WO2010009394A9 - Die cut insulation blanket - Google Patents
Die cut insulation blanket Download PDFInfo
- Publication number
- WO2010009394A9 WO2010009394A9 PCT/US2009/050991 US2009050991W WO2010009394A9 WO 2010009394 A9 WO2010009394 A9 WO 2010009394A9 US 2009050991 W US2009050991 W US 2009050991W WO 2010009394 A9 WO2010009394 A9 WO 2010009394A9
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- slit
- edge
- insulation
- insulation blanket
- hinge
- Prior art date
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31D—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER, NOT PROVIDED FOR IN SUBCLASSES B31B OR B31C
- B31D3/00—Making articles of cellular structure, e.g. insulating board
- B31D3/002—Methods for making cellular structures; Cellular structures
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31D—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER, NOT PROVIDED FOR IN SUBCLASSES B31B OR B31C
- B31D3/00—Making articles of cellular structure, e.g. insulating board
- B31D3/02—Making articles of cellular structure, e.g. insulating board honeycombed structures, i.e. the cells having an essentially hexagonal section
- B31D3/0223—Making honeycomb cores, e.g. by piling a plurality of web sections or sheets
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/23—Sheet including cover or casing
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/23—Sheet including cover or casing
- Y10T428/234—Sheet including cover or casing including elements cooperating to form cells
- Y10T428/236—Honeycomb type cells extend perpendicularly to nonthickness layer
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/23—Sheet including cover or casing
- Y10T428/237—Noninterengaged fibered material encased [e.g., mat, batt, etc.]
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
- Y10T428/24149—Honeycomb-like
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
- Y10T428/24777—Edge feature
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/25—Web or sheet containing structurally defined element or component and including a second component containing structurally defined particles
- Y10T428/254—Polymeric or resinous material
Definitions
- the present invention relates generally to a die cat insulation blanket that may be made utilizing less material per unit of perimeter area.
- Perforated non-woven fabrics of polymer material are well known in the art Representative examples include U.S. Patents 5,714,107 to Levy et al., 4,615,671 to Bemal and 3,864,198 to Jackson. In each of these prior art patents the polymer material is slit or cut and then subjected to stretching to provide a honeycomb web or open cell structure.
- the present invention relates to a further improvement that utilizes a novel slit pattern to produce an expanded panel with substantially triangular shaped openings that is suited for a number of different applications.
- an expandable insulation blanket comprises a body of insulation material including a first edge and a second edge wherein the first edge is opposite the second edge.
- the insulation blanket further includes a first, substantially h-shaped slit defining a first hinge point between a first end of the first slit and the first edge, a second hinge point between a second end of the first slit and the second edge and a third hinge point between a third end of the first slit and the first edge.
- a first hinge body is outlined by die first slit, the first hinge point and the third hinge point
- the insulation blanket includes a second slit extending across the first hinge body and defining a fourth hinge point between the second slit and the first slit
- the insulation material is a polymer material.
- the insulation material is selected from a non-woven synthetic material, a non-woven natural material and mixtures thereof. More specifically, the insulation material is selected from a group consisting of thermoplastic fiber material, thermosetting fiber material, bicomponent fiber material and mixtures thereof. Still more specifically, the insulation material may be selected from a group of materials consisting of polyolefin, polypropylene, polyethylene, polyester, nylon, rayon, polyethylene terephthalate, polybutylene terephthalate, cotton, kenaf, silk, cellulose, hemp, jute, sisal, shoddy and mixtures thereof.
- the insulation material includes reinforcing fibers.
- Those reinforcing fibers may be selected from a group of materials consisting of glass fibers, metal fibers, mineral fibers, carbon fibers, graphite fibers, natural fibers and mixtures thereof.
- the insulation blanket further includes a third, substantially h-shaped slit defining a fifth hinge point between a first end of the third slit and the second edge, a sixth hinge point between a second end of the third slit and the first edge and a seventh hinge point between a third end of the third slit and the second edge.
- a second hinge body is outlined by the third slit, the fifth hinge point and the seventh hinge point.
