1 (en) 2009-08-27
WO2009108524A2 (en) 2009-09-03
US20120030944A1 (en) 2012-02-09
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BRPI0908863A2 (en) 2019-09-24
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CA2716386A1 (en) 2009-09-03
MX2010009118A (en) 2011-03-29

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