- a fourth slit extends across the second hinge body and defines an eighth hinge point between the fourth slit and the third slit
- the expandable insulation blanket may be alternatively defined as comprising a body of insulation material including a first edge and a second edge wherein the first edge is opposite the second edge.
- a substantially h-shaped first slit is provided adjacent the first edge.
- a first hinge body is outlined by the first slit.
- the insulation blanket includes a second slit extending partially across the first hinge body.
- the insulation blanket further includes a substantially h-shaped third slit adjacent one of the first edge and the second edge, a second hinge body outlined by the third slit and a fourth slit extending partially across the second hinge body.
- Figure I is a top plan view illustrating the slitting of an unexpended first embodiment of the insulation blanket of the present invention
- Figure 2 is a top plan view illustrating the expanded first embodiment of the insulation blanket illustrated in Figure I ;
- Figure 3 is a top plan view illustrating the slitting of an unexpended second embodiment of the insulation blanket of the present invention
- Figure 4 is a top plan view illustrating the expanded second embodiment of the insulation blanket
- Figure 5 is a top plan view illustrating the slitting of an unexpended third embodiment of the insulation blanket of the present invention.
- Figure 6 is a top plan view illustrating the expanded third embodiment of the insulation blanket of the present invention.
- the insulation blanket 10 includes a body 12 formed from an insulation material.
- the body 12 includes a first edge 14 and a second edge 16 wherein the first and second edges 14, 16 are provided opposite one another.
- a typical material useful in the construction of the insulation blanket 10 of the present invention is a non-woven synthetic material, a non-woven natural material and mixtures thereof.
- the material may include thermoplastic fiber material, thermosetting fiber material, bicomponent fiber material and mixtures thereof.
- Various polymers are particularly useful in the present invention. Still more specifically the material may be selected from a group consisting of polyolefm, polypropylene, polyethylene, polyester, nylon, rayon, polyethylene terephthalate, polybutylene terephthalate, cotton, kenaf, silk, cellulose, hemp, jute, sisal, shoddy and mixtures thereof.
- the insulation material may further include reinforcing fibers.
- Those reinforcing fibers may be selected from a group of materials consisting of glass fibers, metal fibers, mineral fibers, carbon fibers, graphite fibers, natural fibers and mixtures thereof Where glass fibers are utilized the material is typically made from E-glass.
- the glass fibers may be continuous fibers or staple fibers having a length of between about 1.27 and about 7.62 cm.
- the glass fibers typically have a diameter of between about 5 and about SO microns.
- the insulation blanket 10 of the Figure 1 embodiment includes a first slit 18 that is substantially h-shaped.
- the first slit includes a substantially straight leg IS and a substantially L ⁇ shaped leg 17.
- the first slit 18 defines a first hinge point 20 between a first end 21 of the first slit 1 8 and the first edge 14, a second hinge point 22 between a second end 23 of the first slit 18 and the second edge 16 and a third hinge point 24 between a third end 25 of the first slit 1 8 and the first edge 14.
- a first hinge body 26 is outlined by the legs IS, 17 of the first slit 18, the first hinge point 20 and die third hinge point 24.
- a second slit 28 extends across the first hinge body 26 and defines a fourth hinge point 30 between die second slit 20 and the first slit 18.
- the second slit 28 divides the first hinge body 26 into a first hinge element 32 extending between the first hinge point 20 and the fourth hinge point 30 and a second hinge element 34 extending between the third hinge point 24 and the fourth hinge point 30.
- Figure 2 illustrates the embodiment of Figure 1 in the expanded or erected condition. More specifically, the body 12 is expanded along the first slit 1 8 so that the first and second hinge elements 32, 34 open to extend along the first edge 14 of the body 12. This results in a relatively large triangular shaped opening 35 as the body 12 is expanded and the living hinges unfold at the first hinge point 20, second hinge point 22, third hinge point 24 and fourth hinge point 30.
- FIG. 3 A second embodiment of the expandable insulation blanket 10 is illustrated in Figures 3 and 4.
- the insulation blanket 10 includes all of the structures illustrated in the Figure 1 embodiment and each of those structures is labeled with an identical reference number.
- the insulation blanket 10 illustrated in Figure 3 includes a third slit 36 that is substantially h-shaped.
- the third slit 36 defines a fifth hinge point 38 between a first end 39 of the third slit 36 and the second edge 16, a sixth hinge point 40 between a second end 41 of the third slit 36 and the first edge 14 and a seventh hinge point 42 between a third end 43 of the third slit and the second edge.
- a second hinge body 44 is outlined by the third slit 36, the fifth hinge point 38 and the seventh hinge point 42.
- a fourth slit 46 extends across the second hinge body 44 and defines an eighth hinge point 48 between the fourth slit 46 and the third slit 36.
- the second embodiment of the insulation blanket 10 is illustrated in the expanded or erected position in Figure 4.
- the first hinge body 26 opens to extend straight along the first edge 14 of the insulation blanket 10 while the second hinge body 44 opens to extend straight along the second edge 16 of the insulation blanket.
- two triangular shaped openings 35 and 53 are formed.
- FIG. 5 Yet another embodiment of the insulation blanket 10 of the present invention is illustrated in the unexpended position in Figure 5 and the expanded position in Figure 6.
- This embodiment includes multiple h-shaped slits 56 and multiple straight slits 58 defining multiple hinge bodies 60 along the length of the insulation blanket 10.
- the hinge bodies open and extend along the two edges 14, 16 of the body 12 and define a plurality of triangular shaped openings 62.
- the area covered by the expanded insulation blanket 10, as illustrated in Figure 6, compared to the original area of the insulation blanket 10, as illustrated in Figure 5, may be increased by perhaps 150-500%.
- the opened hinge bodies 26, 44 and 60 provide a relatively thin or narrow strip of material conveniently located for looping over a hook or other structure. This allows the blanket to be conveniently mounted on a structure to be insulated such as an electrical appliance: that is, a dishwasher, clothes washer, dryer, range top, stove, oven or the like.
- the insulation blanket 10 may be set in the erected or expanded condition illustrated in Figures 2, 4 and 6 in one of two ways.
- the expanded insulation blanket 10 is heat treated above the thermoplastic and or thermosetting fiber melt temperature and then cooled in order to thermally set the polymer material in the expanded or erected shape.
- a facing layer (not shown) may be adhered to a first face of the expanded insulation blanket 10.
- a second facing layer (not shown) may be adhered to a second face of the insulation blanket 10. in either of these embodiments, the facing layers are sufficiently rigid to hold the insulation blanket 10 in the expanded or erected condition thereby maintaining the open cell structure with the triangular shaped openings 62.
- the first and second facing layers may be constructed from a number of materials including but not limited to polymer facings, foils, paper type facings, fiberglass reinforced mats, EVA (estervinylacetate), rubber materials and highly filled layers of materials around a reinforced web as well as mixtures thereof.
Abstract
Description
Claims
Priority Applications (6)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CA2731035A CA2731035A1 (en) | 2008-07-18 | 2009-07-17 | Die cut insulation blanket |
BRPI0915797A BRPI0915797A2 (en) | 2008-07-18 | 2009-07-17 | cut insulating cover |
AU2009270729A AU2009270729A1 (en) | 2008-07-18 | 2009-07-17 | Die cut insulation blanket |
CN2009801275776A CN102159389A (en) | 2008-07-18 | 2009-07-17 | Die cut insulation blanket |
MX2011000517A MX2011000517A (en) | 2008-07-18 | 2009-07-17 | Die cut insulation blanket. |
EP09790585A EP2326495A1 (en) | 2008-07-18 | 2009-07-17 | Die cut insulation blanket |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US12/176,012 US8133568B2 (en) | 2005-08-22 | 2008-07-18 | Die cut insulation blanket |
US12/176,012 | 2008-07-18 |
Publications (2)
Publication Number | Publication Date |
---|---|
WO2010009394A1 WO2010009394A1 (en) | 2010-01-21 |
WO2010009394A9 true WO2010009394A9 (en) | 2011-03-17 |
Family
ID=41165600
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/US2009/050991 WO2010009394A1 (en) | 2008-07-18 | 2009-07-17 | Die cut insulation blanket |
Country Status (8)
Country | Link |
---|---|
US (1) | US8133568B2 (en) |
EP (1) | EP2326495A1 (en) |
CN (1) | CN102159389A (en) |
AU (1) | AU2009270729A1 (en) |
BR (1) | BRPI0915797A2 (en) |
CA (1) | CA2731035A1 (en) |
MX (1) | MX2011000517A (en) |
WO (1) | WO2010009394A1 (en) |
Families Citing this family (12)
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WO2011084955A1 (en) * | 2010-01-05 | 2011-07-14 | Owens Corning Intellectual Capital, Llc | Shipping capsule incorporating blanket and method |
WO2011084953A2 (en) | 2010-01-05 | 2011-07-14 | Owens Corning Intellectual Capital, Llc | Appliance having dampening portion and method |
WO2011084954A1 (en) * | 2010-01-05 | 2011-07-14 | Owens Corning Intellectual Capital, Llc | Product packaging that remains with the product and functions as acoustical and/or thermal insulation |
US20110233086A1 (en) * | 2010-03-26 | 2011-09-29 | Owens Corning Intellectual Property, LLC | Washing machine shipping system and method |
US9845564B2 (en) | 2010-12-31 | 2017-12-19 | Owens Corning Intellectual Capital, Llc | Appliance having a housing dampening portion and method |
US8677544B1 (en) * | 2011-03-03 | 2014-03-25 | Bissell Homecare, Inc. | Hand-worn debris removal device |
US9714480B2 (en) * | 2011-05-24 | 2017-07-25 | Owens Corning Intellectual Capital, Llc | Acoustically insulated machine |
US9453296B2 (en) | 2013-02-18 | 2016-09-27 | Owens Corning Intellectual Capital, Llc | Acoustically insulated machine |
US9931016B2 (en) | 2013-10-09 | 2018-04-03 | Owens Corning Intellectual Capital, Llc | Dishwasher insulation blanket |
KR102381804B1 (en) | 2014-03-10 | 2022-03-31 | 오웬스 코닝 인텔렉츄얼 캐피탈 엘엘씨 | Dishwasher insulation blanket |
US20170028669A1 (en) * | 2015-07-30 | 2017-02-02 | Patagonia, Inc. | Compressible, low-weight insulation material for use in garments |
DE102018217551A1 (en) * | 2018-10-12 | 2020-04-16 | BSH Hausgeräte GmbH | Household appliance and method of manufacturing a household appliance |
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-
2008
- 2008-07-18 US US12/176,012 patent/US8133568B2/en not_active Expired - Fee Related
-
2009
- 2009-07-17 EP EP09790585A patent/EP2326495A1/en not_active Withdrawn
- 2009-07-17 CN CN2009801275776A patent/CN102159389A/en active Pending
- 2009-07-17 CA CA2731035A patent/CA2731035A1/en not_active Abandoned
- 2009-07-17 WO PCT/US2009/050991 patent/WO2010009394A1/en active Application Filing
- 2009-07-17 MX MX2011000517A patent/MX2011000517A/en unknown
- 2009-07-17 AU AU2009270729A patent/AU2009270729A1/en not_active Abandoned
- 2009-07-17 BR BRPI0915797A patent/BRPI0915797A2/en not_active Application Discontinuation
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CA2731035A1 (en) | 2010-01-21 |
BRPI0915797A2 (en) | 2015-11-10 |
MX2011000517A (en) | 2011-03-15 |
AU2009270729A1 (en) | 2010-01-21 |
EP2326495A1 (en) | 2011-06-01 |
CN102159389A (en) | 2011-08-17 |
WO2010009394A1 (en) | 2010-01-21 |
US20080317996A1 (en) | 2008-12-25 |
US8133568B2 (en) | 2012-03-13 |
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